D20x22 Series II Navigator® Horizontal Directional Drill · Table of Contents D20X22 Series II (SN...

D20x22 Series II Navigator®Horizontal Directional Drill

PartsManual

Publish Date Thu, 01 Oct 2015Serial No.Order No. 105400ZYI

Printed courtesy MyVermeer Portal

D20X22 Series II (SN 1001-2000) Table of Contents


Table of Contents D20X22 Series II (SN 1001-2000)

Maintenance Supplies - Section 1 - Section 01

Hydraulic Supplies 01-01

Lubricants 01-02

DRC Series Connectors 01-03

DT Series Connectors 01-04

DTHD Series/HDFB Modules 01-05

DT Series Diodes/Buss Block 01-06

DRC, DT & DTHD Series Tools 01-07

Feature Gloves-Boots-Cones 01-08

Decal/Resource Library - Section 02

Cosmetic 02-01

Control 02-02

Control 02-03

Safety 02-04

Safety 02-05

Safety 02-06

Safety 02-07

Safety 02-08

Miscellaneous 02-09

Miscellaneous 02-10

Resource Library 02-11

Frame - Section 03

Undercarriage 03-01

Track Tightener/Idler (SN 1001-1372) 03-02

Planetary Track Drive 03-03

Breakdown - Planetary Track Drive 03-03Z01

Rubber Track (SN 1001-1372) 03-04

Outrigger Frame 03-05

Outrigger Cylinder 03-06

Breakdown - Outrigger Cylinder 03-06Z01

Engine - Section 04

Engine Tier 3 04-01

Breakdown - Engine (SN 1001-1265) 04-01Z01

Engine Tier 4i - US & Japan 04-02

Breakdown-Engine Tier 4i - US & Japan 04-02T01

Engine Tier 4i - Canada & EU 04-02X01

Breakdown-Engine Tier 4i - Canada & EU 04-02X01T01



Air Cleaner Tier 3 04-03

Breakdown - Air Cleaner Tier 3 04-03Z01

Air Cleaner Tier 4i (SN 1001 - 1890) 04-04

Fuel Pump Tier 4i 04-05

Breakdown - Primary Fuel Filter 04-05Z01

Breakdown - Secondary Fuel Filter 04-05Z02

Fuel Tank Tier 3 04-06

Fuel Tank Tier 4i 04-07

Muffler Tier 3 04-08

Cooling Package Tier 3 04-09

Breakdown - Radiator/Cooler Tier 3 04-09Z01

Cooling Package Tier 4i (SN 1001-1370) 04-10

Cooling Package Tier 4i (SN 1317-) 04-10R01

Breakdown - Cooling Package Tier 4i 04-10Z01

Pump Stack (SN 1143-) 04-11R01

Breakdown - Tandem Pump 04-11Z01




Breakdown-Tandem Pump 04-11Z05




Charge Filter Tier 3 04-12

Charge Filter Tier 4i 04-13

Torque Limiter Valve Tier 3 04-14

Breakdown - Torque Limiter Valve 04-14Z01

Torque Limiter Valve Tier 4i 04-15

Intake Manifold 04-16

Hydraulic Tank (SN 1001-1446) 04-17

Breakdown - Cover 6" 04-17Z01

Breakdown - Cover 10" 04-17Z02

Controller Tier 3 04-18

Controller Tier 4i (SN 101 - 1878) 04-19

Throttle Actuator Tier 3 04-20

Battery 04-21

Hood Tier 3 (SN 1121- 1890) 04-22R01

Breakdown - Hood 04-22Z01

Hood Tier 4i (SN 1121-) 04-23R01



Breakdown- Hood Tier 4i 04-23Z01

Hood Pivot 04-24

Rear Transport Valve 04-25

Breakdown - Rear Transport Valve 04-25Z01

Breakdown - Control Handle 04-25Z02

Breakdown - Control Handle 04-25Z03

Operation Station - Section 05

Console/Base 05-01

Console Step 05-02

Console Panel Tier 3 05-03

Console Panel Tier 4i 05-04

Breakdown - Left Hand Joystick 05-05Z02

Breakdown - Right Hand Joystick 05-05Z01

Joysticks (SN 1001-1576) 05-05

Seat 05-06

Breakdown - Seat 05-06Z01

Remote Lockout 05-07

MFD W/ Antenna 13" BNC 05-08

Tether Tracking Control 05-09

Voltage Stake/Umbrella Mount 05-10

(FIGURE REMOVED) 05-10Z01

Canopy Frame 05-11

Umbrella 05-12

(FIGURE REMOVED) 05-13

(FIGURE REMOVED) 05-14

Rack - Section 06

Rack 06-01

Rack Proximity Sensors 06-02

Rack Cylinder 06-03

Breakdown - Rack Cylinder 06-03Z01

Rack Carriage (SN 1198-) 06-04R01

Rotation Gearbox 06-05

Rotation Motor 06-06

Breakdown - Rotation Motor 06-06Z01

Thrust/Pullback Motor 06-07

Breakdown - Thrust/Pullback Motor 06-07Z01

Thrust/Pullback Valve 06-08

Breakdown - Thrust/Pullback Valve 06-08Z01



Gearbox Indicator 06-09

R.A.T.T. Control 06-10

Breakdown - Pulse Ring 06-10Z01

Drive Chuck 06-11

Hose Carrier 06-12

Breakdown - Hose Carrier 06-12Z01

Vise - Section 07

Vise Clamp 07-01

Vise Valve 07-02

Breakdown - Vise Valve 07-02Z01

Vise Cylinders 07-03

Breakdown - Vise Cylinder 4x2 07-03Z01

Breakdown - Vise Cylinder 2x2.50 07-03Z02

Strike Alert (1244-1343) 07-04R01

Bucket Auto Greaser Mount 07-05

Breakdown - Valve 07-05Z01

Bucket Auto Greaser Follower 07-06

Bucket Auto Greaser Cylinder 07-07

Breakdown - Auto Greaser Cylinder 07-07Z01

Stakedown 07-08

Breakdown - Stakedown Motor 07-08Z01

Breakdown - Stakedown Cylinder 07-08Z02

Large Aggressive Stakedown 07-09

Breakdown - Stakedown Planetary 07-09Z01

Breakdown - Stakedown Motor 07-09Z02

Breakdown - Stakedown Cylinder 07-09Z03

Stake - Standard 07-10

Stake - Standard Aggressive 07-11

Stake - Large Aggressive 07-11X01

Stakedown Valve 07-12

Breakdown - Stakedown Valve 07-12Z01

Rod Loader - Section 08

Rod Box 08-01

Rod Loader Arms 08-02

Rod Loader Lift 08-03

Breakdown - Lift Cylinder 08-03Z01

Rod Loader Valve 08-04

Breakdown - Rod Loader Valve 08-04Z01



Rod Loader Hold Down 08-05

Rod Loader Motor 08-06

Breakdown - Rod Loader Motor 08-06Z01

Rod Loader Mount (SN 001844-) 08-06R01

Breakdown-Rod Loader Motor 08-06Z01

Row Selector 08-07

Water Pump - Section 09

Water Pump 09-01

Breakdown - Fluid Section 09-01Z01

Breakdown - Power Section 09-01Z02

Breakdown - Water Pump Motor 09-01Z03

Proportional/Water Valve 09-02

Breakdown - Proportional Valve 09-02Z01

Ball Valve 09-03

Breakdown - Shut-Off Valve 09-03Z01

Breakdown - Cylinder 09-03Z02

Wand 09-04

Antifreeze Tank 09-05

25 Gallon Water Tank 09-06

Hose Routings - Section 10

Undercarriage 10-01

Rear Valve 10-02

Engine Bay 10-03

Console 10-04

Hose Carrier 10-05

Rod Loader 10-06

Vise 10-07

Stakedown 10-08

Ball Valve 10-09

Water Pump 10-10

Engine Sub 10-11

Greaser 10-12

Large Aggressive Stakedown 10-13

Harness Diagrams - Section 11

Harness - Hose Carrier 11-01

Harness - Rack 11-02

Harness - Operator Station - Tier 3 11-03

Harness - Operator Station - Tier 4i 11-04



Harness - Engine Bay - Tier 3 11-05

Harness - Engine Bay - Tier 4i 11-06

Harness - Pulse Pickup 11-07

Harness - Tether Control 11-08

Harness - Strike Alert Coil 11-09

Harness - T4i Engine 11-10


Section Table of Contents: D20X22 Series II (SN 1001-2000)

Maintenance Supplies - Section 1


D20X22 Series II (SN 1001-2000) Section Table of Contents:

Maintenance Supplies - Section 1

Hydraulic Supplies Fig 01-01Lubricants Fig 01-02DRC Series Connectors Fig 01-03DT Series Connectors Fig 01-04DTHD Series/HDFB Modules Fig 01-05DT Series Diodes/Buss Block Fig 01-06DRC, DT & DTHD Series Tools Fig 01-07Feature Gloves-Boots-Cones Fig 01-08


Maintenance Supplies - Section 1 - 01 D20X22 Series II (SN 1001-2000)

Hydraulic SuppliesFig 01-01

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01-01Printed courtesy MyVermeer Portal

D20X22 Series II (SN 1001-2000) Maintenance Supplies - Section 1 - 01

Hydraulic SuppliesFig 01-01

REFNO. PART NO. DESCRIPTION QTY. REMARKS

CORDURA SLEEVES1 83726001 CORDURA SLEEVE-.090WALLX.71ID. SPECIFY LENGTH1 66094001 CORDURA SLEEVE .090WALL 1.22ID SPECIFY LENGTH1 67264001 CORDURA SLEEVE .090WALL 1.42ID SPECIFY LENGTH1 69129001 SLEEVE-CORDURA 1.59ID SPECIFY LENGTH1 53840001 CORDURA SLEEVE-.090WALL1.81 ID SPECIFY LENGTH1 53841001 CORDURA SLEEVE-.090WALL 2.37DI SPECIFY LENGTH1 235824001 CORDURA SLEEVE-NHS-090 SPECIFY LENGTH

TIE STRAPS2 78657001 STRAP-CABLE TIE 4" T18R2 59634001 SINGLE NYTIE - 8"2 58151001 STRAP-CABLE TIE-T120R-0 15"

O-RINGS (SAE)3 78185027 O-RING # 4072283 53649081 O-RING3 59088057 O-RING AS-906-C903 59088053 O-RING SAE 83 792029 O-RING3 78518037 O-RING3 793017 O-RING3 81580001 O-RING # AS-916-0903 93316001 O-RING AS-920-C90

O-RINGS (FORS)4 4485011 O-RING-250003-903 (90D) 90 DUROMETER4 1749025 SEAL-O RING 15007 (90D) 90 DUROMETER4 16138031 O-RING 90 DUROMETER4 93846001 O-RING-AS-016-C90 FOR#10ORS FIT 90 DUROMETER4 93847001 O-RING-AS-018-C90 FOR#12ORS FIT 90 DUROMETER4 19876047 O-RING-405895 (90D) 90 DUROMETER4 93849001 O-RING-AS-025-C90 FOR#20ORS FIT 90 DUROMETER4 93850001 O-RING-AS-029-C90 FOR#24ORS FIT 90 DUROMETER



LubricantsFig 01-02

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LubricantsFig 01-02


55 GALLON1 99661005 ULTRA GOLD 15W40 55 GALLON DRUM1 104155005 ULTRA GOLD 30W 55 GALLON DRUM1 99662005 ULTRA GOLD VMF HYD FLUID 55 DRUM1 101518005 ULTRA GOLD HY-POWER 68 55 GALLON DRUM1 101519005 ULTRA GOLD HY-POWER 100 55 GALLON DRUM1 621584005 ULTRA GOLD HY-POWER 46 HYD OIL 55 GAL.1 99663005 ULTRA GOLD 80/90WGEAR OIL 55 DRUM1 144569982 MOBIL EAL224H 55 GALLON DRUM

5 GALLON2 99661003 ULTRA GOLD 15W40 5 GALLON PAIL2 142939003 ULTRA GOLD 10W/30 5 GAL PAIL2 99662003 ULTRA GOLD VMF HYD FLIUD 5 GALLON PAIL2 101519003 ULTRA GOLD HY-POWER 100 5 GALLON PAIL2 621584003 ULTRA GOLD HY-POWER 46 HYD OIL 5 GALLON2 125653003 ULTRA GOLD ATF 5 GALLON2 99663003 ULTRA GOLD 80W90 TRANS 5 GALLON PAIL2 101518003 HY-POWER 68 HYD OIL 5 GALLON2 127732003 HYD. OIL-BIODEGRADABLE (5 GAL)

2 1/2 GALLON3 99661002 ULTRA GOLD 15W40 CASE 2 2 1/2 GALLON JUGS3 99662002 ULTRA GOLD VMF HYD 2 2 1/2 GALLON JUGS3 101518002 ULTRA GOLD HY-POWER 68 2 2 1/2 GALLON JUGS3 101519002 ULTRA GOLD HY-POWER 100 2 2 1/2 GALLON BUCKETS3 621584002 ULTRA GOLD HY-POWER 46 HYD OIL 2 1/2 GAL (CASE 2)3 125653002 ULTRA GOLD ATF FLUID 2 2 1/2 GALLON JUGS3 99663002 ULTRA GOLD 80W90 TRANS 2 1/2 case3 142939002 ULTRA GOLD 10W30 2 2 1/2 GALLON BUCKETS

1 GALLON4 101518007 ULTRA GOLD HY-POWER 68 MULTI-VISCOSITY BULK

12 QUARTS (CASE)5 99661008 ULTRA GOLD 15W40 CASE 12 QUARTS5 142939008 ULTRA GOLD 10W30 MOTOR OIL(12 QTS)5 216825008 ULTRA GOLD 75W90 SYNTHETIC 12 QUARTS5 247337008 50W OIL-NONDETERGENT(CASE 12 QUARTS)5 238858008 PL VMR ISO SYN GEAR 12QT/CS

10pc CASE (14oz TUBES)6 101562003 ULTRA GOLD ULTRA LC GREASE CASE OF 10 14OZ6 296262012 THRD CMPND-PLUSCO 135-SINGLE CARTRIDGE6 296274031 THREAD - SUMMER COMPOUND CARTRIDGE 30 PACK

12 oz. AEROSOL SPRAY CAN7 253339982 KOPR KOTE 12 OZ AEROSOL SPRAY CAN

2 oz. PACKETS8 247261985 BAKER LOCK



DRC Series ConnectorsFig 01-03

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1 276906001 SIZE 20, SEALING PLUG1 94201001 PLUG - SEALING (12-16)2 91354001 CONTACT SOCKET - SIZE 16, SOLID2 276916001 CONTACT SOCKET - SIZE 20, SOLID3 276894001 24 CAVITY RECEPTACLE - DRC SERIES3 276907001 24 WAY RECEPTACLE - DRC SERIES3 276917001 24 WAY RECEPTACLE - DRC SERIES3 276918001 RECEPTACLE - 24 PIN INLINE (D)3 276895001 RECEPTACLE - 24 IN FLNG MNT (A)3 276908001 24 WAY RECEPTACLE - DRC SERIES3 276919001 24 WAY RECEPTACLE - DRC SERIES3 276920001 24 WAY RECEPTACLE - DRC SERIES3 276896001 40 WAY RECEPTACLE - DRC SERIES3 276909001 40 WAY RECEPTACLE - DRC SERIES3 276921001 40 WAY RECEPTACLE - DRC SERIES3 276922001 40 WAY RECEPTACLE - DRC SERIES3 276897001 RECEPTACLE - 40 PIN FLNG MNT (A)3 276910001 RECEPTACLE - 40 PIN FLNG MNT (B)3 276923001 RECEPTACLE - 40 PIN FLNG MNT (C)3 276924001 RECEPTACLE - 40 PIN FLNG MNT (D)3 276898001 RECEPTACLE - 70 PIN INLINE (A)3 276911001 70 WAY RECEPTACLE - DRC SERIES3 276925001 70 WAY RECEPTACLE - DRC SERIES3 276926001 RECEPTACLE - 70 PIN INLINE (D)3 276899001 RECEPTACLE - 70 PIN FLNG MNT (A)3 276912001 RECEPTACLE - 70 PIN FLNG MNT (B)3 276927001 RECEPTACLE - 70 PIN FLNG MNT (C)3 276928001 RECEPTACLE - 70 PIN FLNG MNT (D)4 276900001 GASKET - 24 PIN INTERFACE4 276901001 GASKET - 40 PIN INTERFACE4 276902001 GASKET - 70 PIN INTERFACE5 276931001 PLUG - 24 PIN (SIZE 20 CONTACTS) (A)5 276932001 24 WAY PLUG - DRC SERIES5 276933001 24 WAY PLUG - DRC SERIES5 276934001 24 WAY PLUG - DRC SERIES5 276939001 PLUG - 40 PIN (SIZE 20 CONTACTS) (A)5 276940001 PLUG - 40 PIN (SIZE 20 CONTACTS) (B)5 276941001 PLUG - 40 PIN (SIZE 20 CONTACTS) (C)5 276942001 PLUG - 40 PIN (SIZE 20 CONTACTS) (D)5 276903001 PLUG - 24 PIN5 276913001 24 WAY RECEPTACLE - DRC SERIES5 276929001 24 WAY RECEPTACLE - DRC SERIES5 276930001 24 WAY RECEPTACLE - DRC SERIES5 276904001 PLUG - 40 PIN (A)5 276914001 PLUG - 40 PIN (B)5 276935001 PLUG - 40 PIN (C)5 276936001 PLUG - 40 PIN (D)5 276905001 PLUG - 70 PIN (A)5 276915001 70 WAY PLUG - DRC SERIES5 276937001 70 WAY PLUG - DRC SERIES5 276938001 70 WAY PLUG - DRC SERIES




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6 276866001 PIN - 14/16 GA.6 87696001 CONTACT PIN - SIZE 16, SOLID6 276951001 CONTACT PIN - SIZE 20, SOLID



DT Series ConnectorsFig 01-04

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DT Series ConnectorsFig 01-04


1 276866001 PIN - 14/16 GA.1 87696001 CONTACT PIN - SIZE 16, SOLID1 276951001 CONTACT PIN - SIZE 20, SOLID2 125286001 RECEPTACLE-DEUTSCH 2 PIN2 276868001 RECEPTACLE - 3 PIN DT04-3P2 130656001 RECEPTACLE-DEUTSCH 4 PIN2 276890001 RECEPTACLE - 6 PIN2 276943001 8 WAY RECEPTACLE - DT SERIES2 276944001 8 WAY RECEPTACLE - DT SERIES2 276945001 8 WAY RECEPTACLE - DT SERIES2 276946001 8 WAY RECEPTACLE - DT SERIES2 276947001 RECEPTACLE - 12 PIN (A)2 276948001 12 WAY RECEPTACLE - DT SERIES2 276949001 12 WAY RECEPTACLE - DT SERIES2 276950001 12 WAY RECEPTACLE - DT SERIES3 276870001 WEDGE - 2 PIN RECEPTACLE3 276871001 WEDGE - 3 PIN RECEPTACLE3 276872001 WEDGE - 4 PIN RECEPTACLE3 276873001 WEDGE - 6 PIN RECEPTACLE3 94200001 8 CONTACT RECEPTACLE - WEDGE LOCK3 103213001 12 CONTACT RECEPTACLE - WEDGE LOCK4 276874001 WEDGE - 2 PIN PLUG4 125284001 3 CONTACT PLUG - WEDGE LOCK4 276876001 4 WAY PLUG - WEDGELOCK4 276877001 WEDGE - 6 PIN PLUG4 98106001 8 CONTACT PLUG - WEDGE LOCK4 103214001 WEDGE - 12 PIN PLUG5 276878001 GASKET - INTERFACE 2 PIN5 276879001 GASKET - INTERFACE 3 PIN5 276880001 GASKET - INTERFACE 4 PIN5 276881001 GASKET - INTERFACE 6 PIN5 276882001 GASKET - INTERFACE 8 PIN5 276883001 GASKET - INTERFACE 12 PIN6 276884001 PLUG - 2 PIN6 125289001 3 WAY PLUG - DT SERIES6 276886001 4 WAY PLUG - DT SERIES6 276887001 PLUG - 6 PIN6 98107001 8 WAY PLUG - DT SERIES6 276985001 8 WAY PLUG - DT SERIES6 276986001 8 WAY PLUG - DT SERIES6 276987001 8 WAY PLUG - DT SERIES6 103211001 12 WAY PLUG - DT SERIES6 276988001 12 WAY PLUG - DT SERIES6 276989001 12 WAY PLUG - DT SERIES6 276990001 12 WAY PLUG - DT SERIES7 91354001 CONTACT SOCKET - SIZE 16, SOLID8 94201001 PLUG - SEALING (12-16)



