Digitrip RMS Retrofit Kits - PG22D02SK

Digitrip RMSRetrofit Kits

Product Guide / Price List

September 2006

PG22D.02.S.K For more information visit:

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1Digitrip RMS Retrofit Kits

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Trip Unit Retrofit Kits

Contents

Description Page

Product History Time Line . . . . .

2

Replacement CapabilitiesTrip Units . . . . . . . . . . . . . . . .

5

Rating Plugs . . . . . . . . . . . . . .

7

Technology UpgradesWestinghouse Breakers. . . . .

12

Westinghouse/EatonCutler-Hammer Breakers . . .

16

General Electric Breakers . . .

20

Allis-Chalmers LA Breakers . . . . . . . . . . . . .

24

ITE K-Line Breakers . . . . . . . .

26

Siemens and Siemens-Allis Breakers . . . .

30

Federal Pacific Breakers . . . .

32

Others . . . . . . . . . . . . . . . . . . .

34

Further Information. . . . . . . . . . .

35

Product Description

Application

Digitrip RMS trip unit retrofit kits are fully engineered, field installable retrofit kits that enable the user to completely replace an existing tripping system. They are applicable to (600 Vac) low voltage power breakers and are designed for application on both Eaton, Cutler-Hammer and on various manufacturers’ power breakers.

Digitrip RMS trip unit retrofit kits provide true rms sensing, the most accurate and current state-of-the-art technology for measuring amperage loads. True rms sensing removes the possibility of false tripping due to har-monic distortion of the power wave-form and enables greater accuracy in selective coordination of the power distribution system. The microproces-sor-based Digitrip trip unit also allows communications for remote monitor-ing to a host computer or local Assem-blies Electronic Monitor (AEM) via the Integrated Monitoring Protection and Control Communications (Power-Net

�

) communication system.

Ratings

Digitrip RMS trip unit retrofit kits are available for a wide variety of various manufacturers’ low voltage power breaker frames. Ratings range from 100 amperes to 4000 amperes. Multi-tapped CTs, interchangeable rating plugs, programmable pickup and time delay settings provide theuser with flexibility.

Product History

Originally a Westinghouse Product

In the past there have been three types of automatic control for low voltage power breakers: electromechanical trip units, solid-state peak sensing trip units, and state-of-the-art true rms sensing trip units.

Electromechanical Trip Units

Electromechanical trip units were initially used in the early 1940s and phased out by all manufacturers inthe mid-1970s.

Westinghouse used these trip devices on types DA and DK power circuit breakers. They were also used initially on the DB power circuit breaker. The electromechanical trip units were the conventional form of protection onall manufacturers’ breakers, up until the 1970s.

Electromechanical trip units were com-posed of a solenoid, springs, a diaphragm, seals, and air venting apertures. Three trip units were required per breaker. Due to age or harsh environments these devices would fail or lose calibration. They required a great deal of preventative maintenance.

Solid-State Peak Sensing Trip Units

In 1970, the Amptector Trip Unit was introduced as the standard trip unit on the Westinghouse type DS power circuit breaker. The Amptector solid-state trip system provided much greater accuracy and reliability and included new features like ground fault (G) protection, mode of trip indi-cation, and the ability to perform sec-ondary injection testing.

Electromechanical trip devices imme-diately became obsolete, creating a retrofit market. Amptector retrofit kits were introduced to convert the type DB breakers that had been factory equipped with the electromechanical type trip units.

In 1976, the POW-R-Trip 7 trip unit was introduced on the Westinghouse SPB insulated case power circuit breaker. A more simplified version with only two trip functions, known as the POW-R-Trip; became available in 1978. Then in 1982 the POW-R Digitrip trip unit became available and offered on the SPB breakers.

In 1985, RK trip units and retrofit kits were introduced to provide a solid-state trip unit small enough to retrofit General Electric breakers as well as the Westinghouse type DB breakers.

Peak sensing trip units were an improvement and provided improved reliability and accuracy. Only one trip unit was required per breaker; how-ever, peak sensing trip units were not able to handle harmonic conditions. They caused nuisance tripping and unnecessary downtime.

True rms Sensing Trip Units

In 1987, Westinghouse introduced the Digitrip

II

RMS trip unit (standard version) for use on type DS and SPB power circuit breakers. Digitrip

II

RMS was the first microprocessor-based true rms sensing trip unit.

True rms trip units enabled the mea-suring of current rather than the sens-ing of current.

Since they are microprocessor-based digital devices, they are capable of taking discrete samples of the current waveform in each phase. By applying a mathematical algorithm, the current is accurately mapped out and mea-sured. This method of measurement provides the ability to adapt to a chang-ing harmonic content while providing repeatable and reliable protection.

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Digitrip RMS Retrofit Kits

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Product History Time Line

Page Product 1955 1960 1965 1970 1975 1980 1985 1990 1995 2000 Present

7

55

12141618202426303234

Electromechanical Trip Devices (DB Breakers)

Amptector Trip Units and Accessories (DS Breakers)

Amptector Retrofit Kits, Trip Units, and Accessories (DB Breakers)

POW-R-Trip 7 Trip Units (SPB Breakers)

POW-R-Trip Trip Units (SPB Breakers)

POW-R Digitrip

I

Trip Units (SPB Breakers)

Rating Plugs

RK Retrofit Kits, Trip Units, and Accessories (DB Breakers)

RK Retrofit Kits, Trip Units, and Accessories (GE AK-2A Breakers)

Digitrip

II

RMS Trip Units (RMS500, RMS600, RMS700, RMS800)

Digitrip

III

RMS Trip Units (RMS510, RMS610, RMS810, RMS910)

Digitrip

III

RMS Retrofit Kits for:

�

Westinghouse DA and DK Breakers

�

Westinghouse DB and DBL Breakers

�

Westinghouse/Eaton, Cutler-Hammer DS Breakers

�

Westinghouse/Eaton, Cutler-Hammer SPB Breakers

�

GE AK, AKU, AKR, AL and AE Breakers

�

Allis Chalmers LA Series Breakers

�

ITE K-Line, KB, KC and KD Breakers

�

Siemens – Allis LAF and RL(X) Breakers

�

Federal Pacific FP and FPS Breakers

�

Roller-Smith RS, GTE-Sylvania SSPB, Federal Pioneer, B.B.C and

ABB Breakers

September 2006

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General Information

State-of-the-Art Features

Digitrip RMS trip unit retrofit kits come in several different model types. Among these types, they provide a variety of

accommodating features (see

Table 2

).

True rms

measurement and protection. Extremely accurate and able to compensate for harmonic content and disturbances.

Ground fault

may be added to an exist-ing power breaker. Ground fault is offered in a 3-wire and a 4-wire version.

Zone interlocking

is available on the short time and ground fault modes of protection. This enables enhanced selectivity for high fault and ground fault coordination between the main and feeder breakers.

Local monitoring

via a display. A red Light Emitting Diode (LED) display enables the user to step through and read currents and energy readings for each phase and ground.

Communications via the PowerNet sys-tem

allows all pertinent information, regarding static and dynamic operation of the breaker, to be remotely moni-tored either by a host computer or IQ AEM. This facilitates energy management and power management. Remember:

“If you can’t measure it, you can’t man-age it.”

The Packaged Kit

Each Digitrip RMS trip unit retrofit kit includes a Digitrip trip unit, an auxiliary CT module, a Direct Trip Actuator (DTA), qty. (3) current sensors, a rating plug, interconnecting wiring harnesses, mounting brackets, copper connectors (when required), hardware, and installation instructions. Digitrip RMS retrofit kits are complete tripping systems engineered specifically for each breaker type and frame rating. All kits are designed for field installation.

Application and Service Condition

In order to ensure that Digitrip RMS trip unit retrofit kits are successfully applied, installation must only be done by a qualified individual.

Appropriate testing must be performed to qualify the retrofitted breaker prior to placing the breaker in service. Digitrip RMS trip unit retrofit kits will provide protection based on their published time-current curves when the breaker is properly maintained and operated in accordance with the original manufac-turer’s specification and instructions.

Service Life

The physical structure, the bus assem-blies, and control wiring of switchgear are normally in good condition. The replacement of the trip system coupled along with either refurbishment or

reconditioning of the breaker will prolong

the life of the switchgear and provide modern state-of-the-art protection.

Availability

Digitrip RMS trip unit retrofit kits are currently available for select breaker frames from the following manufacturers:

■

Westinghouse/Eaton, Cutler-Hammer

■

General Electric

■

ITE

■

Allis-Chalmers

■

Siemens-Allis

■

Federal Pacific

■

Roller Smith

■

Other Manufacturers

Order Information

In order to obtain the proper kit, the

following information should be provided

to your authorized Eaton, Cutler-Ham-mer distributor:

■

Breaker manufacturer

■

Breaker frame designation

■

Breaker frame rating

■

Breaker continuous current rating

■

Kit type (see

Table 2

) (i.e., RMS 510...RMS 810)

■

Modes of protection

■

Sensor rating

■

Rating plug rating

Definitions of Replacement and Upgrade Capabilities

Replacement Digitrip Trip Units and Rating Plugs

Replacement Trip Units and Rating Plugs are available and are used when replacing components with similar functionality and protective features. A complete listing of replacement trip units and rating plugs is found on

Pages 5

–

10

.

Digitrip Trip Unit Upgrades

Trip Unit Upgrades can be used when upgrading the trip system only requires a change in trip unit with no additional hardware. This option is used to replace an obsolete Digitrip 500/600/700/800 or as outlined in

Table 1

. Use the Replacement Trip Unit and Rating Plug tables on

Pages 5

–

10

.

Table 1. Digitrip Trip Unit Upgrades

For advanced upgrades requiring more than just a trip unit replacement, a Trip Unit Retrofit Kit or Upgrade Retrofit Kit is the correct solution.

Digitrip RMS Trip Unit Retrofit Kits

Digitrip RMS Trip Unit Retrofit Kits are fully engineered, field installable retrofit kits that enable the user to completely retrofit an existing trip system on low

voltage power breakers. They are applied

on breakers that do not have existing Digitrip trip systems installed. Reference

Pages 11

–

34

for information on Retro-fit Kits.

For breakers previously retrofitted or shipped from the factory with a Digitrip trip system, refer to Trip Unit and Rating Plug Replacement, Digitrip Trip Unit Upgrades or Upgrade Retrofit Kits.

Upgrade Retrofit Kits

An Upgrade Retrofit Kit is used when upgrading a breaker (previously retro-fitted or supplied from the factory with a Digitrip 500/510) to an advanced Dig-itrip 610/810/910. These are complete kits minus the components common with a basic Digitrip 500/510 Retrofit Kit. A “U” in the last position of the catalogue number denotes an Upgrade Retrofit Kit. Reference

Pages 11

–

34

for information on Upgrade Retrofit Kits.

Digitrip Trip Unit

Existing Upgrade

500600700800810

510610810/910810/910910

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Trip Unit Retrofit Kits — Functional Comparison Chart

Arcflash Reduction Maintenance Switch

�

NFPA 70E-2004 defines Flash Hazard as: “A dangerous condition associated with the release of energy caused by an electric arc.” This is primarily heat energy and may result in serious or life threatening burns.

When properly applied to a power breaker, the Arcflash Reduction Maintenance Switch uses patented technology to reduce fault-clearing time and lower the available arc flash energy at the connected downstream devices. The result is a reduction of the hazard risk category, allowing for improved personnel safety while eliminating the need for higher levels of costly Personal Protective Equip-ment (PPE).

