DEMILITARIZATION IN THE REGION - RASR - Regional Approach to

DEMILITARIZATION IN THE REGIONDEMILITARIZATION IN THE REGION,

A PRACTICAL EXAMPLEA PRACTICAL EXAMPLE

Fermin Olivan,Product Manager Demil

Tom van Beneden, Production Manager Demil

Fourth RASR Workshop

Ljubljana, Slovenia. 24‐May‐2011

SUMMARY

INTRODUCTION

SE EUROPEAN CAPACITIES

DEMILITARISATION SERVICESDEMILITARISATION SERVICES

DEMIL CONTRACT STATUS

INTRODUCTION

Since its foundation by Alfred Nobel in 1872 it has become a multinationalSince its foundation by Alfred Nobel in 1872, it has become a multinational

industrial group:

i f h 100 iconsist of more than 100 companies

With over 6.000 employees worldwide

O i d i fi b iOrganized in five business areas

Production facilities in more

than 40 countriesthan 40 countries

And sales in more than 100,

in every continentin every continent

SOUTH EAST EUROPEAN CAPACITIES

Country Storage Capacity Main Sites ProductionCountry Storage Capacity(Tn NEQ)

Main Sites Production

Bulgaria 3000 Gabrovo (2000 Tn)Smjadovo (1000 Tn)

DEMIL / ANFO / POWDER / BOOSTERSDynamites

Croatia 50 Sisak Non electric and electronic detonators

Greece 200 KozaniIoanina

ANFO

Hungary Peremarton POWDER / ANFO / EMILSIONS

Italy Aulla (174 Tn)Sequals

DEMIL / POWDER / ANFO / BOOSTERSPOWDER / ANFO / DETONATION CORD

Rumania 1200 Victoria (240 Tn) ANFO / WatergelsRumania 1200 Victoria (240 Tn) ANFO / Watergels

INTRODUCTION

eXpal defence business unit:

consists of 11 companies

of which 5 with demil capacity

Organised in five countries

With over 600 employees

manages the whole lifecycle

of ammunition

design,

development,

manufacturing

maintenance, and

demilitarisation

DEMILITARISATION SERVICES

Mission for demilitarisation:

demilitarise ammunition in a safe environmentally friendly and cost effective waydemilitarise ammunition in a safe, environmentally friendly and cost effective way,

guaranteeing the protection of assets from loss and theft

KKey processes:

the best available combination of technologies and services;

the knowledge and background of energetic materials and ammunition; andthe knowledge and background of energetic materials and ammunition; and

the R3 (Recovery, Recycling & Reusing) Commitment

Some figures:Some figures:

more than 30 years experience in the area of demilitarisation with 0 accidents

more than 800 different references demilitarised (SAA up to missiles, HE, ILLUM, WP/RP, CBU)more than 800 different references demilitarised (SAA up to missiles, HE, ILLUM, WP/RP, CBU)

own engineering department designed more than 40 demilitarization lines

global aggregate demilitarisation capacity of 1500 Tn per month of conventional ammunition


All demilitarisation plants comply withQuality ISO 9001

E i ISO 14001deneX

Denmark

eXpal EASTERN EUROPE

Environment ISO 14001

Mil Std AQAP 2120

2000/76/EC on the incineration of wasteRechitsa, BELARUS

/ /

BG: Occupational Health and Safety OSHAS 18001

Actual contracts

eXpal BulgariaUEE Italia

ctua co t actsDK, ES & IT: national PO

ES & IT: NAMSA POeXpal Bulgaria

Gabrovo, BULGARIA

eXpal Disposal & RecoveryEl Gordo, SPAIN

UEE ItaliaAulla, ItalyLG‐UJ/4500230306 USARMYEUR

BY: EuropeAid/128714/C/SER/BY

fDestruction of APM PFM‐1 series

BG: PO Taiwan (4000 Tn)

DK & IT: PO Swedish FMVDK & IT: PO Swedish FMV

MoD Slovenia PO MORS 147/2010‐17‐1‐3‐ZJN‐2


Sustainable global solutions

Process development

Engineering

Logistics

R3 and destruction capacity

UXO detection, the extraction,

neutralisation and disposal of any

type of soil, and also the soilyp

remediation

DEMILITARISATION SERVICES ‐ Logistics

LicencesLicences

Import licences eXpal

E t li tExport licences customer

Transit permits eXpal or Freight forwarder

h fMovement authorization Ministry of economy

Route plan (open route or route description) Freight forwarder

If applicable, convoys must be escorted by an accredited escort

Documentation for each shipment

Explosives Hazard Warning Sheets

CMR ; B/L ; Airway Bill

Shipment manifest

Customs

Documentation for each driver and truck


Transport between plantsTransport between plants


Transport between plantsTransport between plants

Transport from customers

Done by eXpal

Done by customer

DEMILITARISATION SERVICES ‐ R3

Comp Plastic Double,Triple Single Base BodiesTNT Comp.

