Data brief - STEVAL-DPSLLCK1 - 3kW Full Bridge LLC ...digital control board, adapter board, and...

7
Features Power ratings: input DC voltage: 375 V to 425 V output voltage: 48 V maximum output current: 62.5 A output power: 3 kW peak efficiency: 95.3% HF transformer isolation voltage: 4 kV Resonant and switching frequencies: max DC-DC switching frequency: 380 kHz (at startup) closed loop switching frequency: 120 kHz to 250 kHz resonant frequency: 175 kHz Protection mechanisms: undervoltage and overvoltage protection on input and output overtemperature protection short-circuit protection forced cooling with air flow speed modulation according to the output power and temperature Efficiency: adaptive synchronous rectification light load burst mode Digital control with STM32F334 microcontroller Description The STEVAL-DPSLLCK1 is a digitally controlled 3 kW full bridge LLC resonant DC- DC converter with output synchronous rectification. The kit consists of a power board, digital control board, adapter board, and firmware modules. The full bridge primary section of the LLC converter is based on MDmesh™ DM2 Power MOSFETs for high efficiency performance. The PWM switching frequency is digitally controlled to regulate the output voltage. The converter operates at near resonant frequencies to maximize efficiency and achieve Zero Voltage Switching (ZVS) over the entire operating range. The HF transformer provides galvanic isolation and magnetic integration of the inductive elements for a compact design. Synchronous rectification (SR) with STripFET™ F7 Power MOSFETs is employed on the secondary side to reduce conduction losses. The STM32F334 microcontroller on the digital control board embeds a high resolution timer for finer regulation and can communicate status information via USART, CAN, SMBus, and opto-coupled serial communication. Both the primary and secondary sections are supplied by an off-line flyback circuit based on VIPer27HD which provides regulated voltages to the control board, the gate driver ICs and the signal conditioning circuits. You can connect a PFC to the power board and extend communication and interfacing with the supplied adapter board. Product summary Bill of Materials and Schematics 3 kW power supply evaluation kit STEVAL- DPSLLCK1 Main components and software STM32F3x4 microcontroller STM32F334 MDmesh DM2 Power MOSFET STW70N60DM2 STripFET F7 Power MOSFET STP310N10F7 Off-line high voltage converter VIPER27 Further reading and support Applications Power Management Community and blogs ST Community ST blog 3 kW Full Bridge LLC resonant digital power supply evaluation kit STEVAL-DPSLLCK1 Data brief DB3560 - Rev 1 - March 2018 For further information contact your local STMicroelectronics sales office. www.st.com

Transcript of Data brief - STEVAL-DPSLLCK1 - 3kW Full Bridge LLC ...digital control board, adapter board, and...

Page 1: Data brief - STEVAL-DPSLLCK1 - 3kW Full Bridge LLC ...digital control board, adapter board, and firmware modules. The full bridge primary section of the LLC converter is based on MDmesh™

Features• Power ratings:

– input DC voltage: 375 V to 425 V– output voltage: 48 V– maximum output current: 62.5 A– output power: 3 kW– peak efficiency: 95.3%– HF transformer isolation voltage: 4 kV

• Resonant and switching frequencies:– max DC-DC switching frequency: 380 kHz (at startup)– closed loop switching frequency: 120 kHz to 250 kHz– resonant frequency: 175 kHz

• Protection mechanisms:– undervoltage and overvoltage protection on input and output– overtemperature protection– short-circuit protection– forced cooling with air flow speed modulation according to the output power

and temperature• Efficiency:

– adaptive synchronous rectification– light load burst mode

• Digital control with STM32F334 microcontroller

DescriptionThe STEVAL-DPSLLCK1 is a digitally controlled 3 kW full bridge LLC resonant DC-DC converter with output synchronous rectification. The kit consists of a power board,digital control board, adapter board, and firmware modules.

The full bridge primary section of the LLC converter is based on MDmesh™ DM2Power MOSFETs for high efficiency performance. The PWM switching frequency isdigitally controlled to regulate the output voltage. The converter operates at nearresonant frequencies to maximize efficiency and achieve Zero Voltage Switching(ZVS) over the entire operating range.

The HF transformer provides galvanic isolation and magnetic integration of theinductive elements for a compact design.

Synchronous rectification (SR) with STripFET™ F7 Power MOSFETs is employed onthe secondary side to reduce conduction losses.

The STM32F334 microcontroller on the digital control board embeds a highresolution timer for finer regulation and can communicate status information viaUSART, CAN, SMBus, and opto-coupled serial communication.

Both the primary and secondary sections are supplied by an off-line flyback circuitbased on VIPer27HD which provides regulated voltages to the control board, thegate driver ICs and the signal conditioning circuits.

You can connect a PFC to the power board and extend communication andinterfacing with the supplied adapter board.

