DIGITALIZATION ROADMAP - Glassman Events · trategic alignment – identify the key needs,...
Transcript of DIGITALIZATION ROADMAP - Glassman Events · trategic alignment – identify the key needs,...
![Page 1: DIGITALIZATION ROADMAP - Glassman Events · trategic alignment – identify the key needs, challenges, pain points, define main business drivers of the digitalization project Next](https://reader035.fdocuments.in/reader035/viewer/2022063016/5fd5f6026d394854a31d96d1/html5/thumbnails/1.jpg)
DIGITALIZATION ROADMAP
![Page 2: DIGITALIZATION ROADMAP - Glassman Events · trategic alignment – identify the key needs, challenges, pain points, define main business drivers of the digitalization project Next](https://reader035.fdocuments.in/reader035/viewer/2022063016/5fd5f6026d394854a31d96d1/html5/thumbnails/2.jpg)
What We Do
![Page 3: DIGITALIZATION ROADMAP - Glassman Events · trategic alignment – identify the key needs, challenges, pain points, define main business drivers of the digitalization project Next](https://reader035.fdocuments.in/reader035/viewer/2022063016/5fd5f6026d394854a31d96d1/html5/thumbnails/3.jpg)
From Manual….
![Page 4: DIGITALIZATION ROADMAP - Glassman Events · trategic alignment – identify the key needs, challenges, pain points, define main business drivers of the digitalization project Next](https://reader035.fdocuments.in/reader035/viewer/2022063016/5fd5f6026d394854a31d96d1/html5/thumbnails/4.jpg)
…via Automation…
![Page 5: DIGITALIZATION ROADMAP - Glassman Events · trategic alignment – identify the key needs, challenges, pain points, define main business drivers of the digitalization project Next](https://reader035.fdocuments.in/reader035/viewer/2022063016/5fd5f6026d394854a31d96d1/html5/thumbnails/5.jpg)
… to Smart, Industry Factory 4.0
Top quality Outstanding productivityWorld class efficiency
![Page 6: DIGITALIZATION ROADMAP - Glassman Events · trategic alignment – identify the key needs, challenges, pain points, define main business drivers of the digitalization project Next](https://reader035.fdocuments.in/reader035/viewer/2022063016/5fd5f6026d394854a31d96d1/html5/thumbnails/6.jpg)
![Page 7: DIGITALIZATION ROADMAP - Glassman Events · trategic alignment – identify the key needs, challenges, pain points, define main business drivers of the digitalization project Next](https://reader035.fdocuments.in/reader035/viewer/2022063016/5fd5f6026d394854a31d96d1/html5/thumbnails/7.jpg)
Key Data and Figures
Export to
55 countries all over the world.
Approximately
240 tons(increasing)
of daily production capacity.
One stop shop 650 employees dedicated to innovation.
![Page 8: DIGITALIZATION ROADMAP - Glassman Events · trategic alignment – identify the key needs, challenges, pain points, define main business drivers of the digitalization project Next](https://reader035.fdocuments.in/reader035/viewer/2022063016/5fd5f6026d394854a31d96d1/html5/thumbnails/8.jpg)
Our customers
![Page 9: DIGITALIZATION ROADMAP - Glassman Events · trategic alignment – identify the key needs, challenges, pain points, define main business drivers of the digitalization project Next](https://reader035.fdocuments.in/reader035/viewer/2022063016/5fd5f6026d394854a31d96d1/html5/thumbnails/9.jpg)
Our projects
![Page 10: DIGITALIZATION ROADMAP - Glassman Events · trategic alignment – identify the key needs, challenges, pain points, define main business drivers of the digitalization project Next](https://reader035.fdocuments.in/reader035/viewer/2022063016/5fd5f6026d394854a31d96d1/html5/thumbnails/10.jpg)
• highest quality of glass – overly transparent I/M
• extremely complicated shapes of articles –for I/M & palletisation, BAT S/W
• small batches, many job changes – job changes > then runs
• diversity (>3 articles/line) – insufficient space, extreme CAPEX for automation, engravings, IR inspection…
• process control: central process automation, SCADA,…
• high cost of energy (variable furnace pull,No. forehearts)
• extending production (space limitation-valley) in 2020
• lack of work-force• sustainable development (water, fossil fuels,
Oxygen production, sound/waste gas emissions, BAT)
Drivers/limitations:
How to face challenges?Need to be very resourceful, own R&D, Industry 4.0?