The Arcflash Reduction Maintenance Switch is controlled by a lockable switch that can easily activate a faster tripping time at the work location and be incor-porated into a Lock Out Tag Out (LOTO) procedure. This patented switch can be applied to any LV power breaker by modifying the existing Digitrip

�

trip system, or retrofitting a breaker with a Digitrip™ retrofit kit. (See

Table 9

. Accessories,

Page 11

.)

For further information, contact your local Eaton - Electrical office or the Marketing Product Group.

Modified Digitrip Trip System with Arcflash Reduction Maintenance Switch

Digitrip Retrofit with Arcflash Reduction Maintenance Switch

Table 2. Functional Comparison of Trip Units

Past Technology Features Present Technology

RMS500

RMS500Zone

RMS600

RMS700

RMS800

RMS510

RMS510Zone

RMS610

RMS810

RMS910

Trip Unit Features

● ● ● ●

Cause of trip LED indicators

● ● ● ● ●

● ● ● ● ●

Integral self test

● ● ● ● ●

● ● ● ● ●

Trip reset button

● ● ● ● ●

● ● ● ● ●

Hardware driven thermal memory

Software driven thermal memory (sel. O/O)

● ● ● ● ●

● ● ● ● ●

Discriminator circuit on LS and LSG protection modes

Discriminator circuit on LS and LSG protection modes selectable (on/off)

● ● ● ● ●

● ● ● ●

Zone protective interlocking for short time and ground fault modes of protection

● ● ● ●

● ● ● ●

Auxiliary contact for long time, short circuit, and ground fault functions

● ● ●

● ●

Local display of phase currents

● ● ●

● ●

Local display of ground currents

● ● ●

● ●

Local display of cause of trip

● ● ●

●

Local display of energy (MWh)

● ●

●

Local display of peak demand (MW)

● ●

●

Local display of present demand (MW)

● ●

PowerNet Communication Features

● ●

Data communicated with PowerNet includes:All display values, trip unit status, high load alarm, cause of trip, rating plug status,breaker status, reason for breaker status

● ●

Trip settings

● ●

Power factor

● ●

● ●

Control via the PowerNet system (open/close)

● ●

Voltage phase-to-phase, displayed on trip unit and communicated via PowerNet communications.

●

Total harmonic distortion (THD); phase A, B, C. Displayed on trip unit and communicated via PowerNet communications.

●

Total harmonic distortion per harmonic from the 2nd through the 27th harmonic displayed on trip unit and communicated via PowerNet communications.

●

System power factor. Displayed on trip unit and communicated viaPowerNet communications.

●

September 2006

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Replacement Digitrip RMS Trip Units for Power Circuit Breakers

Replacement Capabilities

Digitrip RMS Trip Units for Power Circuit Breakers

Digitrip RMS Trip Unit Replacement When a Digitrip RMS trip unit requires replacement, it can be replaced directly using the enclosed charts. Observe the following restrictions:

The group function (G) cannot be added in the field just by changing the trip unit.

Trip FunctionsAll Digitrip RMS retrofit kit types are available with the necessary combina-tions of Long, Short, Instantaneous, and Ground Fault (LSIG) modes of protection as depicted and deemed necessary by industry standards.

The combinations of modes of protection are:

■ Ll■ LSI■ LS■ LIG■ LSG■ LSIG

Rating Plug Replacement When changing or replacing rating plugs, use the charts provided on Pages 8 – 10 for DS, SPB andall other retrofitted breakers.

Table 3. Standard Retrofit RMS Replacement Trip Units for DS and SPB Breakers■■■ Shaded gray area denotes obsolete or discontinued products and services. ��

� At the time of this publication, the standard trip units for Low Voltage Digitrip Retrofit Kits are the RMS 510/610/810/910. From 1989 – 1996, the standard trip units were the RMS 500/600/700/800. These trip units are no longer in production. Replacement orders for the 500/600/700/800 trip units will be filled by the equivalent 510/610/810/910 trip units. Remember when replacing a 500/600/700/800 unit with a 510/610/810/910, the rating plug must also be replaced.

� Rating plugs for the 500/600/700/800 trip units will still be available. These rating plugs are not interchangeable with the 510/610/810/910 trip units. Likewise, rating plugs for the 510/610/810/910 are not interchangeable with the 500/600/700/800 trip units.

� There is no direct replacement for Digitrip RMS 700. Use Digitrip RMS 810 or 910.

Digitrip Units — Standard, Horizontal and Vertical Configurations

DigitripModel

ProtectiveFunctions

CatalogueNumber

StyleNumber

DigitripModel

ProtectiveFunctions

CatalogueNumber

StyleNumber

Past Technology Present Technology

RMS 500 LlLSILSLIGLSGLSIG

T51BLIT52BLSIT53BLST54BLIGT55BLSGT56BLSIG

1230C97G011230C97G021230C97G031230C97G041230C97G051230C97G06


S51LIS52LSIS53LSS54LIGS55LSGS56LSIG

7829C05G017829C05G027829C05G037829C05G047829C05G057829C05G06



1230C97G071230C97G081230C97G091230C97G101230C97G111230C97G12



7829C10G017829C10G027829C10G037829C10G047829C10G057829C10G06

RMS 700 � LlLSILSLIGLSGLSIG


1230C97G191230C97G201230C97G211230C97G221230C97G231230C97G24



7829C08G017829C08G027829C08G037829C08G047829C08G057829C08G06



1230C97G131230C97G141230C97G151230C97G161230C97G171230C97G18



7829C09G017829C09G027829C09G037829C09G047829C09G057829C09G06

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Replacement Digitrip RMS Trip Units for Power Circuit Breakers

Replacement Capabilities (Continued)Table 4. Horizontal Retrofit RMS/R Replacement Trip Units for all Other Breakers■■■ Shaded gray area denotes obsolete or discontinued products and services. ��

� At the time of this publication, the standard trip units for Low Voltage Digitrip Retrofit Kits are the RMS 510/610/810/910. From 1989 – 1996, the standard trip units were the RMS 500/600/700/800. These trip units are no longer in production. Replacement orders for the 500/600/700/800 trip units will be filled by the equivalent 510/610/810/910 trip units. Remember when replacing a 500/600/700/800 unit with a 510/610/810/910, the rating plug must also be replaced.



Table 5. Vertical Retrofit RMS/R Replacement Trip Units for all Other Breakers■■■ Shaded gray area denotes obsolete or discontinued products and services. ��

� At the time of this publication, the standard trip units for Low Voltage Digitrip Retrofit Kits are the RMS 510/610/810/910. From 1989 – 1996, the standard trip units were the RMS 500/600/700/800. These trip units are no longer in production. Replacement orders for the 500/600/700/800 trip units will be filled by the equivalent 510/610/810/910 trip units.Remember when replacing a 500/600/700/800 unit with a 510/610/810/910, the rating plug must also be replaced.



DigitripModel

ProtectiveFunctions

CatalogueNumber

StyleNumber

DigitripModel

ProtectiveFunctions

CatalogueNumber

StyleNumber

Past Technology Present TechnologyRMS/R 500Horizontal

LlLSILSLIGLSGLSIG

RH51BLIRH52BLSIRH53BLSRH54BLIGRH55BLSGRH56BLSIG

1232C84G011232C84G021232C84G031232C84G041232C84G051232C84G06


SRH51LISRH52LSISRH53LSSRH54LIGSRH55LSGSRH56LSIG

7801C36G017801C36G027801C36G037801C36G047801C36G057801C36G06

RMS/R 600Horizontal

LlLSILSLIGLSGLSIG


1232C84G071232C84G081232C84G091232C84G101232C84G111232C84G12



7801C46G017801C46G027801C46G037801C46G047801C46G057801C46G06

RMS/R 700Horizontal �

LlLSILSLIGLSGLSIG


1232C84G191232C84G201232C84G211232C84G221232C84G231232C84G24



7801C48G017801C48G027801C48G037801C48G047801C48G057801C48G06

RMS/R 800Horizontal

LILSILSLIGLSGLSIG


1232C84G131232C84G141232C84G151232C84G161232C84G171232C84G18



7801C49G017801C49G027801C49G037801C49G047801C49G057801C49G06

DigitripModel

ProtectiveFunctions

CatalogueNumber

StyleNumber

DigitripModel

ProtectiveFunctions

CatalogueNumber

StyleNumber

Past Technology Present TechnologyRMS/R 500Vertical

LlLSILSLIGLSGLSIG

RV51BLIRV52BLSIRV53BLSRV54BLIGRV55BLSGRV56BLSIG

1232C97G011232C97G021232C97G031232C97G041232C97G051232C97G06


SRV51LlSRV52LSISRV53LSSRV54LIGSRV55LSGSRV56LSIG

7801C37G017801C37G027801C37G037801C37G047801C37G057801C37G06

RMS/R 600Vertical

LlLSILSLIGLSGLSIG


1232C97G071232C97G081232C97G091232C97G101232C97G111232C97G12



7801C41G017801C41G027801C41G037801C41G047801C41G057801C41G06

RMS/R 700Vertical �

LlLSILSLIGLSGLSIG


1232C97G191232C97G201232C97G211232C97G221232C97G231232C97G24



7801C42G017801C42G027801C42G037801C42G047801C42G057801C42G06

RMS/R 800Vertical

LlLSILSLIGLSGLSIG


1232C97G131232C97G141232C97G151232C97G161232C97G171232C97G18



7801C43G017801C43G027801C43G037801C43G047801C43G057801C43G06

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Replacement Digitrip RMS Rating Plugs

Product Description

Digitrip RMS Rating Plugs

SPB Rating Plug and Details

Rating plugs for Digitrip RMS Trip Units determine the continuous current rating of the circuit breaker. All protection function settings on the face of the trip unit are expressed in per unit multiples of the rating plug ampere rating (In).

The rating plug is interlocked with the tripping mechanism to automatically “open” the breaker when the plug is removed. The breaker will remain “trip free” with the plug removed.

SPB rating plugs must be selected to match the desired continuous current rating of the breaker as well as the frame rating and the system frequency, i.e., 50 or 60 Hz.

DS and retrofit rating plugs must be selected to match the desired continu-ous current rating of the breaker, the sensor tap setting and the system frequency, i.e., 50 or 60 Hz.

Rating plugs are equipped with a backup battery to maintain the mode of trip operation following a circuit breaker tripping when external power is not available. The battery is a long-life lithium type, that is accessible from the front of the trip unit, without removing the rating plug. Replace-ment types and instructions are provided in Application Data 33-855.

Rating Plug for All OtherRetrofitted Breakers

DS Rating Plug

Following a trip operation and with no supplementary control power available, the battery will maintain the mode of trip LED for approximately 60 hours.

Note: At the time of this publication, the standard trip units for Low Voltage Digitrip Retrofit Kits are the RMS 510/610/810/910. From 1989 – 1996, the standard trip units were the RMS 500/600/700/800. These trip units are no longer in production. Replacement orders for the 500/600/700/800 trip units will be filled by the equivalent 510/610/810/910 trip units. Remember when replacing a 500/600/700/800 unit with a 510/610/810/910, the rating plug must also be replaced.

Note: Rating plugs for the 500/600/700/800 trip units will still be available.These rating plugs are not interchangeable with the 510/610/810/910 trip units. Like-wise, rating plugs for the 510/610/810/910 are not interchangeable with the 500/600/700/800 trip units.

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Replacement Digitrip RMS Rating Plugs for DS Breakers

Replacement CapabilitiesTable 6. Rating Plugs for DS Breakers ��

� Choose the rating plug to match the sensor tap selected and the continuous current rating.� When ordering as part of a retrofit kit, refer to Pages 11 through 34.� At the time of this publication, the standard trip units for Low Voltage Digitrip Retrofit Kits are the RMS 510/610/810/910. From 1989 –1996, the standard

trip units were the RMS 500/600/700/800. These trip units are no longer in production. Replacement orders for the 500/600/700/800 trip units will be filled by the equivalent 510/610/810/910 trip units. Remember when replacing a 500/600/700/800 unit with a 510/610/810/910, the rating plug must also be replaced.