DTHD Series/HDFB ModulesFig 01-05

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DTHD Series/HDFB ModulesFig 01-05


1 231988001 CONTACT PIN - SIZE 12, SOLID1 276953001 PIN - 8/10 GA.1 276954001 PIN - 6 GA.2 279423001 RECEPTACLE - SIZE 4 CONTACT2 279424001 RECEPTACLE - SIZE 8 CONTACT2 279425001 1 WAY RECEPTACLE - DTHD SERIES3 279426001 PLUG - SIZE 4 CONTACT3 279427001 PLUG - SIZE 8 CONTACT3 279428001 1 WAY PLUG - DTHD SERIES4 276982001 CONTACT SOCKET - SIZE 12, SOLID4 276984001 SOCKET - 8/12 GA.4 276952001 SOCKET - 6 GA.5 279430001 MODULE - FEEDBACK (10 PIN)



DT Series Diodes/Buss BlockFig 01-06

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DT Series Diodes/Buss BlockFig 01-06


1 282531001 MODULE - DEUTSCH DT06-6S 3AMP DIODE 12 700000096 8 WAY RECEPTACLE - DT SERIES - BLACK 13 700000102 12 WAY RECEPTACLE - DT SERIES 13 700000104 12 WAY RECEPTACLE - DT SERIES 13 700000106 12 WAY RECEPTACLE - DT SERIES 1



DRC, DT & DTHD Series ToolsFig 01-07

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DRC, DT & DTHD Series ToolsFig 01-07


1 603961001 PLIERS-DEUTSCH CRIMPING2 286553001 TOOL - DEUTSCH CRIMPING (FIELD)3 286553003 TOOL - DEUTSCH (FIELD)4 276981001 PLUG - 19 PIN (SHELL SIZE 24)4 276888001 TOOL - 6 GA. EXTRACTOR (WHITE)4 276889001 TOOL - 8/10 GA. EXTRACTOR (GREEN)4 905102001 TOOL-CONTACT REMOVAL4 276893001 TOOL - 20/24 GA. EXTRACTOR (RED)



Feature Gloves-Boots-ConesFig 01-08

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Feature Gloves-Boots-ConesFig 01-08


1 277788001 WARNING CONE ASS'Y 4 Includes Ref. #22 70000530 DECAL-DANGER 4 Domestic2 7000I530 DECAL- DANGER 4 International3 210782005 GLOVES-SIZE 9-91/2 RUBBER INSULATED 23 210782003 GLOVES-SIZE 10 RUBBER INSULATED 13 210782007 GLOVE-SIZE 11 RUBBER INSULATED 13 210782009 GLOVE-SIZE 12 RUBBER INSULATED 14 210783001 GLOVES-SIZE 9 LEATHER PROTECT 24 210783003 GLOVES-SIZE 10 LEATHER PROTECT 14 210783007 GLOVE-SIZE 11 LEATHER PROTECT 14 210783009 GLOVE-SIZE 12 LEATHER PROTECT 15 210784001 BAG-GLOVE 16 210781001 GLOVE KIT-SIZE 9 1 Inc 1 Ea: Ref No 3 & 4, (per size) & 56 224979001 GLOVE KIT-SIZE 9 1/2 1 Inc 1 Ea: Ref No 3 & 4, (per size) & 56 210785001 GLOVE KIT-SIZE 10 1 Inc 1 Ea: Ref No 3 & 4, (per size) & 56 224990001 GLOVE KIT-SIZE 11 1 Inc 1 Ea: Ref No 3 & 4, (per size) & 56 224991001 GLOVE KIT-SIZE 12 1 Inc 1 Ea: Ref No 3 & 4, (per size) & 57 210780009 BOOTS-SIZE 9 OVER-THE-SHOE 17 210780001 BOOTS-SIZE 10 OVER-THE-SHOE 17 210780003 BOOTS-SIZE 11 OVER-THE-SHOE 17 210780005 BOOTS-SIZE 12 OVER-THE-SHOE 17 210780007 BOOTS-SIZE 13 OVER-THE-SHOE 17 210780011 BOOTS-SIZE 14 OVER-THE-SHOE 17 210780013 BOOTS-SIZE 15 OVER-THE-SHOE 17 210780015 BOOTS-SIZE 16 OVER-THE-SHOE 18 279118001 BOOT - 4 BUCKLE SIZE 9 18 279118002 BOOT-4 BUCKLE SIZE 10 18 279118003 BOOT 4 BUCKLE SIZE 11 18 279118004 BOOT - 4 BUCKLE SIZE 12 18 279118005 BOOT - 4 BUCKLE SIZE 13 18 279118006 BOOT - 4 BUCKLE SIZE 14 18 279118007 BOOT - 4 BUCKLE SIZE 15 18 279118008 BOOT - 4 BUCKLE SIZE 16 19 279119001 BOOT - ANKLE RUBBER SIZE9 19 279119002 BOOT - ANKLE RUBBER SIZE 10 19 279119003 BOOT - ANKLE RUBBER SIZE 11 19 279119004 BOOT - ANKLE RUBBER SIZE 12 19 279119005 BOOT - ANKLE RUBBER SIZE 13 19 279119006 BOOT - ANKLE RUBBER SIZE 14 19 279119007 BOOT - ANKLE RUBBER SIZE 15 19 279119008 BOOT - ANKLE RUBBER SIZE 16 1


Decal/Resource Library - 02 D20X22 Series II (SN 1001-2000)

Decal/Resource LibraryFig 02

02Printed courtesy MyVermeer Portal

Printed courtesy MyVermeer PortalCosmetic Fig 02-01Control Fig 02-02Control Fig 02-03Safety Fig 02-04Safety Fig 02-05Safety Fig 02-06Safety Fig 02-07Safety Fig 02-08Miscellaneous Fig 02-09Miscellaneous Fig 02-10Resource Library Fig 02-11

02Printed courtesy MyVermeer Portal


CosmeticFig 02-01

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D20X22 Series II (SN 1001-2000) Decal/Resource Library - 02

CosmeticFig 02-01


1 2326595 DECAL VERMEER- 4 1/2 X 24 22 7000D581 DECAL - D20X22II STRIPE 23 70000614 DECAL-MODEL NAVIGATOR (BIG) 24 7000C463 DECAL - SERIES II MEDIUM 2



ControlFig 02-02

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ControlFig 02-02


1 700ID202 DECAL - CONTROL DASH PANEL - D20X22II 2 Domestic/International2 700ID677 DECAL - D20X22 II GAUGE CLUSTER 2 Domestic/International3 700ID204 DECAL - CONTROL REAR 1 Domestic/International



ControlFig 02-03

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ControlFig 02-03


1 700IF871 DECAL-CONTROL, LOWER LH JOYSTICK 12 700IF872 DECAL-CONTROL, LOWER RH JOYSTICK 13 7000F961 *DECAL-RELAY/ FUSE PANEL 14 700ID254 DECAL - ROW SELECTOR 1



SafetyFig 02-04

1 2



SafetyFig 02-04


1 7000D563 *DECAL - DANGER 4 PANEL 1 Domestic2 700ID563 *DECAL - DANGER, 4-PANEL 1 International



SafetyFig 02-05

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6 875



SafetyFig 02-05


1 7000B024 DECAL - WARNING 1 Domestic2 700IB024 DECAL - WARNING 1 International3 70000530 DECAL-DANGER 4 Domestic4 7000I530 DECAL- DANGER 4 International5 70000563 DECAL-WARNING (UND) 2 Domestic6 7000I563 DECAL-WARNING (UND) 2 International7 2326324 DECAL-WARNING/REFUEL 3 Domestic8 2326I324 DECAL - WARNING EXPLOSION 3 International



SafetyFig 02-06

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SafetyFig 02-06


1 7000A864 DECAL-WARNING DOMESTIC 3 Domestic2 700IA864 DECAL - WARNING INTERNATIONAL 3 International3 7000A576 DECAL-DANGER 6 Domestic4 700IA576 DECAL-DANGER 6 International5 700IF845 DECAL-NOTICE, LOW ASH ENGINE OIL 1 Domestic/International



SafetyFig 02-07

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SafetyFig 02-07


1 7000B812 DECAL - WARNING 2 Domestic2 700IB812 DECAL - WARNING 2 International3 7000B304 DECAL - WARNING 2 Domestic4 700IB304 DECAL - WARNING 2 International



SafetyFig 02-08

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SafetyFig 02-08


1 2326315 DECAL-WARNING 2 Domestic2 2326I315 DECAL-WARNING 2 International3 7000C446 DECAL - NO WELD 2 Domestic4 700IC446 DECAL - NO WELD 2 International5 700ID936 DECAL - WARNING - SECURE WITH LOCK PIN 1 Domestic/International



MiscellaneousFig 02-09

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1 7000F444 DECAL-DIESEL FUEL SPECIFICATION 12 7000D814 DECAL - DIESEL FUEL SPECIFICATION 13 700IB796 DECAL- SOUND POWER LEVEL (110) 14 7000I834 DECAL - TIE DOWN POINT 45 7000I445 DECAL-LIFT POINT 46 700ID745 DECAL - ROD POSITIONER 17 700ID619 DECAL - GREASE CHART 18 70000394 DECAL-VERMEER HY POWER 19 700IF088 DECAL - HOOD LATCH 2

10 700IA477 DECAL - BATTERY SWITCH (UG) 2




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1 2326940 DECAL-NOTICE TO OWNERS 12 7000F825 DECAL-SMALL MACHINE ID, BAR CODE 23 700IF435 DECAL-CONTROL, MANUAL ROW SELECTOR 14 7000F964 DECAL-RELAY/FUSE PANEL 1



Resource LibraryFig 02-11

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Resource LibraryFig 02-11


1 142954001 CABLE-.068DIA.NYLON CT.-36.00 12 142423001 CRIMP-CABLE (FOR.068DIA.CABLE) 23 296338987 MANUAL ASSY - D20X22II OM CABLED (EN) 2ND EDITION 1 Inc. Ref. 1 & 24 105400CD3 OM- D20X22II (EN) o2.00 15 105400T90 HDD OPERATIONS & SAFETY VIDEO GUIDEBOOK 16 7000B222 DECAL -HORIZONTAL DRILL -RESOURCE LIB. 17 144144001 NOTEBOOK BINDER - 2"-3" 18 296339104 SLEEVE - SINGLE DVD 19 105400W26 FUNDAMENTALS OF HDD UP o1.00 19 117000GD7 OM/MM-FUNDAMENTALS OF HDD (SP) o1.02 1

10 296296910 DVD-NTSC VIDEO HDD OPERATIONS&FIRESTICK(INCL SPAN) 111 105400CD5 MM - D20X22II (EN) m2.00 112 105400ZYI PM - D20X22II (EN) P3.00 113 152659002 PM-HDD TOOLING & ACCESSORIES-VOL 9(N/C) 1

296368000 D20X22II RESOURCE LIBRARY Includes All Items In Figure



Frame



Frame

Undercarriage Fig 03-01Track Tightener/Idler (SN 1001-1372) Fig 03-02Planetary Track Drive Fig 03-03

Breakdown - Planetary Track Drive Fig 03-03Z01Rubber Track (SN 1001-1372) Fig 03-04Outrigger Frame Fig 03-05Outrigger Cylinder Fig 03-06

Breakdown - Outrigger Cylinder Fig 03-06Z01


Frame - 03 D20X22 Series II (SN 1001-2000)

UndercarriageFig 03-01

11 1012

3 77

7

7

7

6

2

1

1

8

8 14

1413

9

9

16

16

4

5

15


D20X22 Series II (SN 1001-2000) Frame - 03



1 296364388 UNDERCARRIAGE - D20X22II TIER IV 12 296276616 RAIL - WEAR SHORT 23 296276615 RAIL - WEAR LONG 24 296296004 PLATE - NUT LOCK 25 296288608 COVER - TRACK TENSION 16 296288659 COVER - TRACK TENSION 17 296300772 SCREW-HFS-.38-16X1.00-GR8-YZ 168 7000I834 DECAL - TIE DOWN POINT 49 122474001 MOUNT-SANDWICH SINGLE STUD 2

10 900035005 CLAMP-HALF 3/8" DOUBLE (PAIR) 111 67846003 PLATE-TWIN COVER 112 296300765 SCREW-FS-.31-18X1.50-GR8-YZ 113 296296139 ROLLER - BERCO TRACK 1214 296300912 SCREW-HFS-M14-2.0X30-10.9-YZ-DIN6921 2415 235713001 WASHER - FLATSTRL - .38 - .41 X .81 - .06-YA-A325 416 235725001 NUT - HEX - .38 - 16 - GR8 - YZ 2



Track Tightener/Idler (SN 1001-1372)Fig 03-02

5

6

111

9 43

10

10

12

82 7



Track Tightener/Idler (SN 1001-1372)Fig 03-02


1 296296016 SLIDE IDLER - MACH 12 296308053 ASSEMBLY - TRACK IDLER QUAD BEARING 13 289057001 SPRING-3 5/16OD X 8 1/4H X 27/32 W 14 296288668 TIGHTENER - SPRING 15 296296003 SCREW - TRACK TIGHTENER 16 483031 WASHER-3OD X2 1/4ID-14 GA MB 17 296288663 BAR - ROLLER 18 296300813 SCREW-HFS-.63-11X5.50-GR8-YZ 19 296300852 NUT-HEXFLGTL-.63-11-G-YZ 1

10 81819001 WASHER-2 1/2ODX1 1/16ID-1/4 211 296296169 PLATE - GUIDE 112 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 1



Planetary Track DriveFig 03-03

45

31

6

6

2



Planetary Track DriveFig 03-03


1 296346164 PLANETARY-29.01 RATIO .81 CID 1 Breakdown Fig. 3-3z012 296315302 SPROCKET - 21 TOOTH 13 65565001 FITTING - 6M O-RING X 6M JIC ST. 14 60247001 FITTING - 8M O-RING X 6M JIC ST. 25 5553001 FITTING - PLUG - 6MORB - HEX 16 507613035 SCREW-HFS,M12-1.75X35,10.9,YZ,ANSI,B18.2.3.9M,FT 24



Breakdown - Planetary Track DriveFig 03-03Z01

24 9 1719 2 1020 21156716

13

26

1

18

3

27

12

31 4

30

2314 11 2225 5 828 29

03-03Z01Printed courtesy MyVermeer Portal


Breakdown - Planetary Track DriveFig 03-03Z01


1 180006340 WASHER 32 180006341 WASHER 33 180006343 PAD D1 6X 8 14 296302283 END COVER WITH PLUG 15 296302284 OUTPUT HOUSING 16 296302285 HUB 17 296319563 MOTOR 25, 77/13,35 18 (296302282) PIN 19 296302288 PLANET GEAR 3

10 180006353 PLANET GEAR R.5,67 311 180006355 SUN GEAR R.5,67 112 296302289 SUN GEAR 113 180006357 PIN 314 180006358 SHIM 115 180006396 BEARING 116 180006397 EXTERNAL SNAP RING 29X2mm 317 180006398 EXTERNAL SNAP RING 32 318 180006399 EXTERNAL SNAP RING WR38 119 180006361 EXTERNAL SNAP RING 140 120 180006362 INTERNAL SNAP RING 175 121 180006363 INTERNAL SNAP RING BR180 122 180006364 O-RING (2,62X164,77) 123 180006365 O-RING 3X174 124 180006366 BEARING 325 180006367 BALL BEARING 126 (296302290) NEEDLE BEARING 6X14 5427 180006369 SHIM KIT 8,2X14 128 180006370 SHIM 140,3X159,6X0,3 129 180006371 SHIM 140,3X159,6X0,95A4 130 161215001 FITTING-PLUG-2MBSPP-HHP-YZ 231 (296302448) HYD. FITTING 1

296346164 PLANETARY-29.01 RATIO .81 CID A/R Include All Items In Figure.296302291 BASIC SEAL KIT A/R296302292 MAJOR REBUILT KIT A/R Include Item 15



Rubber Track (SN 1001-1372)Fig 03-04

1



Rubber Track (SN 1001-1372)Fig 03-04


1 296353556 TRACK-RUBBER TAIGA- 300X52.5X74 2



Outrigger FrameFig 03-05

5

5

7

7

2

2

2

2

6

6

3

31

4



Outrigger FrameFig 03-05


1 296303735 ARM - OUTRIGGER 12 296303733 BUSHING-BRONZE 43 296293877 PIN - RACK LIFT 24 296296120 PAD - OUTRIGGER 15 296300771 SCREW-HFS-..38-16X.75GR8-YZ 26 296293878 PLATE - PIN LOCK 27 598001 FITTING-1/4" NF ST GREASE ZERK 2



Outrigger CylinderFig 03-06

3

15

2

2

46

67

7



Outrigger CylinderFig 03-06


1 296288728 CYLINDER-3 1/2"BORE X 1.50" ROD X 7" STROKE 1 Breakdown Fig. 3-6z012 296300771 SCREW-HFS-..38-16X.75GR8-YZ 23 82931001 FITTING-45-4MJX6MORBA 24 296296121 PIN - OUTRIGGER CYL 15 296293877 PIN - RACK LIFT 16 296293878 PLATE - PIN LOCK 27 598001 FITTING-1/4" NF ST GREASE ZERK 2



Breakdown - Outrigger CylinderFig 03-06Z01

13122

10

111 5 6

7 94 8314

16

15



Breakdown - Outrigger CylinderFig 03-06Z01


1 268885001 LOCK NUT 12 PISTON 1 Not Sold Separately3 WEAR RING 1 Not Sold Separately4 PSP SEAL 1 Not Sold Separately5 O-RING 1 Not Sold Separately6 HEAD 1 Not Sold Separately7 O-RING 1 Not Sold Separately8 BACKUP 1 Not Sold Separately9 180011609 MD 3" HEAD 1 1/2" SHAFT 1

10 POLYPAK 1 Not Sold Separately11 DUST SEAL 1 Not Sold Separately12 SHAFT W/ CLEVIS 1 Not Sold Separately13 BARREL ASSEMBLY (W/O VALVE) 1 Not Sold Separately14 70070003 BEARING-COMPOSITE 1 LONG 415 117037001 VALVE-COUNTERBALANCE CBBD-LJN 116 278769023 VALVE 1

278769021 REPAIR KIT 1 For Items 15 & 16296288728 CYLINDER-3 1/2"BORE X 1.50" ROD X 7" STROKE 1 Inc. All Items In Figure.278769025 REPAIR KIT 1 Inc. Ref. 3-5, 7, 8, 10, & 11.