Product summary

Bill of Materials and Schematics

3 kW power supplyevaluation kit

STEVAL-DPSLLCK1

Main components and software

STM32F3x4microcontroller

STM32F334

MDmesh DM2Power MOSFET

STW70N60DM2

STripFET F7 PowerMOSFET

STP310N10F7

Off-line high voltageconverter

VIPER27

Further reading and support

Applications PowerManagement

Community andblogs

ST Community

ST blog

3 kW Full Bridge LLC resonant digital power supply evaluation kit

STEVAL-DPSLLCK1

Data brief

DB3560 - Rev 1 - March 2018For further information contact your local STMicroelectronics sales office.

www.st.com

Page 2: Data brief - STEVAL-DPSLLCK1 - 3kW Full Bridge LLC ...digital control board, adapter board, and firmware modules. The full bridge primary section of the LLC converter is based on MDmesh™

1 STEVAL-DPSLLCK1 schematics

Figure 1. STEVAL-DPSLLCP1 power board - LLC power stage schematic

R88

0

2

390K

VCC sec

R99

GND

SD/OD_2

+5V_prim

C83

C66

11

1

11

C87

470u

12

C90

654

2

R165

1µF

330

D74

1

C103

+

SOURCE_SR_LS1

2

1

STP310N10F7

C60

LIN1

D27

DT

5

C62

330

STPS1L30

160

GND

1

100nF

C71

GND

2

12H

VG

13

VIN

+5

GN

D2

L4470ohm

B1

4.02k

C65

VDS_SR1

R158C84

CURR_TRANS

1

+5V_prim

CP

+10

1

10µF/35V

C126

D68

3

2

Vout-

7

220nF

ACS758LCB-100U-PFF-T

15nF

1N4148

R105

Vcc

4

1

C98

SD/OD_1

12

VCC pri

21

R127

R159

18nF

GND1

1N4148

100nF

16

100nF

R118

C37

C105

STW70N60DM

2

1µF

SG

ND

7P

GN

D

R51NM

1

+5V_prim

100k

R130

2

12

ISOLATIO

N BAR

RIER

-+

ACPL-P484

R101

TP38

0 N.M.

1

1J3

GND1

C89

PWM

_SR_LS1

HT1

R145

DC Vout Monitor

GND1

100nF

2

R125

C81

PWM

_FB_HS2

C75

Q6

3

VBUS

DC Bus Monitor

3

43

GND1

470u

4,7n

C79

654

TP35

HIN

3

2.2nF

R92

D23

F2

C97

100nF

11O

UT

12

R147

4531

D65STTH1R06A

C131

1

1µF

TP28

Q12

1

VCC sec

100pF100pF

2

R79

R133

C92

2

+

CP

-9

10µF/35V

C134

10k

2

68K

2

3

C70

1

10k

2

470u

2

1

1

4.7

1

2

TP18

2

R103

2.2nF

+C138

CP

-9

D40

1SD

/OD

HIN

3

33

1

SOURCE_SR_LS2

13B

OO

T

R144

+3.3V

2.2k

11

100nF

0 R731µF

470u

7P

GN

D

1

8LV

G

R78

DC output current

D26

GND

GATE_FB_LS1

NM R107

2

STW70N60DM

2

10k

2

11

20

C124

C139

GND_PO

WER

R137

+

R72

20

U8

LIN1

CP

+

Q11

3

2

1

TP17

330

1

1N4148

GATE_FB_LS1

1

TP321

SOURCE_FB_HS2

Heatsink1

C130

all resistors are 1% of tollerance

10µF/35V

C108

A_GND

0

R67

5

HV

G13

12

C82

N.M

L6491IC2

1

654

GND

R114

4

10µF/35V

C36

TP24

14

DT

5

C74

all resistors are 1% of tollerance

+

33

7

LIN1

ACPL-P484

+

D55

1nF

VCC pri

47µF

1µF

10µF/35V

R142

4V

cc

11O

UT

GATE_SR_LS2

R131

A_GND

1

2

SPS1H100

0

U4

GND

10k

R153

12H

VG

A_GND

1µF

R152

D24

1

TP21

1

TP20

2

FAN_PWM

1

2

C44

2

100nF

A_GND

N.M

TSZ121ILT

STW70N60DM

2

8LV

G

4.3k

C73

1

C77

R112330

R94

5

1µF

10k

2

R138

GATE_FB_LS2

1

1

15nF

4.7

1

1nF

D32

1

10k

12

2

C80

STP310N10F7

7.87K

R139

VCC sec

1

R155

10k

BO

OT

3Out

+

PWM

_FB_HS1

XFRM_LIN/CT-SEC_3

1n

TP42

STTH1R06A

R161

R53

8LV

G

R150

10

3.9 mH

D73

C109

680

1

N.M

U10

TP37

D42STPS1L30

C59

R117

B2

GATE_SR_HS1

4.7PW

M_SR_HS2

1

150pF

4.7nF

0 R77

2

2

SOURCE_FB_LS2

GND1

43

T3

R70

654

2

2

1

1

1

FANJum

per

ACPL-P484

R100

470µF

10

TP19

1

1

2

Vcc1

D629,1V 500m

R157

C33

1

0

R93

2

1

1

1µF

1nF

1

R89

U5

1

D72

VDDA

GATE_SR_LS1

R95

D25

100nF

2

R134

C85

STTH1R06A

R164

15

GND

D54

100k

1

2

12

+5V

10µF/35V

C48

Vout 48V

1

4.3k

T2

Q9

1

TP31

11O

UT

1

C54

1

SD/OD_3

STP310N10F7

C57

R58

SOURCE_SR_HS1

11

2

GND_PO

WER

1+V

S

R119

R71

20

R146

10

1

C122

7P

GN

D

13

10µF/35V

VO

2

D43

3

100nF

TP40

C55

SOURCE_FB_LS1

Q4

1

N.M

R108

10K

CON2

C63

1

D64

11

TP41

R104

3

SOURCE_FB_HS1

STP310N10F7

100nF

1

SOURCE_FB_LS1

1

R52

100nF

C51

9C

P-

2

C133

OU

T12

1

D22

VD

D1

100pF

2

R98

Q10

100nF

D63

2

Probe insertion forcurrent sensing

11

1µF

External fan supply voltage:R

emove J12 before applying

external supply voltage

2

6

GATE_SR_LS2

68K

D75

C78P

GN

D8

LVG

N.M

0

N.C

.