� 50 Hz rating plugs are available. Contact your local Eaton Field Sales office for details.� Rating plugs may be ordered separately by above style number or as part of a complete retrofit kit.

Past Technology (500/600/700/800) Present Technology (510/610/810/910)

SensorTap Connection

Rating Plug Rating

60 Hz Catalogue Number �

60 Hz Style Number �


Rating Plug Rating

50/60 HzCatalogue Number �

50/60 HzStyle Number �

200 200

100 200

PD6D02A010PD6D02A020

2613D10G012613D10G02

200 200

100 200

RP6D02A010RP6D02A020

3D86734G013D86734G02

300 300 300

200 250 300

PD6D03A020PD6D03A025PD6D03A030

2613D10G032613D10G042613D10G05

300 300 300

200 250 300

RP6D03A020RP6D03A025RP6D03A030

3D86734G033D86734G043D86734G05

400 400 400 400

200 250 300 400

PD6D04A020PD6D04A025PD6D04A030PD6D04A040

2613D10G062613D10G072613D10G082613D10G09

400 400 400 400

200 250 300 400

RP6D04A020RP6D04A025RP6D04A030RP6D04A040

3D86734G063D86734G073D86734G083D86734G09

600 600 600

300 400 600


2613D10G102613D10G112613D10G12

600 600 600

300 400 600


3D86734G103D86734G113D86734G12

800 800 800

400 600 800


2613D10G132613D10G142613D10G15

800 800 800

400 600 800


3D86734G133D86734G143D86734G15

1200120012001200

600 80010001200


2613D10G162613D10G172613D10G182613D10G19

1200120012001200

600 80010001200


3D86734G163D86734G173D86734G183D86734G19

1600160016001600

800100012001600


2613D10G202613D10G212613D10G222613D10G23

1600160016001600

800100012001600


3D86734G203D86734G213D86734G223D86734G23

2000200020002000

1000120016002000


2613D10G242613D10G252613D10G262613D10G27

2000200020002000

1000120016002000


3D86734G243D86734G253D86734G263D86734G27

240024002400

160020002400


2613D10G282613D10G292613D10G30

240024002400

160020002400


3D86734G283D86734G293D86734G30

3200320032003200

1600200024003200


2613D10G312613D10G322613D10G332613D10G34

3200320032003200

1600200024003200


3D86734G313D86734G323D86734G333D86734G34

4000400040004000

2000240032004000


2613D10G352613D10G362613D10G372613D10G38

4000400040004000

2000240032004000


3D86734G353D86734G363D86734G373D86734G38

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Replacement Digitrip RMS Rating Plugs for SPB Breakers

Replacement Capabilities (Continued)Table 7. Rating Plugs for SPB Breakers ��

� Choose the rating plug to match the sensor tap selected and the continuous current rating.� When ordering as part of a retrofit kit, refer to Pages 11 through 34.� At the time of this publication, the standard trip units for Low Voltage Digitrip Retrofit Kits are the RMS 510/610/810/910. From 1989 – 1996, the standard






Rating Plug Rating

60 Hz CatalogueNumber �



RatingPlug Rating

50/60 HzCatalogueNumber �


400 400 400 400

200 250 300 400

PD6S04A020PD6S04A025PD6S04A030PD6S04A040

2613D09G012613D09G022613D09G032613D09G04

400 400 400 400

200 250 300 400

RP6S04A020RP6S04A025RP6S04A030RP6S04A040

3D86737G013D86737G023D86737G033D86737G04

800 800 800

400 600 800

PD6S08A040PD6S08A060PD6S08A080

2613D09G052613D09G072613D09G08

800 800 800

400 600 800

RP6S08A040RP6S08A060RP6S08A080

3D86737G053D86737G073D86737G08

1200120012001200

600 80010001200


2613D09G092613D09G102613D09G112613D09G12

1200120012001200

600 80010001200


3D86737G093D86737G103D86737G113D86737G12

1600160016001600

800100012001600


2613D09G132613D09G142613D09G152613D09G16

1600160016001600

800100012001600


3D86737G133D86737G143D86737G153D86737G16

2000C2000C2000C2000C

1000120016002000


2613D09G172613D09G182613D09G192613D09G20

2000C2000C2000C2000C

1000120016002000


3D86737G173D86737G183D86737G193D86737G20

20002000

16002000

PD6S20A160PD6S20A200

2613D09G212613D09G22

20002000

16002000

RP6S20A160RP6S20A200

3D86737G213D86737G22

250025002500

160020002500

PD6S25A160PD6S25A200PD6S25A250

2613D09G232613D09G242613D09G25

250025002500

160020002500

RP6S25A160RP6S25A200RP6S25A250

3D86737G233D86737G243D86737G25

3000300030003000

1600200025003000


2613D09G262613D09G272613D09G282613D09G29

3000300030003000

1600200025003000


3D86737G263D86737G273D86737G283D86737G29

40004000400040004000

20002500300032004000

PD6S40A200PD6S40A250PD6S40A300PD6S40A320PD6S40A400

2613D09G302613D09G312613D09G322613D09G332613D09G34

40004000400040004000

20002500300032004000

RP6S40A200RP6S40A250RP6S40A300RP6S40A320RP6S40A400

3D86737G303D86737G313D86737G323D86737G333D86737G34

5000500050005000

3000320040005000


2613D09G352613D09G362613D09G372613D09G38

5000500050005000

3000320040005000


3D86737G353D86737G363D86737G373D86737G38

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Replacement Digitrip RMS Rating Plugs for Other Breakers

Replacement Capabilities (Continued)Table 8. Rating Plugs for All Other Breakers ��

� Choose the rating plug to match the sensor tap selected and the continuous current rating.� When ordering as part of a retrofit kit, refer to Pages 11 through 34.� At the time of this publication, the standard trip units for Low Voltage Digitrip Retrofit Kits are the RMS 510/610/810/910. From 1989 – 1996, the standard






RatingPlug Rating

60 Hz CatalogueNumber �



RatingPlug Rating

50/60 HzCatalogue Number �


200 200

100 200

PR6A02A010PR6A02A020

3D86709G013D86709G02

200 200

100 200

RP6A02A010RP6A02A020

3D86766G013D86766G02

250 250 PR6A02A025 3D86709G11 250 250 RP6A02A025 3D86766G11

300 300 300

200 250 300

PR6A03A020PR6A03A025PR6A03A030

3D86709G363D86709G123D86709G37

300 300 300

200 250 300

RP6A03A020RP6A03A025RP6A03A030

3D86766G363D86766G123D86766G37

400 400 400 400

200 250 300 400

PR6A04A020PR6A04A025PR6A04A030PR6A04A040

3D86709G133D86709G143D86709G153D86709G03

400 400 400 400

200 250 300 400

RP6A04A020RP6A04A025RP6A04A030RP6A04A040

3D86766G133D86766G143D86766G153D86766G03

600 600 600

300 400 600


3D86709G163D86709G173D86709G04

600 600 600

300 400 600


3D86766G163D86766G173D86766G04

800 800 800

400 600 800


3D86709G183D86709G193D86709G05

800 800 800

400 600 800


3D86766G183D86766G193D86766G05

1200120012001200

600 80010001200


3D86709G203D86709G213D86709G223D86709G10

1200120012001200

600 80010001200


3D86766G203D86766G213D86766G223D86766G10

1600160016001600

800100012001600


3D86709G233D86709G243D86709G253D86709G06

1600160016001600

800100012001600


3D86766G233D86766G243D86766G253D86766G06

2000200020002000

1000120016002000


3D86709G263D86709G273D86709G283D86709G07

2000200020002000

1000120016002000


3D86766G263D86766G273D86766G283D86766G07

3000300030003000

1600200025003000


3D86709G293D86709G303D86709G313D86709G08

3000300030003000

1600200025003000


3D86766G293D86766G303D86766G313D86766G08

3200320032003200

1600200024003200


3D86709G393D86709G403D86709G413D86709G42

3200320032003200

1600200024003200


3D86766G393D86766G403D86766G413D86766G42

40004000400040004000

20002500300032004000

PR6A40A200PR6A40A250PR6A40A300PR6A40A320PR6A40A400

3D86709G323D86709G333D86709G343D86709G353D86709G09

40004000400040004000

20002500300032004000

RP6A40A200RP6A40A250RP6A40A300RP6A40A320RP6A40A400

3D86766G323D86766G333D86766G343D86766G353D86766G09

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Trip Unit Retrofit Kits — Customer Required Information

Customer Required Information

How to Select a Retrofit KitTo properly select a retrofit kit, the following information is required:

■ Breaker Nameplate Information❑ Manufacturer❑ Breaker Type ❑ Ampere Frame Size❑ Manually or Electrically Operated

■ Drawout or Fixed Mounting■ Fused or Non-Fused■ Digitrip Trip Unit Type Required

❑ 510, 610, 810, 910

■ Protective Functions Required❑ LI, LSI, LS, LIG, LSG, LSIG

■ Continuous Current Rating Required (Trip Rating of Breaker)

■ 3-wire or 4-wire system (determines number of sensors required)

To properly select options, the following questions need to be answered:

■ Will customer supply 120 Vac control power or is breaker-mounted CPT needed?❑ Applies only to Digitrip 610, 810

and 910■ Are zone interlocks required?■ Does the application require relay

outputs from the Digitrip 610, 810 or 910 for remote indication?

■ Does the breaker have an existing Amptector or Digitrip Trip Unit installed? If so, what is it?

How to Generate a Catalogue NumberRefer to Pages 13 to 34 to view the Retrofit Kit Catalogue Numbers for specific breaker manufacturers and frames. When used in conjunction with the information obtained from this page, these pages contain all the information necessary to generatea Catalogue Number.

How to Price a KitAfter a Retrofit Kit Catalogue Number is generated for a standard kit, the total list price of the retrofit kit is obtained by adding the base price, the price adder of the trip unit type and price adder for number of sensors along with the price adder for any other options. For non-standard retro-fit kits’ catalogue number and price, please refer to Eaton, Cutler-Hammer. The Discount Symbol RK1 is used to obtain net pricing.

Options for Advanced Retrofit Kits with Digitrip 610, 810 and 910The Breaker Mounted Control Power Transformer option provides the 120 volt con-trol power that is required for all Digitrip units other than the Digitrip 510. It saves the installer considerable time and money by significantly reducing the amount of cell work required.

The Simplified Cell Harness Assembly option eliminates the Zone Interlock and Relay Output Wiring:

� No Simplified Cell Harness Required or Available.

The Standard Cell Harness Assembly brings all of the available trip unit functions off the breaker:

Table 9. Accessories

Note: At the time of this publication, the standard trip units for Low Voltage Digitrip Retrofit Kits are the RMS 510/610/810/910. From 1989 – 1996, the standard trip units were the RMS 500/600/700/800. These trip units are no longer in production. Replacement orders for the 500/600/700/800 trip units will be filled by the equivalent 510/610/810/910 trip units.Remember when replacing a 500/600/700/800 unit with a 510/610/810/910, the rating plug must also be replaced.Note: Rating plugs for the 500/600/700/800 trip units will still be available. These rating plugs are not interchangeable with the 510/610/810/910 trip units. Likewise, rating plugs for the 510/610/810/910 are not interchangeable with the 500/600/700/800 trip units.

Trip TypeZone

Interlock Wires

Relay Output Wires

120 Volt Control

Power Wires

IMPACC Commun.