Engine



Engine

Engine Tier 3 Fig 04-01Breakdown - Engine (SN 1001-1265) Fig 04-01Z01

Engine Tier 4i - US & Japan Fig 04-02Breakdown-Engine Tier 4i - US & Japan Fig 04-02T01

Engine Tier 4i - Canada & EU Fig 04-02X01Breakdown-Engine Tier 4i - Canada & EU Fig 04-02X01T01

Air Cleaner Tier 3 Fig 04-03Breakdown - Air Cleaner Tier 3 Fig 04-03Z01

Air Cleaner Tier 4i (SN 1001 - 1890) Fig 04-04Fuel Pump Tier 4i Fig 04-05

Breakdown - Primary Fuel Filter Fig 04-05Z01Breakdown - Secondary Fuel Filter Fig 04-05Z02

Fuel Tank Tier 3 Fig 04-06Fuel Tank Tier 4i Fig 04-07Muffler Tier 3 Fig 04-08Cooling Package Tier 3 Fig 04-09

Breakdown - Radiator/Cooler Tier 3 Fig 04-09Z01Cooling Package Tier 4i (SN 1001-1370) Fig 04-10Cooling Package Tier 4i (SN 1317-) Fig 04-10R01

Breakdown - Cooling Package Tier 4i Fig 04-10Z01Pump Stack (SN 1143-) Fig 04-11R01

Breakdown - Tandem Pump Fig 04-11Z01Breakdown - Tandem Pump Fig 04-11Z02Breakdown - Tandem Pump Fig 04-11Z03Breakdown - Tandem Pump Fig 04-11Z04Breakdown-Tandem Pump Fig 04-11Z05Breakdown - Tandem Pump Fig 04-11Z06Breakdown - Tandem Pump Fig 04-11Z07Breakdown - Tandem Pump Fig 04-11Z08

Charge Filter Tier 3 Fig 04-12Charge Filter Tier 4i Fig 04-13Torque Limiter Valve Tier 3 Fig 04-14

Breakdown - Torque Limiter Valve Fig 04-14Z01Torque Limiter Valve Tier 4i Fig 04-15Intake Manifold Fig 04-16Hydraulic Tank (SN 1001-1446) Fig 04-17Breakdown - Cover 6" Fig 04-17Z01Breakdown - Cover 10" Fig 04-17Z02Controller Tier 3 Fig 04-18Controller Tier 4i (SN 101 - 1878) Fig 04-19Throttle Actuator Tier 3 Fig 04-20Battery Fig 04-21Hood Tier 3 (SN 1121- 1890) Fig 04-22R01Breakdown - Hood Fig 04-22Z01Hood Tier 4i (SN 1121-) Fig 04-23R01

Breakdown- Hood Tier 4i Fig 04-23Z01Hood Pivot Fig 04-24Rear Transport Valve Fig 04-25

Breakdown - Rear Transport Valve Fig 04-25Z01Breakdown - Control Handle Fig 04-25Z02Breakdown - Control Handle Fig 04-25Z03


Engine - 04 D20X22 Series II (SN 1001-2000)

Engine Tier 3Fig 04-01

1720 32518

18

19

4

4

4

4

2 13

1422 24

823

10

10

21 1

15

1296

1126

267

1616 5


D20X22 Series II (SN 1001-2000) Engine - 04

Engine Tier 3Fig 04-01


1 296320696 ENGINE - KUBOTA V3800DI-T 1 Breakdown Fig. 4-1z011 296303728 BLANKET-MUFFLER INSULATION 1 Not Shown2 296300753 SCREW-HFS-.25-20X.75-GR8-YZ 23 296306408 SWITCH - WATER TEMPERATURE 14 296300942 SCREW -HFS-M12-1.25X30-10.9-YZ-DIN6921 195 296300852 NUT-HEXFLGTL-.63-11-G-YZ 46 296300808 SCREW-HFS-.63-11X3.50-GR8-YZ 47 296299136 MOUNT - M501 - 50NR 48 296306125 FAN - 19in BLOWER 19 292299001 CABLE - BATTERY 22" BLACK 1

10 296300940 SCREW HFS M10 1.25 X 40 10.9 YZ 311 296293872 PLATE - REAR ENGINE MOUNT 212 296306351 MOUNT - ENGINE/RADIATOR 113 296294249 MOUNT - FUEL PUMP 114 296300848 NUT-HEXFLGTL-.25-20-G-YZ 215 296296143 PLATE - BULKHEAD MOUNTING 116 153863001 WASHER-FLATWRT .63-.66X2.81-.19-CZ 417 261737001 BOOT - RED TERMINAL COVER (8 - 2GA) 118 296276018 MOUNT HELLER MANN TITON 319 296300777 SCREW-HFS-.38-16X2.25-GR8-YZ 120 296300850 NUT-HEXFLGTL-.38-16-G-YZ 121 285520001 FUEL LINE - 5/16" X 45" 122 1580003 HOSE CLAMP - 3/4" 223 93395001 FITTING-M22X1.5MX8MJIC CONNECT 124 83637001 PLUG-#8 JIC MALE 125 506032050 SCREW-HCS,M8-1.25X50,8.8,YZ,D931,PT 426 296296188 WASHER-FLTWRT-.63-.66X2.81-.38-CZ 4



Breakdown - Engine (SN 1001-1265)Fig 04-01Z01

6

4

57

8

9

12

3

10



Breakdown - Engine (SN 1001-1265)Fig 04-01Z01


1 296302384 ALTERNATOR 12 296302383 DIPSTICK 13 296302381 STARTER 14 81831 FILTER,FUEL,TURNER,481 15 296302380 OIL FILTER 16 296302379 WATER PUMP 16 296386383 WATER PUMP PULLEY 17 296302398 HYDRAULIC PUMP DRIVE 17 296302397 FLYWHEEL HOUSING 18 296368807 FAN BELT 1 (1001-1265)9 218420039 OIL SWITCH 1

10 296271098 ELECTRIC FUEL PUMP 1296320696 ENGINE - KUBOTA V3800DI-T A/R Includes All Items In Figure



Engine Tier 4i - US & JapanFig 04-02

7

7

5 312923

30

2732

20 28 15

15

21

3412

12

33 3

3

3

3

1

1

1

1

22

13

13

14

8

8

9 19

18

18

18

4

4

4

2411

1111

252

22

1617

10

6

26



Engine Tier 4i - US & JapanFig 04-02


1 296300942 SCREW -HFS-M12-1.25X30-10.9-YZ-DIN6921 192 296300852 NUT-HEXFLGTL-.63-11-G-YZ 43 296300808 SCREW-HFS-.63-11X3.50-GR8-YZ 44 296299136 MOUNT - M501 - 50NR 45 296284458 FAN 19in BLOWER 16 292299001 CABLE - BATTERY 22" BLACK 17 296300772 SCREW HFS .38-16X1.00 GR8 YZ 28 296293872 PLATE - REAR ENGINE MOUNT 29 296364477 MOUNT - ENGINE/RADIATOR 1

10 296296143 PLATE - BULKHEAD MOUNTING 111 153863001 WASHER-FLATWRT .63-.66X2.81-.19-CZ 412 261737001 BOOT - RED TERMINAL COVER (8 - 2GA) 313 296276018 MOUNT HELLER MANN TITON 314 296300777 SCREW HFS .38 16 X 2.25 GR8 YZ 115 296300850 NUT-HEXFLGTL-.38-16-G-YZ 216 93395001 FITTING-M22X1.5MX8MJIC CONNECT 117 83637001 PLUG-#8 JIC MALE 118 296296188 WASHER-FLTWRT-.63-.66X2.81-.38-CZ 419 296306112 ADAPTER - HYDRAULIC PUMP 120 296364355 SPACER - FAN 2.75" 121 296364282 WELDMENT - EXHAUST OUTLET 122 180014248 CLAMP-HOSE 7/8" 123 506032090 SCREW-HCS,M8-1.25X90,8.8,YZ,D931,PT 424 700IF845 DECAL-NOTICE, LOW ASH ENGINE OIL 125 628766001 RELAY-12VDC (DIODE SUPPRESSED) 126 296361663 SHIELD - CANISTER - VENT CASE - CRANK 1 Not Shown27 296374212 SCREW-SOCKET BUTTON HEAD CAP SCREW M8-1.25X12 228 296353585 ENGINE-V3800 IT4 KUBOTA 1 Breakdown Fig 4-2T0129 296361686 MOUNT - WIRE HARNESS 130 507611016 SCREW-HFS,M8-1.25X16,10.9,YZ,D6921,FT 231 296315974 CLAMP - LOOP CUSHIONED 2" DIA 132 506989008 NUT-HEXFLG-M8-1.25-10-YZ-ISO4161 233 296383975 BRACKET - CAN MOUNTING 134 296300762 SCREW HFS .31 - 18 X .75 GR8 YZ 2



Breakdown-Engine Tier 4i - US & JapanFig 04-02T01

4

6

5

7

1

3

2

04-02T01Printed courtesy MyVermeer Portal


Breakdown-Engine Tier 4i - US & JapanFig 04-02T01


1 296380081 FLYWHEEL HOUSING 12 (296380082) DIPSTICK 13 (296380083) CARTRIDGE OIL FILTER 14 296454334 FAN BELT 15 296380085 ALTERNATOR 16 (296380086) STARTER 17 (296380087) OIL PRESSURE SWITCH 1

296353585 ENGINE-V3800 IT4 KUBOTA Includes All Items In Figure

04-02T01Printed courtesy MyVermeer Portal


Engine Tier 4i - Canada & EUFig 04-02X01

7

7

5 312923

30

2732

20 28 15

15

21

3412

12

33 3

3

3

3

1

1

1

1

22

13

13

14

8

8

9 19

18

18

18

4

4

4

2411

1111

252

22

1617

10

6

26

04-02X01Printed courtesy MyVermeer Portal


Engine Tier 4i - Canada & EUFig 04-02X01


1 296300942 SCREW -HFS-M12-1.25X30-10.9-YZ-DIN6921 192 296300852 NUT-HEXFLGTL-.63-11-G-YZ 43 296300808 SCREW-HFS-.63-11X3.50-GR8-YZ 44 296299136 MOUNT - M501 - 50NR 45 296284458 FAN 19in BLOWER 16 292299001 CABLE - BATTERY 22" BLACK 17 296300772 SCREW HFS .38-16X1.00 GR8 YZ 28 296293872 PLATE - REAR ENGINE MOUNT 29 296364477 MOUNT - ENGINE/RADIATOR 1

10 296296143 PLATE - BULKHEAD MOUNTING 111 153863001 WASHER-FLATWRT .63-.66X2.81-.19-CZ 412 261737001 BOOT - RED TERMINAL COVER (8 - 2GA) 313 296276018 MOUNT HELLER MANN TITON 314 296300777 SCREW HFS .38 16 X 2.25 GR8 YZ 115 296300850 NUT-HEXFLGTL-.38-16-G-YZ 216 93395001 FITTING-M22X1.5MX8MJIC CONNECT 117 83637001 PLUG-#8 JIC MALE 118 296296188 WASHER-FLTWRT-.63-.66X2.81-.38-CZ 419 296306112 ADAPTER - HYDRAULIC PUMP 120 296364355 SPACER - FAN 2.75" 121 296364282 WELDMENT - EXHAUST OUTLET 122 180014248 CLAMP-HOSE 7/8" 123 506032090 SCREW-HCS,M8-1.25X90,8.8,YZ,D931,PT 424 700IF845 DECAL-NOTICE, LOW ASH ENGINE OIL 125 628766001 RELAY-12VDC (DIODE SUPPRESSED) 126 296361663 SHIELD - CANISTER - VENT CASE - CRANK 127 296374212 SCREW-SOCKET BUTTON HEAD CAP SCREW M8-1.25X12 228 296426722 ENGINE-V3800 T4I-KUBOTA 1 Breakdown Fig 4-2X01T0129 296361686 MOUNT - WIRE HARNESS 130 507611016 SCREW-HFS,M8-1.25X16,10.9,YZ,D6921,FT 231 296315974 CLAMP - LOOP CUSHIONED 2" DIA 132 506989008 NUT-HEXFLG-M8-1.25-10-YZ-ISO4161 233 296383975 BRACKET - CAN MOUNTING 134 296300762 SCREW HFS .31 - 18 X .75 GR8 YZ 2



Breakdown-Engine Tier 4i - Canada & EUFig 04-02X01T01

4

6

5

7

1

3

2

04-02X01T01Printed courtesy MyVermeer Portal


Breakdown-Engine Tier 4i - Canada & EUFig 04-02X01T01


1 296380081 FLYWHEEL HOUSING 12 (296380082) DIPSTICK 13 (296380083) CARTRIDGE OIL FILTER 14 296454334 FAN BELT 15 296380085 ALTERNATOR 16 (296380086) STARTER 17 (296380087) OIL PRESSURE SWITCH 1

296426722 ENGINE-V3800 T4I-KUBOTA Includes All Items In Figure

04-02X01T01Printed courtesy MyVermeer Portal


Air Cleaner Tier 3Fig 04-03

5

12

1

10

11

14

8

9

9

9

26

6 3

7

4

13



Air Cleaner Tier 3Fig 04-03


1 118496001 AIR CLEANER 1 Breakdown Fig. 4-3z012 296303741 MOUNT - AIR CLEANER 13 296303742 BAR - AIR CLEANER SUPPORT 14 296303743 MOUNT - ENGINE/AIR CLEANER D20X22II 15 296303744 HOSE - AIR INTAKE 16 91306001 MOUNT-SANDWICH DOUBLE STUD 37 296300893 NUT-HEXFLG-.31-18-GR8-YZ 28 296300762 SCREW-HFS-.31-18X.75-GR8-YZ 29 296300891 NUT-HEXFLG-.25-20-GR8-YZ 5

10 220167001 CLAMP-AIR CLEANER H00-2023 111 1580019 HOSE CLAMP - 4 1/2" 112 1580015 HOSE CLAMP - WORM GEAR - 2 9/16" - 3 1/2" 113 507611016 SCREW-HFS,M8-1.25X16,10.9,YZ,D6921,FT 214 2165001 INDICATOR - RAX00-2352 1



Breakdown - Air Cleaner Tier 3Fig 04-03Z01

1

3

2

4



Breakdown - Air Cleaner Tier 3Fig 04-03Z01


1 224285013 LATCH ASSEMBLY 12 220166009 VALVE 13 (118496003) ELEMENT-SECONDARY 14 220166005 ELEMENT ASSEMBLY 1

118496001 AIR CLEANER A/R Inc. All Items In Figure



Air Cleaner Tier 4i (SN 1001 - 1890)Fig 04-04

6

45 7

8

2

163

1

1819

21 17 9

15

11

1013

13

20

1414

14

12



Air Cleaner Tier 4i (SN 1001 - 1890)Fig 04-04


1 1580015 HOSE CLAMP - WORM GEAR - 2 9/16" - 3 1/2" 12 2165001 INDICATOR - RAX00-2352 13 1580017 HOSE CLAMP - 3 3/4" 14 1580019 HOSE CLAMP - 4 1/2" 15 118496001 AIR CLEANER 1 Breakdown Fig 4-3z016 296364315 SLEEVE- 3.50 ID RUBBER 17 220167001 CLAMP-AIR CLEANER H00-2023 18 296300762 SCREW-HFS-.31-18X.75-GR8-YZ 29 296300893 NUT-HEXFLG-.31-18-GR8-YZ 2

10 (296364342) WELDMENT - AIR CLEANER SUPPORT 111 296300776 SCREW-HFS-.38-16X2.00-GR8-YZ 212 296364303 TUBE-MAF TO TURBO 113 296364298 HOSE-RUBBER - 2.38 ID X .25W 314 101514001 CLAMP-3IN. T-BOLT 615 296364309 ELBOW-REDUCER 3.5" ID X 2.5" I.D. 116 296364346 TUBE-AIR INTAKE 117 296300763 SCREW-HFS-.31-18X1.00-GR8-YZ 318 296300764 SCREW-HFS-.31-18X1.25-GR8-YZ 119 2609007 MUFFLER CLAMP-2 1/2" 120 296353638 PLATE - INTAKE SUPPORT 121 507611016 SCREW-HFS,M8-1.25X16,10.9,YZ,D6921,FT 2



Fuel Pump Tier 4iFig 04-05

1

1

1

1

1

1

1

1

1

1

1

2 819

19

6

6

6

6

10 7

7

7

13

4

3

14

5

5

9

17

17

1115

12

16

18



Fuel Pump Tier 4iFig 04-05


1 1578001 HOSE CLAMP - WORM GEAR - 1/4" - 5/8" 112 296377458 HOSE - 5/16 FUEL LINE (73") 13 296377460 HOSE - 5/16 FUEL LINE (34") 14 296364499 FITTING-TEE 1/4 HOSE BARB 15 242619001 FITTING-BRASS1/4MNPTX5/16 BAR 26 275160001 FITTING-6MX1/4 FNPT ADAPTER 47 5553001 FITTING - PLUG - 6MORB - HEX 48 296364442 FILTER ASSEMBLY-PRIMARY FUEL 1 Breakdown Fig 4-5z019 296300850 NUT-HEXFLGTL-.38-16-G-YZ 2

10 296300773 SCREW-HFS-.38-16X1.25-GR8-YZ 211 296364444 FILTER ASSY-SECONDARY FUEL 1 Breakdown Fig 4-5z0212 296300774 SCREW HFS .38 - 16 X 1.50 GR8 YZ 213 296377461 HOSE - 1/4 FUEL LINE (25") 114 296377462 HOSE - 1/4 FUEL LINE (19") 115 296300752 SCREW-HFS-.25-20X.625-GR8-YZ 216 296377453 PUMP-FUEL 12V 117 78171001 FITTING-1/8MNPTX5/16BARB STR. 218 296377459 HOSE - 5/16 FUEL LINE (9") 119 296301878 FITTING-1/4 MNPT X 5/16 BARB-45 2



Breakdown - Primary Fuel FilterFig 04-05Z01

1

2

3



Breakdown - Primary Fuel FilterFig 04-05Z01


1 296364311 FILTER HEAD-DONALDSON FUEL 12 296364293 FILTER-10 MICRON FUEL SPIN-ON 13 296364471 BOWL-WATER SEPARATOR DRAIN 1

296364442 FILTER ASSEMBLY-PRIMARY FUEL A/R Includes All Items Listed Above



Breakdown - Secondary Fuel FilterFig 04-05Z02

1

2



Breakdown - Secondary Fuel FilterFig 04-05Z02


1 296364311 FILTER HEAD-DONALDSON FUEL 12 296364310 FILTER-5 MICRON FUEL SPIN-ON 1

296364444 FILTER ASSY-SECONDARY FUEL A/R Includes All Items Listed Above



Fuel Tank Tier 3Fig 04-06

2

3

13

4

12

10

1 11

6 57

7

7 7

9

8



Fuel Tank Tier 3Fig 04-06


1 296260388 TANK - 25 GALLON FUEL 12 292038001 SENDER - FUEL LEVEL 13 279326001 CAP - DIESEL FUEL W/LOCK 14 296270843 STRAP - TANK - NYLON - 2.0" X 44.0" 15 608118001 FITTING-1/4NPTX1/4HOSE BARB90 16 602037001 FITTING -1/4 PIPE 5/16 BARB 90 17 1580001 HOSE CLAMP - WORM GEAR - 5/16" - 7/8" 48 296293957 HOSE - 1/4 FUEL LINE (100") 19 296293956 HOSE - 5/16 FUEL LINE (100") 1

10 903862001 BOLT-WATER TANK HOLD DOWN 111 296300850 NUT-HEXFLGTL-.38-16-G-YZ 112 2326324 DECAL-WARNING/REFUEL 1 Domestic12 2326I324 DECAL - WARNING EXPLOSION 1 International13 7000D814 DECAL - DIESEL FUEL SPECIFICATION 1



