Design of Tension Member Lrfd

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    DESIGN OF TENSION MEMBER

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    In a design process a structural

    engineer must combine the following:

    analysis, engineering judgment,experience, construction method,

    economic design etc. Design cannot bedone if engineer does not know the basic

    concept of structural analysis. There are

    two consideration in the design oftension member:

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    Strength

    the tension member must be

    adequate to resist the ultimate axial

    tensile load.

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    Stiffness

    the tension member must notfail due to serviceability

    requirements

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    Design of Steel Tension Members

    Equations for strength of tension members:

    a) For yielding in the gross section:

    b) For fracture in the net section:

    gytnt AFP

    eutnt AFP

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    P P

    Design of Steel Tension Members

    Yielding in the gross section:

    Max stress FyP P

    Max stress Fu

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    Variable Definitions

    Resistance factor,

    = 0.90 for yielding

    = 0.75 for fracture

    Fy = Yield Strength

    Fu = Tensile or Ultimate strength

    :t

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    Design Requirements

    Ag Gross cross-sectional area

    Ae Effective net area

    If tension load is transmitted directly to each of the

    cross-sectional elements by fasteners or welds:

    Ae = An

    An = Net cross-sectional area

    (gross-section minus bolt holes)

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    Design Requirements

    If tension load transmitted through some but

    not all of the cross-sectional elements:

    by fasteners or bolts,

    Ae = AnU

    by welds,Ae = AgU or Ae = AU

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    TENSION MEMBERS ARE

    CONNECTED BY:

    Rivets

    Bolts

    Welds

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    Advantages of Bolted Connections

    Do not require highly skilled workers

    Holes can be done in the shop

    Less equipment needed

    Quality of work can be easily

    controlled Faster construction

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    Advantages of Welded Connections

    Minimize construction noise since no impact

    wrenches are used as in Bolted connection

    Members can be easily installed

    Easily be repaired when dimensions are

    unmatched

    Joints are very rigid

    Shop and construction detailing is much

    simplier

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    Simple Bolted Connections

    There are different types of bolted

    connections. They can be categorized

    based on the type of loading.

    Tension member connection and splice. It

    subjects the bolts to forces that tend to

    shear the shank.

    Beam end simple connection. It subjects the

    bolts to forces that tend to shear the shank.

    Hanger connection. The hanger connection

    puts the bolts in tension

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    68402/61420 Slide # 14

    Simple Bolted Connections

    The bolts are subjected to shear or tension loading.

    In most bolted connection, the bolts are subjected to shear.

    Bolts can fail in shear or in tension.

    You can calculate the shear strength or the tensile strength of a bolt

    Simple connection: If the line of action of the force acting on the

    connection passes through the center of gravity of the connection,

    then each bolt can be assumed to resist an equal share of the load.

    The strength of the simple connection will be equal to the sum of

    the strengths of the individual bolts in the connection.

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    The bolts are subjected to shear or tension loading.

    In most bolted connection, the bolts are subjected to shear.

    Bolts can fail in shear or in tension.

    You can calculate the shear strength or the tensile strength of a

    bolt

    Simple connection: If the line of action of the force acting on

    the connection passes through the center of gravity of

    the connection, then each bolt can be assumed to resist

    an equal share of the load.

    The strength of the simple connection will be equal to thesum of the strengths of the individual bolts in the

    connection.

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    Bolt Types & Materials

    A307 - Unfinished(Ordinaryor Common) boltslow carbon steel A36, Fu = 413 MPa,

    for light structures under static load

    A325 - High strength bolts, heat-treated medium

    carbon steel, Fu = 827 MPa,for structural joints

    A490 - High strength bolts, Quenched andTempered Alloy steel, Fu = 1033 MPa

    for structural jointsA449 - High strength bolts with diameter > 32mm

    anchor bolts, lifting hooks, tie-downs

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    Common Bolts

    ASTM A307 bolts

    Common bolts are no longer

    common for current structural designbut are still available Common Bolts

    nu RP 75.0

    boltvn AfR MPafv 165

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    HSB Bearing Type Connections

    The shear strength of bolts shall be determined as follows

    boltvn AfR

    75.0nu RP

    517413A490

    413330A325

    Type X ThreadType N ThreadType

    If the level of threads is not known, it is conservative to assumethat the threads are type N.

    AISC Table J 3.2

    The table bellow shows the values of fv (MPa) for different types of bolts

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    Bolted Shear Connections

    In designing the bolted shear connections the factored designstrength (Rn) should be greater than or equal to the factored

    load. Rn Pu

    So, examining the various possible failure modes and calculate

    the corresponding design strengths is a must.