Wires

Remote CloseWires

TotalCell

Wires

510 Zone � - - - - - 0

610 � - - - - - 0

810 / 910 - - 2 2 2 6

Trip TypeZone

Interlock Wires

Relay Output Wires

120 Volt Control

Power Wires

IMPACC Commun.

Wires

Remote CloseWires

TotalCell

Wires

510 Zone 5 - - - - 5

610 5 5 2 - - 12

810 / 910 5 5 2 2 2 16

Description CatalogueNumber

StyleNumber

Aux. Power ModuleAmptector and Digitrip Test Set (Tests for both)Amptector Adapter HarnessAmptector 2-Piece Adapter Harness (Test Set Half)Amptector 2-Piece Adapter Harness (Breaker Half)External Harness (Zone Interlock Shorting Plug Non-DS)Simplified Cell Harness 1 ft.Simplified Cell Harness 6 ft.Simplified Cell Harness 4 ft.Arcflash Reduction Maintenance Switch (ARMS) Non DS DS with New Digitrip Kit DS for Existing Digitrip System

PRTAAPM 1267C16G018779C02G026503C53G016503C54G016503C55G016502C83G016506C34G016506C34G026506C34G03

9A10160G019A10160G029A10160G03

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Westinghouse DA and DK Breakers — Trip Unit Retrofit Kits

Technology Upgrades

Digitrip RMS Trip Unit Retrofit Kits for Westinghouse DA and DK Breakers

Replacement and Upgrade CapabilitiesReplacement and Upgrade Capabilities include Replacement Digitrip Trip Units and Rating Plugs, Digitrip Trip Unit Upgrades, Digitrip RMS Trip Unit Ret-rofit Kits and Upgrade Retrofit Kits. For definitions of these solutions see Page 3.

For Digitrip RMS Trip Unit Retrofit Kits and Upgrade Retrofit Kits, create the Digitrip RMS Retrofit Kit catalogue num-ber to match the Westinghouse DA or DK breaker type, retrofit kit type, protec-tion function, rating plug type, current sensor type, CPT, and type of kit required for application. See the exam-ple provided in .

Application Notes for DA and DK Power Circuit Breakers1. Retrofit kits are for use on 50 and

60 Hz distribution systems.

2. All retrofit kits are designed for Drawout Power Circuit Breakers only. Refer all fixed mounted breaker applications to Eaton, Cut-ler-Hammer.

3. The breaker compartment doors on the switchgear assembly must be free of panel mounted instru-ments and devices (i.e. ammeters, switches, etc.) or the retrofitted breaker may interfere with these devices when the compartment door is closed.

4. When the Ground Fault (G) option is selected, please observe the following:

a. For 3-phase, 3-wire solidly grounded systems, choose quantity three current sensors in the catalogue number development.

b. For 3-phase, 4-wire solidly grounded systems, choose quantity four current sensors in the catalogue number develop-ment. Three sensors are mounted on the breaker and one sensor is mounted on the switchgear neutral. Hardware to mount the current sensor on the switchgear neutral and pro-visions to wire it into the trip unit circuit (including a required pair of breaker secondary dis-connecting contacts) are not included in the kit.

5. RMS 510 Zone, 610, 810 and 910 Retrofit Kits include a cell terminal block assembly that must be installed in the switchgear assem-bly. Internal switchgear wiring to accommodate the customer appli-cation schemes must be added in the field.

6. RMS 610, 810 and 910 Retrofit Kits require a customer supplied 120 Vac source connected to the cell terminal block assembly to power the Digitrip RMS Digital Displays and Communications functions (as applicable).

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Westinghouse DA and DK Breakers — Trip Unit Retrofit Kits

Technology Upgrades (Continued)

Digitrip RMS Retrofit Kits for Westinghouse DA and DK BreakersTable 10. Catalogue Numbering System

� At the time of this publication, the standard trip units for Low Voltage Digitrip Retrofit Kits are the RMS 510/610/810/910.� Maximum ampere rating is 200 amperes.

Example shown is a Digitrip Retrofit Kit for a DA-50-800 Manual, with an RMS 810 trip unit, with LSIG protection, with a 60 Hz Plug, rated at 800 amperes for a sensor tap of 800 amperes, four sensors (for a 4-wire ground system) that have a sensor tap of 800 amperes, there is a breaker-mounted CPT with the kit, the cell wiring is simplified (only 6 wires vs. 16), and the breaker was previously retrofitted with a Digitrip 500/510, so this is an upgrade kit.

This information is subject to change.

DT8 8 6 6 88 4 8 - T C S U

Trip Unit Type � Price Adder

5 = 510 BasicZ = 510 Zone Int.6 = 6108 = 8109 = 910

$386$515$1417$3008$4187

Protection

1 = LI2 = LSI3 = LS4 = LIG5 = LSG6 = LSIG

RP No Rating Plug

Cat.Code

Current Rating

Tap Plug

212232

200 200 300

100 200 200

3Q3342

300 300 400

250 300 200

4Q4344

400 400 400

250 300 400

636466

600 600 600

300 400 600

848688

800 800 800

400 600 800

C8CACTCC

1600160016001600

800100012001600

HCHDHPHH

3000300030003000

1600200025003000

N = No Rating Plug6 = 50/60 Hz Plug

N = No Sensors3 = Three Sensors4 = Four Sensors

Price Adder-

$593$824

T = Digitrip 510, 610, 810, 910

Code Breaker Frame Description

Sensor

Code

Current Rating of

Sensor and Available Taps

Base Price

ALL FRAMES S NO SENSORS PROVIDED

-

DK2 DK-15 � 2 200 $2869

DE6 DK-25 6 600 $2869

4 400

2 200

DT8DW8

DA-50-800 Manual“Tulip” Clusters“Spring Wrapped” Finger Cluster

8 800, 400

$3008

$3487

DTCDWC

DA-50-1600 Manual“Tulip” Finger Cluster“Spring Wrapped” Finger Cluster

C 1600, 800 $3137

8 800, 400 $3137

DEH DA-75 Electric & Manual H 3000 $3261

N = No CPT SuppliedC = Breaker-mounted CPT, 480V or BelowV = Breaker-mounted CPT, 600V

Price Adder

-$397$397

N = Standard KitU = Upgrade Kit from Digitrip 500/510

N = Standard KitS = Simplified Cell Harness

-Deduct $112

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Westinghouse DB Breakers — Trip Unit Retrofit Kits


Digitrip RMS Retrofit Kits for Westinghouse DB Breakers

DB-25 Breaker Retrofitted withDigitrip RMS 810 Retrofit Kit

Typical Digitrip RMS 810 Retrofit Kit for a DB-25 Power Circuit Breaker

Product DescriptionDigitrip RMS Retrofit Kits for Westinghouse DB and DBL Power Circuit Breakers were first introduced in 1989. For a complete description of the Digitrip RMS Trip System and the features of Models RMS 510, 610, 810 and 910, see Page 4.

RatingsDigitrip RMS Retrofit Kits are applied on DB breakers with frame ratings from 225 amperes (DB-15) to 4000 amperes (DB-100) as identified below. The rating plug and the current sensor rating act in concert to provide for a wide spectrum of overload and short circuit settings.

ChronologyDigitrip RMS Retrofit Kits and replacement trip units for DB Breakers became available around 1989. The Digitrip RMS 510 Model is the modern day replacement for the Amptector and RK Trip Systems.


For Digitrip RMS Trip Unit Retrofit Kits and Upgrade Retrofit Kits, create the Digitrip RMS retrofit kit catalogue num-ber to match the Westinghouse DB breaker type, retrofit kit type, protec-tion function, rating plug type, current sensor type, CPT, and type of kit required for application. See the exam-ple provided on .

Application Notes forWestinghouse DB and DBLPower Circuit Breakers1. Retrofit kits are for use on 50 and



3. The breaker compartment doors on the switchgear assembly must be free of panel mounted instru-ments and devices (i.e., amme-ters, switches, etc.) or the retrofitted breaker may interfere with these devices when the com-partment door is closed.

4. Type DB-15 and DBL breaker com-ponents may have a metal baffle on the inside of the compartment door. If so, the baffle will have to be removed to accommodate the retrofitted DB breaker.

5. Contact your local Eaton, Cutler-Hammer office if the existing DB breaker has both an Undervoltage Trip Device (UVTA) and Shunt Trip.



b. For 3-phase, 4-wire solidly grounded systems, choose quantity four current sensors in the catalogue number devel-opment. Three sensors are mounted on the breaker and one sensor is mounted on the switchgear neutral. Hardware to mount the current sensor on the switchgear neutral and provisions to wire it into the trip unit circuit (including a required pair of breaker second-ary disconnecting contacts) are not included in the kit.

7. RMS 510 Zone, 610, 810 and 910 Retrofit Kits include a cell terminal block assembly that must be installed in the switchgear assem-bly. Internal switchgear wiring to accommodate the customer application schemes must be added in the field.


9. If the existing DB breaker has been retrofitted with an Amptector Trip System, and a Digitrip RMS retrofit is desired, contact Eaton, Cutler-Hammer for details.

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Westinghouse DB Breakers — Trip Unit Retrofit Kits


Digitrip RMS Retrofit Kits for Westinghouse DB BreakersTable 11. Catalogue Numbering System

� At the time of this publication, the standard trip units for Low Voltage Digitrip Retrofit Kits are the RMS 510/610/810/910.� Maximum ampere rating is 200 amperes.

Sample shown is a Digitrip Retrofit Kit for a DB-25, with an RMS 810 trip unit, with LSIG protection, with a 60 Hz Plug, rated at 250 amperes for a sensor tap of 400 amperes, four sensors (for a 4-wire ground system) that have sensor taps of 600, 400, 300 and 200 amperes, there is a breaker-mounted CPT with

the kit, the cell wiring is simplified (only 6 wires vs. 16), and the breaker was previously retrofitted with a Dig-itrip 500/510, so this is an upgrade kit.


Code Breaker Frame Description Sensor

CodeCurrent Rating

ofSensor and

Available TapsBase Price


-

DB2 DB-15 � 2 200 $2385

DB6 DB-25, DBL-25 6 600, 400, 300, 200

$2385

DBC DB-50, DBL-50 C 1600, 1200, 800, 600, 400

$2524

2 200

DBH DB-75 H 3000, 2000 $2668

DBK DB-100 K 4000 $2668

WU2 DB-15 Upgrade from Amptector 2 200 $2340

WU6 DB-25, DBL-25 Upgrade from Amptector 6 600, 400, 300, 200

$2340

WUC DB-50, DBL-50 Upgrade from Amptector C 1600, 1200, 800, 600, 400

$2340

2 200

WUH DB-75 Upgrade from Amptector H 3000, 2000 $2340

WUK DB-100 Upgrade from Amptector K 4000 $2340

DB6 8 6 6 4Q 4 4 - T C S U

RP No Rating Plug

Cat.Code

Current Rating

Tap Plug

2122

200 200

100 200

323Q33

300 300 300

200 250 300

424Q4344

400 400 400 400

200 250 300 400

636466

600 600 600

300 400 600

848688

800 800 800

400 600 800

T6T8TATT

1200120012001200

600 80010001200

C8CACTCC

1600160016001600

800100012001600

DADTDCDD

2000200020002000

1000120016002000

HCHDHPHH

3000300030003000

1600200025003000

KDKPKHKJKK

40004000400040004000

20002500300032004000


5 = 510 BasicZ = 510 Zone Int.6 = 6108 = 8109 = 910

$0$515$1417$3008$4187

Protection



T = Digitrip 510, 610, 810, 910


Price Adder

-$397$397


-Deduct $112



Price Adder

-$593$824

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Westinghouse / Eaton, Cutler-Hammer DS Breakers — Trip Unit Retrofit Kits


Digitrip RMS Retrofit Kits for Westinghouse / Eaton, Cutler-Hammer DS Breakers

DS Breaker Retrofitted withDigitrip RMS 810 Retrofit Kit

Typical Digitrip RMS 810 Retrofit Kit for a DS Power Circuit Breaker

Product DescriptionDigitrip RMS Retrofit Kits for Westing-house DS and DSL Power Circuit Breakers were first introduced in 1987. For a complete description of the Dig-itrip RMS Trip System and the features of Models RMS 510, 610, 810, and 910, see Page 4.