B BoundedExplosives

BasePropellants

Single BasePropellants WP &

Cartridge Cases

Emulsion&

Watergels

PowderExplosivesBoosters Hunting

Cartridges Civil PurposesDefense/

Training Ammo(when allowed)

DEMILITARISATION SERVICES ‐Mobile Units

Cutting Cells AutoclavesMobile rotary kiln with optional

offgas treatment units

Cryofracture unitSAA Demil line

Boosters Filling LineSAA Demil line

DEMILITARISATION SERVICES ‐ Project in Belarus

In December ‘10. European Union awarded

eXpal for the demilitarization of 3,4 million

AP mines in the Republic of Belarus.

Where: Army Ammunition Base, Rechitsa

Technology: Detonation Chamber.

Who: Local Workers with eXpal supervision

When: Completion Period: 28 months:

6 months to set up the facility.

22 months for destruction.

DEMILITARISATION SERVICES ‐ contract of a Far East country

Arriving of Ammunition to a Bulgarian Port.300 containers demilitarization contract eXpal Bulgaria

Slovenian DEMIL CONTRACT STATUS

On 7 October 2010, eXpal Disposal & Recovery was awarded the defence

contract MORS 147/2010‐17‐1‐3‐ZJN‐2 number 430‐278/2010‐45.

Demilitarisation of 7 families of conventional ammunition (around 900 Tons):

AT Mines

Mortar Bombs HE22.088

Rifle Grenades30.030

AT Mines39.703

SAA4.809.200

Hand Grenades76.000

Anti Aircraft Missile176

155 mm ICM1.080


On 7 October 2010, eXpal Disposal & Recovery was awarded the defence

contract MORS 147/2010‐17‐1‐3‐ZJN‐2 number 430‐278/2010‐45.

Demilitarisation of 7 families of conventional ammunition.

Allocation of tasks based on:Allocation of tasks based on:

Overall cost for demilitarisation

Best available techniqueq

Workload of the plant

Logisticsg


eXpal D&RPrime Contractor

UEE ItaliaMortar Bombs HE

eXpal BulgariaAnti Aircraft Missile SA 18

Rifle GrenadesSAA

AT MinesHand Grenades155 mm PAT794

6%

Distribution by Total Gross Weight

20%

15%

5%Mortar Bombs HERifle GrenadesSAA

15%

42%

Anti Aircraft Missile SA 18AT MinesHand Grenades155 mm PAT79412%

0%

155 mm PAT794

DEMIL CONTRACT STATUS – eXpal BG

Import LicenceImport LicenceApplication for the import licence to a Bulgarian Inter‐Ministerial Commission

Logistic plan

Contingency plan

Application for Production Authorisation

Export Licence

Customs clearanceShipment manifest stamped and signed by issuer

Pro‐forma invoices with declared value of goods stamped and signed by issuer

C t d l ti i d b iCustoms declaration signed by receiver

Transits permitsAccording to the transited country the application is differentAccording to the transited country, the application is different

DEMIL CONTRACT STATUS – eXpal BG

Execution TransportExecution – Transport

Only approved drivers by Slovenian authorities can enter depots

Approved truck load of each truckApproved truck load of each truck.

According to an approved (tentative) plan

1st convoy of 2 trucks to UEE Italia: done1 convoy of 2 trucks to UEE Italia: done

1st convoy of 4 trucks to eXpal Bulgaria: done

Execution DemilitarisationExecution – Demilitarisation

Slovenian MoD shall come to eXpal Bulgaria to verify the demilitarisation of the 155 mm

PAT794 and the MANPAD SA 18 “Igla”PAT794 and the MANPAD SA 18 Igla

Proposed demilitarisation plan

Fermin OlivanFermin OlivanProduct Manager, [email protected]

Tom Van BenedenProduction and Engineering Manager Demiltvbeneden@expal [email protected]

www.maxam.netwww.expal.biz

DEMILITARIZATION IN THE REGION - RASR - Regional Approach to

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