    Possible failure modes are:

    Shear failure of the bolts

    Failure of member being connected due to fracture or yielding or .

    Edge tearing or fracture of the connected plate

    Tearing or fracture of the connected plate between two bolt holes

    Excessive bearing deformation at the bolt hole

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    Failure Modes of Bolted Connections

    Bolt Shearing

    Tension Fracture

    Plate Bearing

    Block Shear

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    Bolted Shear Connections

    Shear failure of bolts

    Average shearing stress in the bolt = fv = P/A = P/(db2/4)

    P is the load acting on an individual bolt

    A is the area of the bolt and db is its diameter

    Strength of the bolt = P = fv x (db2/4) where fv = shear yield

    stress = 0.6Fy

    Bolts can be in single shear or double shear as shown above.

    When the bolt is in double shear, two cross-sections are effective inresisting the load. The bolt in double shearwill have the twice the shear

    strength of a bolt in single shear.

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    Bolted Shear Connections

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    Bolted Shear Connections

    Failure of connected member

    Tension Member can fail due to tension fracture or yielding.

    Bearing failure of connected/connecting part due to bearing

    from bolt holes Hole is slightly larger than the fastener and the fastener is loosely placed in

    hole

    Contact between the fastener and the connected part over approximatelyhalf the circumference of the fastener

    As such the stress will be highest at the radial contact point (A). However,the average stress can be calculated as the applied force divided by the

    projected area of contact

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    Bolted Shear Connections

    Average bearing stress fp = P/(db t), where P is the force applied to the fastener.

    The bearing stress state can be complicated by the presence of nearby bolt oredge. The bolt spacing and edge distance will have an effect on the bearing

    strength.

    Bearing stress effects are independent of the bolt type because the bearingstress acts on the connected plate not the bolt.

    A possible failure mode resulting from excessive bearing close to the edge ofthe connected element is shear tear-out as shown below. This type of shear

    tear-out can also occur between two holes in the direction of the bearing load.

    Rn = 2 x 0.6 Fu Lc t = 1.2 Fu Lc t

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    Spacing and Edge-distance requirements

    The AISC code gives guidance for edge distance and spacing to avoid tearout shear

    2

    hLL ec

    SeLdiameterholetheish mmdh bolt 6.1

    NOTE: The actual hole diameter is 1.6 mm bigger than the bolt,

    we use another 1.6 mm for tolerance when we calculate net area. Here use 1.6 mm only not 3.2

    boltdS 322

    Bolt spacing is a function of the bolt diameter

    Common we assume

    The AISC minimum spacing is

    eL

    boltdS 3

    AISC Table J 3.4

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    Bolt Spacings & Edge Distances

    Bolt Spacings- Painted members or members not subject to corrosion:

    2 2/3d Bolt Spacings 24tor 305 mm

    (LRFD J3.3) (LRFD J3.5)

    - Unpainted members subject to corrosion:

    3d Bolt Spacings 14tor 178 mm

    Edge Distance

    Values in Table J3.4MEdge Distance 12tor 152 mm

    (LRFD J3.4) (LRFD J3.5)

    d - bolt diameter

    t - thickness of thinner plate

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    Important Notes

    Lc Clear distance

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    Design Provisions for Bolted Shear

    Connections

    In a bolted shear connection, the bolts are subjected to shearand the connecting/connected plates are subjected to bearing

    stresses.

    Bolt in shear

    Bearing stresses in plate

    Bearing stresses in plate

    TT

    T

    T

    Bolt in shear

    Bearing stresses in plate

    Bearing stresses in plate

    Bolt in shear

    Bearing stresses in plate

    Bearing stresses in plate

    TT

    T

    T

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    Design Provisions for Bolted Shear

    Connections

    The shear strength of all bolts = shear strength of one bolt x

    number of bolts

    The bearing strength of the connecting / connected plates can

    be calculated using equations given by AISC specifications.

    The tension strength of the connecting / connected plates can

    be calculated as discussed in tension members.

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    Design Provisions for Bolted Shear

    Connections

    In a simple connection, all bolts share the load equally.

    TT

    T/n T/n

    T/n T/n

    T/n T/n

    TT

    T/n T/n

    T/n T/n

    T/n T/n

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    AISC Design Provisions

    Chapter J of the AISC Specifications focuses on connections.

    Section J3 focuses on bolts and threaded parts

    AISC Specification J3.3 indicates that the minimum distance (s)

    between the centers of bolt holes is 2.67. A distance of 3db ispreferred.

    AISC Specification J3.4 indicates that the minimum edge distance

    (Le) from the center of the bolt to the edge of the connected

    part is given in Table J3.4. Table J3.4 specifies minimum edgedistances for sheared edges, edges of rolled shapes, and gas cut

    edges.