RatingsDigitrip RMS Retrofit Kits are applied on DS breakers with frame ratings from 800 amperes (DS-206) to 4000 amperes (DS-840) as identified below. The rating plug and the current sensor rating act in concert to provide for a wide spectrum of overload and short circuit settings.

ChronologyDigitrip RMS Retrofit Kits and replacement trip units for DS Breakers became available around 1987. The Digitrip RMS 510 Model is the modern day replacement for the Amptector Trip Systems.


For Digitrip RMS Trip Unit Retrofit Kits and Upgrade Retrofit Kits, create the Digitrip RMS Retrofit Kit catalogue num-ber to match the Eaton, Cutler-Hammer or Westinghouse DS breaker type, ret-rofit kit type, protection function, rat-ing plug type, current sensor type, CPT, and type of kit required for application. See the example provided on .

Application Notes for Cutler-Hammer or Westinghouse DS and DSL Power Circuit Breakers1. Retrofit kits are for use on 50 and






b. For 3-phase, 4-wire solidly grounded systems, choose quantity four current sensors in the catalogue number devel-opment. Three sensors are mounted on the breaker and one sensor is mounted on the switchgear neutral. Hardware to mount the current sensor on the switchgear neutral and pro-visions to wire it into the trip unit circuit (including a required pair of breaker secondary disconnecting contacts) arenot included in the kit.

5. RMS 510, 610, 810 and 910 Retrofit Kits include a cell terminal block assembly that must be installed in the switchgear assembly. Internal switchgear wiring to accommodate the customer application schemes

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Westinghouse / Eaton, Cutler-Hammer DS Breakers — Trip Unit Retrofit Kits


Digitrip RMS Retrofit Kits for Westinghouse / Eaton, Cutler-Hammer DS BreakersTable 12. Catalogue Numbering System

� At the time of this publication, the standard trip units for Low Voltage Digitrip Retrofit Kits are the RMS 510/610/810/910.� If breaker has been previously retrofitted, contact Eaton, Cutler-Hammer.

Sample shown is a Digitrip Retrofit Kit for a DS-206, with an RMS 810 trip unit, with LSIG protection, with a 60 Hz Plug,

rated at 250 amperes for a sensor tap of 400 amperes, four sensors (for a 4-wire ground system) that have a sensor tap

of 400 amperes, and there are no other features so this is a standard original kit. This information is subject to change.

DR6 8 6 6 4Q 4 4 - T N N N


1 = OPTIM 10505 = 510 BasicZ = 510 Zone Int.6 = 6107 = OPTIM 7508 = 8109 = 910

$5014$0

$515$1417$4696$3008$4187

Protection

1 = LI2 = LSI3 = LS4 = LIG5 = LSG6 = LSIG7 = LSIA

RP No Rating Plug

Cat.Code

Current Rating

Tap Plug

2122

200 200

100 200

323Q33

300 300 300

200 250 300

424Q4344

400 400 400 400

200 250 300 400

636466

600 600 600

300 400 600

848688

800 800 800

400 600 800

T6T8TATT

1200120012001200

600 80010001200

C8CACTCC

1600160016001600

800100012001600

DADTDCDD

2000200020002000

1000120016002000

FCFDFF

240024002400

160020002400

JCJDJFJJ

3200320032003200

1600200024003200

KDKPKJKK

4000400040004000

2000250032004000



Price Adder

-$593$824

P = OPTIMT = Digitrip 510, 610, 810, 910


Price Adder-

$397

$397

N = Standard KitU = Upgrade Kit from Factory

Modular Mounting �B = Upgrade Kit from Factory

Box Mounting �


CodeCurrent Rating of

Sensor andAvailable Taps

Base Price


-

DR6 DS(L)-206 8 800 $2684

6 600

4 400

3 300

2 200

DRC DS(L)-416 C 1600 $2684

T 1200

8 800

6 600

4 400

3 300

2 200

DRD DS-420 D 2000 $2684

C 1600

T 1200

8 800

6 600

4 400

3 300

2 200

DRJ DS-632(Must replace Amptector Sensors)

J 3200 $2684

F 2400

DRK DS-840 K 4000 $2684

J 3200


-Deduct $112

September 2006

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Westinghouse / Eaton, Cutler-Hammer SPB Breakers — Trip Unit Retrofit Kits


Digitrip RMS Retrofit Kits for Westinghouse / Eaton, Cutler-Hammer SPB Breakers

SPB-100 Series-3000 Ampere Frame —Digitrip RMS

Rear View of Plug Adapter Box andDigitrip RMS 510 (Typical Parts of Retrofit Kit)

Product DescriptionDigitrip RMS Retrofit Kits for Westing-house / Eaton, Cutler-Hammer SPB Power Circuit Breakers equipped with Pow-R Trip 7 or Pow-R Digitrip Trip Units were first introduced in 1989. Field retrofits are limited to the RMS 510 model. For a complete description of the Digitrip RMS Trip System, see Page 4.

RatingsDigitrip RMS 510 Retrofit Kits are applied on SPB breakers with frame ratings from 400 amperes (SPB-50) to 5000 amperes (SPB-150) as identified on Page 9. The rating plug and the current sensor rating act in concert to provide for a wide spec-trum of overload and short circuit set-tings.

ChronologyDigitrip RMS Retrofit Kits for SPB Breakers became available around 1989. The Digitrip RMS 510 Model is the only model that is available. Retrofits are limited to SPB Breakers equipped with a Pow-R Trip 7 or Pow-R Digitrip (also known as Digitrip 1) Trip Units.


For Digitrip RMS Trip Unit Retrofit Kits and Upgrade Retrofit Kits, create the Digitrip RMS Retrofit Kit catalogue num-ber to match the Eaton, Cutler-Hammer or Westinghouse SPB breaker type, retrofit kit type, protection function, rating plug type, current sensor type, CPT, and type of kit required for appli-cation. See the example provided on .

Application Notes for Cutler-Hammer or WestinghouseSPB Power Circuit Breakers1. Retrofit kits are for use on 50 and


2. Only SPB breakers equipped with a Pow-R Trip 7 or Pow-R Digitrip (also known as Digitrip 1) Trip Units are retrofittable at this time. Breakers equipped with a Pow-R Trip cannot be retrofitted.

3. SPB breakers installed in auto-matic transfer switches and equipped with a belI alarm contact cannot be retrofitted at this time.

4. An automatic trip relay (ATR) is a remote mounted accessory designed to provide visual trip mode indication, alarm and lock-out interlocking circuitry following a breaker automatic tripping oper-ation. SPB breakers equipped with Pow-R Trip 7 and this ATR must purchase a separate ATR adapter kit. SPB Adapter Kit with ground fault: 4A35718G02. SPB Adapter Kit without ground fault: 4A35718G01.

5. An SPB breaker with a 250 ampere frame rating can not be retrofitted.

6. Ground fault protection cannot be added to the SPB breaker. The breaker must be originally equipped with ground fault pro-tection, for ground fault protection to be selected. Changing the ground fault protection from 3-wire to 4-wire is not permitted. Interchanging between Ll, LS, LSI, LIG, LSG or LSIG is not permitted.

7. SPB breakers equipped with zone interlocking for short time and/or ground fault time delays can be retrofitted, provided the existing zone interlock configuration is not changed.

8. For Digitrip RMS Trip Unit replacements, see Page 5. For Pow-R Trip 7 Trip Unit Replacements, see Page 19.

9. A factory retrofit is possible for applications requiring Digitrip RMS 610, 810 and 910. Call Eaton, Cutler-Hammer.

10. SPB breakers retrofitted with Digitrip RMS can be tested with primary injection testing and trip unit self test. Secondary injection testing is not available.

September 2006



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Westinghouse / Eaton, Cutler-Hammer SPB Breakers — Trip Unit Retrofit Kits


Digitrip RMS Retrofit Kits for Westinghouse / Eaton, Cutler-Hammer SPB BreakersTable 13. Catalogue Numbering System

� At the time of this publication, the standard trip units for Low Voltage Digitrip Retrofit Kits are the RMS 510/610/810/910.� Digitrip 610, 810, and 910 are not available for SPB Breaker Retrofit Kits. A factory upgrade program is available.

Contact Eaton, Cutler-Hammer for more information.� SPB Breakers supplied from factory without ground fault (G) cannot be retrofitted in the field to include ground fault.


W58 5 6 6 88 N S - T N N N

Trip Unit Type � Base Price

5 = 510 Basic � $1988

Protection Price Adder

1 = LI2 = LSI3 = LS4 = LIG �

5 = LSG �

6 = LSIG �

$0$145$145$510$649$649

RP No Rating Plug

Cat.Code

Current Rating

Tap Plug

2122

200 200

100 200

323Q33

300 300 300

200 250 300

424Q4344

400 400 400 400

200 250 300 400

636466

600 600 600

300 400 600

848688

800 800 800

400 600 800

T6T8TATT

1200120012001200

600 80010001200

C8CACTCC

1600160016001600

800100012001600

DADTDCDD

2000200020002000

1000120016002000

EAETECEE

2000C2000C2000C2000C

1000120016002000

PCPDPP

250025002500

160020002500

HCHDHPHH

3000300030003000

1600200025003000

KDKPKHKJKK

40004000400040004000

20002500300032004000

LHLJLKLL

5000500050005000

3000320040005000


N = No Sensors

T = Digitrip 510

N = Standard Kit

N = Standard Kit

N = Standard Kit

Code Breaker FrameDescription

Breaker Frame Ratingand Sensor Tap

W34 SPB-50-400 400

W38 SPB-50-800 800

W4T SPB-65-1200 1200

W4C SPB-65-1600 1600

W4E SPB-65-2000 Compact 2000C

W54 SPB-100-400 400

W58 SPB-100-800 800

W5T SPB-100-1200 1200

W5C SPB-100-1600 1600

W5D SPB-100-2000 2000


W5P SPB-100-2500 2500

W5H SPB-100-3000 3000

W5K SPB-100-4000 4000

W5L SPB-100-5000 5000

W64 SPB-150-400 400

W68 SPB-150-800 800

W6T SPB-150-1200 1200

W6C SPB-150-1600 1600

W6D SPB-150-2000 2000


W6P SPB-150-2500 2500

W6H SPB-150-3000 3000

W6K SPB-150-4000 4000

W6L SPB-150-5000 5000

September 2006

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General Electric AK Breakers — Trip Unit Retrofit Kits


Digitrip RMS Retrofit Kits for General Electric AK Breakers

AK-2A-25 Breaker Retrofitted withDigitrip RMS 810 Retrofit Kit

Typical Digitrip RMS 810 Retrofit Kit forGE AK-2A-25 Power Circuit Breaker

Product DescriptionDigitrip RMS Retrofit Kits for various GE power circuit breakers were first introduced in 1989. For a complete description of the Digitrip RMS trip system and the features of models RMS 510, 610, 810 and 910,see Page 4.

RatingsDigitrip RMS Retrofit Kits are applied on GE breakers of the types listed and with frame ratings from 225 – 4000 amperes as indicated on Pages 21 – 23.

ChronologyDigitrip RMS Retrofit Kits and replacement trip units for GE breakers became available around 1989. The Digitrip RMS 510 model is the modern day replacement for electromechanical trip device or peak sensing solid-state trip systems.


