Data Sheet Cables
Transcript of Data Sheet Cables
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Electrical Submersible Pumps (ESP)
• LTF3/LTR3: Low temperature, flat (LF)
and low temperature, round (LR) cables
provide good perormance in lower-pressure,
cooler, less gassy wells. Tese cables are insulated
with the best grade o metal-deactivated
polypropylene or down-hole applications.
A nitrile rubber jacket offers additional physical
protection and reduces the possibility o damage
due to gas, heat, and pressure. Standard armor
protects against corrosive wells, but, or highly
corrosive wells, special armors can be used toimprove the run lie o the cable and to protect
against mechanical damage.
• MTF4/MTR4: Medium temperature, flat
(MF) and medium temperature, round
(MR) cables offer good perormance in
moderately hot, gassy wells and where
decompression resistance is required. Tese
cables eature lead sheaths that provide a
superior barrier to the damaging effects o
H2S and other harsh well fluids/gases.
• MTF3/MTR3: MF3/MR3 cables provide
good perormance in the lower-pressure,
cooler, less gassy wells. Tese cables
eature a nitrile jacket which provides a
level o protection to the ethylene propylene
diene monomer (M-class) rubber (EPDM)
insulation rom the well fluids. Tese cables
have a barrier tape over the insulation,
enabling the jacket to be removed without
damage to the insulation, and a second
barrier tape over the jacket to protect it rommechanical damage.
• MTF2/MTR2: MF2/MR2 cables provide a cost-effective
solution or moderate temperature wells. Te insulation is a
high-quality EPDM with a barrier o adhesive polymer between
the copper and EPDM. Te three phases are protected individually
by a bedding tape(s) and a low oil-swell EPDM jacket.
The Power Cable
Te electrical submersible pumping (ESP) system
power cable, in conjunction with the motor, plays
a critical role in supplying the energy or the ESP
string. Its quality and proper selection influence
the overall run lie and perormance o the ESP
system. Te ESP power cable uses special insulation
systems, ormulated and manuactured in alliance
with our industry-experienced strategic cable
suppliers, to provide a ull line o cables so reliable
that they are invisible to the system run lie.
Halliburton offers a wide selection o ESP power
cable configurations (round or flat) or any
casing diameter that eature a layered/armored
construction. Tese configurations are applicable
or a ull range o temperatures up to 450°F (232°C),
gas content including carbon dioxide (CO2) or
hydrogen sulfide (H2S), chemicals such as suluric
acid (H2SO
4) or carbonic acid (H
2CO
3), and
pressure environments. Halliburton’s ESP power
cable is available in 3000, 4000, and 5000 voltage
ratings, with up to two embedded 3/8-in. capillary
lines, and American wire gauge (AWG) conductorsizes o 1, 2, 4, and 6.
All Halliburton ESP power conductor operating
temperatures adhere to recommended guidelines,
based on Neher-McGrath calculations presented
in IEEE Std 1018 and 1019. All manuacturing and
testing are based on the industry standard API RP
11S5, API RP 11S6, ASM A459, ASM B3, and
ASM D412.
Feature and Benefits
• CTR3:
Cool temperature, round (CR) cablesprovide a cost-effective solution or low-temperature, high-water
cut, or corrosive applications, in shallow wells, and in cold
methane wells. Te round configuration delivers balanced
electric properties, and the solid uncoated copper conductors
minimize longitudinal gas migration. Te insulation is a
high-quality polypropylene with metal deactivator. Te three-phase
(power generation, transmission, and distribution) electrical
conductors are protected by an overall jacket o abrasion-resistant
high-density polyethylene (HDPE).