![Page 11: DIGITALIZATION ROADMAP - Glassman Events · trategic alignment – identify the key needs, challenges, pain points, define main business drivers of the digitalization project Next](https://reader035.fdocuments.in/reader035/viewer/2022063016/5fd5f6026d394854a31d96d1/html5/thumbnails/11.jpg)
Future in industry 4.0
• Ongoing projects to enable productionreproducibility, reduce TTM, increase Q and energy η,while maximizing capacity
• Each area has own interests (IT, production)
• Addressing all challenges at once impossible, roadmaprequired
• Decision to work with SIEMENS: strong automationbackground & IT/OT/GLASS expertize
• 2018: workshop – consulting project with SIEMENS
Aim: expand business and improve existing processes through digitalization
![Page 12: DIGITALIZATION ROADMAP - Glassman Events · trategic alignment – identify the key needs, challenges, pain points, define main business drivers of the digitalization project Next](https://reader035.fdocuments.in/reader035/viewer/2022063016/5fd5f6026d394854a31d96d1/html5/thumbnails/12.jpg)
First step: Strategic alignment – identify the key needs, challenges, pain points,define main business drivers of the digitalization project
Next step: Digitalization Consulting project, going deep in the process details,describing the conceptual projects - implementation roadmap with an overall timelinefor the next steps
Digitalisation Consulting Project
![Page 13: DIGITALIZATION ROADMAP - Glassman Events · trategic alignment – identify the key needs, challenges, pain points, define main business drivers of the digitalization project Next](https://reader035.fdocuments.in/reader035/viewer/2022063016/5fd5f6026d394854a31d96d1/html5/thumbnails/13.jpg)
Main roadblocks identified:
• Isolated local automation systemswithout centralized database,historian?
• OEM machines not connected to theIT/OT network
• Significant manual inputs: delayedinformation
• Lack of a real time MES tomonitor/control, integrate withother systems to exchange data
Addressing all challenges at once isunrealistic & significant CAPEX - roadmapproposed a step-by-step implementationwith clear technologies to address thechallenges
Digitalisation Consulting Project
![Page 14: DIGITALIZATION ROADMAP - Glassman Events · trategic alignment – identify the key needs, challenges, pain points, define main business drivers of the digitalization project Next](https://reader035.fdocuments.in/reader035/viewer/2022063016/5fd5f6026d394854a31d96d1/html5/thumbnails/14.jpg)
• 4 projects prioritized as detailedconceptual projects with technical,financial feasibility
• Final Result: document digitalizationroadmap, over 180 pages w/:
• Detailed descriptions
• Schedule
• CAPEX and financial feasibility
• Roadmap necessary – technicalities &inter-dependencies between theprojects, it is most important toconsider a specific implementationorder – gateway
Digitalisation Consulting Project
![Page 15: DIGITALIZATION ROADMAP - Glassman Events · trategic alignment – identify the key needs, challenges, pain points, define main business drivers of the digitalization project Next](https://reader035.fdocuments.in/reader035/viewer/2022063016/5fd5f6026d394854a31d96d1/html5/thumbnails/15.jpg)
On Going/Future Projects
• Implementation of investments as per roadmap plan:
• business analysis with IIBA approaches, business prcess mapping – ERP, MES
Process mapping –the smart way
![Page 16: DIGITALIZATION ROADMAP - Glassman Events · trategic alignment – identify the key needs, challenges, pain points, define main business drivers of the digitalization project Next](https://reader035.fdocuments.in/reader035/viewer/2022063016/5fd5f6026d394854a31d96d1/html5/thumbnails/16.jpg)
On Going/Future Projects
• Implementation of investments as per roadmap plan:
• OT network start of investment in Q4 2018
• Central SCADA system, ERP, MES – as per processmapping
• Intensive investments into: expansion, digitalization, automation
• New furnace 2019 (advanced process control), Cryogenic oxygen plant;
• international R&D projects and subsidies –Hydrogen project underway;
• Digitalization roadmap brings speed for furtherdevelopment, delivering future growth, interconnectivity and high effectiveness of all integrated equipment, goals of industry 4.0.
![Page 17: DIGITALIZATION ROADMAP - Glassman Events · trategic alignment – identify the key needs, challenges, pain points, define main business drivers of the digitalization project Next](https://reader035.fdocuments.in/reader035/viewer/2022063016/5fd5f6026d394854a31d96d1/html5/thumbnails/17.jpg)
Jaša PolutnikHead of Projects and investments
Thank you for yourattention.