N.M

Temperature

STTH1R06A

N.M

1

GND1

R111

1

0

+5V_prim

R124

C76

C69

R96

Vcc

4

C102 100nF

C29

220nF

C42

2 2.2µF

3

C68

C41

0

SOURCE_SR_HS1

2

C123

RED LED

LM19CIZ

1

R63

20

C132

1

A_GND

CP

-9

+

1

C43

34

100nF

D71STTH1R06A

R129

1

Q1

15nF

C49

D66

C99

C67

11

0

+

R97

2

C61

2

2

R151

1

11

4.3k

2

GND1

D60

SOURCE_SR_HS2

N.C

.

2

18nF

VCC pri

R81

R132

47nF

IP+4

TP33

10µF/35V

D33

VIN

-4

GN

D1

C117

R90

CP

+10

C53

1

1

1

21

10

C52

2

GATE_FB_HS2

10

R148

2

N.M

STPS1L30

L6491IC3

1 R572

1

2

+5V_prim

R160

2S

D/O

D

L3

10k

HV

G13

11

STP310N10F7

R13539R

C50

R116

VCC sec

PWM

_FB_LS2PW

M_SR_LS2

4.02k

Q5

C100

100nF

2

C106

C94G

ATE_FB_LS2

TP43

1

C135

15nF

C45

10k

NM

Vout+

8V

DD

2

STP310N10F7

CS1

GND1

ACPL-P484

A_GND

C1014.3k

4.7

2

10k

C58

W

123

VDDA

1

10k

VCC pri

GND1

10

D35

150pF

1

2

R122

GATE_SR_HS2

330

1

1

10

1

GND

2V7, 500mW

A_GND

1

18nF

U6

GATE_SR_LS1

N.M

+

1

TP30

1

1

Resonance Current

GATE_SR_HS1

1µF

GND1

2

1

1

1

LIN1

GND

C86

100nF

BO

OT

14

J5

1nF

L6491IC1

2

SD/OD_4

R80

100nF

D70

Fuse+Fuse case 5x20

1

-

1

GND

SOURCE_SR_LS1

SD

/OD

HIN

3

F1

6

470µF

R102

100nF

U9

Vcc

4

Q8

t

TP25

C110

6S

GN

D

C46

R149

2

U7

1

100nF

1

100nF

6

R121

N.C

.

VBUS

SOURCE_FB_LS2

D67

2

STD12NF06LT4

1

1

1µF

DC Output Current

Q2

D34

GND1

STW70N60DM

2

J1

1

2

2GND

14

DT

5

49.9k

470u

0

2

1

Power Term

PWM

_FB_LS1

10nF

2

330

14

DT

5

2S

D/O

D

CON2

100nF

C32

N.C

.11

78

TP23

2

2

2

5IP-

ACPL-782T

1

1

1

R136

1n

TP36

13

100k

TP34

+3.3V

GND

+-

L6491IC4

1

1

2

PWM

_SR_HS1

100nF

SOURCE_SR_HS2

VDS_SR2

D52

1

390K

1nF

2.2nF

J2

1

9

4.99K

0

+

N.M6.2k

C64

49.9k

SPS1H100

R115

HIN

3

R143

GND1

+C93

330

TP29

2

J4

N. R163M

220nF

TP22

Vout 48V

R140

2

11

1µF

1

1

1

0 R55

N.M

2

2

D69STTH1R06A

C104

1

330

3

1

2.2nF

R128

C107

0

R162

4.99K

100k

12

BO

OT

1nF

1

1

C96

Power Term

TP16

GND

2

STP310N10F7

R106

1

1N4148

R64

R68

R167

Q13

1

VCC sec

100pF

2.2k

1

2

2

100

2

N.M

R156

SOURCE_SR_LS2

STTH1R06A

R126

2

1n C128

100nF

GND

6

STPS1L30

3

C72

N.M

N.M

6S

GN

D

TP39

C30

14

SG

ND

7

390K

C91

STP310N10F7

0 R54

470u

CON2

Q3

1

1

2

C95

68K

1µF2

STTH1R06A

SOURCE_FB_HS2

1

1n C129

1

10k

TP26

2.2µF

6

Earth

2

R123

1

VCC sec

12

GND1

470

D57

CP

+

VCC pri

GATE_FB_HS1

11

R49

44

GATE_FB_HS2

11

CON3

1

R76

1

GND1

SOURCE_FB_HS1

390K

11

2

R46

89

11

10

GATE_FB_HS1

Q7

VCC pri

2

44

2

C88

2

220nF

R109

GATE_SR_HS2

R69

R154

A_GND

1C39

N.M

R47

TP27

0 R56

D61

STEVAL-DPSLLCK1STEVAL-DPSLLCK1 schematics

DB3560 - Rev 1 page 2/7

Page 3: Data brief - STEVAL-DPSLLCK1 - 3kW Full Bridge LLC ...digital control board, adapter board, and firmware modules. The full bridge primary section of the LLC converter is based on MDmesh™