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    AISC Design Provisions

    AISC Specification indicates that the maximum edge distance forbolt holes is 12 times the thickness of the connected part (but

    not more than 152 mm). The maximum spacing for bolt holes is

    24 times the thickness of the thinner part (but not more than

    305 mm).

    Specification J3.6 indicates that the design tension or shear

    strength of bolts is FnAb

    = 0.75

    Table J3.2, gives the values of Fn Ab is the unthreaded area of bolt.

    In Table J3.2, there are different types of bolts A325 and A490.

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    AISC Design Provisions

    The shear strength of the bolts depends on whether threads are included orexcluded from the shear planes. If threads are included in the shear planes thenthe strength is lower.

    We will always assume that threads are included in the shear

    plane, therefore less strength to be conservative.

    We will look at specifications J3.7 J3.9 later.

    AISC Specification J3.10 indicates the bearing strength of plates at bolt holes.

    The design bearing strength at bolt holes is Rn Rn = 1.2 Lc t Fu 2.4 db t Fu - deformation at the bolt holes is a design

    consideration

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    Common Types of Bolted Connections

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    TYPES OF BOLT HOLES

    Standard

    Oversized

    Short-slotted

    Long-slotted

    Connection types

    Bearing Slip-critical

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    Failure Mode of Bolted Shear Connections

    Two types of bolted

    connector failure are

    considered in this

    section

    Failure of the

    connector

    Failure of theconnected parts

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    Failure Mode of Bolted Shear Connections(cont.)

    Connector failure

    Single shear connection Single shear plane. P = fvA,

    where fv is the average shearing stress and A is the

    connectors cross-sectional area.

    Double shear connection Double shear plane. P = 2fvA

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    Failure Mode of Bolted Shear Connections(cont.)

    Failure of the connected parts , separated into two categories.

    1. Failure resulting from excessive tension, shear, or bending

    in the parts being connected

    For a tension member must consider tension on the net area,

    tension on the gross area, and block shear

    For beam-beam or beam-column connections, must consider block

    shear

    Gusset plates and framing angles must be checked for P, M, and V

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    Failure Mode of Bolted Shear Connections(cont.)

    2. Failure of the connected part because of bearing

    exerted by the fastener (average bearing stress is fp =P/dt)

    If the hole is slightly larger than the fastener and the fastener

    is assumed to be placed loosely in the hole (rarely the case),

    contact between the fastener and the connected part will exist

    over approximately 50% of the circumference of the fastener.

    The bearing problem is affected by the edge distance and bolt

    spacing

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    40

    LRFD Fasteners (cont)

    Design bearing strength1. Usual conditions based on the deformation limit state, according to

    LRFD-Formula (J3-1a). This applies for all holes except long-slottedholes perpendicular to the line of force, where end distance is at least

    1.5d, the center-to-center spacings is at least 3d, and there are two ormore bolts in the line of force.

    where = 0.75

    d = nominal diameter of bolt at unthreaded area

    t= thickness of part against which bolt bears

    = tensile strength of connected part against which bolt bears

    = distance along line of force from the edge of the connected part tothe center of a standard hole or the center of a short- and long-slotted hole

    perpendicular to the line of force.

    uF

    eL

    )4.2()2.1(uuen

    dtFtFLR

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    LRFD Fasteners (cont)

    Design shear strengthno threads in shear planes

    where = 0.75, the standard value for shear = tensile strength of the bolt material (120 ksi for A325 bolts;

    150 ksi for A490 bolts)

    = the number of shear planes participating [usually one

    (single shear) or two (double shear) ]

    = gross cross-sectional area across the unthreaded shank of the bolt

    Design shear strengththreads in shear planes

    b

    b

    un mAFR )50.0(75.0

    b

    uF

    m

    bA

    b

    b

    un mAFR )40.0(75.0

    Sequi Examples 7.1 & 7.2

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    42

    LRFDFasteners

    (cont)

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    LRFD Fasteners (cont)

    Minimum edge distance requirement (AISC J3.4)

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    LRFD Slip-critical Connections

    A connection with high-strength bolts is classified as either abearing or slip-critical connection.

    Bearing connections - the bolt is brought to a snug-tightcondition so that the surfaces of the connected parts are in firmcontact. Slippage is acceptable

    Shear and bearing on the connector

    Slip-critical connections - no slippage is permitted and thefriction force described earlier must not be exceeded. Slippage is not acceptable (Proper installation and tensioning is key)

    Must have sufficient shear an d bearing strength in the event of overloadthat causes slip. AISC J3.8 for details.