Fuel Tank Tier 4iFig 04-07

13

2

123

11

9

1

10

5

6

6

6

48

7



Fuel Tank Tier 4iFig 04-07


1 296260388 TANK - 25 GALLON FUEL 12 279326001 CAP - DIESEL FUEL W/LOCK 13 296270843 STRAP - TANK - NYLON - 2.0" X 44.0" 14 608118001 FITTING-1/4NPTX1/4HOSE BARB90 15 602037001 FITTING -1/4 PIPE 5/16 BARB 90 16 1580001 HOSE CLAMP - WORM GEAR - 5/16" - 7/8" 47 296293957 HOSE - 1/4 FUEL LINE (100") 18 296377463 HOSE - 5/16 FUEL LINE (127") 19 903862001 BOLT- TANK HOLD DOWN 1

10 296300850 NUT-HEXFLGTL-.38-16-G-YZ 111 2326324 DECAL-WARNING/REFUEL 1 Domestic11 2326I324 DECAL - WARNING EXPLOSION 1 International12 7000F444 DECAL-DIESEL FUEL SPECIFICATION 113 292038001 SENDER - FUEL LEVEL 1



Muffler Tier 3Fig 04-08

3

2

1



Muffler Tier 3Fig 04-08


1 296303714 WELDMENT - MUFFLER 12 296300946 NUT - HEXFLGL-M10-1.25-10.9-YZ-D6927 43 296303728 BLANKET-MUFFLER INSULATION 1



Cooling Package Tier 3Fig 04-09

8

10

10

79

13 63

28

20

1914

5

5

429 2 26

1615 1

2223

252418

27 2111

17

12



Cooling Package Tier 3Fig 04-09


1 296284437 HOSE-LOWER RADIATOR' 12 296284438 HOSE-UPPER RADIATOR 13 59410001 FITTING-90-12MJ-12MORBA 14 1580009 HOSE CLAMP - 1 3/4" 45 296300773 SCREW-HFS-.38-16X1.25-GR8-YZ 106 63949001 BOTTLE-UV CNTRL THCK WALL CLNT 17 63948001 CAP-70MM G. 18 620001 HOSE - 5/16 FUEL LINE 19 1578001 HOSE CLAMP - WORM GEAR - 1/4" - 5/8" 1

10 288982001 WEAR STRIP-SEAL - 1" X 1" HALF ROUND 311 296294209 GUARD - WIRE FAN 112 296300772 SCREW-HFS-.38-16X1.00-GR8-YZ 613 296284429 RADIATOR - COMBO 1 Breakdown Fig 4-9z0114 2326315 DECAL-WARNING 1 Domestic14 2326I315 DECAL-WARNING 1 International15 59420001 TEE-12 JICX12M ADJ. STR THRD RUN 116 59421001 FITTING-12F JICX8M JIC ST REDUCER 117 510337607 WASHER-FLATSTD-.38-.44X1.00-.08-YZ 618 255048001 ISOLATOR-RADIATOR 819 296306348 BRACKET - OVERFLOW TANK 120 2609013 CLAMP-MUFFLER 3 1/2 121 296306369 SUPPORT - LEFT RADIATOR 122 291550001 SPACER-RADIATOR ISOLATOR 223 294553001 MOUNT-UPPER RADIATOR ISOLATOR 224 296300757 SCREW-HFS-.25-20X1.75-GR8-YZ 225 485003 WASHER-1/4 FLAT 226 296306370 SUPPORT - RIGHT RADIATOR 127 613948001 WASHER- 3/8 X 1.00 O.D. 1628 250576001 NUT-3/8 NC HEX JAM W/Y-ZINC 229 59461001 TEE-8 JIC SW RUN 1



Breakdown - Radiator/Cooler Tier 3Fig 04-09Z01

1 2

3



Breakdown - Radiator/Cooler Tier 3Fig 04-09Z01


1 296294248 CORE & TANK ASSY 12 (296276784) CAP-RAD 13 PSI 13 296294247 SHROUD-COOLER 1

296284429 RADIATOR - COMBO A/R Includes All Items In Figure



Cooling Package Tier 4i (SN 1001-1370)Fig 04-10

27

2628

28

25

29

422

5

5

1

7

2

2

1817

6 812

12

913

13

10242015

15

14

14

21

11

16

23 193



Cooling Package Tier 4i (SN 1001-1370)Fig 04-10


1 59410001 FITTING-90-12MJ-12MORBA 12 1580009 HOSE CLAMP - 1 3/4" 43 296300773 SCREW-HFS-.38-16X1.25-GR8-YZ 84 1578001 HOSE CLAMP - WORM GEAR - 1/4" - 5/8" 25 288982001 WEAR STRIP-SEAL - 1" X 1" HALF ROUND 3 5.8ft6 296300772 SCREW-HFS-.38-16X1.00-GR8-YZ 57 2326315 DECAL-WARNING 1 Domestic7 2326I315 DECAL-WARNING 1 International8 59420001 TEE-12 JICX12M ADJ. STR THRD RUN 19 59421001 FITTING-12F JICX8M JIC ST REDUCER 1

10 510337607 WASHER-FLATSTD-.38-.44X1.00-.08-YZ 511 255048001 ISOLATOR-RADIATOR 812 291550001 SPACER-RADIATOR ISOLATOR 213 294553001 MOUNT-UPPER RADIATOR ISOLATOR 214 296300757 SCREW-HFS-.25-20X1.75-GR8-YZ 215 485003 WASHER-1/4 FLAT 216 613948001 WASHER- 3/8 X 1.00 O.D. 1617 59461001 TEE-8 JIC SW RUN 118 296364497 HOSE-UPPER RADIATOR T20X22 T4 119 296364467 GUARD-T4 WIRE FAN 120 296364356 HOSE-RADIATOR OUTLET 121 296364357 COOLER PKG. TIER IV - 4.25" THICK 1 Breakdown Fig. 4-10z0122 620001 HOSE - 5/16 FUEL LINE 123 296353658 WELDMENT - LH RADIATOR SUPPORT 124 296364466 WELDMENT - RADIATOR SUPPORT 125 296317246 COOLANT 2QT OVERFLOW ASS'Y 126 296361673 MOUNT - BOTTLE - OVERFLOW - COOLANT 127 296300873 SCREW-HFS-.50-13X.75-GR8-YZ 228 296300848 NUT-HEXFLGTL-.25-20-G-YZ 429 296300753 SCREW-HFS-.25-20X.75-GR8-YZ 4



Cooling Package Tier 4i (SN 1317-)Fig 04-10R01

1510

10

627

2126

24 204

429

1918 1

5

5

2528 22

7

3

3

3

23

2

2

1314

89

16

12

1212

12

17

11

11

04-10R01Printed courtesy MyVermeer Portal


Cooling Package Tier 4i (SN 1317-)Fig 04-10R01


1 59410001 FITTING-90-12MJ-12MORBA 12 1580009 HOSE CLAMP - 1 3/4" 44 1578001 HOSE CLAMP - WORM GEAR - 1/4" - 5/8" 25 288982001 WEAR STRIP-SEAL - 1" X 1" HALF ROUND 3 5.8ft7 2326315 DECAL-WARNING 1 Domestic7 2326I315 DECAL-WARNING 1 International8 59420001 TEE-12 JICX12M ADJ. STR THRD RUN 19 59421001 FITTING-12F JICX8M JIC ST REDUCER 1

10 510337607 WASHER-FLATSTD-.38-.44X1.00-.08-YZ 511 255048001 ISOLATOR-RADIATOR 812 613948001 WASHER- 3/8 X 1.00 O.D. 1613 59461001 TEE-8 JIC SW RUN 114 296364497 HOSE-UPPER RADIATOR T20X22 T4 115 296364467 GUARD-T4 WIRE FAN 116 296364356 HOSE-RADIATOR OUTLET 117 296364357 COOLER PKG. TIER IV - 4.25" THICK 1 Breakdown Fig. 4-10z0118 620001 HOSE - 5/16 FUEL LINE 119 296317246 COOLANT 2QT OVERFLOW ASS'Y 120 296361673 MOUNT - BOTTLE - OVERFLOW - COOLANT 121 296300873 SCREW-HFS-.50-13X.75-GR8-YZ 222 296300848 NUT-HEXFLGTL-.25-20-G-YZ 423 296300753 SCREW-HFS-.25-20X.75-GR8-YZ 427 296300774 SCREW-HFS-.38-16X1.50-GR8-YZ 128 296300850 NUT-HEXFLGTL-.38-16-G-YZ 1



Breakdown - Cooling Package Tier 4iFig 04-10Z01

1

5

2

6

4

3



Breakdown - Cooling Package Tier 4iFig 04-10Z01


1 296364358 RADIATOR-2 PASS 12 296364359 OIL COOLER 13 296300771 SCREW-HFS-..38-16X.75GR8-YZ 104 296300850 NUT-HEXFLGTL-.38-16-G-YZ 105 163621940 RADIATOR CAP - 13 PSI CLOSED SYSTEM 16 296364377 SHROUD 1



Pump Stack (SN 1143-)Fig 04-11R01

23

2422

13

13

13

6

6

10

10

168 3 7 18

412

122

2

111114

20 2119

17

9

155

1



Pump Stack (SN 1143-)Fig 04-11R01


1 296303694 PUMP STACK ASSY 1 Breakdown Fig. 4-11z01 Thru 4-11z082 59407001 ELBOW-8M JICX10M ADJ. 90 DEG. 23 59423001 FITTING-90-4MORBA-4MJ 14 1580009 HOSE CLAMP - 1 3/4" 15 296300791 SCREW-HFS-.50-13X1.75-GR8-YZ 26 83015001 FITTING-4F JIC DIAGNOSTIC 27 103998001 HOSE INSERT-24MX1 1/2 45 DEG. 18 91878001 FIT-ADAPT 12M ORINGX20MJIC STR 19 53871001 FITTING-#10M O-RING X 12M JIC 90 1

10 296296070 FITTING - 45 - 16MORBA - 12MJ - 6MORB 211 296296071 FITTING-45-16MORBA-12MJ-6MORB 212 102667001 FITTING-45-8MJIC-6MORBA 213 82931001 FITTING-45-4MJX6MORBA 314 60718001 FITTING-45-12MJ-12MORBA 115 57950001 FITTING - 90-6MORBA-4MJ 116 82930001 FIT-6MX4M JICX4M JIC (RUN) TEE 117 78057001 FITTING-90-12MJ-16MORBA 118 296364350 TUBE-.75X.109W HYDRO D 119 296364349 TUBE-.75X109W HYDROC 120 296364347 TUBE-.75X.109W HYDRO B 121 296364348 TUBE-.75X.109W HYDRO A 122 296377362 WELDMENT - PUMP STACK SUPPORT 1 (1143-)23 507613025 SCREW-HFS,M12-1.75X25,10.9,YZ,ANSI,B18.2.3.9M,FT 224 296300940 SCREW-HFS-M10-1.25X40-10.9-YZ 4



Breakdown - Tandem PumpFig 04-11Z01

6

511

11

10

10

49

9

3

2

8

8

1 712

12

13

13

14

15

17

17

2516

16

2318

22

2419

21

20





1 296302341 BALL BEARING 12 296372988 BALL BEARING 13 296378870 JOURNAL BEARING 14 296302343 O-RING 15 68859055 RING-RETAINING 16 296302339 SHAFT SEAL 1 Includes Items 3-57 68859057 RING-RETAINING 18 296302374 O-RING 29 296378866 SERVO CYLINDER ASSEMBLY 2 Includes Item 8

10 296378867 LOCKING PLATE 211 296378868 SCREW 412 296281264 PLUG 213 296285115 PLUG 214 296447434 SWASHPLATE 115 296386469 SWASHPLATE BEARING KIT (2PCS) 116 296302336 O-RING 217 296378864 PISTON RING 218 296386417 0.5 MM SHIM 119 296454289 SERVO PISTON ASSEMBLY 1 Includes Items 16-1820 296302332 CYLINDER BLOCK ASSY 121 296302328 SLIPPER HOLD DOWN PIN 322 296302326 SLIPPER RETAINER GUIDE 123 296302372 SPRING 124 296302325 PISTON ASSY KIT 125 296302324 CYLINDER BLOCK KIT 1 Includes Items 20-24

296386473 OVERHAUL SEAL KIT, H1 TANDEM 1 Includes Items 3, 4, 8, 17, 18296284467 PUMP - TANDEM HYDRO 3.2 CID Includes All Items Above




1716

10

10

10

10

10

13

13

13

13

14

14

14

14

15

15

15

15

11

11

11

11

12

12

12

12

183

3

19

7

7

1

1

1

1

2

2

4

6

8

8

5

7





1 296378853 PIN 42 296360708 PIN 23 296302349 END CAP GASKET 24 296378857 VALVE PLATE, CW 15 296378858 VALVE PLATE, CCW 16 296302347 COUPLING 17 296281444 PLUG ASSEMBLY 68 296378870 JOURNAL BEARING 2

10 792029 ORING 511 70027019 BACK UP RING 412 296302375 O-RING 413 296302353 SCR VALVE PLUG ASSY 4 Includes Items 10 - 1214 296454290 SCR VALVE ASSEMBLY, 230 BAR 4 Includes Item 1515 296285113 SPRING 416 296447437 SEAL NUT 117 296445502 KIT-CHARGE RELIEF VALVE 1 Includes Items 10 & 1618 296378872 SCREW 119 296378871 LIFTING BRACKET 1

296386473 OVERHAUL SEAL KIT, H1 TANDEM Includes Items 3, 10-12, 16296284467 PUMP - TANDEM HYDRO 3.2 CID




109

61

11

53

124

2

14

15

15

17

17168

8

7

7

19

18

13





1 296302324 CYLINDER BLOCKKIT

1 Inc. Ref.'s 2 Thru 6, And 11.

2 296302325 PISTON ASSY KIT 13 296302326 SLIPPER

RETAINER GUIDE1

4 296302327 SLIPPERRETAINER

1

5 296302328 SLIPPER HOLDDOWN PIN

3

6 296302329 WASHER 17 296302374 O-RING 28 78517007 O-RING 29 296302330 WASHER 1

10 296302331 RETAINING RING 111 296302332 CYLINDER BLOCK

ASSY1 Inc. Ref.'s 6, 9, And 10

12 296302333 SWASHPLATEBEARING KIT

2

13 296302346 PAD SEAL 114 296302335 SLIDER BLOCK 115 296302336 O-RING 216 296302338 SERVO PISTON

ASSY1 Inc. Ref.'s 14, 15, And 17.

17 296302337 PISTON RING 218 296302345 SHAFT 119 296302341 BALL BEARING 1

296284467 PUMP - TANDEMHYDRO 3.2 CID

A/R Inc. All Items In Figure 6-2z01-6-2z05

296302352 OVERHAUL KIT A/R Inc. (Figure 6-2z01, Ref.7, 8, 17, 18, 21, 23, And 24), (Figure 6-2z02, Ref's4, 8, 9, 10, And 13), (Figure 6-2z03, Ref.'s 7, 14, 13, 14, 15, And 17), (Figure6-2z04, Ref.'s 2, 4, And 6), Figure 6-2z05, Ref.'s 2, 4, And 6).




12

2

4

4

5

5

86

6

93

3

7

7

10

11

11

13

14

12

15

1616





1 296302355 EDC KIT - 12 VOLT 1 Includes, 2-142 296302356 COIL KIT 2 Includes 4-63 296302358 SOLENOID VALVE - 12 VOLT 2 Includes 2,4-74 180025016 CAP 25 180025355 COIL NUT 26 180025014 O-RING 27 296302357 O-RING 28 180025013 SEAL NUT 19 296281442 PLUG ASSEMBLY 1

10 296378863 SCREW 111 296378859 SCREW 212 296302359 CONTROL GASKET 113 296378861 SCREEN 114 296378862 LOCKING RING 115 296281443 EDC FEEDBACK LINK 116 296360505 PIN-310979 2

296386473 OVERHAUL SEAL KIT, H1 TANDEM Includes Items 6, 11, 12296284467 PUMP - TANDEM HYDRO 3.2 CID Includes All Items Above



Breakdown-Tandem PumpFig 04-11Z05

2

2

1

4

4

5

5

123

3

13 7

7

6

6

148

8

9

10

11

15

16



Breakdown-Tandem PumpFig 04-11Z05


1 296302355 EDC KIT - 12 VOLT 1 Includes Items 2-142 296302356 COIL KIT 2 Includes Items 3-53 180025014 O-RING 24 180025016 CAP 25 180025355 COIL NUT 26 296302357 O-RING 27 296302358 SOLENOID VALVE - 12 VOLT 2 Includes Items 2-68 296378859 SCREW 29 296378861 SCREEN 1

10 296378862 LOCKING RING 111 296302359 CONTROL GASKET 112 296281442 PLUG ASSEMBLY 113 180025013 SEAL NUT 114 296378863 SCREW 115 296281443 EDC FEEDBACK LINK 116 296360505 PIN-310979 2

296386473 OVERHAUL SEAL KIT, H1 TANDEM Includes Items 6, 11, 13296284467 PUMP - TANDEM HYDRO 3.2 CID Includes All Items Above




4

3

121

1

5

2

136

7

8

11

9

10





1 78517007 O-RING 32 296265589 O - RING 33 296302372 SPRING 14 296281267 BACKUP RING 25 296281266 O-RING 16 296278109 O-RING 17 (206381011) O-RING 18 296302373 COUPLING 19 85627047 O-RING 1

10 210493009 O-RING 111 296271246 O-RING 112 296281272 O-RING 113 296265588 COMPENSATOR 1 Inc. Ref. 1, 2, 3, 4, 5, & 12

296303695 PUMP - PFC -45CC

Inc. All Items In Figure 6-2z06 & 6-2z07

296285027 SEAL KIT Inc. (Figure 6-2z06, Ref.'s 8, 9, & 13), (Figure 6-2z07, Ref.'s 1, 2, 4, 5, 7, 9,10, & 11).




9

8

7

7

65

32

1

410

141112

1513





1 296302360 SERVO PISTON KIT - 45CC 12 296302361 SWASHPLATE 13 296302362 BIAS SPRING 14 296302363 SHAFT 15 296302364 FRONT BEARING KIT 16 296302365 SWASHPLATE BEARING

KIT1

7 113080023 O-RING 28 296302366 SERVO PISTON SEAL 19 296265590 SEAL - SHAFT 1

10 296284766 CYLINDER BLOCK KIT 111 296302368 REAR BEARING KIT 112 296302369 VALVE PLATE 113 296302370 O-RING 114 296302371 PISTON ASSY 115 296302328 SLIPPER HOLD DOWN PIN 1

296296192 PUMP - PFC 45CC STRKLMTD 38CC

Inc. All Items In Figure 6-2z06 And 6-2z07.