Figure 2. STEVAL-DPSLLCP1 power board - Aux SMPS schematic

4

LD1117DT50TR

R7

1

8.2k

100nF

GND

10

11

0

R2

3.3

GND1

2

11

VIPER27HD

D9

16

TP44

STPS1150A

1GND

D3

TP4

VCC sec

10

1GND

C3

33nF

R3

0

GND1

100µF

D6

0

R1

2

13

0

R63.3

DIODE Zener 18V 1W

1 STPS1L40U

5

C7

2

U1VBUS

2VOUT

14

GND1

C12

TP1

2

D1

C15

11

12

11

1k

7

STTH102A

BR

15

R12

3

CONT

L11µH

VCC pri

11

GND

0.1µF

R13

GND1

47k

GND

C5C2

D2

U3

D7

C1

LD1117DT50TR

22µF

U2

1

+

TS2431

82k

C92.2nF5V

100nF

6

1µF

C10

GND1

470µF

R8

2.2R4C125

TP3

C13

470µF

D5

C11

3

9

C4+

6

2

STPS1150A

VDD

4

CONTROL

T1

C6

470µF

R10

R142K

GND

OPTO1

220

STPS1150A

3.3nF

R5

C8

8 9

2VOUT

D76

11

100µF

DRAIN

SOURCE

5

D4

DIODE Zener 18V 1W

1

D8

PC817

33nF

8

TP2

GND1

FB

1

GND1

100µF

GND1

12V

GND

R166 3

4

N.A.