For Digitrip RMS Trip Unit Retrofit Kits and Upgrade Retrofit Kits, choose or create the Digitrip RMS Retrofit Kit catalogue number to match the GE, AK, AL and AE breaker types, retrofit kit type, protection function, rating plug type, current sensor type, CPT, and type of kit required for application. See the examples provided on Pages 21 – 23.

Application Notes for GE, AK, AL and AE Power Circuit Breakers1. Retrofit kits are for use on 50 and


2. All retrofit kits are designed for Drawout Power Circuit Breakers only. Refer all fixed mounted breaker applications to Eaton, Cutler-Ham-mer.




b. For 3-phase, 4-wire solidly grounded systems, choose quantity four current sensors in the catalogue number devel-opment. Three sensors are mounted on the breaker and one sensor is mounted on the switchgear neutral. Hardware to mount the current sensor on the switchgear neutral and provisions to wire it into the trip unit circuit (including a required pair of breaker secondary disconnecting contacts) are not included in the kit.

5. RMS 510 Zone, 610, 810 and 910 Retrofit Kits include a cell terminal block assembly that must be installed in the switchgear assem-bly. Internal switchgear wiring to accommodate the customer appli-cation schemes must be added in the field.


7. Refer all AKU Series (AK breakers with current limiters) breakers to Eaton, Cutler-Hammer for evalua-tion.

September 2006



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General Electric AK Breakers — Trip Unit Retrofit Kits


Digitrip RMS Retrofit Kits for General Electric AK BreakersTable 14. Catalogue Numbering System

� At the time of this publication, the standard trip units for Low Voltage Digitrip Retrofit Kits are the RMS 510/610/810/910.� Maximum ampere rating is 200 amperes.� Use GU6, GU7, GUC kits only for breakers with top mounted fuses. For breakers with bottom mounted fuses, use standard kit.


G36 8 6 6 4Q 4 6 - T C S U


5 = 510 BasicZ = 510 Zone Int.6 = 6108 = 8109 = 910

$387$515$1417$3008$4187

Protection


RP No Rating Plug

Cat.Code

Current Rating

Tap Plug

2122

200 200

100 200

323Q33

300 300 300

200 250 300

424Q4344

400 400 400 400

200 250 300 400

636466

600 600 600

300 400 600

848688

800 800 800

400 600 800

C8CACTCC

1600160016001600

800100012001600

DADTDCDD

2000200020002000

1000120016002000

HCHDHPHH

3000300030003000

1600200025003000

KDKPKHKJKK

40004000400040004000

20002500300032004000



Price Adder

-$593$824

T = Digitrip 510, 610, 810, 910

N = No CPT SuppliedC = Breaker-mounted CPT, 480V or Below V= Breaker-mounted CPT, 600V

Price Adder-

$397

$397

N = Standard KitU = Upgrade Kit from

Digitrip 500/510


-Deduct $112




Base Price


-

G12 AK-1-15 Manual � 2 200 $4939

G16 AK-1-25 6 600, 400 $2756

G2C AK-1-50, AK-2/2A-50, AK-3/3A-50 C 1600, 800 $2761

8 800, 400

4 400, 200

GMC AK-1-50 Slow Close No Top Frame C 1600, 800 $3054

8 800, 400

4 400, 200

G2H AK-1-75, AK-2/2A-75, AK-3/3A-75 H 3000, 2000 $3173

G2K AK-1-100, AK-2/2A-100, AK-3/3A-100

K 4000 $2900

G22 AK-2/2A-15 Manually Operated � 2 200 $2617

G26 AK-2/2A-25 6 600, 400, 300, 200 $2617

GTD AKT-2A-50 C 2000 $3327

G36 AK-3/3A-25 6 600, 400, 300, 200 $3090

GU6 AKU-2/2A-25 � 6 600, 400, 300, 200 $2617

GU7 AKU-3/3A-25 � 6 600, 400, 300, 200 $3090

GUC AKU-2A/3A-50 � C 1600, 800 $3230

8 800, 400

4 400, 200

GS8 AKR(U)-6D/7D-30S 8 800, 400 $3225

GA8 AKR-4A/5A-30 8 800, 400 $3108

GAC AKR-4A/5A-50 C 1600, 800/800, 400 $3108

GAD AKRT-4A/5A-50 D 2000 $3108

GD8 AKR-6D/7D-30 8 800, 400 $3108

GDC AKR-6D/7D-50 C 1600, 800/800, 400 $3108

GDD AKRT-6D/7D-50 D 2000 $3108

September 2006

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General Electric AL Breakers — Trip Unit Retrofit Kits


Digitrip RMS Retrofit Kits for General Electric AL BreakersTable 15. Catalogue Numbering System

� At the time of this publication, the standard trip units for Low Voltage Digitrip Retrofit Kits are the RMS 510/610/810/910.

Sample shown is a Digitrip Retrofit Kit for an AL-2-50-600 Manually Operated, with an RMS 810 trip unit, with LSIG protection, with a 60 Hz Plug, rated at 250 amperes for a sensor tap of 400 amperes, four sensors (for a 4-wire ground system) that have sensor taps

of 600, 400, 300 and 200 amperes, there is a breaker-mounted CPT with the kit, the cell wiring is simplified (only 6 wires vs. 16), and the breaker was previously retrofitted with a Dig-itrip 500/510, so this is an upgrade kit.


GQ6 8 6 6 4Q 4 6 - T C S U


5 = 510 BasicZ = 510 Zone Int.6 = 6108 = 8109 = 910

$387$515$1417$3008$4187

Protection


RP No Rating Plug

Cat.Code

Current Rating

Tap Plug

2122

200 200

100 200

323Q33

300 300 300

200 250 300

424Q4344

400 400 400 400

200 250 300 400

636466

600 600 600

300 400 600

848688

800 800 800

400 600 800

T6T8TATT

1200120012001200

600 80010001200

C8CACTCC

1600160016001600

800100012001600

DADTDCDD

2000200020002000

1000120016002000



Price Adder

-$593$824

T = Digitrip 510, 610, 810, 910


Price Adder

-$397

$397


Digitrip 500/510


-Deduct $112




Base Price


-

GQ6 AL-2-50-600 Manually Operated 6 600, 400, 300, 200 $4491

GQ8 AL-2-50-800 Manually Operated 8 800, 600, 400 $3137

2 200

GQT AL-2-50-1200 Manually Operated T 1200, 600 $2915

8 800, 600, 400

2 200

GQC AL-2-50-1600 Manually Operated C 1600, 1200 $3137

8 800, 600, 400

2 200

GL6 AL-2-600 Electrically Operated 6 600, 400, 300, 200 $4986

GL8 AL-2-800 Electrically Operated 8 800, 600, 400 $3605

2 200

GLT AL-2-1200 Electrically Operated T 1200, 600 $3384

8 800, 600, 400

2 200

GLC AL-2-1600 Electrically Operated C 1600, 1200 $3621

8 800, 600, 400

2 200

GLD AL-2-75-2000 Electrically Operated D 2000 $2879

September 2006



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Other General Electric AE Breakers — Trip Unit Retrofit Kits


Digitrip RMS Retrofit Kits for Other General Electric AE BreakersTable 16. Catalogue Numbering System


Sample shown is a Digitrip Retrofit Kit for an AE-1-25, with an RMS 810 trip unit, with LSIG protection, with a 60 Hz Plug, rated at 250 amperes for a sensor tap of 400 amperes, four sensors (for a 4-wire ground system) that have sensor taps of 600, 400, 300 and 200 amperes, there is a breaker-mounted CPT with the kit, the cell wiring is simplified (only 6 wires vs. 16), and the breaker was previously retrofitted with a Dig-itrip 500/510, so this is an upgrade kit.


GE6 8 6 6 4Q 4 6 - T C S U


5 = 510 BasicZ = 510 Zone Int.6 = 6108 = 8109 = 910

$387$515$1417$3008$4187

Protection


RP No Rating Plug

Cat.Code

Current Rating

Tap Plug

2122

200200

100200

323Q33

300300300

200250300

424Q4344

400400400400

200250300400

636466

600600600

300400600



Price Adder

-$593$824

T = Digitrip 510, 610, 810, 910


Price Adder

-$397

$397


Digitrip 500/510


SensorCode

Current Rating ofSensor and Available Taps

Base Price

ALL FRAMES S NO SENSORS PROVIDED -

GE6 AE-1-25, AE-1B 6 600, 400, 300, 200 $4399


-Deduct $112

September 2006

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Allis-Chalmers LA Breakers — Trip Unit Retrofit Kits


Digitrip RMS Retrofit Kits for Allis-Chalmers LA Breakers

Allis-Chalmers LA 600 Gold Breaker Retrofitted with Digitrip RMS 810 Retrofit Kit

Typical RMS 810 Retrofit Kit for Allis-ChalmersLA 600 Gold Power Circuit Breaker

Product DescriptionDigitrip RMS Retrofit Kits for Allis-Chalmers, LA power circuit breakers were first introduced in 1991. For a complete description of the Digitrip RMS trip system and the features of models RMS 510, 610, 810 and 910, see Page 4.

RatingsDigitrip RMS Retrofit Kits are applied on Allis-Chalmers breakers from 600 amperes (LA 600) to 3000 amperes (LA 3000). The rating plug and the current sensor act in concert to provide for a wide spectrum of overload and short circuit settings.

ChronologyDigitrip RMS Retrofit Kits and replace-ment trip units for Allis-Chalmers LA breakers became available in 1991. The Digitrip RMS 510 model is the modern day replacement for electromechanical trip device or peak sensing solid-state trip systems.


For Digitrip RMS Trip Unit Retrofit Kits and Upgrade Retrofit Kits, choose or create the Digitrip RMS Retrofit Kit catalogue number to match the Allis-Chalmers LA breaker type, retrofit kit type, protection function, rating plug type, current sensor type, CPT, and type of kit required for application. See the example provided on .

Application Notes for Allis-Chalmers LA Power Circuit Breakers1. Retrofit kits are for use on 50 and



3. The breaker compartment doors on the switchgear assembly must be free of panel mounted instru-ments (i.e., meters, instruments, control switches, indicating lamps, etc.) or the retrofitted breaker may interfere with these devices when the compartment door is closed.



b. For 3-phase, 4-wire solidly grounded systems, choose quantity four current sensors in the catalogue number devel-opment. Three sensors are mounted on the breaker and one sensor is mounted on the switchgear neutral. Hardware to mount the current sensor on the switchgear neutral and provisions to wire it into the trip unit circuit (including a required pair of breaker secondary disconnecting contacts) are not included in the kit.



7. Refer all LAF (LA breakers with current limiters) breakers to Eaton, Cutler-Hammer for evaluation.

September 2006



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Allis-Chalmers LA Breakers — Trip Unit Retrofit Kits


Digitrip RMS Retrofit Kits for Allis-Chalmers LA BreakersTable 17. Catalogue Numbering System

� At the time of this publication, the standard trip units for Low Voltage Digitrip Retrofit Kits are the RMS 510/610/810/910.� Contact Eaton, Cutler-Hammer for technical clarification and availability.

Sample shown is a Digitrip Retrofit Kit for an LA-600 Gold, with an RMS 810 trip unit, with LSIG protection, with a 60 Hz Plug, rated at 250 amperes for a sensor tap of 400 amperes, four sensors

(for a 4-wire ground system) that have sensor taps of 600, 400, 300 and 200 amperes, there is a breaker-mounted CPT with the kit, the cell wiring is simplified (only 6 wires vs. 16), and the

breaker was previously retrofitted with a Digitrip 500/510, so this is an upgrade kit.