296285027 SEAL KIT Inc. (Figure 6-2z06, Ref.'s 8, 9, And 13), (Figure 6-2z07, Ref.'s 1,2, 4, 5, 7, 9, 10, And 11).




87

1014

52 9

31

6

4131112





1 BODY 1 Not Sold Separately2 FRONT COVER 1 Not Sold Separately3 REAR COVER 1 Not Sold Separately4 THRUST PLATE 2 Not Sold Separately5 DRIVE SHAFT 1 Not Sold Separately6 DRIVEN GEAR 1 Not Sold Separately7 SCREW-10 X 115 4 Not Sold Separately8 WASHER-10.5 X 16 X2 4 Not Sold Separately9 SEAL 2 Not Sold Separately

10 STANDARD SEAL 2 Not Sold Separately11 SHAFT SEAL 1 Not Sold Separately12 SNAP RING 1 Not Sold Separately13 BACK-UP RING 2 Not Sold Separately14 DOWEL PIN 4 Not Sold Separately

296294197 PUMP - GEAR 1.61 CID Inc. All Items In Figure296302377 SEAL KIT



Charge Filter Tier 3Fig 04-12

64

5

2

2

1

3



Charge Filter Tier 3Fig 04-12


1 230520001 FILTER ASSY-OIL 11 81902001 FILTER-OIL 1 Replacement Filter2 57949001 FITTING-12MX8M JIC 90 DEG. EL. 23 296300771 SCREW-HFS-..38-16X.75GR8-YZ 24 296353637 PLATE - CHARGE FILTER MOUNT 15 296300940 SCREW-HFS-M10-1.25X40-10.9-YZ 26 624901001 CLAMP-HOSE P-1 3/4 W/.531 HOLE 1



Charge Filter Tier 4iFig 04-13

4

5

2

2

1

3



Charge Filter Tier 4iFig 04-13


1 230520001 FILTER ASSY-OIL 11 81902001 FILTER-OIL 1 Replacement Filter2 57949001 FITTING-12MX8M JIC 90 DEG. EL. 23 296300771 SCREW-HFS-..38-16X.75GR8-YZ 24 296353637 PLATE - CHARGE FILTER MOUNT 15 296300940 SCREW-HFS-M10-1.25X40-10.9-YZ 2



Torque Limiter Valve Tier 3Fig 04-14

10

6119

1

1

16

3

3

8

275

13

13

4 1412

17

15



Torque Limiter Valve Tier 3Fig 04-14


1 296276082 TRANSDUCER 6000 PSI HYDAC 22 60908001 FITTING-4MX4M JIC STR ADAPTER 73 59423001 FITTING-90-4MORBA-4MJ 24 5553001 FITTING - PLUG - 6MORB - HEX 15 296300850 NUT-HEXFLGTL-.38-16-G-YZ 26 296294192 WELDMENT-CHARGE FILTER MOUNT 17 296291825 VALVE - TORQUE LIMITER/LOOP FLUSH 1 Breakdown Fig. 4-14z018 296300772 SCREW-HFS-.38-16X1.00-GR8-YZ 19 296276018 MOUNT HELLER MANN TITON 1

10 296300942 SCREW -HFS-M12-1.25X30-10.9-YZ-DIN6921 211 296300920 SCREW-HFS-.38-16X4.75-GR8-YZ 212 53834001 FITTING - #8M O-RING-#8M JIC 45 DEG. 113 53824001 FITTING-#8M O-RING-#8M JIC ST. 214 59461001 TEE-8 JIC SW RUN 115 72056001 FITTING-TEST-6MORB-16MTP 116 296290307 FITTING - STR - 6MORB - 6FORB 117 56218001 FITTING - PLUG - 8MORB - HEX 1



Breakdown - Torque Limiter ValveFig 04-14Z01

5

5

7

7

7

8

8

8

8

1 92 10

6

6

6

11

11

12

12

4

3



Breakdown - Torque Limiter ValveFig 04-14Z01


1 296272890 CARTRIDGE (NO COIL) 11 (296278003) SEAL KIT 12 (296272930) SOLENOID VALVE 12 161159001 SEAL KIT 13 296302273 SEAL KIT 13 (251117013) SEAL KIT 14 296302274 RELIEF VALVE 14 296302276 SEAL KIT 15 (296302278) CHECK VALVE 25 180007018 KIT-SEAL 16 500659021 PLUG - SAE 06 37 240324011 PLUG - SAE 04 38 240324015 PLUG-SAE 79 (296265644) COIL 1

10 296271115 COIL 111 296302279 SHUTTLE VALVE 211 296265599 SEAL KIT 112 296302277 CARTRIDGE VALVE 1

(296251056) SEAL KIT 1296291825 VALVE - TORQUE LIMITER/LOOP FLUSH A/R Includes all Items In Figure



Torque Limiter Valve Tier 4iFig 04-15

13

111

3

3

6

512

102

7

8 4

9



Torque Limiter Valve Tier 4iFig 04-15


1 296276082 TRANSDUCER 6000 PSI HYDAC 22 60908001 FITTING-4MX4M JIC STR ADAPTER 73 59423001 FITTING-90-4MORBA-4MJ 24 5553001 FITTING - PLUG - 6MORB - HEX 15 296300850 NUT-HEXFLGTL-.38-16-G-YZ 26 296291825 VALVE - TORQUE LIMITER/LOOP FLUSH 1 Breakdown Fig. 4-14z017 53834001 FITTING - #8M O-RING-#8M JIC 45 DEG. 18 53824001 FITTING-#8M O-RING-#8M JIC ST. 29 59461001 TEE-8 JIC SW RUN 1

10 72056001 FITTING-TEST-6MORB-16MTP 111 296290307 FITTING - STR - 6MORB - 6FORB 112 56218001 FITTING - PLUG - 8MORB - HEX 113 296300920 SCREW-HFS-.38-16X4.75-GR8-YZ 2



Intake ManifoldFig 04-16

2

3

1

6

4

7

5



Intake ManifoldFig 04-16


1 296306310 TUBE - HYDRAULIC SUCTION 12 1580009 HOSE CLAMP - 1 3/4" 13 1580011 HOSE CLAMP - 2" 14 1580013 HOSE CLAMP - WORM GEAR - 2 1/16" - 3" 15 296282122 CLAMP-1.76 PAIR 26 278066005 PLATE - COVER 27 296300925 SCREW-HFS-.25-20X2.75-GR8-YZ 4



Hydraulic Tank (SN 1001-1446)Fig 04-17

6

6

3

16 14 428

28

20

20

20

22

22

1121

21

2912

3119

19

1526

32 2527 24

5

1 18

33

27

8301317

910 23



Hydraulic Tank (SN 1001-1446)Fig 04-17


1 296377253 HYD TANK - D16/D20 12 1580013 HOSE CLAMP - WORM GEAR - 2 1/16" - 3" 13 1802006 BOLT-10-24 X 3/4 RND HD STOVE 64 235808001 CAP-FILLER/BREATHER W/O RELIEF 15 267758001 INDICATOR - FLUID LEVEL W/TEMP 16 296257231 COVER - 6in RESERVOIR END 2 Breakdown Fig. 4-17z017 296277699 RD BAR - NIPPPLE HYD. TANK FILTER 18 296294231 STRAINER - SUCTION 2in FNPT 19 235725001 NUT - HEX - .38 - 16 - GR8 - YZ 1

10 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 111 296292015 TANK CLEAN OUT COVER-10" 1 Breakdown Fig. 4-17z0212 296293751 PLATE - FILTER HOLD DOWN 113 296300788 SCREW HFS .50 13 X 1.00 GR8 YZ 414 296300771 SCREW-HFS-.38-16X.75GR8-YZ 215 624362001 FILTER ASSEMBLY-HYDRAULIC 116 296300795 SCREW-HFS-.50-13X2.75-GR8-YZ 117 613818001 PLUG - 12M ORING HEX MAGNETIC 118 53837001 FITTING - 8M O-RING X 8M JIC 90 DEGREE 119 59405001 FITTING-8M JICX8FS JIC 90 DEG.ELBOW 220 59410001 FITTING-90-12MJ-12MORBA 421 59423001 FITTING-90-4MORBA-4MJ 222 59426001 FITTING - 90 6MJ 6MORBA 323 296306128 VALVE - 85PSI IN-LINE CHECK 124 86235001 FITTING-6M ORING X 8M JIC STR. 125 63687001 TEE-8JIC FS BCHX8JIC MX8JIC M 126 61500001 REDUCER-8F JICX6M JIC ST 127 296300851 NUT-HEXFLGTL-.50-13-G-YZ 128 67570001 FITTING - PLUG - 12MORB - HEX 229 70000394 DECAL-VERMEER HY POWER 130 296377264 HOSE-SUCTION-32X32 131 67263001 FITTING - PLUG - 4MORB - HEX 132 296377340 HEAT SHIELD-HYD TANK ANGLED FACE 133 296377339 HEAT SHIELD-HYD. TANK FRONT FACE 1



Breakdown - Cover 6"Fig 04-17Z01

4

2

1

3

5





1 296332273 6" CLEAN - OUT COVER BACK COVER WITH 3/8-16NC NUT 12 296332275 6" CLEAN - OUT COVER FRONT COVER 13 296332276 6" CLEAN - OUT COVER NYLON WASHER 14 296332324 GASKET 15 296332277 6" CLEAN - OUT COVER 3/8 - 16 BOLT 1




15

2

3

4





1 296292052 10" INNER COVER 12 296292053 MOLDED BUNA N GASKET 13 296292054 10" OUTTER COVER 14 235731001 NUT-1/2-13 GR8 ZYC 15 (238244001) BOLT 1/2"-13 X 4"GR8 HEX Y/ZIN 1



Controller Tier 3Fig 04-18

4

4

217

16

11

15

15

8

8

13

9

3

7

10

126

14

1 5



Controller Tier 3Fig 04-18


1 296296011 CONTROLLER MOUNT 12 296365086 ASM - C248 GEN2 CONTROLLER 1 UNPROGRAMMED3 296300848 NUT-HEXFLGTL-.25-20-G-YZ 44 296300754 SCREW-HFS-.25-20X1.00-GR8-YZ 85 296300779 SCREW-HFS-.38-16X2.75-GR8-YZ 26 904365001 DISCONNECT SWITCH 17 86582001 BREAKER-40A TYPE 1 W/METALCASE 28 86217001 RELAY-BOSCH SPST 75 AMP SEALED 39 99042001 NUT - NYLOCK - 10 - 24 - GR2 - CZ 4

10 1802006 BOLT-10-24 X 3/4 RND HD STOVE 411 296300941 SCREW-HFS-.38-16X4.00 GR8 YZ 112 700IA477 DECAL - BATTERY SWITCH (UG) 113 296269273 CABLE - 2/0 GA. X 22" GROUND 114 7000C446 DECAL - NO WELD 1 Domestic14 700IC446 DECAL - NO WELD 1 International15 285930001 PROTECTOR - CIRCUIT BREAKER 216 296300772 SCREW-HFS-.38-16X1.00-GR8-YZ 117 296300850 NUT-HEXFLGTL-.38-16-G-YZ 1



Controller Tier 4i (SN 101 - 1878)Fig 04-19

3

3

2

1

157

614 17

5 12

138

109 4

411

16



Controller Tier 4i (SN 101 - 1878)Fig 04-19


1 296296011 CONTROLLER MOUNT 12 296365086 ASM - C248 GEN2 CONTROLLER 1 UNPROGRAMMED3 296300754 SCREW-HFS-.25-20X1.00-GR8-YZ 64 296300779 SCREW-HFS-.38-16X2.75-GR8-YZ 25 296361677 SWITCH-DISCONNECT MASTER 16 86217001 RELAY-BOSCH SPST 75 AMP SEALED 17 296300941 SCREW-HFS-.38-16X4.00 GR8 YZ 18 700IA477 DECAL - BATTERY SWITCH (UG) 19 7000C446 DECAL - NO WELD 1 Domestic9 700IC446 DECAL - NO WELD 1 International

10 86582001 BREAKER-40A TYPE 1 W/METALCASE 111 1802006 BOLT-10-24 X 3/4 RND HD STOVE 212 99042001 NUT - NYLOCK - 10 - 24 - GR2 - CZ 213 296276187 BREAKER - 100 AMP BUSSMAN 114 296300848 NUT-HEXFLGTL-.25-20-G-YZ 415 296269273 CABLE - 2/0 GA. X 22" GROUND 116 285930001 PROTECTOR - CIRCUIT BREAKER 117 296300753 SCREW-HFS-.25-20X.75-GR8-YZ 2



Throttle Actuator Tier 3Fig 04-20

6

4

53

8

1 2

7



Throttle Actuator Tier 3Fig 04-20


1 296266654 ACTUATOR - THROTTLE ELECTRIC 12 1794003 HAIR PIN COTTER - .148 WIRE 13 296299022 PLATE - THROTTLE CONNECTION 14 2110007 PIN-CLEVIS 1/4X1 1/8 -63/64 UL 15 1794007 HAIR PIN COTTER - .080 WIRE 16 1580015 HOSE CLAMP - WORM GEAR - 2 9/16" - 3 1/2" 17 235734001 BOLT-1/4-20X3/4 GR8 ZYC 18 296300848 NUT-HEXFLGTL-.25-20-G-YZ 1



BatteryFig 04-21

98

41 11

573

10

2 6



BatteryFig 04-21


1 BATT. GROUP 31 950CCA 1 Not Sold Separately2 277044001 PAD - RUBBER 13 296296134 PLATE-BATTERY HOLD DOWN 14 7000B024 DECAL - WARNING 1 Domestic4 700IB024 DECAL - WARNING 1 International5 296300850 NUT-HEXFLGTL-.38-16-G-YZ 26 296300926 SCREW-HFS-.38-16X8.00-GR8-YZ 27 180014248 CLAMP-HOSE 7/8" 18 296300771 SCREW-HFS-..38-16X.75GR8-YZ 29 296296135 COVER - PLASTIC BATTERY 1

10 296377323 CABLE-NEG. BATTERY 111 296377322 CABLE-POS. BATTERY 1



Hood Tier 3 (SN 1121- 1890)Fig 04-22R01

8

8

8

264

21

7

323113

13

9

9

222224 5

5

5

6

6

11

37 33 403510

36

1829 2530

142

3 1 3828 2723

1617

1920

121539

3441



Hood Tier 3 (SN 1121- 1890)Fig 04-22R01


1 296306067 FRAME - HOOD PIVOT 12 296300851 NUT-HEXFLGTL-.50-13-G-YZ 23 296300929 SCREW-HFS-.50-13X5.00-GR8-YZ 24 218080001 LATCH-ADJ.LEVER W/RAISED BUTTN(INC KEYS) 1 Keys Included5 296300773 SCREW-HFS-.38-16X1.25-GR8-YZ 186 296300850 NUT-HEXFLGTL-.38-16-G-YZ 267 375010 BOLT-3/8"-16X1"GD#5 CARRIAGE 108 373005 BOLT-1/4-20X5/8 GR5 CARRIAGE 129 1809005 NUT-1/4 SM FLGE T.L. 12

10 296306072 WELDMENT - EXHAUST OUTLET 111 7000B304 DECAL - WARNING 1 Domestic11 700IB304 DECAL - WARNING 1 International12 7000B812 DECAL - WARNING 1 Domestic12 700IB812 DECAL - WARNING 1 International13 7000A576 DECAL-DANGER 2 Domestic13 700IA576 DECAL-DANGER 2 International14 2326595 DECAL VERMEER- 4 1/2 X 24 115 70000614 DECAL-MODEL NAVIGATOR (BIG) 116 7000C463 DECAL - SERIES II MEDIUM 117 56254001 SPACER 118 296300931 SCREW-HFS-.38-16X3.50-GR8-YZ 119 296276018 MOUNT HELLER MANN TITON 220 7000D581 DECAL - D20X22II STRIPE 121 296320724 WELDMENT - TOP HOOD ACCESS 122 285088001 HINGE - ACCESS DOOR 223 282764001 WEATHER STRIP 75 FT PER ROLL 324 296308029 WELDMENT - REAR SHIELD 125 902402001 GROMMET-1 1/2"RUBBER 126 296377261 DOOR - HYD TANK ACCESS 127 296303699 RECEPTACLE - CLIP ON 328 296303698 RETAINER-NYLON-BLACK 329 296303697 FASTENER - THUMB SCREW 330 700IF088 DECAL - HOOD LATCH 131 296320719 PLATE - BAFFLE CLAMP 132 296320699 RUBBER - RADIATOR BAFFLE 133 296300772 SCREW-HFS-.38-16X1.00-GR8-YZ 434 296364312 HOOD-D20X22II TIER IV 1 Breakdown Fig. 4-22z0135 296364364 PLATE - EXHAUST COVER 136 296300775 SCREW-HFS-..38-16X1.75-GR8-YZ 137 2326324 DECAL-WARNING/REFUEL 1 Domestic37 2326I324 DECAL - WARNING EXPLOSION 1 International38 7000F825 DECAL-SMALL MACHINE ID, BAR CODE 139 296385048 PLATE - HOOD KNOCKOUT BACKING 140 296385049 WELDMENT - HOOD KNOCKOUT 141 296300751 SCREW HFS-.25-20X50GR8-Y2 6



Breakdown - HoodFig 04-22Z01

1

23



Breakdown - HoodFig 04-22Z01


1 296364312 HOOD-D20X22II TIER IV 12 254875003 POCKET PULL 13 (163626492) LATCH - T-HANDLE COMP. LOCKING 1 Keys Included



Hood Tier 4i (SN 1121-)Fig 04-23R01

4

25

8

8

720

30

313212

12

21 215

5

5

239

910

22

22

35

24 6

6

393436

29

1728

27 2 1326 13

15 37

1618

19

1138 14

33

40



Hood Tier 4i (SN 1121-)Fig 04-23R01


1 296306067 FRAME - HOOD PIVOT 12 296300851 NUT-HEXFLGTL-.50-13-G-YZ 23 296300929 SCREW-HFS-.50-13X5.00-GR8-YZ 24 218080001 LATCH-ADJ.LEVER W/RAISED BUTTN(INC KEYS) 1 Keys Included5 296300773 SCREW-HFS-.38-16X1.25-GR8-YZ 186 296300850 NUT-HEXFLGTL-.38-16-G-YZ 247 375010 BOLT-3/8"-16X1"GD#5 CARRIAGE 108 373005 BOLT-1/4-20X5/8 GR5 CARRIAGE 129 1809005 NUT-1/4 SM FLGE T.L. 12

10 7000B304 DECAL - WARNING 1 Domestic10 700IB304 DECAL - WARNING 1 International11 7000B812 DECAL - WARNING 1 Domestic11 700IB812 DECAL - WARNING 1 International12 7000A576 DECAL-DANGER 2 Domestic12 700IA576 DECAL-DANGER 2 International13 2326595 DECAL VERMEER- 4 1/2 X 24 114 70000614 DECAL-MODEL NAVIGATOR (BIG) 115 7000C463 DECAL - SERIES II MEDIUM 116 56254001 SPACER 117 296300931 SCREW-HFS-.38-16X3.50-GR8-YZ 118 296276018 MOUNT HELLER MANN TITON 219 7000D581 DECAL - D20X22II STRIPE 120 296320724 WELDMENT - TOP HOOD ACCESS 121 285088001 HINGE - ACCESS DOOR 222 282764001 WEATHER STRIP 75 FT PER ROLL 323 296308029 WELDMENT - REAR SHIELD 124 902402001 GROMMET-1 1/2"RUBBER 125 296377261 DOOR - HYD TANK ACCESS 126 296303699 RECEPTACLE - CLIP ON 327 296303698 RETAINER-NYLON-BLACK 328 296303697 FASTENER - THUMB SCREW 329 700IF088 DECAL - HOOD LATCH 130 296377342 PLATE - OIL COOLER BAFFLE CLAMP 131 296377344 RUBBER-OIL COOLER BAFFLER 132 296300772 SCREW-HFS-.38-16X1.00-GR8-YZ 233 296364312 HOOD-D20X22II TIER IV 1 Breakdown Fig. 4-23z0134 296364363 PLATE - TIER IV EXHAUST COVER 135 296364287 WELDMENT - EXHAUST STACK T4 136 296300775 SCREW-HFS-..38-16X1.75-GR8-YZ 137 7000F825 DECAL-SMALL MACHINE ID, BAR CODE 138 296385048 PLATE - HOOD KNOCKOUT BACKING 139 296385049 WELDMENT - HOOD KNOCKOUT 140 296300751 SCREW HFS-.25-20X50GR8-Y2 6