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    Spacing, Edge and End Distances

    Center to Center (pitch) 24 x thickness of

    thinner plate 300mm

    Edge distance 12 x thickness of part

    150mm

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    Bolt Shear Strength

    FnAb Table J3.2

    Fn Table J3.2

    Ab Area of bolt

    Tabulated on page 7-33, Table 7-10

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    Bearing Strength at Bolt Holes

    J3.10 Rn = 0.75

    Rn given by equations J3-2

    Tabulated on page 7-34,35

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    Ex. 1.0 - Design Strength

    Calculate the design strength of the simple connection shownbelow and check whether it is adequate for carrying the

    factored load of 300 kN.

    1.25 2.50 1.25

    1.25

    2.50

    1.25 65 k

    A36

    A36 5 x

    3/8 in.

    in. bolts

    1.25 2.50 1.25

    1.25

    2.50

    1.25 65 k

    A36

    A36 5 x

    3/8 in.

    in. bolts

    63 k

    10 mm

    120x15 mm

    20 mm A325-N bolts

    30 mm

    60 mm

    30 mm

    30 mm 60 mm 30 mm

    300 kN

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    Solution:

    The design shear strength of one bolt in shear= Fn Ab = 0.75 x 330 x x 202/4000 = 77.8 kN

    Fn Ab = 77.8 kN per bolt

    Shear strength of connection = 4 x 77.8 =311.2 kN

    Ex. 1.0 - Design Strength

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    Minimum edge distance and spacing requirements

    See Table J3.4M, minimum edge distance = 26 mm for rollededges of plates

    The given edge distances (30 mm) > 26 mm. Therefore,

    minimum edge distance requirements are satisfied.

    Minimum spacing = 2.67 db = 2.67 x 20 = 53.4 mm.

    (AISC Specifications J3.3)

    Preferred spacing = 3.0 db = 3.0 x 20 = 60 mm.

    The given spacing (60 mm) = 60 mm. Therefore, spacingrequirements are satisfied.

    Ex. 1.0 - Design Strength

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    Ex. 1.0 - Design Strength

    Bearing strength at bolt holes. Bearing strength at bolt holes in connected part (120x15 mm plate)

    At edges, Lc = 30 hole diameter/2 = 30 (20 + 1.6)/2 = 19.2

    Rn = 0.75 x (1.2 Lc t Fu) = 0.75 x (1.2 x19.2 x15x400)/1000 = 103.7 kN But, Rn 0.75 (2.4 db t Fu) = 0.75 x (2.4 x 20x15x400)/1000 = 216 kN

    Therefore, Rn = 103.7 kN at edge holes.

    At other holes, s = 60 mm, Lc = 60 (20 + 1.6) = 38.4 mm.

    Rn = 0.75 x (1.2 Lc t Fu) = 0.75x(1.2 x 38.4 x15 x400)/1000 = 207.4 kN

    But, Rn 0.75 (2.4 db t Fu) = 216 kN. Therefore Rn = 207.4 kN

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    Ex. 1.0 - Design Strength

    At other holes, s = 60 mm, Lc = 60 (20 +1.6) = 38.4 mm. Rn = 0.75 x (1.2 Lc t Fu) = 0.75 x (1.2 x 38.4 x 10x 400)/1000 = 138.2 kN

    But, Rn 0.75 (2.4 db t Fu) = 144 kN

    Therefore, Rn = 138.2 kN at other holes

    Therefore, bearing strength at holes = 2 x 69.1 + 2 x 138.2 = 414.6 kN Bearing strength of the connection is the smaller of the bearing strengths = 414.6

    kN

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    Ex. 1.0 - Design Strength

    Connection Strength

    Shear strength = 311.2 kN

    Bearing strength (plate) = 622.2 kN

    Bearing strength (gusset) = 414.6 kN

    Connection strength (Rn) > applied factored loads (gQ).

    311.2 > 300 Therefore ok.

    Only connections is designed here

    Need to design tension member and gusset plate

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    Example problem

    2.0 Calculate the tensile capacity of two A36

    plate spliced using 20mm dia. A307 bolts asshown in the figure. Use LRFD design provisionassuming that the Live load is twice the Dead

    load. Determine also the distances a and b

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    Example problem

    Tension member

    P P

    a a75mm

    250mm

    P

    P

    10mm.

    10mm.

    b

    b

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    Bolt Design Example

    Design a pair of splice plates to connect

    the two parts of the channel tension

    member shown. The forces in the

    member are 500kN live load and 280kN

    dead load. The bolts in the surrounding

    joints are 25mm diameter A325N. All

    steel is A36. Slip is not critical.

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    Bolt Design Example