A26 8 6 6 4Q 4 6 - T C S U


5 = 510 BasicZ = 510 Zone Int.6 = 6108 = 8109 = 910

$387$515$1417$3008$4187

Protection


RP No Rating Plug

Cat.Code

Current Rating

Tap Plug

2122

200 200

100 200

323Q33

300 300 300

200 250 300

424Q4344

400 400 400 400

200 250 300 400

636466

600 600 600

300 400 600

848688

800 800 800

400 600 800

T6T8TATT

1200120012001200

600 80010001200

C8CACTCC

1600160016001600

800100012001600

DADTDCDD

2000200020002000

1000120016002000

HCHDHPHH

3000300030003000

1600200025003000

FCFDFF

240024002400

160020002400

JCJDJFJJ

3200320032003200

1600200024003200

KDKPKHKJKK

40004000400040004000

20002500300032004000



Price Adder

-$593$824

T = Digitrip 510, 610, 810, 910


Base Price

-$397

$397


Digitrip 500/510



Sensor and Available TapsBase Price


-

A16 LA-600 Blue Cover (Plastic) 6 600, 400, 300, 200 $2617

A1C LA-1600 Blue Cover (Plastic)

C 1600, 1200, 800, 600, 400 $2761

2 200

A26 LA-600 Gold Cover (Metal) 6 600, 400, 300, 200 $2617

A46 LA-600F (M.O.) 6 600, 400, 300, 200 $3206

A4C LA-1600F Blue C 1600, 1200, 800, 600, 400 $4292

LAC LAF-1600C (M.O.) C 1600, 1200, 800, 600, 400 $2617

A2C LA-1600 Gold Cover (Metal) C 1600, 1200, 800, 600, 400 $3235

2 200

A2H LA-3000 Gold/Blue H 3000, 2000 $2900

A4H LA-3000A H 3000, 2000 $3255

A36 LA-25A Manually Operated 6 600, 400, 300, 200 $4260

A3C LA-50A Manually Operated C 1600, 1200, 800, 600, 400 $3554

8 800, 600, 400

2 200

A3H LA-75A Manually Operated H 3000, 2000 $2761

A5C G-50A C 1600 $3111

8 800

AG6 G-25 Manually Operated 6 600, 300 �

A4J LA-3200 J 3200, 2400, 2000 $3253

LFH LG-3000 (with Frame) H 3000 $3243

LGH LG-3000 (Frameless) H 3000 $3253

A1K LA-4000F K 4000 $4772


-Deduct $112

September 2006

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ITE K-Line Breakers — Trip Unit Retrofit Kits


Digitrip RMS RetrofitKits for ITE K-Line Breakers

K-1600 Breaker Retrofitted withDigitrip RMS 810 Retrofit Kit

Typical Digitrip RMS 810 Retrofit Kit forITE K-1600 Power Circuit Breaker

Product DescriptionDigitrip RMS Retrofit Kits for ITE K-Line power circuit breakers were first intro-duced in 1991. For a complete descrip-tion of the Digitrip RMS trip system and the features of models RMS 510, 610, 810 and 910, see Page 4.

RatingsDigitrip RMS Retrofit Kits are applied on ITE K-Line breakers from 225 amperes (K-225) to 3000 amperes (K-3000), the rating plug and the current sensor rat-ing act in concert to provide for a wide spectrum of overload and short circuit settings.

ChronologyDigitrip RMS retrofit kits and replace-ment trip units for ITE K-Line breakers became available in 1991. The Digitrip RMS 510 model is the modern day replacement for electromechanical trip device or peak sensing solid state trip systems.


For Digitrip RMS Trip Unit Retrofit Kits and Upgrade Retrofit Kits, choose or create the Digitrip RMS Retrofit Kit catalogue number to match the ITE K-Line and other breaker types, retrofit kit type, protection function, rating plug type, current sensor type, CPT, and type of kit required for application. See the examples provided on .

Application Notes for ITE K-Line and other Power Circuit Breakers1. Retrofit kits are for use on 50 and




4. When the Ground Fault (G) option is selected, please observe thefollowing:


b. For 3-phase, 4-wire solidly grounded systems, choose quantity four current sensors in the catalogue number develop-ment. Three sensors are mounted on the breaker and one sensor is mounted on the switchgear neutral. Hardware to mount the current sensor on the switchgear neutral and pro-visions to wire it into the trip unit circuit (including a required pair of breaker sec-ondary disconnecting con-tacts) are not included in the kit.



7. Refer all K-DON Series (K-Line breakers with current limiters) breakers to Eaton, Cutler-Hammer for evaluation.

September 2006



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ITE K-Line Breakers — Trip Unit Retrofit Kits


Digitrip RMS Retrofit Kits for ITE K-Line BreakersTable 18. Catalogue Numbering System

� At the time of this publication, the standard trip units for Low Voltage Digitrip Retrofit Kits are the RMS 510/610/810/910.� Black and Red refer to the color of the back plane insulation material.� If your breaker is not solid state, contact Eaton, Cutler-Hammer for technical clarification on these kits.

Sample shown is a Digitrip Retrofit Kit for a K-600 with Red back plane insula-tion, with an RMS 810 trip unit, with LSIG protection, with a 60 Hz Plug, rated at 250 amperes for a sensor tap of

400 amperes, four sensors (for a 4-wire ground system) that have a sensor taps of 600, 400, 300 and 200 amperes, there is a breaker-mounted CPT with the kit, the cell wiring is simplified (only 6 wires

vs. 16), and the breaker was previously retrofitted with a Digitrip 500/510, so this is an upgrade kit.


K26 8 6 6 4Q 4 6 - T C S U


5 = 510 BasicZ = 510 Zone Int.6 = 6108 = 8109 = 910

$387$515$1417$3008$4187

Protection


RP No Rating Plug

Cat.Code

Current Rating

Tap Plug

2122

200 200

100 200

323Q33

300 300 300

200 250 300

424Q43

400 400 400

200 250 300

636466

600 600 600

300 400 600

848688

800 800 800

400 600 800

T6T8TATT

1200120012001200

600 80010001200

C8CACTCC

1600160016001600

800100012001600

DADTDCDD

2000200020002000

1000120016002000

HCHDHPHH

3000300030003000

1600200025003000

KDKPKHKJKK

40004000400040004000

20002500300032004000



Price Adder-

$593$824

T = Digitrip 510, 610, 810, 910


Price Adder-

$397

$397





Base Price

ALL FRAMES S NO SENSORS -

K12 � K-225 Black 2 200 $2972

K1C � K-1600 Black C 1600, 1200 $3549

8 800, 600, 4002 200

K22 � K-225 Red 2 200 $2972

K26 � K-600 Red/Black, KDON Bottom Mounted Fuses

6 600, 400, 300, 200 $2972

K2C � K-1600 Red, KDON Bottom Mounted Fuses

C 1600, 1200 $3549

8 800, 600, 4002 200

K2D � K-2000 Red D 2000 $5799

K3H � K-3000 Red (Solid State Only) H 3000 $4383

K2K � K-4000 Red (Solid State Only) K 4000 $6278

K46 � KDON-600 Black/Red (Top Mounted Fuses)

6 600, 400, 300, 200 $3116

K4C � KDON-1600 Red(Top Mounted Fuses)

C 1600, 1200 $3605

8 800, 600, 4002 200

K5C � KDON-1600 Red (2000 Ampere Round Finger Cluster), (Bottom Mounted Fuses)

C 1600, 1200 $5412

8 800, 600, 4002 200

K6C KDON-1600 BlackTop Mounted Fuses

C 1600, 1200 $3108

8 800, 600, 4002 200

K7C KDON-1600 Red (2000 Ampere Round) Top Mounted Fuses

C 1600, 1200 $4042

8 800, 600, 4002 200


-Deduct $112

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Other ITE Breakers — Trip Unit Retrofit Kits


Digitrip Retrofit Kits for Other ITE Breakers

KE-4000 Breaker Retrofitted withDigitrip RMS 810 Retrofit Kit

Typical Digitrip RMS 810 Retrofit Kit forITE KE-4000 Power Circuit Breaker

Product DescriptionDigitrip Retrofit Kits for ITE power circuit breakers were first introduced in 1992. For a complete description of the Digitrip RMS trip system and the features of models RMS 510, 610, 810 and 910, see Page 4.

RatingsDigitrip RMS Retrofit Kits are applied on ITE breakers from 600 amperes (KB-600) to 3000 amperes (KE-4000), the rating plug and the current sensor rating act in concert to provide for a wide spectrum of overload and short circuit settings.

ChronologyDigitrip retrofit kits and replacement trip units for ITE breakers became available in 1992. The Digitrip RMS 510 model is the modern day replacement for electromechanical trip device or peak sensing solid state trip systems.


For Digitrip RMS Trip Unit Retrofit Kits and Upgrade Retrofit Kits, choose or create the Digitrip RMS Retrofit Kit catalogue number to match the ITE and other breaker types, retrofit kit type, protection function, rating plug type, current sensor type, CPT, and type of kit required for application. See the examples provided on .

Application Notes for ITE and Other Power Circuit Breakers1. Retrofit kits are for use on 50 and









7. Refer all ITE breakers with current limiters to Eaton, Cutler-Hammer for evaluation.

September 2006



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Other ITE Breakers — Trip Unit Retrofit Kits


Digitrip RMS Retrofit Kits for Other ITE BreakersTable 19. Catalogue Numbering System

� At the time of this publication, the standard trip units for Low Voltage Digitrip Retrofit Kits are the RMS 510/610/810/910.� Contact Eaton, Cutler-Hammer for technical clarification on these kits.

Sample shown is a Digitrip Retrofit Kit for a KB-600 Drawout breaker, with an RMS 810 trip unit, with LSIG protection, with a 60 Hz Plug, rated at 250 amperes for a sensor tap of 400 amperes, four sensors (for a 4-wire ground system) that have sensor taps of 600, 400, 300

and 200 amperes, there is a breaker mounted CPT with the kit, the cell wiring is simplified (only 6 wires vs. 16), and the breaker was previously retrofitted with a Digitrip 500/510, so this is an upgrade kit.


KB7 8 6 6 4Q 4 6 - T C S U


5 = 510 BasicZ = 510 Zone Int.6 = 6108 = 8109 = 910

$387$515$1417$3008$4187

Protection


RP No Rating Plug

Cat.Code

Current Rating

Tap Plug

2122

200 200

100 200

323Q33

300 300 300

200 250 300

424Q4344

400 400 400 400

200 250 300 400

636466

600 600 600

300 400 600

848688

800 800 800

400 600 800

T6T8TATT

1200120012001200

600 80010001200

C8CACTCC

1600160016001600

800100012001600

HCHDHPHH

3000300030003000

1600200025003000

KDKPKHKJKK

40004000400040004000

20002500300032004000



Price Adder

-$593$824

T = Digitrip 510, 610, 810, 910


Price Adder

-$397

$397


Digitrip 500/510


SensorCode


BasePrice


KB6 KB-600 Fixed � 6 600, 400, 300, 200 $3966

KB7 KB-600 Drawout � 6 600, 400, 300, 200 $3966

KC6 KC-600 � 6 600 $4001

4 400

2 200

KCC KC-1600 � C 1600 $4001

T 1200

8 800

6 600

KDH KD-3000 H 3000 $3255

KEK KE-4000 K 4000 $5768


-Deduct $112

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Siemens and Siemens-Allis Breakers — Trip Unit Retrofit Kits


Digitrip Retrofit Kits for Siemens and Siemens-Allis Breakers

LAF-800 Breaker Retrofitted withDigitrip RMS 810 Retrofit Kit

Typical Digitrip RMS 810 Retrofit Kit for Siemens-Allis LAF-800 Power Circuit Breaker

Product DescriptionDigitrip Retrofit Kits for Siemens and Siemens-Allis power circuit breakers were first introduced in 1993. For a complete description of the Digitrip RMS trip system and the features of models RMS 510, 610, 810 and 910, see Page 4.