Breakdown- Hood Tier 4iFig 04-23Z01

1

23



Breakdown- Hood Tier 4iFig 04-23Z01


1 296364312 HOOD-D20X22II TIER IV 12 254875003 POCKET PULL 13 (163626492) LATCH - T-HANDLE COMP. LOCKING 1 Keys Included



Hood PivotFig 04-24

2

2

2

2

2

1 4

44

4

6

7

5

5

3



Hood PivotFig 04-24


1 235869001 SPRING-EXT. 3/4 OD X .085-3.00 12 240056001 SCREW-SHSS-.50X.50-.38-16THD-CZ 53 296274625 SLIDE - HOOD LOCK 14 285784001 BALL - STUD 45 251144001 SPRING - GAS ASSIST W/O STUDS 26 296294086 PLATE - HOOD RELEASE 17 296274624 SLIDE - HOOD CATCH 1



Rear Transport ValveFig 04-25

9 9

9

412

12

13

2

14 1015

21

20 18

1917

11

13

85

226

7 16



Rear Transport ValveFig 04-25


1 296306251 SWITCH - DP 3 POSITION MOM (ON), OFF, (ON) 12 296306252 SWITCH - SP 2 POSITION ON, NONE, OFF 13 163628359 E-STOP - HEAVY DUTY-(N/0) 14 700ID204 DECAL - CONTROL REAR 15 56218001 FITTING - PLUG - 8MORB - HEX 26 82932001 FITTING-8MX4M JIC 45DEG ELBOW 67 59425001 FITTING-6M JICX8M ADJ.45 ELBOW 48 60908001 FITTING-4MX4M JIC STR ADAPTER 19 296300771 SCREW-HFS-..38-16X.75GR8-YZ 5

10 296361634 PLATE - REAR VALVE COVER 111 296346219 VALVE-6 BANK PROPORTIONAL 1 Breakdown Fig. 4-25z0112 296300850 NUT-HEXFLGTL-.38-16-G-YZ 413 296294236 FITTING - STR P 1/8BSPP X #4MJIC 114 296306014 WELDMENT - TETHER COVER PLATE 115 296300922 SCREW-HFS-.38-16X50-GR8-YZ 116 53824001 FITTING-#8M O-RING-#8M JIC ST. 217 296320965 HANDLE - REAR VALVE TRACK 2 Breakdown Fig. 4-25z0218 296320966 HANDLE - REAR VALVE AUXILLIARY 3 Breakdown Fig. 4-25z0319 255048001 ISOLATOR-RADIATOR 320 287758001 WASHER - VAC SYSTEM 321 507611025 SCREW-HFS,M8-1.25X25,10.9,YZ,D6921,FT 322 296257246 VALVE- 4MJICX4FJIC CHECK 1



Breakdown - Rear Transport ValveFig 04-25Z01

1

2

43

3

6 5



Breakdown - Rear Transport ValveFig 04-25Z01


1 296302312 INLET BLOCK ASSY 12 296302317 WORK SECTION 22 296302313 SOLENOID W/DIN CONNECTOR 23 296302318 WORK SECTION 44 296302314 SECTIONAL SEAL KIT 65 296302315 END PLATE (E4) 16 296302316 TIE ROD KIT 1

296346219 VALVE-6 BANK PROPORTIONAL A/R Includes All Items In Figure



Breakdown - Control HandleFig 04-25Z02

2

1

3





1 296306088 ROD - BENT HANDLE 12 14569001 NUT-HEX M6-1.00 CL8 YZ D934 13 296320958 KNOB-GRAY 1

296320965 HANDLE - REAR VALVE TRACK A/R Includes All Items In Figure




3

1

2





1 296306084 ROD - THREADED HANDLE 12 14569001 NUT-HEX M6-1.00 CL8 YZ D934 13 296320958 KNOB-GRAY 1

296320966 HANDLE - REAR VALVE AUXILLIARY A/R Includes All Items In Figure



Operation Station



Operation Station

Console/Base Fig 05-01Console Step Fig 05-02Console Panel Tier 3 Fig 05-03Console Panel Tier 4i Fig 05-04Breakdown - Left Hand Joystick Fig 05-05Z02Breakdown - Right Hand Joystick Fig 05-05Z01Joysticks (SN 1001-1576) Fig 05-05Seat Fig 05-06

Breakdown - Seat Fig 05-06Z01Remote Lockout Fig 05-07MFD W/ Antenna 13" BNC Fig 05-08Tether Tracking Control Fig 05-09Voltage Stake/Umbrella Mount Fig 05-10

(FIGURE REMOVED) Fig 05-10Z01Canopy Frame Fig 05-11Umbrella Fig 05-12(FIGURE REMOVED) Fig 05-13(FIGURE REMOVED) Fig 05-14


Operation Station - 05 D20X22 Series II (SN 1001-2000)

Console/BaseFig 05-01

14 14

14

2912

12

2827

13

13

17918 10

10

10

10

20

22

19

31 8

721

11

11

39

33

323

342

1

1

38

2623

166

304

3637

5

15

15

25

35


D20X22 Series II (SN 1001-2000) Operation Station - 05

Console/BaseFig 05-01


1 70070005 BEARING-COMPOSITE 2 LONG 22 510359621 WASHER-FLATWRT-.50-.53X2.25-.25-YZ 13 296300788 SCREW-HFS-.50-13X1.00GR8-YZ 14 296260403 SPACER - SEAT SWIVEL 15 296283478 PLATE - LH CONSOLE DOOR 16 296283396 SUBWELD - SEAT/CONSOLE PLATFORM 17 296294068 CONSOLE - OPERATOR RH 18 296294069 CONSOLE - OPERATOR LH 19 296300773 SCREW-HFS-.38-16X1.25-GR8-YZ 4

10 296300850 NUT-HEXFLGTL-.38-16-G-YZ 1311 296300772 SCREW-HFS-.38-16X1.00-GR8-YZ 512 296294227 HINGE-TAMPER PROOF BUTT 513 507085006 NUT-HEXFLNG LOCK,M6-1.00,10.9,YZ,D6927 2014 163642892 CAM-LATCH LOCKABLE WING KNOB 315 296306078 CAM - LOCK 14MM 216 296306010 WELDMENT - FUSE/RELAY MOUNT 117 296306077 CAM - LOCK 12MM 118 282764001 WEATHER STRIP 75 FT PER ROLL 119 296294160 DOOR WELDMENT - RH CONSOLE 120 7000D563 DECAL - DANGER 4 PANEL 1 Domestic20 700ID563 DECAL - DANGER, 4-PANEL 1 International21 148941001 PLUG - HOLE 5/16" BLACK NYLON 322 97389001 PLUG-1" BLACK DOME 123 1802004 BOLT-3/16"NF X 1/2" STOVE 424 277362001 GROMMET 1.5"OD X 1" ID 125 296306042 PLATE - RH DOOR SPACER 326 485001 WASHER - FLATSTD - .19 - .22 X .56 - .05 - CZ 427 293713001 W/STRIP-SEAL-3/4 X 9/16 ADH. BACKED RUBBER 128 296335042 PLATE - REMOTE MOUNT 129 95988010 SCREW-SFHCS-.38-16X1.00-GR8-PLN 430 154677001 OUTLET - 12 VOLT 131 97389003 PLUG-1 1/4" BLACK DOME 132 296306091 ROD - SEAT PIVOT 133 296349370 HANDLE-T 134 510009 COTTER PIN-1/8" X 1" 235 700ID619 DECAL - GREASE CHART 1 Domestic/International36 1803023 SPRING - COMP. #67 2" OA 137 483025 WASHER-1 1/4X3/4X14 GA M.B. 238 602200 SNAP RING-INT. N5000-200 139 296398501 PLATE - RIGHT CONTROL PANEL BEZEL 1



Console StepFig 05-02

4

4

3 2

1



Console StepFig 05-02


1 296293790 PLATFORM WELDMENT 12 296288747 ROD - 1/2" OD PIVOT 13 1788041 PIN EXPANSION 3/16 X 3/4 ZINC 24 296276595 CAP - PIN RETAINER 2



Console Panel Tier 3Fig 05-03

76

14 20153121

8

5

16

13

4

19

172

2218

1211

10

24

9

23



Console Panel Tier 3Fig 05-03


1 260766001 SWITCH-MOM BUTTON NO 22 296320976 MOUNT - GAUGE AND SWITCH 13 296365090 ASM - DP10 D20X22FXII GEN2 14 289709001 GAUGE - SPAN 5000 PSI WITH BACKLITE 35 296271130 KEY - SWITCH 1 Keys Included6 296300753 SCREW-HFS-.25-20X.75-GR8-YZ 27 296283495 PLATE - LED HOLDDOWN 18 700ID202 DECAL - CONTROL DASH PANEL - D20X22II 1 Domestic/International9 296270163 ASM, STRIKEALERT 1

10 154677001 OUTLET - 12 VOLT 111 296300755 SCREW-HFS-.25-20X1.25-GRI-YZ 212 296300848 NUT-HEXFLGTL-.25-20-G-YZ 213 278986001 SCREW - 1/4 - 20 X 3/4 GR8 SBHCS CZ 714 403001 NUT-1/4 NC SLTL 715 282764001 WEATHER STRIP 75 FT PER ROLL 116 296306251 SWITCH - DP 3 POSITION MOM (ON), OFF, (ON) 217 180006564 GAUGE-HOUR METER MAXIMA 118 296306252 SWITCH - SP 2 POSITION ON, NONE, OFF 419 296306253 SWITCH - DP ROTARY (ON)-OFF-(ON) 320 70889001 BULB. #112-1418 321 700ID677 DECAL - D20X22 II GAUGE CLUSTER 1 Domestic/International22 156720001 PLUG - ROCKER SWITCH 123 296358195 HORN-STRIKE ALERT 124 7000F961 DECAL-RELAY/ FUSE PANEL 1 Domestic/International



Console Panel Tier 4iFig 05-04

6

10

111

17

4

7

3

9 14

161813

2 22 128

2019

24

23

21

5

15



Console Panel Tier 4iFig 05-04


1 260766001 SWITCH-MOM BUTTON NO 22 296320976 MOUNT - GAUGE AND SWITCH 13 289709001 GAUGE - SPAN 5000 PSI WITH BACKLITE 34 296271130 KEY - SWITCH 1 Keys Included5 296300753 SCREW-HFS-.25-20X.75-GR8-YZ 26 296283495 PLATE - LED HOLDDOWN 17 700ID202 DECAL - CONTROL DASH PANEL - D20X22II 1 Domestic/International8 154677001 OUTLET - 12 VOLT 19 278986001 SCREW - 1/4 - 20 X 3/4 GR8 SBHCS CZ 7

10 403001 NUT-1/4 NC SLTL 711 282764001 WEATHER STRIP 75 FT PER ROLL 112 296306251 SWITCH - DP 3 POSITION MOM (ON), OFF, (ON) 213 296306252 SWITCH - SP 2 POSITION ON, NONE, OFF 414 296306253 SWITCH - DP ROTARY (ON)-OFF-(ON) 315 70889001 BULB. #112-1418 316 700ID677 DECAL - D20X22 II GAUGE CLUSTER 1 Domestic/International17 296365090 ASM - DP10 D20X22FXII GEN2 118 156720001 PLUG - ROCKER SWITCH 119 296300755 SCREW-HFS-.25-20X1.25-GRI-YZ 220 296300848 NUT-HEXFLGTL-.25-20-G-YZ 221 296270163 ASM, STRIKEALERT 122 163685477 PLUG-HOLE-2 1/8" 123 296358195 HORN-STRIKE ALERT 124 7000F964 DECAL-RELAY/FUSE PANEL 1 Domestic/International



Joysticks (SN 1001-1576)Fig 05-05

8 51

1

1

1

7

6

2

3

9

4



Joysticks (SN 1001-1576)Fig 05-05


1 278986001 SCREW - 1/4 - 20 X 3/4 GR8 SBHCS CZ 82 (296333791) JOYSTICK- RH DRILL CAN 1 Breakdown Fig 5-5z013 296364392 PLATE - JOYSTICK MOUNT RH TOP HALF 14 296364396 PLATE - JOYSTICK MOUNT BOTTOM HALF 15 (296333790) JOYSTICK - LH DRILL CAN 1 Breakdown Fig 5-5z026 296364397 PLATE - JOYSTICK MOUNT LH BOTTOM HALF 17 296364395 PLATE - JOYSTICK MOUNT LH TOP HALF 18 700IF871 DECAL-CONTROL, LOWER LH JOYSTICK 19 700IF872 DECAL-CONTROL, LOWER RH JOYSTICK 1



Breakdown - Right Hand JoystickFig 05-05Z01

2 23 3

44

4

4

4

76

6

5

5

8

1



Breakdown - Right Hand JoystickFig 05-05Z01


1 JOYSTICK HANDLE & BASE 1 Not Sold Separately2 296367529 TOGGLE SWITCH 23 296367530 TOGGLE SWITCH BOOT-BLACK 24 296367531 PUSH BUTTON-BLACK 35 296367532 PUSH BUTTON-YELLOW 26 296367533 SILICONE BOOT-BLACK 27 296367534 SILICONE BOOT-CLEAR 38 296418339 OEM TRIGGER 1

(296333791) JOYSTICK- RH DRILL CAN A/R Includes All Items In Figure



Breakdown - Left Hand JoystickFig 05-05Z02

4

4

5

55

5

5

2 3

8

6

6

6

9

9

710

1



Breakdown - Left Hand JoystickFig 05-05Z02


1 JOYSTICK HANDLE & BASE 1 Not Sold Separately2 296367529 TOGGLE SWITCH 13 296367530 TOGGLE SWITCH BOOT-BLACK 14 296367541 PUSH BUTTON-ORANGE 25 296367534 SILICONE BOOT-CLEAR 56 296367531 PUSH BUTTON-BLACK 37 296367542 PUSH BUTTON-GREEN 18 296367543 PUSH BUTTON-BLUE 19 296367533 SILICONE BOOT-BLACK 2

10 296418339 OEM TRIGGER 1(296333790) JOYSTICK - LH DRILL CAN A/R Includes All Items In Figure



SeatFig 05-06

111

44

4

44

66

6

7

7

5

8

83

2 129

1013



SeatFig 05-06


1 296377268 SEAT ASSEMBLY 1 Breakdown Fig. 5-6z012 278953001 ANCHOR - CABLE TIE 13 296306045 SEAT TILT BASE 14 296256038 SCREW - SHSS - .50X.38-.38-16 THD-CZ 85 296281118 PLATE - SEAT LATCH 16 252253001 WASHER-1/2 SAE FLAT ZP 77 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 38 235713001 WASHER - FLATSTRL - .38 - .41 X .81 - .06-YA-A325 39 235869001 SPRING-EXT. 3/4 OD X .085-3.00 1

10 240056001 SCREW-SHSS-.50X.50-.38-16THD-CZ 111 296281131 SEAT TILT WELDMENT 112 296300895 NUT-HEXFLG-.38-16-GR8-YZ 113 296294184 PLATE - PROP ROD 1



Breakdown - SeatFig 05-06Z01

1

2

2

2

45

6

37

8



Breakdown - SeatFig 05-06Z01


1 296360375 SEAT-XR-210 GREY, 6540-006 1 Includes Switch and Hardware1 296333829 SWITCH - SEAT HALL EFFECT 1 Included In Figure 11 240419001 BOLT-1/4-20X3/4 BUTTON HEAD 1 Included In Figure 12 220238001 KIT-MILSCO OLYMPIC ARM REST 13 235683001 MOUNT-MANUAL BOX 14 142410001 CASE-6"X9"X1" OPERATOR MANUAL 15 405001 NUT-1/4 NC FLG WHIZ LOCK 36 296300751 SCREW HFS-.25-20X50GR8-Y2 37 510352507 NUT - SMFLGTL - .31- 18 - F - YZ 48 2326940 DECAL-NOTICE TO OWNERS 1

296377268 SEAT ASSEMBLY A/R Includes All Items In Figure



Remote LockoutFig 05-07

7

65

21 4

8

11

39

10



Remote LockoutFig 05-07


1 286920001 REMOTE LOCKOUT BUZZER 12 296272392 CHARGER, 12-VOLT NBB 13 296300849 NUT-HEXFLGTL-.31-18-G-YZ 24 296300765 SCREW-FS-.31-18X1.50-GR8-YZ 25 296272382 ANTENNA - 2400MHZ 1/4 WAVE 16 296272513 R324LK, REMOTE LOCKOUT 17 296272400 BATTERY - 1000MA NBB 18 296272366 MOUNT - ANTENNA MOTOROLA TYPE RG-58 19 296300755 SCREW-HFS-.25-20X1.25-GRI-YZ 2

10 296300848 NUT-HEXFLGTL-.25-20-G-YZ 211 296304680 B324LK7, FREQ.BAND, TOP ASM 1



MFD W/ Antenna 13" BNCFig 05-08

32

6

10

81

79

54



MFD W/ Antenna 13" BNCFig 05-08


1 296281928 MFD /W ANTENNA 13" BNC 12 296317990 WELDMENT - MFD 13 163630202 GROMMET - 1 ID X 1.75 OD - .38 GROOVE 14 533004 BOLT-10-24X1/2 RND.HD.SLTMACH 45 296326786 HARNESS-UNIVERSAL MFD JUMPER 16 296326791 CABLE-TNC-M TO TNC-F-BULKHEAD 1' 17 296333759 ADAPTER - TNC FEMALE TO TNC MALE ELBOW 18 296326792 ADAPTER-TNC-M TO BNC-F STRAIGHT 19 296300850 NUT-HEXFLGTL-.38-16-G-YZ 4

10 296300772 SCREW-HFS-.38-16X1.00-GR8-YZ 4



Tether Tracking ControlFig 05-09

1

25 10

10

193

20

14

1211 16

46

1817

21

7 139

8 15



Tether Tracking ControlFig 05-09


1 296293867 TETHER CONTROL BOX ASSEMBLY 12 296365187 ASM - C112 IOA 13 296300848 NUT-HEXFLGTL-.25-20-G-YZ 34 296300755 SCREW-HFS-.25-20X1.25-GRI-YZ 35 296306024 WELDMENT - TETHER STORAGE 16 296306022 PLATE - TETHER ACESS DOOR 17 163642892 CAM-LATCH LOCKABLE WING KNOB 18 373005 BOLT-1/4-20X5/8 GR5 CARRIAGE 49 1809005 NUT-1/4 SM FLGE T.L. 4

10 296300771 SCREW-HFS-..38-16X.75GR8-YZ 311 163644748 CAM-10MM GRIP LENGTH 112 282764001 WEATHER STRIP 75 FT PER ROLL 113 296300922 SCREW-HFS-.38-16X50-GR8-YZ 114 296300895 NUT-HEXFLG-.38-16-GR8-YZ 215 212832001 HINGE-FUEL FILLER DOOR 116 296257377 WASHER - FENDER - .25 X 1.25-16 GA.CZ 317 57200001 SCREW-#8-32X1/2 RND.HD.MACH. 418 69759001 LOCK NUT-#8-32 NYLON INSERT PL 419 1830007 CABLE - 3/32" NYLON COATED (FT) 120 1838001 CONNECTOR-WIRE (ETC) 221 156723001 CABLE TIE ANCHOR 1



Voltage Stake/Umbrella MountFig 05-10

11 5

4

4

98

8

1

2 6

7

10

3

3



Voltage Stake/Umbrella MountFig 05-10


1 296294182 WELDMENT - UMBRELLA/VOLTAGE STAKE 12 240038001 BOLT-TIGHTENING 3/8" 13 296300773 SCREW-HFS-.38-16X1.25-GR8-YZ 44 1865043 GROMMET-.75IDX1.38OD-.19GROOVE 25 240056001 SCREW-SHSS-.50X.50-.38-16THD-CZ 26 296275117 HARNESS-VOLTAGE STAKE 17 296275118 CLAMP - #8 18 296300753 SCREW-HFS-.25-20X.75-GR8-YZ 39 481013 WASHER-1/4 EST. STAR 2