R11

+5V

3

GND1

7

STPS1150A

100µF

3.3K

R9

+5V_primVIN

3

VR1

VIN3

PKC-136

11

GND

TP45

C14

DIODE Zener 15V 1W

Figure 3. STEVAL-DPSLLCP1 power board - filtering and connector schematic

A_GND

12B

13A

TP10

C22 R310

BAT754

R19

4A

27A

28A

+5V

Resonance Current

21A21B

BAT41KFILM

10A10B

PWM_7

28B

30B

D16

25A25B

100nF

C26

C136

VDDA

DC Output Current sensing

PWM_FB_LS1PWM_1

TP14

D18

A_VDD

13A13B

R410

CAN_TXSMBus_SCL/UI_USART_RXSMBus_SDA/UI_USART_TX

D14

470 Ohm 10oMHz 215 mA

23A23B

8A8B

A_VDD

22B

23A

4B

5A

TP13Note: Keep all filtering parts traces short as possible to connector P1

25B

7A7A

10B

11A

100

R210

P1

28A

29A

+5V

20B

21A

1B

2A2A

PWM_5

A_GND

24A24B

GND

R23100

R24100

TP9

30B

26A

2

32A 31B

VDS_SR1 sensing

+5V

PWM_2

10pF

R260

270

17A17B

VDDA

R330

DC Bus Monitor sensing

R370

Resonance Current sensing

31B

32B

8B

9A

VDDA

16B

17A

1

29A

30A

BAT754

11A11B

Temperature sensing

C21

1B

D17

22A22B

A_GND

USART_TX_iso

9A9B

9B7B

7B

24B

25A

PWM_8

GND_iso

PWM_FB_HS1

15A15B

D12 14A14B

2.7nF

18B

19A

DC Vout Monitor sensing

+3.3V

R400

ADC_4/DIFF_ADC_2-/OP-AMP_2-COMP_1_INP/ADC_11COMP_2_INP/ADC_12/OP-AMP_1+ADC_7/COMP_2_INM

ADC_5ADC_1/DIFF_ADC_1+ADC_2/DIFF_ADC_1-/OP-AMP_2+ADC_3/DIFF_ADC_2+/OP-AMP_2_OUT/COMP_1_NMADC_6/OP-AMP_1-COMP_3_INP

2.2uF

VDDA

BAT41KFILM

R15D10

PWM_2PWM_4PWM_6PWM_8

GPIO_7/DAC_3/OP-AMP_1_OUTGPIO_9/EEV_3/SPI_MISO

ADC_1/DIFF_ADC_1+

A_GND

VDDA

BAT754

27B

28B

BAT754

100

R16

DC Vout Monitor

+3.3V_iso

GPIO_6/DAC_2/SPI_SCLK

TP11

R290

270

A_GND

21B

22A

11

R340

VDS_SR2 sensing

FAN_PWM

TP15

L2

8A

10pF

GPIO_2/COMP_2_OUT/GP_PWM_2

GPIO_4/EEV_1GPIO_8/EEV_2

D13

29B27B

5A5B

A_GND

VDDA

17B

18A

R17

11

11

R350

BAT41/BAS70

3A3A

VDDA

VDS_SR1 sensing

A_GND

2

CAN_RX

SD/OD_4

26B

29B

Temperature sensing

ADC_5

PWM_6

30A

32A

VDS_SR2

DC Output CurrentDC Output Current sensing

PWM_FB_HS2

18A18B

R300

2

GPIO_1/COMP_3_OUT/GP_PWM_1/EEV_4

1

1

VDS_SR2 sensing

5B

6A

11B

12A

R44100

15B

16A

R420

2

100nF

C17

1A

26B

TP6

11

1

Temperature

12A12B

VDDA

2.2uF

USART_RX_iso

19A19B

47nF

100nF

Digital Power Connector

ADC_4/DIFF_ADC_2-/OP-AMP_2-

ADC_2/DIFF_ADC_1-/OP-AMP_2+ADC_3/DIFF_ADC_2+/OP-AMP_2_OUT/COMP_1_NM

2B

+

PWM_FB_LS2BAT754

11

PWM_10PWM_12GPIO_3/COMP_1_OUT/FAULT_2GPIO_2/COMP_2_OUT/GP_PWM_2

GPIO_4/EEV_1GPIO_5/DAC_1/COMP_4_INP/SPI_NSS

GPIO_8/EEV_2

SD/OD_3

14B

15A

11

VDDA

DC Vout Monitor sensing

11

R320

D20

C25

BAT754

11

31A

16A16B

1A

GND

ADC_6/OP-AMP_1-COMP_2_INP/ADC_12/OP-AMP_1+

ADC_7/COMP_2_INM

19B

20A20A

20B

470n

FVDDA

A_GND

PWM_3

R220

PWM_SR_HS2

Resonance Current sensing

2B

PWM_SR_LS1

DC Bus Monitor

VDS_SR1 R18

ADC_8

BAT41/BAS70

100nF

BAT754

SMBus_SMBA/SPI_MOSI

TP5

TP7

FAULT_1PWM_1

R250

+

ADC_8ADC_9ADC_10

C137

PWM_4

11

100

32B31A

4A4B

D11

+3.3V

23B

24A

+3.3V

3B3B

DC Bus Monitor sensing

C16

PWM_3PWM_5PWM_7PWM_9PWM_11

PWM_SR_LS2PWM_SR_HS1

C24

C20

10A

R38100

GPIO_10/DAC_4

A_GND

COMP_1_INP/ADC_11COMP_3_INP

26A

27A

13B

14A

R280

6A6B

6B

C18

STEVAL-DPSLLCK1STEVAL-DPSLLCK1 schematics

DB3560 - Rev 1 page 3/7

Page 4: Data brief - STEVAL-DPSLLCK1 - 3kW Full Bridge LLC ...digital control board, adapter board, and firmware modules. The full bridge primary section of the LLC converter is based on MDmesh™

Figure 4. STEVAL-DPSLLCP1 power board - mechanical parts

ZCL6

Clips TO220

ZISO2

ZCL11

Clips TO220

ZCL9

Clips TO220

ZCL7 ZCL13ZCL12

Clips TO220

ZCL10

Clips TO220Clips TO220Clips TO247

ZCL3 ZCL4

Clips TO247 Clips TO220

ZCL2

Clips TO247

ZCL8

Clips TO220

ZCL5

ZISO1

Clips TO247

ZCL1

Clips TO220

ZW18

ZW15

1

1

ZSQ1

1

conic head screw M3X8mm

1

ZGR1

1

1

ZA2T5 ZA2T6 ZA2T7

ZS14

1

1

ZW13

1

FAN ASSEMBLY PARTS

1

ZW17

1

1

1

BRACKET UNIVERSAL .420X.343"

1

1Stainless Steel Plain Washer, 0.5mm Thickness, M3, 304, A2ZWA16 ZWA17 ZWA18 ZWA19

1

THI S LENGTH I S MANDATORY

1

1

ZS17

ZS15

1

1

Plain Stainless Steel Internal Tooth Locking & Anti-Vibration Washer, M3, 316, A4

Plain Stainless Steel Internal Tooth Locking & Anti-Vibration Washer, M3, 316, A4

1

1

ZA2T1 ZA2T2 ZA2T3 ZA2T4

1

ZSQ2

ZW19

1

ZS13

1

ZS16

ZSQ3

1

1

1

ZS18

1

ZW14

11

ZS19

1

ZW16

1

ZGR2

Stainless Steel Plain Washer, 0.5mm Thickness, M3, 304, A2ZWA13 ZWA14 ZWA15

1

conic head screw M3X6mm

1

1 1

ZALU1

1

ZT6

1

ZT12

ZS23

11

ZT14 ZT15 ZT16

ZW10

1

ZW8

ZS22

ALUMINIUM ASSEMBLY PARTS

1

1

ZS8

1

11

ZS24

1

ZS10

1 1

1

1

1ZA2T14

1

Surface: Nickel plated

ZS6

ZT8 ZT9 ZT10

ZS21

1

Surface: Nickel plated

1

Plain Stainless Steel Internal Tooth Locking & Anti-Vibration Washer, M3, 316, A4

conic head screw M3X6mm

ZS9

1

1

ZT7

1

1

ZS7

1

ZW11

1

ZS12

1

1

1ZT17

1

ZW9

1

ZW12

ZS20

1 11

ZW7

1

1

ZT1111

1

1

ZW6

ZS11

ZWA7 ZWA8 ZWA9 ZWA6 ZWA10 ZWA11 ZWA12

Stainless Steel Plain Washer, 0.5mm Thickness, M3, 304, A2

1

ZT13

ZA2T8 ZA2T9 ZA2T10 ZA2T11 ZA2T12 ZA2T13

Aluminium_365X140mm

1

1

conic head screw M3X8mm

ZWA1 ZWA2 ZWA3

1

ZT4

1

1

ZWA4 ZWA5

ZW1

Brass_Spacer Stud_metric_ internal/internal WA-SBrII

ZS4 ZS5

1

1

1

1

1

Plain Stainless Steel Internal Tooth Locking & Anti-Vibration Washer, M3, 316, A4

1

Plexiglass_280X130mm

1

ZPLEX1

1

ZW3

1

Plain Stainless Steel Internal Tooth Locking & Anti-Vibration Washer, M3, 316, A4ZS1 ZS2 ZS3