RatingsDigitrip RMS Retrofit Kits are applied on Siemens and Siemens-Allis breakers from 800 amperes (LAF-800) to 4000 amperes (RL-3000), the rating plug and the current sensor rating act in concert to provide for a wide spectrum of overload and short circuit settings.

ChronologyDigitrip retrofit kits and replacement trip units for Siemens and Siemens-Allis breakers became available in 1992. The Digitrip RMS 510 model is the modern day replacement for elec-tromechanical trip device or peak sens-ing solid state trip systems.


For Digitrip RMS Trip Unit Retrofit Kits and Upgrade Retrofit Kits, choose or create the Digitrip RMS Retrofit Kit catalogue number to match the Sie-mens and Siemens-Allis breaker types, retrofit kit type, protection function, rat-ing plug type, current sensor type, CPT, and type of kit required for application. See the examples provided on .

Application Notes for Siemens and Siemens-Allis Power Circuit Breakers1. Retrofit kits are for use on 50 and









7. Refer all Siemens and Siemens-Allis breakers with current limiters to Eaton, Cutler-Hammer for evalua-tion.

September 2006



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Siemens and Siemens-Allis Breakers — Trip Unit Retrofit Kits


Digitrip Retrofit Kits for Siemens and Siemens-Allis BreakersTable 20. Catalogue Numbering System


Sample shown is a Digitrip Retrofit Kit for an LAF-800, with an RMS 810 trip unit, with LSIG protection, with a 60 Hz Plug, rated at 250 amperes for a sensor tap of 400 amperes, four sensors (for a 4-wire ground system) that have sensor

taps of 600, 400, 300 and 200 amperes, there is a breaker-mounted CPT with the kit, the cell wiring is simplified (only 6 wires vs. 16), and the breaker was previously retrofitted with a Dig-itrip 500/510, so this is an upgrade kit.


LA8 8 6 6 4Q 4 6 - T C S U


5 = 510 BasicZ = 510 Zone Int.6 = 6108 = 8109 = 910

$387$515$1417$3008$4187

Protection


RP No Rating Plug

Cat.Code

Current Rating

Tap Plug

2122

200 200

100 200

323Q33

300 300 300

200 250 300

424Q4344

400 400 400 400

200 250 300 400

636466

600 600 600

300 400 600

848688

800 800 800

400 600 800

T6T8TATT

1200120012001200

600 80010001200

C8CACTCC

1600160016001600

800100012001600

JCJDJFJJ

3200320032003200

1600200024003200

KDKPKHKJKK

40004000400040004000

20002500300032004000



Price Adder

-$593$824

T = Digitrip 510, 610, 810, 910


Price Adder

-$397

$397


Digitrip 500/510


SensorCode


BasePrice


LA8 LAF-800 � 8 800, 400 $2926

6 600, 400, 300, 200

LC8 LAF-800C (M.O.) 8 800, 400 $2926

6 600, 400, 300, 200

RX8 RL(X)-800 � 8 800 $2761

6 600

4 400

3 300

2 200

RXC RL(X)-1600 � C 1600 $2761

T 1200

8 800

6 600

4 400

3 300

2 200

RLJ RL-3200 J 3200 $3253

RLK RL-4000 K 4000 $3253


-Deduct $112

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Federal Pacific Breakers — Trip Unit Retrofit Kits


Digitrip Retrofit Kits for Federal Pacific Breakers

FPS-75 Breaker Retrofitted withDigitrip RMS 810 Retrofit Kit

Typical Digitrip RMS 810 Retrofit Kit for Federal Pacific FPS-75 Power Circuit Breaker

Product DescriptionDigitrip RMS Retrofit Kits for Federal Pacific power circuit breakers were first introduced in 1992. For a complete description of the Digitrip RMS trip system and the features of models RMS 510, 610, 810 and 910, see Page 4.

RatingsDigitrip RMS Retrofit Kits are applied on Federal Pacific breakers from 600 amperes (FP-25) to 3000 amperes (FPS-75), the rating plug and the current sen-sor rating act in concert to provide for a wide spectrum of overload and short circuit settings.

ChronologyDigitrip retrofit kits and replacement trip units for Federal Pacific breakers became available in 1992. The Digitrip RMS 510 model is the modern day replacement for electromechanical trip device or peak sensing solid state trip systems.


For Digitrip RMS Trip Unit Retrofit Kits and Upgrade Retrofit Kits, choose or create the Digitrip RMS Retrofit Kit catalogue number to match the Federal Pacific breaker types, retrofit kit type, protection function, rating plug type, current sensor type, CPT, and type of kit required for application. See the examples provided on .

Application Notes for Federal Pacific Power Circuit Breakers1. Retrofit kits are for use on 50 and









7. Refer all Federal Pacific breakers with current limiters to Eaton, Cut-ler-Hammer for evaluation.

September 2006



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Federal Pacific Breakers — Trip Unit Retrofit Kits


Digitrip Retrofit Kits for Federal Pacific BreakersTable 21. Catalogue Numbering System


Sample shown is a Digitrip Retrofit Kit for an FP-25, with an RMS 810 trip unit, with LSIG protection, with a 60 Hz Plug, rated at 250 amperes for a sensor tap of 400 amperes, four sensors (for a 4-wire ground system) that have sensor taps of 600, 400, 300 and 200 amperes, there is a breaker-mounted CPT with

the kit, the cell wiring is simplified (only 6 wires vs. 16), and the breaker was previously retrofitted with a Dig-itrip 500/510, so this is an upgrade kit.


FP6 8 6 6 4Q 4 6 - T C S U


5 = 510 BasicZ = 510 Zone Int.6 = 6108 = 8109 = 910

$387$515$1417$3008$4187

Protection


RP No Rating Plug

Cat.Code

Current Rating

Tap Plug

2122

200 200

100 200

323Q33

300 300 300

200 250 300

424Q4344

400 400 400 400

200 250 300 400

636466

600 600 600

300 400 600

848688

800 800 800

400 600 800

T6T8TATT

1200120012001200

600 80010001200

C8CACTCC

1600160016001600

800100012001600

DADTDCDD

2000200020002000

1000120016002000

HCHDHPHH

3000300030003000

1600200025003000



Price Adder

-$593$824

T = Digitrip 510, 610, 810, 910


Price Adder

-$397

$397


Digitrip 500/510


SensorCode


BasePrice


FP6 FP-25 (Slate Back) 6 600, 400, 300, 200 $2972

FP8 FP-50-800 � 8 800, 400 $2972

6 600, 400, 300, 200

FPC FP-50-1600 � C 1600, 1200 $3502

8 800, 600, 400

2 200

FS8 FPS-50-800 � 8 800, 400 $2972

6 600, 400, 300, 200

FSC FPS-50-1600 � C 1600, 1200 $3502

8 800, 600, 400

2 200

FSH FPS-75 H 3000, 2000 $3502

FC6 100HF Canadian 600A 6 600 $3502

FX6 FP-25 (Molded Back) 6 600, 400, 200 $3502


-Deduct $112

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Digitrip Retrofit Kits for Other BreakersTable 22. Catalogue Numbering System


Sample shown is a Digitrip Retrofit Kit for an RS-25A, with an RMS 810 trip unit, with LSIG protection, with a 60 Hz Plug, rated at 250 amperes for a sensor tap 400 amperes, four sensors (for a 4-wire ground system) that have sensor taps of 600, 400, 300 and 200 amperes, there is a breaker-mounted CPT with the kit, the cell wiring is simplified

(only 6 wires vs. 16), and the breaker was previously retrofitted with a Dig-itrip 500/510, so this is an upgrade kit.


RS6 8 6 6 4Q 4 6 - T C S U


5 = 510 BasicZ = 510 Zone Int.6 = 6108 = 8109 = 910

$387$515$1417$3008$4187

Protection


RP No Rating Plug

Cat.Code

Current Rating

Tap Plug

2122

200 200

100 200

323Q33

300 300 300

200 250 300

424Q4344

400 400 400 400

200 250 300 400

636466

600 600 600

300 400 600

848688

800 800 800

400 600 800

T6T8TATT

1200120012001200

600 80010001200

C8CACTCC

1600160016001600

800100012001600

DADTDCDD

2000200020002000

1000120016002000

JCJDJFJJ

3200320032003200

1600200024003200



Price Adder-

$592$824

T = Digitrip 510, 610, 810, 910


Price Adder

-$397

$397


Digitrip 500/510



Sensor and Available TapsBasePrice


RS6 Roller-Smith RS-25A 6 600, 400, 300, 200 $2867

SS8 GTE-Sylvania SSPB 800 8 800, 400, 200 $2972

SSC GTE-Sylvania SSPB 1600 C 1600, 1200 $3333

FH6 Federal Pioneer 25-H(L)-2 6 600, 300 $2972

FH8 Federal Pioneer 30H(L)-3 8 800, 400 $2972

FHC Federal Pioneer 50-H(L)-2 C 1600, 800 $3193

FHD Federal Pioneer 65-H(L)-2 D 2000, 1200 $3494

LK8 B.B.C. LKD-8 8 800 $3494

6 600

4 400

MCB B.B.C. MB-16 C 1600 $3551

T 1200

8 800

LKJ A.B.B. MB-3200, B.B.C. LK-3200

J 3200 $3551

N = Standard KitS = Simplified Cell Harness Deduct $112

Other Breakers — Trip Unit Retrofit Kits

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Further Information — Trip Unit Retrofit Kits

Further InformationPublicationNumber

Description

B.22D.01.S.EAD 33-855-3SA-11581D

Sales Brochure for Digitrip RMS Retrofit KitsInstructions for the Application of Digitrip RMS Retrofit Kits on Power Circuit BreakersSales Aid for Digitrip Trip Units

IL 29-885-AIL 29-886-BIL 29-888-A

Instruction Leaflet for Digitrip RMS 510 Trip UnitInstruction Leaflet for Digitrip RMS 610 Trip UnitInstruction Leaflet for Digitrip RMS 810 Trip Unit

IL 29-889-AAD 32-870PA01301011E

Instruction Leaflet for Digitrip RMS 910 Trip UnitApplication Data for Time Current Curves for DS and DSL Circuit BreakersProduct Aid for Arcflash Reduction Maintenance Switch

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Eaton Electrical5050 MainwayBurlington, ON L7L 5Z1Canada1-800-268-3578www.eatonelectrical.ca

©Eaton Yale Company 2006All rights reservedPrinted in CanadaPG.22D.02.S.KSeptember 2006

Eaton Corporation is a diversified industrial manufacturer with 2005 sales of $11.1 billion. Eaton is a global leader in electrical systems and components for power quality, distribution and control; fluid power systems and services for industrial, mobile and aircraft equipment; intelligent truck drivetrain systems for safety and fuel economy; and automotive engine air management systems, powertrain solutions and specialty controls for performance, fuel economy and safety. Eaton has 60,000 employees and sells products to customers in more than 125 countries. For more information, visit www.eaton.com

Eaton's electrical business is a global leader in electrical control, powerdistribution, and industrial automation products and services. Through advanced product development, world-class manufacturing methods, and global engineering services and support, Eaton's electrical business provides customer-driven solutions under brand names such as Cutler-Hammer®,Powerware®, Durant®, Heinemann®, Holec® and MEM®, which globallyserve the changing needs of the industrial, utility, light commercial, residential,and OEM markets. For more information, visit www.eatonelectrical.ca.

Digitrip RMS Retrofit Kits - PG22D02SK

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