10 296408502 ASSEMBLY - VOLTAGE STAKE 111 296398706 HANDLE-VOLTAGE STAKE 1



(FIGURE REMOVED)Fig 05-10Z01



(FIGURE REMOVED)Fig 05-10Z01


FIGURE REMOVED A/R



Canopy FrameFig 05-11

11

12

12

5

5

69

3

1

1

7

4

10

16

1428 15

13



Canopy FrameFig 05-11


1 296305515 FRAME - CANOPY LOWER WELDMENT 22 296308023 MOUNT - UMBRELLA LH 13 296305516 WELDMENT - FRONT BAR CANOPY 14 296308066 WELDMENT - CANOPY REAR 15 296308079 PLUNGER-SPRING 46 240056001 SCREW-SHSS-.50X.50-.38-16THD-CZ 67 296308026 WELDMENT - CANOPY TOP CENTER 18 296308077 CANOPY - BACK 19 296276742 KNOB - ADJUSTMENT 2

10 2108001 LYNCH PIN - 1/4 X 2 111 296308078 CANOPY - TOP 112 75383001 NUT-1/2-UNC GR.8 JAM HEX 413 296300773 SCREW-HFS-.38-16X1.25-GR8-YZ 414 1830007 CABLE - 3/32" NYLON COATED (FT) 115 1838001 CONNECTOR-WIRE (ETC) 216 700ID936 DECAL - WARNING - SECURE WITH LOCK PIN 1



UmbrellaFig 05-12

23

1

44

5

6

11

7 8 10912



UmbrellaFig 05-12


1 1797003 PIN-QUICK LATCH 1/4"-"6M DIA ZYC 12 238181003 CURVED SHAFT 13 238181005 LOCKING HANDLE 14 1978011 PIN ROLL 3/16 X 1 ZINC 25 238181007 SUPPORT SHAFT-UMBRELLA 16 240103001 SHEATH-UMBRELLA 17 238181011 RIVET-PUSH PIN 128 238181013 TUBE-PUSH ROD 49 238181015 CLIP-PUSH ROD LOCKING SPRING 4

10 238181017 PUSH ROD 411 238181019 CENTER TUBE W/ SPIDERS 112 238181021 BOW W/ CLEVIS 4

238181001 UMBRELLA-ASSY (PARTS REPAIR) Includes All Items In Figure



(FIGURE REMOVED)Fig 05-13





Figure Removed



Rack



Rack

Rack Fig 06-01Rack Proximity Sensors Fig 06-02Rack Cylinder Fig 06-03

Breakdown - Rack Cylinder Fig 06-03Z01Rack Carriage (SN 1198-) Fig 06-04R01Rotation Gearbox Fig 06-05Rotation Motor Fig 06-06

Breakdown - Rotation Motor Fig 06-06Z01Thrust/Pullback Motor Fig 06-07

Breakdown - Thrust/Pullback Motor Fig 06-07Z01Thrust/Pullback Valve Fig 06-08

Breakdown - Thrust/Pullback Valve Fig 06-08Z01Gearbox Indicator Fig 06-09R.A.T.T. Control Fig 06-10

Breakdown - Pulse Ring Fig 06-10Z01Drive Chuck Fig 06-11Hose Carrier Fig 06-12

Breakdown - Hose Carrier Fig 06-12Z01


Rack - 06 D20X22 Series II (SN 1001-2000)

RackFig 06-01

102

15314

112

6 547 9 1113 8


D20X22 Series II (SN 1001-2000) Rack - 06

RackFig 06-01


1 296284399 RACK - D20X22 12 288122001 GEAR-RACK 13 4478030 SCREW-3/8-16X3 SOCKET HEAD CAP 174 70070005 BEARING-COMPOSITE 2 LONG 25 296266551 PIVOT - TOP CAP 26 75383001 NUT-1/2-UNC GR.8 JAM HEX 107 240334001 SCREW-HCS-.50-13X1.75-GR8-YZ 68 296293918 PLATE - PIN LOCK 19 296293917 PIN - RACK LIFT 1

10 7000A864 DECAL-WARNING DOMESTIC 2 Domestic10 700IA864 DECAL - WARNING INTERNATIONAL 2 International11 296300772 SCREW-HFS-.38-16X1.00-GR8-YZ 112 296300916 SCREW-HFS.50-13X6.00-GR8-YZ 413 296300851 NUT-HEXFLGTL-.50-13-G-YZ 414 60726001 TEE-6M JIC BULKHEAD 215 146174001 GROMMET 2



Rack Proximity SensorsFig 06-02

4

4

4

4

4

4

3

3

3

3

33

33

7

7

7

7

7

7

1

1

1

11

1

2

2

2

2

2

5

6



Rack Proximity SensorsFig 06-02


1 296289831 SENSOR - PROXIMITY - INDUCTIVE - 20MM (CUBE) 62 125659001 SCREW-10-24 X 1 1/4 SOC HD CAP 113 224769001 WASHER-#8 FLAT 194 480001 WASHER-3/16 S/T LOCK 115 296320707 SHIM - PROX SWITCH 16 296426934 PLATE - PROX SHIM 17 99042001 NII-NUT - NYLOCK - 10-24 - GR2 - CZ 12



Rack CylinderFig 06-03

31

8

8

6

77

5 52

24



Rack CylinderFig 06-03


1 296270800 CYLINDER - 3.50 X 4.00 HYD. 1 Breakdown Fig. 6-3z012 296300772 SCREW-HFS-.38-16X1.00-GR8-YZ 23 82931001 FITTING-45-4MJX6MORBA 24 296296121 PIN - OUTRIGGER CYL 15 296293878 PLATE - PIN LOCK 26 296296122 PIN - RACK CYLINDER 17 252459001 TUBE - 1 OD X 1/2 ID - 1/2" 28 598001 FITTING-1/4" NF ST GREASE ZERK 2



Breakdown - Rack CylinderFig 06-03Z01

1 8 3 49

6

2 5

7 7



Breakdown - Rack CylinderFig 06-03Z01


1 UNI-RING 1 Not Sold Separately2 O-RING 1 Not Sold Separately3 O-RING 1 Not Sold Separately4 WASHER-BACKUP 1 Not Sold Separately5 U-CUP 1 Not Sold Separately6 ROD WIPER 1 Not Sold Separately7 216772011 BUSHING-SELF LUBRICATING 48 296271025 ROD ASSEMBLY 1 Includes Ref. 79 278769019 VALVE 29 278769021 REPAIR KIT 2

296270800 CYLINDER - 3.50 X 4.00 HYD. A/R Includes All Items In Figure.(94464003) REPAIR KIT-CYL. A/R Includes Ref. 1-6



Rack Carriage (SN 1198-)Fig 06-04R01

8

8

8

8

8

8

88

8

16

16

16

16

16

16

414

14

10 15

15

25

1

6 11

7

9

12

12

1713

3



Rack Carriage (SN 1198-)Fig 06-04R01


1 296284375 PLATE - TOP MOTOR MOUNT 12 296284376 SLIDE MOUNT BAR CARRIAGE 13 296388295 PLATE - LEFT CARRIAGE 14 296388294 PLATE - RIGHT CARRIAGE WEAR PADS 15 296281196 SLIDE ROD CARRIAGE 26 296309900 PLATE - THRUST VALVE MOUNT 17 1865017 GROMMET-7/8IDX1.25OD 1/4GROOVE 18 296300789 SCREW-HFS-.50-13X1.25-GR8-YZ 289 296300851 NUT-HEXFLGTL-.50-13-G-YZ 4

10 296300821 SCREW HFS .75 10 X 3.00 GR8 YZ 211 375010 BOLT-3/8"-16X1"GD#5 CARRIAGE 212 296300850 NUT-HEXFLGTL-.38-16-G-YZ 213 296309898 PLATE - LEFT CARRIER MOUNT 114 296388276 WEAR STRIP - LARGE CARRIAGE 215 296388277 WEAR STRIP - SMALL CARRIAGE 216 296300788 SCREW HFS .50 13 X 1.00 GR8 YZ 1217 296309899 PLATE - RIGHT CARRIER MOUNT 1



Rotation GearboxFig 06-05

5

26

3

25 97

711

2 24 2223

13

8 421

1812 1916 20

271417

6

6 110

15



Rotation GearboxFig 06-05


1 296296029 GEARBOX ROTATION MACH 12 296291795 GASKET-GEARBOX TOP 13 296291784 COVER - GEARBOX TOP 14 78057001 FITTING-90-12MJ-16MORBA 15 599001 BREATHER VENT-1/8 NPT 131000 16 79497001 PLUG-3/8 SOCKET PIPE 27 214200001 LOCKNUT-SLOTTED 2"-18 NF 28 214201001 SEAL-#25100 19 296294628 SWIVEL-16MORB WATER SWIVEL 19 296267178 REPAIR KIT Seals, Bearings & Snap Ring

10 280691001 BUSHING -1 1/4 X 1 3/4 411 94594007 LOCKWASHER-2.844DIA.OVER TANGS 112 224896250 SNAP RING-2 1/2" EXTERNAL 113 296303460 GEAR-55 TOOTH ROTATION GEARBOX 114 4771061 BRG. CONE 3994 115 296294622 SHAFT-ROTATION GEARBOX 116 1715013 TIMKEN CUP-2 1/2" #3920 117 296353608 SEAL-4.50X3.125X0.50-DBL LIP 118 1715001 TIMKEN CUP-2 1/4" #382A 119 1716097 CONE-2 1/8" BRG. 120 235627001 TUBE-GEAR SPACER 121 229433001 SLEEVE-SEAL 122 214202001 O-RING #138 123 296282018 BEARING - 6012 RS 124 296310755 SNAP RING 125 904484001 PIN-3/8 X 1" DOWEL 226 296300772 SCREW-HFS-.38-16X1.00-GR8-YZ 627 296294722 COUPLER-WATER SWIVEL 1



Rotation MotorFig 06-06

153

11

2

4 10

57 13

1

9

8

12 16

6

14



Rotation MotorFig 06-06


1 296364491 MOTOR-30.7 CID 2 SPD VIS40 1 Breakdown Fig 6-6z012 296303463 GEAR - TOP ROTATION 13 508899001 WASHER - 1.75 OD X 13/32 ID - .100 14 217035001 GASKET-.020 4 BOLT 15 68787001 FITTING-6M (BCH)X6M JICX6M JIC 16 59423001 FITTING-90-4MORBA-4MJ 17 59410001 FITTING-90-12MJ-12MORBA 28 235663001 TUBE-GEAR SPACER 19 483009 WASHER-2 1/4X1 1/2X14 GA M.B. 1

10 4542001 WSHR-2 1/4OD X1 1/2ID-18GA MB 111 296310765 ROD - GEAR SPACER 112 65569001 FITTING STR 6MJ - 4MORB 113 273415001 FITTING STR-8MJ-6FJ 114 60852001 TEE-6M JICX6FS JIC SWIV.NUT B 115 296300777 SCREW HFS .38 16 X 2.25 GR8 YZ 116 296300791 SCREW-HFS-.50-13X1.75-GR8-YZ 4



Breakdown - Rotation MotorFig 06-06Z01

12

1011 9

2124 21 22192335 25

4 14

8

6

7

17 131820

1516



Breakdown - Rotation MotorFig 06-06Z01


1 257547015 POPPET 12 257547011 SHIM 13 257547013 SHIM A/R As Required.4 257547003 SLEEVE,DASH POT 25 (257547007) POPPET 26 (257547005) SPRING 27 257547009 PISTON,SHUTTLE 18 235642017 PLUG ASSEMBLY 19 296265619 SPOOL - CONTROL 1

10 296265622 SPRING - COMPRESSION 111 296265624 SPRING 112 296265625 PLUG 113 257547027 RING,RETAINER 114 296319612 SHAFT SUB ASSEMBLY 1 Inc. Bearings15 209137007 SEAL-3 3/4"ID - (O-RING) 116 SEAL 6 Not Sold Separately17 O-RING 1 Not Sold Separately18 RING-BACK-UP 1 Not Sold Separately19 SEAL,SHAFT FACE 1 Not Sold Separately20 O-RING 3 Not Sold Separately21 O-RING 1 Not Sold Separately22 SEAL,SHAFT 1 Not Sold Separately23 O-RING 1 Not Sold Separately24 296319611 GEROLOR SUB ASSEMBLY 125 296319613 DRIVE 1

296265628 SEAL KIT A/R Includes Ref. 16-23296364491 MOTOR-30.7 CID 2 SPD VIS40 A/R Includes All Items In Figure



Thrust/Pullback MotorFig 06-07

1311

76

6

6

6

12

8

10

9

1

2

14

3

5

4



Thrust/Pullback MotorFig 06-07


1 296257255 MOTOR - 20.6 CU. IN. HYD. 3 Breakdown Fig. 6-7z012 296300791 SCREW-HFS-.50-13X1.75-GR8-YZ 123 282876001 GEAR - 16 T 5DP PINION 34 296257353 SCREW - HCS-.63-18X1-GR8-YZ 35 485015 WASHER-5/8 FLAT 36 60910001 ADAPTER-10MX12M JIC ST 57 53871001 FITTING-#10M O-RING X 12M JIC 90 18 296306304 TUBE - .75 X 1.09W 19 296306305 TUBE -.75 X 1.09W 1

10 296306306 TUBE -.75 X 1.09W 111 296306307 TUBE -.75 X 1.09W 112 296306308 TUBE -.75 X 1.09W 113 296306309 TUBE -.75 X 1.09W 114 127362001 WASHER-1/2 HARD.FLAT/PLATED 6



Breakdown - Thrust/Pullback MotorFig 06-07Z01

33 521911

4

1210

8

76



Breakdown - Thrust/Pullback MotorFig 06-07Z01


1 88759021 BEARING-THRUST 12 296265564 SHAFT - COUPLING 13 SEAL RING 5 Not Sold Separately4 SEAL-COMMUTATOR 1 Not Sold Separately5 SEAL-D&W 1 Not Sold Separately6 SEAL-SHAFT 1 Not Sold Separately7 WASHER-BACKUP 1 Not Sold Separately8 RING-BACKUP 1 Not Sold Separately9 296265639 BEARING - FRONT RADIAL 1

10 296265640 BEARING - REAR RADIAL 111 296265641 BEARING - THRUST 112 296265642 WASHER - THRUST 2

296265578 REPAIR KIT A/R Includes Ref. 3-8296257255 MOTOR - 20.6 CU. IN. HYD. A/R Includes All Items In Figure.



Thrust/Pullback ValveFig 06-08

10

10

8 7

2

2

1

1

4

59

6

3



Thrust/Pullback ValveFig 06-08


1 59420001 TEE-12 JICX12M ADJ. STR THRD RUN 22 53828001 FITTING-#12M O-RING-#12M JIC ST. 23 296300850 NUT-HEXFLGTL-.38-16-G-YZ 34 296300911 SCREW-HFS-.38-16X6.00-GR8-YZ 35 296299060 VALVE - THRUST/PULLBACK 2 SPEED 1 Breakdown Fig. 6-8z016 59410001 FITTING-90-12MJ-12MORBA 17 60718001 FITTING-45-12MJ-12MORBA 18 65565001 FITTING - 6M O-RING X 6M JIC ST. 19 296389809 HOSE GUIDE 1

10 1580007 HOSE CLAMP - 1 1/2" 2



Breakdown - Thrust/Pullback ValveFig 06-08Z01

2

2

6

6

6

6

1 7

8

88 8

2

5

5

4



Breakdown - Thrust/Pullback ValveFig 06-08Z01


1 (296251079) VALVE - SOLENOID 3-WAY 11 296251057 SEAL KIT 12 296302391 PILOTED 2-WAY SPOOL 12 279112001 SEAL KIT 33 296302392 PILOTED 2-WAY SPOOL 14 236494005 PLUG-SAE 25 500659021 PLUG - SAE 06 66 240324015 PLUG-SAE 77 296271115 COIL 18 BLOCK 1 Not Sold Separately

296299060 VALVE - THRUST/PULLBACK 2 SPEED A/R Includes All Items In Figure



Gearbox IndicatorFig 06-09

13 2

2

128

8

511 10 4

9

73

614

1



Gearbox IndicatorFig 06-09


1 296353571 PLATE - ROLLER MOUNT 12 510470001 PULLEY TWINE 23 296293961 CABLE - NCS - C - COATED 14 296293969 RD - MARKER 15 94207001 SSS- 8-32X1/4 REF 94207-001-1 16 296300771 SCREW-HFS-..38-16X.75GR8-YZ 27 510308120 BOLT - CARG.-.38-16X2.00-GR5-YZ 18 296300850 NUT-HEXFLGTL-.38-16-G-YZ 29 296293960 PLATE - MOUNT GEARBOX INDICATOR 1

10 1789013 SPRING -EXT. #76 4" OA 111 510308124 BOLT-CARG-.38-16X2.50-GR5-YZ 112 296309903 PLATE - PULLEY SNAG GUARD 113 510337607 WASHER-FLATSTD-.38-.44X1.00-.08-YZ 214 296506048 SLEEVE, ALUM., 1/8 HG 2



R.A.T.T. ControlFig 06-10

1 3

3

5

7

10 96

4

28



R.A.T.T. ControlFig 06-10


1 296286252 ASSEMBLY - PULSE RING 1 Breakdown Fig 6-10z012 296281808 PULSE PICKUP SENSOR 13 296300792 SCREW-HFS-.50-13X2.00-GR8-YZ 24 523001 SSS-1/4-20X3/8 45 1788045 PIN EXPANSION-1/4ODX3/4 LG. 16 296296176 BRACKET PPU SENSOR 17 296443012 PLATE - PPU BRACKET 18 296300753 SCREW-HFS-.25-20X.75-GR8-YZ 19 296300771 SCREW-HFS-.38-16X.75GR8-YZ 1

10 296300850 NUT-HEXFLGTL-.38-16-G-YZ 1



Breakdown - Pulse RingFig 06-10Z01

2

1



Breakdown - Pulse RingFig 06-10Z01


1 296353578 MOUNT - PULSE RING 12 234814001 60 PULSE RING 1

296286252 ASSEMBLY - PULSE RING A/R Includes All Items In Figure



Drive ChuckFig 06-11

2

1



Drive ChuckFig 06-11


1 296281195 SUB SAVER 2.06 FST 400 12 247261985 BAKER LOCK 1



Hose CarrierFig 06-12

18

18

3

33

3

3

19

15 16

20 17 1

11 921 2

7 614

14

228 23

10 5

512413





1 296364448 MOUNT - HOSE CARRIER 12 296364323 CARRIER-HOSE 1 Breakdown Fig 6-12z013 296300850 NUT-HEXFLGTL-.38-16-G-YZ 154 296300851 NUT-HEXFLGTL-.50-13-G-YZ 25 296300794 SCREW-HFS-.50-13X2.50-GR8-YZ 26 296296128 CLAMP - TUBE ISOLATOR 47 296296126 BUSHING - TUBE CLAMP 48 296296127 PLATE - CLAMP COVER 29 296296129 ROD - HOSE CARRIER 1

10 296300756 SCREW-HFS-.25-20X1.50-GR8-YZ 411 201485001 FITTING-12M JIC X 12M JIC BULKHEAD STR 112 75392001 NUT-1-UNC-GR.8 HEX JAM 213 296296130 SCREW-HSC-1.00-8X2.75X.50-12X1.00GR8-YZ 214 375010 BOLT-3/8"-16X1"GD#5 CARRIAGE 815 296335062 PLATE - HOSE CARRIER GUIDE 116 296335064 PLATE - GUIDE 117 296335065 GUIDE BLOCK 118 296335066 GUIDE BLOCK 219 601699012 3/8-16X1 1/4 ELEVATOR BOLT ZNC 420 296300931 SCREW-HFS-.38-16X3.50-GR8-YZ 221 296300753 SCREW-HFS-.25-20X.75-GR8-YZ 422 296300848 NUT-HEXFLGTL-.25-20-G-YZ 423 243908001 SCREW - 1/2 - 13X2 1/4 SHC ZP 2