1

ZW4 ZW5

1

1ZT2

Stainless Steel Spacer Studs, metric, internal/external WA-SSSIE

Stainless Steel Plain Washer, 0.5mm Thickness, M3, 304, A2

conic head screw M3X6mm

ZT31 1

Stainless Steel Plain Washer, 0.5mm Thickness, M3, 304, A2

ZT5

1

1

1

ZW2

1

ZT1

PLEXIGLASS ASSEMBLY PARTS

Figure 5. STEVAL-DPS334C1 control board - MCU and connector schematic

C5

A_GND

TP15R2410

29

PB11

30

PC311

PA15

A_GND

TP36

R16

I2C

1_SC

L/U

SAR

T3_R

X/C

AN_R

X

100pF

R35

8

X1

PA14

49

+3.3V

10uF

C16

1

TP13

R2810

HRTIM_CHA1

ADC2_IN5

HRTIM_CHD2

ADC

2_IN

12

22pF

DAC

2_O

UT1

PC738

U5

PC13HRTIM_EEV7/SPI1_MISO

3

0

PWM_1

+3.3V

TP8

10ADC2_IN11/OPAMP2_VINM

GND

5

ADC

1_IN

4

HRTIM_CHE1

PWM_5

HR

TIM

_EEV

1

NRST

VOUT

3VIN

I/O 3

4

C27

ADC

2_IN

5

+5V

To pull-up when used for SMBus communication

I/O 4

6R

EF3

Digital Power Connector pinout assignment for STM32F334R8T6 MCU

Jumper

+5V

I2C1_SCL/USART3_RX/CAN_RX

7

42PA10

PWM_12

DAC1_OUT2/SPI1_SCLK

HRTIM_CHB1

PA1

PB6

58

4.7k

TP14

A_GND

PA841

44PA12

ADC12_IN7

J6

1

TP28

R23

COMP4_OUT/TIM3_CH4

HRTIM_EEV1

TP25

COMP6_OUT/TIM3_CH1/TIM1_CH3N/HRTIM_EEV10

10K

48

I/O 3

4

GND

C23

PC10

552

CO

MP4

_IN

P/AD

C1_

IN11

/OPA

MP2

_VIN

P6

PB10

100pFGND

VDD

_4

PC4

24

2

I2C

1_SD

A/U

SAR

T3_T

X/C

AN_T

X

22pF

D2

TP11

+3.3V

GND

VDDA

34PB14

100nF

R34

I2C

1_SM

BA/S

PI1_

MO

SI

C15

PF0/OSC-IN6

TP20

HRTIM_FLT5

C32

HRTIM_CHB1

OSC-IN

R17

FAULT_LED

COMP_1_INP/ADC_11

+

TP32

C11

2

C20

10

PWM_8

USA

RT1

_TX

SMBus_SDA/UI_USART_TX

CAN_RX

ADC1_IN3

4.7k

I/O 1

2

2

100nF

PF1/OSC-OUT7

20

PA5

1

15

STM32F334R8T6 (LQFP64)