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Electrical Submersible Pumping Systems
Cool temperature, round (CTR)
Low temperature, flat (LTF),
medium temperature flat (MTF),
and high temperature, flat (HTF)
Low temperature, round (LTR)
and medium temperature,
round (MTR)
Medium temperature, flat (MTF)
Medium temperature, round (MTR)
High temperature, round (HTR)
Motor flat leads (MFL)
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Halliburton Power Cable Product Line Specifications
Cable Rated Temperature*°F (°C)
kVRating
ConductorSize
ConductorCoating
InsulationMaterial
JacketMaterial
Tape StandardArmor
CTR3 160 (71) 3, 4, 5 1, 2, 4, 6 Tin Polypropylene(PP)
HDPE N/A Galvanized
LTF3 205 (96) 3, 4, 5 1, 2, 4, 6 Tin PP Nitrile rubber N/A Galvanized
LTR3 205 (96) 3, 4, 5 1, 2, 4, 6 Tin PP Nitrile rubber N/A Galvanized
MTF4 205 (96) 3, 4, 5 1, 2, 4, 6 Tin PP Lead sheath Rubber-backedwoven fabric
Galvanized
MTR4 250 (121) 3, 4, 5 1, 2, 4, 6 Tin PP Nitrile rubber Rubber-backedwoven fabric
Galvanized
MTF3 284 (140) 3, 4, 5 1, 2, 4, 6 Bare EPDM Nitrile rubber Rubber-backedwoven fabric
Galvanized
MTR3 284 (140) 3, 4, 5 1, 2, 4, 6 Bare EPDM Nitrile rubber Rubber-backedwoven fabric
Galvanized
MTF2 300 (148) 3, 4, 5 1, 2, 4, 6 Bare EPDM EPDM Rubber-backedwoven fabric
Galvanized
MTR2 300 (148) 3, 4, 5 1, 2, 4, 6 Bare EPDM EPDM Rubber-backedwoven fabric
Galvanized
MTF1 400 (204) 3, 4, 5 1, 2, 4, 6 Bare EPDM EPDM Rubber-backedwoven fabric/Teflon
Galvanized
MTR1 400 (204) 3, 4, 5 1, 2, 4, 6 Bare EPDM EPDM Rubber-backedwoven fabric/Teflon
Galvanized
HTF3 450 (232) 3, 4, 5 1, 2, 4, 6 Bare EPDM Lead sheath Rubber-backedwoven fabric
Galvanized
HTR3 450 (232) 3, 4, 5 1, 2, 4, 6 Bare EPDM EPDM Rubber-backedwoven fabric
Galvanized
MFL3 450 (232) 3, 4, 5 2, 4, 6 PolymideTape
EPDM Lead sheath Rubber-backedwoven fabric
Monel
*Increasing pressure, corrosive gases, and solvent chemicals
MONEL® is a registered trademark of Special Metal Corporation.
Teflon is a registered trademark of DuPont Corporation.
• MTF1/MTR1: MF1/MR1 cables provide a cost-effective
solution or moderate temperature wells. Te insulation is a
high-quality EPDM with a barrier o adhesive polymer between the
copper and EPDM. Helically wrapped tape supplies decompression
resistance. Te three phases are protected individually by a
eflon®/bedding tape(s) and a low oil-swell EPDM jacket.
• HTF3/HTR3: High temperature, flat (HF) and high
temperature, round (HR) cables provide good perormance
in hot, high levels o gases wells and where decompression
resistance is required. Tese cables eature lead sheaths that
contribute a superior barrier to the damaging effects o H2S
and other harsh well fluids/gases to protect against chemical
and/or gas migration. Te standard armor provides protection
in moderate corrosive wells, but, or highly corrosive wells,
special armors can be used to improve the run lie o the cable
and to protect against mechanical damage.
• MFL3: Motor flat leads (MFL) are low-profile cables used as
extensions to the motor. Te cables are designed to operate
at a maximum operating temperature o 450°F (232°C) and
can be delivered in a flat configuration. MFL3 cables use a
specially compounded oil-resistant EPDM insulation with
proven electrical properties, and use two layers o heat-sealed
polyimide tape over the conductor. Te polyimide tape has very
high dielectric strength, enabling the insulation to achieve and
maintain a high level o electrical integrity. A lead sheath is
used to protect against chemical and/or gas migration. Te
lead sheath barrier prevents decompression and is ideal or
wells that are hot and contain a high level o gases. Tis cable
can be manuactured with special armors to meet various
well requirements.
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Delivery
All o the ESP pumps are ully integrated into Halliburton’s industry-leading,
customer-oriented global service network. Beginning at the manuacturing
plant in China, which has provided high-quality ESP systems or operators
across the globe or over a decade, and then to the Halliburton Field
Service echnician who supervises the installation and startup o the
pumps on site, Halliburton’s quality-management system solves
challenges at any stage o the process or operators in mature
fields, unconventional resources, and deepwater. Control
o this work flow enables continuous improvement in
the hydraulic designs so that they fit customer-specific
requirements, improve operating efficiencies, and adapt
to the dynamic conditions o the oil field.
Halliburton’s Artificial Lif offerings help operators
increase recoverable hydrocarbons by selecting the
optimal lif method over the lie o the well cycleto enhance well drawdown and provide reliable
on-stream times that will maximize revenue and
decrease costly well interventions, leading directly to
increased customer profitability. Another important
value to the customer is the ability o our Artificial Lif
representative to collaborate across other Halliburton
product lines so that the recommended solution is
optimal not only rom the pump selection point o view
but also as it relates to delivering value to the reservoir.
Halliburton’s foundry provides high-quality
ESP stages and assembled/tested pumps for
a variety of customers and applications allacross the world.
Halliburton’s process entails the latest
technology in hydraulics, metallurgy,
machining, and assembly, and thequality is assured through the rigorous
quality-management system.
Halliburton technicians accompany the
ESP systems to the field and supervise the
installation and startup to maximize success.
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www.halliburton.com
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For more information, contact your local Halliburton representative
or visit us on the web at www.halliburton.com
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