PA2

2

C19

TP16

R15

STAT

US_

LED

ADC12_IN6 NRST

A_GND

PB7

COMP6_INP

PB13

Red LED

R2910

100nF

50

PB0

54

10

I/O 1

2

TP5

0R37

C7

GND

TP2

R19

VDDA/VREF+

Green LED

2

ADC1_IN1

HRTIM_CHE2COMP_2_INP/ADC_12/OP-AMP_1+

ADC_8

GND

GND

C22

PC8

19

R2510

HR

TIM

_SC

OU

T

HRTIM_EEV2

1

ADC1_IN1

5

1

6

HRTIM_CHC2

OSC-OUT

SWCLK

PWM_4

TP33

I/O 4

6R

EF3

PA6

3

Note: Keep ADC traces as short as possible to connector P1

ANALOG INPUT FILTERS

VOLTAGE REGULATOR

GPIO_5/DAC_1/COMP_4_INP/SPI_NSS

10 HRTIM Outputs on STM32F334

C18

TIM

3_ET

R

TP4

USART1_TX

REF

2

PWM_11

+3.3V

GND

TP19

I/O 3

4

+3.3V

DAC

1_O

UT2

/SPI

1_SC

LK2

DA108S1

5R

EF4

COMP2_INP/ADC2_IN4

3

VDDA

VDDA

10

100nF

VDD

_164

GPIO_2/COMP_2_OUT/GP_PWM_2VBAT

I/O 2

3

1

TP12

DA3

+3.3V

51PC

11

100uF

A_GND

VDDA

PC210

I2C1_SDA/USART3_TX/CAN_TX

GND

PWM_2

12

A_GND

2

ADC12_IN6

VSS_3

TP31

R21

0

TP26

R2610

VDDA

MCU_USART_TX

100pF

HRTIM_CHE2

TP10

HRTIM_CHA2

100pF

HRTIM_CHE1

100pF

R2210

2

ADC_6/OP-AMP_1-

HR

TIM

_EEV

2

10

100pF

TP9

ADC1_IN3

PWM_7

DA108S1

A_GND

SMBus_SMBA/SPI_MOSI

8R

EF1

HRTIM_CHC1

ADC12_IN8

2

100pFJ5

1

GND

16

GND CONStripline male 2x1 2.54mm

PA3

TP22

ADC12_IN7

Blue LED

100pF

LD1117

1GND

EXT SUPPLY

I2C1_SCL/USART3_RX/CAN_RX

REF

3

7

59PB

8

TP29

C29

PB1

7

PB1233

GND

47

VSS_

231

GND

100pF

TP1

1 470n

F

32VD

D_2

TP23

100pF

SWC

LK

TP3

R33

+3.3V

ADC_7/COMP_2_INM

ADC_9

100

VSS_

418

52PC

1253

HR

TIM

_EEV

7/SP

I1_M

ISO

+3.3V

R3210

GND

TP35

REF

4

8R

EF1

J7

TP6

SWDIO

TP37

ADC_1/DIFF_ADC_1+

ADC_2/DIFF_ADC_1-/OP-AMP_2+

ADC_3/DIFF_ADC_2+/OP-AMP_2_OUT/COMP_1_NM

C30

100pF

2

100nF

7R

EF2

I/O 4

6

1.5 Ohm 215 mA

C31

J3

61PB

9

MCU_USART_RX

I2C1_SDA/USART3_TX/CAN_TX

USART1_RX

ADC1_IN2

TP27

U4

PWM_10

I/O 2

3

C10100nF

C28

7

GND

TP17

R36

VSS_

1D

AC1_

OU

T1/S

PI1_

NSS

22

PA7

23

DA2

8MHz HC49/US

ADC1_IN4

C26

1

A_GND

28PB

3C

OM

P4_O

UT/

TIM

3_C

H4

2

SWD - USER COMMUNICATION

COMP_3_INP

PC13

8PC0

GND1

PWM_3

C12

C25

C13

REF

11

PC19

A_GND

I2C1_SDA/USART3_TX/CAN_TX

1

36

45PA1346

PB4

PC637

+3.3V

GPIO_6/DAC_2/SPI_SCLKGPIO_7/DAC_3/OP-AMP_1_OUT

GPIO_8/EEV_2GPIO_9/EEV_3/SPI_MISO

GPIO_10/DAC_4

HRTIM_CHA2

COMP2_OUT/HRTIM_FLT1

COMP2_OUT/HRTIM_FLT1

TIM

2_ET

R

A_GND

39PC940

SWDIO

DAC1_OUT1/SPI1_NSS

DAC2_OUT1

4

R18

C17

ADC_10

HRTIM_CHD1

100pF

R27

100uF

R312

SWD/COM

R3010

HRTIM_CHD2

PWM_6

TP24

DA1

I2C1_SMBA/SPI1_MOSI

HRTIM_CHA1

5R

EF4

C24

HRTIM_CHB2

TP18

FAULT_LED

C14

I/O 2

3

+

+5V

PC14/OSC32_IN4

C8

4th DAC channel not available

100nF

U3

ADC12_IN8

A_GND

GND

+3.3VA_VDD

I2C1_SMBA

SMBus_SCL/UI_USART_RX

43PA11COMP4_INP/ADC1_IN11/OPAMP2_VINP

HRTIM_CHB2

REF

2

GPIO_1/COMP_3_OUT/GP_PWM_1/EEV_4

56PB

557

I/O 1

2

A_GND

+5V

VDDA

STATUS_LED

D3

86

PB2

PA9

12VSSA/VREF-

100nF

CO

MP6

_IN

P

C9

TIM

2_C

H3

HRTIM_CHD1

+3.3V

17

PA4

VDD_3

HRTIM_FLT5

HRTIM_CHC2

GND

D1

10

PC5

5

C6

TP21

C33

PD2

L1

PC15/OSC32_OUT5

GND

J4

100nFTP34

35PB15

10

C21

ADC2_IN12

ADC1_IN2

HRTIM_CHC1

TP7

100pF

PC13

COMP6_OUT/TIM3_CH1/TIM1_CH3N/HRTIM_EEV10

10nF

1+

CO

MP2

_IN

P/AD

C2_

IN4

ADC

2_IN

11/O

PAM

P2_V

INM

2

GND

9

CAN_TX

NRST

PA014

DA108S1

ADC_5

PWM_9

8

13

63

GND

ADC_4/DIFF_ADC_2-/OP-AMP_2-

BAR43S

USA

RT1

_RX

21

I2C1_SCL/USART3_RX/CAN_RX

R20

0 FAULT_1

GPIO_3/COMP_1_OUT/FAULT_2GPIO_4/EEV_1

62

VDDA

60BO

OT0

TP30

GND

25B

7A7A

GPIO_6/DAC_2/SPI_SCLKGPIO_8/EEV_2GPIO_10/DAC_4

+5V

14B

15A

26A

27A

31A

21B

22A

18B

19A

9B

4A4B

GND

20A20B

27A

28A

Digital Power Connector

25A25B

GND_iso

GPIO_1/COMP_3_OUT/GP_PWM_1/EEV_4

PWM_10PWM_12GPIO_3/COMP_1_OUT/FAULT_2

19A19B

USART_TX_iso

28A

29A

CAN_TXSMBus_SCL/UI_USART_RXSMBus_SDA/UI_USART_TX

2B

15B

16A

ADC_7/COMP_2_INM

GND

7B7B

P1

23B

24A

9B

10A

4A

23A23B

17B

18A

+3.3V_iso

29A

30A 31B

32B

6A6B

6B

22B

23A

GPIO_7/DAC_3/OP-AMP_1_OUTGPIO_9/EEV_3/SPI_MISO

ADC_1/DIFF_ADC_1+

10A10B

2A2A

12A12B

26B

3B3B

24A24B

18A18B

30A

32A

17A17B

+3.3V

USART_RX_iso

ADC_2/DIFF_ADC_1-/OP-AMP_2+ADC_3/DIFF_ADC_2+/OP-AMP_2_OUT/COMP_1_NM

15A15B

A_GND

10B

11A

FAULT_1PWM_1

2B1A

1A

16A16B

28B

30B

11A11B

26B

29B

8A8A

20B

21A

13A13B

5B

6ASMBus_SMBA/SPI_MOSI

24B

25A

32A 31B

14A14B

3A

COMP_1_INP/ADC_11COMP_3_INP

22A22B

30B

26A 27B

28B

32B31A

19B

20A

5B

11B

12A

A_VDD

8B8B

12B

13A

1B1B

ADC_4/DIFF_ADC_2-/OP-AMP_2-ADC_5

ADC_6/OP-AMP_1-COMP_2_INP/ADC_12/OP-AMP_1+

ADC_8ADC_9

ADC_10

PWM_2PWM_4PWM_6PWM_8

CAN_RX

PWM_3PWM_5PWM_7PWM_9 13B

14A

3A

21A21B

GPIO_4/EEV_1GPIO_5/DAC_1/COMP_4_INP/SPI_NSS

29B27B

4B

5A5A

PWM_11GPIO_2/COMP_2_OUT/GP_PWM_2

9A9A

16B

17A

STEVAL-DPSLLCK1STEVAL-DPSLLCK1 schematics

DB3560 - Rev 1 page 4/7

Page 5: Data brief - STEVAL-DPSLLCK1 - 3kW Full Bridge LLC ...digital control board, adapter board, and firmware modules. The full bridge primary section of the LLC converter is based on MDmesh™

Figure 6. STEVAL-DPS334C1 control board - opto-isolated communication schematic

5

TO PLACE ON THE RIGHT AND ON THE LEFT SIDE OF THE BOARD RESPECTIVELY

U2

MCU_USART_RX

USART_RX_iso

15pF

R3

USART_TX_iso6

GND

R10820

J1 J2

SHIELD

0 N.M

R447

GND_iso

100nF

0

R5

C3

GND

0 N.M.

R6

+3.3V_iso

R12

1

6

+3.3V_iso

SHIELD

7

GND_iso

0 N.M.

R1147GND

USART_RX_iso

OPTOCOUPLERS

CONNECTION BETWEEN TWO CONTROL BOARDS

820R2

GND

0 N.M

C2

15pF

MCU_USART_RX

7

USART_CON

8

R13

1234

MCU_USART_TX

C4

3

2 USART_RX_iso

1

C1

4

+3.3V_iso

8

100nF

R10

R939

R14

5

GND_iso

0R7

USART_RX_iso

PS9821

GND

39

MCU_USART_RX

GND_iso

GND_iso

0

+3.3V

GND

+3.3V

4

+3.3V_iso

MCU_USART_TX

MCU_USART_TX

GND_iso

USART_TX_iso

USART_TX_iso

1234

USART_CON

PS9821

+3.3V

USART_TX_iso

2

3

U1

R8

Figure 7. STEVAL-DPSADP01 adapter board schematic

24681

JTDI_JTAG_ADPJTMS_ADP

R3

100nF 25V

P1T1OUT

14

11

1917

T1IN

GND

JP_JTDI

100nF

J3

I2C_SMBA

GND

J1

I2C_SMBA

2

C&K KMR221GLFSFarnell: 1201424

JTDO_ADP

DB9-Female

SG

Jtag conn.

3

GND

11

+3.3V

CAN_RX

C2-5

3

1

JTMS_ADP

100nF 25V

1

RESET#_BTN

10

1

R2OUTC7

JTAG

RESET BUTTON

4

I2C_SCL/USART_RX/CAN_RXI2C_SDA/USART_TX/CAN_TX 3

GND

C2+4

2x stripline male 3+1 2.54mmpin 4 can be connected with pin 1, 2 or 3 with a jumper

162738495

+3.3V

GND

4

R50

V+2

R4

1

USART_RXR2

2

USART_TX

120

6CANL

GND

3C1-

GND

+3.3V

9

10k

GND

DB9-Male

5NC1

+3.3V

J9

4.7k

CAN_RX

13579

CAN_TX

I2C_SDA/USART_TX/CAN_TX

R4

100nF 25V

U1

J7

+3.3V

20

RESET#_ADP

T2IN10

7CANH

R1

SMBUS_SDA

S1RST

C & KKMR221GLFS

100nF 25V

C3

J2

10

2

3

+3.3V

place reset button in the external part of the board

N.M.

15

C8

Digikey401-1427-1-ND

JTCK_ADP

U2

9

2

C5

6

NC8

P2

18

C+1

4

12R1OUT

+3.3V

CAN_TX

1

SWD/COM

J8

7JTCK_ADP

R6

ST3232CTR

GND

SMBUS_SCL

USAR

T_RX

1

R1IN13

GND2

GND15

SN65HVD232D

C6

5

RESET#_ADP

SMBUS_SDA

RESET#_BTN

7

1416

100nF 25V

C4

8

+3.3V

2

GND

SMBUS

Stripline male 3x2 2.54mm

C1

USER COMMUNICATION CONFIG

RS:461-9771

GND

CAN COMMUNICATION

+3.3V

GND

GND

D1

8R2IN

0

Male Connector 2x10Pitch 2.54 mmTyco Electronics 2 -1634688-0RS: 473-8282Farnell: 8395942

TD

RD

J10 as close as possible to j12 pin 10

12

VCC3

V-6

4.7k

I2C_SCL/USART_RX/CAN_RX

T2OUT

VCC16

52

GND

4

CAN

RS-232

USAR

T_TX

SERIAL COMMUNICATION

1113

C2

J6

100nF 25V

6

100nF 16V

162738495

GND

SMBUS_SCL

SWD - USER COMMUNICATION

STEVAL-DPSLLCK1STEVAL-DPSLLCK1 schematics

DB3560 - Rev 1 page 5/7

Page 6: Data brief - STEVAL-DPSLLCK1 - 3kW Full Bridge LLC ...digital control board, adapter board, and firmware modules. The full bridge primary section of the LLC converter is based on MDmesh™

Revision history

Table 1. Document revision history

Date Version Changes

20-Mar-2018 1 Initial release.

STEVAL-DPSLLCK1

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Page 7: Data brief - STEVAL-DPSLLCK1 - 3kW Full Bridge LLC ...digital control board, adapter board, and firmware modules. The full bridge primary section of the LLC converter is based on MDmesh™

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STEVAL-DPSLLCK1

DB3560 - Rev 1 page 7/7