Breakdown - Hose CarrierFig 06-12Z01

108

397

7

4

2

6

5

1



Breakdown - Hose CarrierFig 06-12Z01


1 234256003 PT45E MOUNTING BRACKET ASSY (L 22 234256005 PT45E MOUNTING BRACKET ASSY(R) 23 215252017 SCREW-WHIZ LOCK 1054 234256007 PT45E OUTER LINK W/VERMEERLOGO 565 234256017 PT45E HINGE PIN-PUSH ON FASTNR 1686 296251021 PT45E ONE-PIECE PUSH ON 567 234256011 PT45E ANTI-FRICTION DISC 1128 296265591 PT45E INNER LINK 7.5 RADIUS 529 296306358 SPACER-PT45E HOSE CARRIER 6.50 26

10 296251020 PT45E AC SEPERATOR 13



Vise



Vise

Vise Clamp Fig 07-01Vise Valve Fig 07-02

Breakdown - Vise Valve Fig 07-02Z01Vise Cylinders Fig 07-03

Breakdown - Vise Cylinder 4x2 Fig 07-03Z01Breakdown - Vise Cylinder 2x2.50 Fig 07-03Z02

Strike Alert (1244-1343) Fig 07-04R01Bucket Auto Greaser Mount Fig 07-05

Breakdown - Valve Fig 07-05Z01Bucket Auto Greaser Follower Fig 07-06Bucket Auto Greaser Cylinder Fig 07-07

Breakdown - Auto Greaser Cylinder Fig 07-07Z01Stakedown Fig 07-08

Breakdown - Stakedown Motor Fig 07-08Z01Breakdown - Stakedown Cylinder Fig 07-08Z02

Large Aggressive Stakedown Fig 07-09Breakdown - Stakedown Planetary Fig 07-09Z01Breakdown - Stakedown Motor Fig 07-09Z02Breakdown - Stakedown Cylinder Fig 07-09Z03

Stake - Standard Fig 07-10Stake - Standard Aggressive Fig 07-11Stake - Large Aggressive Fig 07-11X01Stakedown Valve Fig 07-12

Breakdown - Stakedown Valve Fig 07-12Z01


Vise - 07 D20X22 Series II (SN 1001-2000)

Vise ClampFig 07-01

2

2

9

1 33

4

4

8

14

1413

13

12

1011

5

67


D20X22 Series II (SN 1001-2000) Vise - 07

Vise ClampFig 07-01


1 296281207 PLATE - CLAMP 12 232449001 PIVOT-SLIDE 23 296279704 VICE JAW CYLINDER SIDE 2.06" 400 PIPE 24 296279701 VICE JAW STATIONARY SIDE 2.06" 400 PIPE 25 296300817 SCREW-HFS-.75-10X2.00-GR8-YZ 46 510352511 NUT-SMFLGTL-.75-10-G-YZ 47 236110001 PLATE-CLAMP SHIM 28 240032001 PIN-.620X2 33/64 BALL LOCK 29 296282029 PLATE - SHIM 1

10 296272131 BAR - CLAMP MACHINED 111 115222001 FITTING-1/8 NPT HEX SOCKET 412 296308039 WELDMENT - EXTENDED VISE CLAMP FRAME 113 296300776 SCREW-HFS-.38-16X2.00-GR8-YZ 214 296353580 BUSHING-FLG-.41ID-.69ODX1.19-STL-YZ 2



Vise ValveFig 07-02

4

4

4

11 5

5

32

71

1

69

9

1010

8



Vise ValveFig 07-02


1 296300850 NUT-HEXFLGTL-.38-16-G-YZ 42 296291791 SHIELD - RACK VALVE 13 296282063 SPACER - HOSE TRACK FRAME 24 296300772 SCREW-HFS-.38-16X1.00-GR8-YZ 65 296276007 FIR TREE MOUNT 26 296269704 VALVE-VISE 1 Breakdown Fig 7-2z017 57950001 FITTING - 90-6MORBA-4MJ 68 57968001 FITTING-STR-4MJ-6MORB 19 68774001 FITTING-6MX6M JIC (RUN)X6M JIC 2

10 5553001 FITTING - PLUG - 6MORB - HEX 211 296300945 SCREW-HFS-.38-16X4.50-GR8-YZ 2



Breakdown - Vise ValveFig 07-02Z01

8

88 8

88

3 5

51 2

3

7

3

9



Breakdown - Vise ValveFig 07-02Z01


1 296265596 CARTRIDGE - SOLENOID VALVE 31 296265599 SEAL KIT 32 296271077 COILS 33 296285227 CARTRIDGE 13 296265595 SEAL KIT 34 296265600 CARTRIDGE - SOLENOID VALVE 15 296271115 COIL 26 296276878 CHECK VALVE 17 240324011 PLUG - SAE 04 18 240324015 PLUG-SAE 109 228128013 SENSE CHECK 2

296269704 VALVE-VISE A/R Includes All Items In Figure



Vise CylindersFig 07-03

10

10

9

9

13

3

3

44

1

1

7

8

11 2

14

6

512



Vise CylindersFig 07-03


1 232454001 CYLINDER-4X2 2 Breakdown Fig. 7-3z012 296307461 CYLINDER-2X2.50 HYD. 1 Breakdown Fig. 7-3z023 57968001 FITTING-STR-4MJ-6MORB 44 121827020 SCREW-7/8-14X2 SK.HD. CAP GR.8 45 1835013 BSHG.-STL.-1 X 3/4 X 1 16 1794003 HAIR PIN COTTER - .148 WIRE 17 296300822 SCREW-HFS-.75-10X3.50-GR8-YZ 18 510352511 NUT-SMFLGTL-.75-10-G-YZ 19 296275167 SCREW - WITH GREASE PASSAGE 4

10 598001 FITTING-1/4" NF ST GREASE ZERK 411 57950001 FITTING - 90-6MORBA-4MJ 112 295015001 PIN, SAE STANDARD 3/4 113 7000A864 DECAL-WARNING DOMESTIC 1 Domestic13 700IA864 DECAL - WARNING INTERNATIONAL 1 International14 82931001 FITTING-45-4MJX6MORBA 1



Breakdown - Vise Cylinder 4x2Fig 07-03Z01

13 3 11 10

6

2

7

1

95 4 12 8



Breakdown - Vise Cylinder 4x2Fig 07-03Z01


1 296302414 CYLINDER ROD 12 HEAD GLAND 1 Not Separately3 PISTON 1 Not Separately4 LOCKNUT 1 Not Separately5 TUBE WELDMENT 1 Not Separately6 LOCKING INSERT 2 Not Separately7 ROD WIPER 1 Not Separately8 POLYPAK 1 Not Separately9 WEARBAND 1 Not Separately

10 BACKUP RING 1 Not Separately11 O-RING 1 Not Separately12 O-RING 1 Not Separately13 UNIRING 1 Not Separately

221730013 SEAL KIT A/R Includes Ref. 6 - 13232454001 CYLINDER-4X2 A/R Includes All Items Listed Above



Breakdown - Vise Cylinder 2x2.50Fig 07-03Z02

10

9

7

6

5

21

3

118

4



Breakdown - Vise Cylinder 2x2.50Fig 07-03Z02


1 2" HDI BARREL ASSY 1 Not Sold Separately2 296302420 1 1/8" SHAFT ASSY 13 2" PISTON 3/4" SHAFT (PSP) 1 Not Sold Separately4 3/4" FULL LOCK NUT 1 Not Sold Separately5 2" HDI HEAD 1 1/8" SHAFT (BSS) 1 Not Sold Separately6 O-RING 1 Not Sold Separately7 BACKUP 1 Not Sold Separately8 PSP SEAL 1 Not Sold Separately9 BS SEAL 1 Not Sold Separately

10 DUST SEAL 1 Not Sold Separately11 O-RING 1 Not Sold Separately

296307461 CYLINDER-2X2.50 HYD. A/R Includes All Items In Figure296389831 REPAIR KIT A/R Includes Ref.'s 6-11.



Strike Alert (1244-1343)Fig 07-04R01

11

3

3

4

1

12

2

10

58

6

97



Strike Alert (1244-1343)Fig 07-04R01


1 296365500 STRIKE ALERT COIL 4" GEN2 12 510308120 BOLT - CARG.-.38-16X2.00-GR5-YZ 23 296300850 NUT-HEXFLGTL-.38-16-G-YZ 64 296294598 ROD WIPER 1.94", 2.06" THREAD DRILL STEM 15 296291833 BUSHING ROD GUIDE 16 296291832 TUBE - ROD GUIDE 17 296300807 SCREW-HFS-.63-11X3.25-GR8-YZ 48 598001 FITTING-1/4" NF ST GREASE ZERK 19 296293955 PLATE - ROD GUIDE 1

10 296389791 WELDMENT - MOUNT ZAP / ROD WIPER 1 124411 296389796 PLATE - WIPER RETAINER 1 124412 296300773 SCREW-HFS-.38-16X1.25-GR8-YZ 4 1244



Bucket Auto Greaser MountFig 07-05

12

29

6148 45

5

9

71819 20

1117

1316

27

24

2810

212

2515

1 26

233

22



Bucket Auto Greaser MountFig 07-05


1 296306286 WELDMENT - GREASER MOUNT 12 296300753 SCREW-HFS-.25-20X.75-GR8-YZ 23 296300772 SCREW-HFS-.38-16X1.00-GR8-YZ 34 109591001 LATCH 4in RUBBER T HANDLE 35 59928001 REDUCER-6F JICX4M JIC ST 26 99042001 NUT - NYLOCK - 10 - 24 - GR2 - CZ 127 115222001 FITTING-1/8 NPT HEX SOCKET 18 296280727 FITTING-CHECK VALVE-6MORX6MJIC-40PSI 19 510357010 SCREW-MCH-10-24X.75-GR2-YZ-HWH-SLOTTED 12

10 296289052 WELD - BUCKET SUPPORT 111 296303104 GREASE FOLLOWER 1 See Fig. 7-612 296303115 CYLINDER - AUTO GREASER 1 See Fig. 7-713 296337339 BIO-STICK 1 GALLON 114 296303050 GREASER TOP 115 296300848 NUT-HEXFLGTL-.25-20-G-YZ 216 251575001 VALVE-CHECK 6MORB 6MJIC INLINE 117 57950001 FITTING - 90-6MORBA-4MJ 118 131009001 FITTING-4MJICX6MORING ST.062R 219 296300757 SCREW-HFS-.25-20X1.75-GR8-YZ 220 294901001 VALVE - 2 POSITION, 4 WAY 1 Breakdown Fig. 7-5z0121 82930001 FIT-6MX4M JICX4M JIC (RUN) TEE 222 296300773 SCREW-HFS-.38-16X1.25-GR8-YZ 223 296300850 NUT-HEXFLGTL-.38-16-G-YZ 224 296303134 MOUNT - NOZZLE 125 296303135 SPRAY TIP 126 296303136 GUARD TIP 127 296303130 BAR - NOZZLE 128 284562001 NUT, HEX JAM - .88 - 14 - GR5 - YZ 129 599001 BREATHER VENT-1/8 NPT 131000 1



Breakdown - ValveFig 07-05Z01

1

2

3

4



Breakdown - ValveFig 07-05Z01


1 296265526 NUT-COIL 12 (296265527) COIL 13 (244725009) CARTRIDGE - SOLENOID 13 244725011 SEAL KIT 14 BLOCK 1 Not Sold Separately

294901001 VALVE - 2 POSITION, 4 WAY A/R Inc. All Items In This Figure



Bucket Auto Greaser FollowerFig 07-06

3

1

2

4



Bucket Auto Greaser FollowerFig 07-06


1 296303090 RUBBER WIPER 12 296303013 PLATE - FOLLOWER 13 296303075 PLATE - GREASE FOLLOWER 14 296300752 SCREW-HFS-.25-20X.625-GR8-YZ 4

296303104 GREASE FOLLOWER A/R Includes All Items Listed Above



Bucket Auto Greaser CylinderFig 07-07

3

3

15

5

4

4

2

2

8

7

7

6



Bucket Auto Greaser CylinderFig 07-07


1 296308339 CYL 1.00 BORE X 2.50 STROKE X 0.50 ROD 1 Breakdown Fig 7-7z012 619590001 FITTING- #4 M ORING X 1/4 MNPT 90 DEG 23 67849001 FITTING-1/4 M X 4M JIC ST. 24 4255003 COUPLER 1/4in M OF QUICK SET 25 4255005 COUPLER 1/4in F OF QUICK SET 26 296303045 SHAFT - PISTON 17 296287959 O-RING - .614ID X .140 WALL 28 512006 BOLT - 3/8-16X3/4"SOCKET HEAD 2



Breakdown - Auto Greaser CylinderFig 07-07Z01

17

15

16

13

1812

4

8

3111

2

5

6

97

10

14



Breakdown - Auto Greaser CylinderFig 07-07Z01


1 BARREL ASSY 1 Not Sold Separately2 SHAFT ASSY 1 Not Sold Separately3 PISTON 1 Not Sold Separately4 FULL LOCK NUT 1 Not Sold Separately5 HEAD SHAFT 1 Not Sold Separately6 O-RING 1 Not Sold Separately7 BACKUP 1 Not Sold Separately8 PSP SEAL 1 Not Sold Separately9 BS SEAL 1 Not Sold Separately

10 DUST SEAL 1 Not Sold Separately11 O-RING 1 Not Sold Separately12 O-RING 1 Not Sold Separately13 BACKUP 1 Not Sold Separately14 INTERNAL COLLAR 1 Not Sold Separately15 STROKE ADJUSTER 1 Not Sold Separately16 SET SCREW 1 Not Sold Separately17 STEEL PIPE PLUG 1 Not Sold Separately18 ROLL PIN 1 Not Sold Separately

296308339 CYL-1.00 BORE X 2.50 STROKE X 0.50 ROD 1 Includes All Items In Figure296285225 REPAIR KIT A/R Includes Ref. 6 Thru 13



StakedownFig 07-08

10

10

10

10

9

9

9

9

9

9

3

3

14

14

14

14

25

25

4

424

24

22

22

21

21

20

20

5

5

12

12

13

13

13

13

8

8

8

8

23

2311 1115

15

6

6

18

18

16

16

2

1717 19

19 1

7

7

7

7



StakedownFig 07-08


1 296275488 WELDMENT - TOWER STAKEDOWN LEFT 12 296275489 WELDMENT TOWER STAKEDOWN RIGHT 13 236219001 MOTOR-HYD -66CI 2 Breakdown Fig 7-8z014 296265765 MOUNT - SLIDE MOTOR 25 296280264 WELDMENT-MOUNT STAKEDOWN GUARD-UPPER 26 296285659 CYLINDER - 1-1/2 X 24 2 Breakdown Fig 7-8z027 296300815 SCREW HFS, .75 - 10 X 1.50, GR8, YZ 88 60906001 FITTING-90-6MJ-4MORBA 49 296300851 NUT-HEXFLGTL-.50-13-G-YZ 8

10 296300792 SCREW-HFS-.50-13X2.00-GR8-YZ 411 279150001 BAR-LIGHT REINFORCEMENT 212 236232001 BAR-GUIDE 213 236233001 PLATE-SPACER 414 102115001 FITTING - 90 - 6MJ - 12MORBA 415 296300914 SCREW-HFS-.50-13X4.25-GR8-YZ 416 72062007 CLAMP - PAIR, 1/2 HYD HOSE 217 72062005 PLATE-TOP CLAMP 218 296300849 NUT-HEXFLGTL-.31-18-G-YZ 219 296300769 SCREW-HFS-.31-18X2.50-GR8-YZ 220 236229001 O-RING - 329 221 163719527 DOWEL PIN - .5" DIA - 2.25" LONG 222 236205001 HUB-STAKE DRIVE 223 236230001 BAR-STAKE DRIVE 224 296300803 SCREW HFS .6311 X 2.25 GR8 YZ 825 296300852 NUT-HEXFLGTL-.63-11-G-YZ 8



Breakdown - Stakedown MotorFig 07-08Z01

26

2887

5

5

22276

66

259

2419 20 23 14

14

161815

15

21

173

10

10

1330

124

231111

3229

33





1 SEAL-DUST 1 Not Sold Separately2 SHIM-METAL BACKUP 1 Not Sold Separately3 SEAL-TEFLON BACKUP 1 Not Sold Separately4 SEAL-SHAFT 1 Not Sold Separately5 SEAL-LATHE CUT 2 Not Sold Separately6 SEAL-BODY 3 Not Sold Separately7 SEAL-COMMUTATOR 1 Not Sold Separately8 SEAL O-RING 1 Not Sold Separately9 SEAL-TEFLON BACKUP 1 Not Sold Separately

10 383010 BOLT-1/2-20X1 GR.8 HEX HEAD 811 236219007 RING-PILOT 112 236219009 BEARING-2 1/2" ROLLER 113 236219011 SPACER-BEARING 114 236219013 WASHER-RETAINING 215 236219015 SNAP RING 216 236219017 WASHER-THRUST 217 236219019 BEARING-THRUST 118 236219021 BEARING-REAR HOUSING 119 236219023 HOUSING 120 236219025 DRIVE LINK 121 236219027 ROTOR ASSEMBLY 122 236219029 MANIFOLD 123 236219031 COMMUTATOR ASSEMBLY 124 236219033 PISTON-ENDCOVER 125 236219035 SPRING-PISTON 126 236219037 ENDCOVER 1 Includes Ref 8, 9, 24, 2527 I.D. TAG ASSEMBLY 1 Not Sold Separately28 236219039 BOLT 729 236219041 SHAFT-ASSEMBLY 1 Includes Ref 1-5, 10-17, 29-3130 236219005 KEY-SHAFT 131 480011 WASHER-1/2 S/T LOCK 132 236219003 SEAL KIT-HYD. MOTOR 1 Includes Ref 1-933 236219001 MOTOR-HYD -66CI 1 Includes All Items In Figure



Breakdown - Stakedown CylinderFig 07-08Z02

9

10

8

6

4

2

11

12

5

7

3

1





1 NUT 1 Not Sold Separately2 HEAD 1 Not Sold Separately3 PISTON 1 Not Sold Separately4 O-RING 1 Not Sold Separately5 O-RING 1 Not Sold Separately6 BACKUP 1 Not Sold Separately7 PSP SEAL 1 Not Sold Separately8 BS SEAL 1 Not Sold Separately9 DUST SEAL 1 Not Sold Separately

10 COLLAR 1 Not Sold Separately11 296285212 SHAFT W/CLEVIS 112 BARREL W/ CLEVIS AND PORTS 1 Not Sold Separately

296285659 CYLINDER - 1-1/2 X 24 A/R Includes All Items In Figure.296271163 REPAIR KIT A/R Includes Ref. 4 Thru 9



Large Aggressive StakedownFig 07-09

153

22

6 4

4

4

4

12 10

10

11 2116

23 19

1724

24

1820

9

7

8

2

1

145

513





1 296389780 STAKE TOWER 22 296358153 WELDMENT - MOTOR SLIDE 23 296358192 PLANETARY/MOTOR 2 Breakdown Fig. 7-9z01 & 7-9z024 20667001 HAIR PIN COTTER - .177 WIRE 85 296300815 SCREW-HFS-.75-10X1.50-GR8-YZ 86 270422001 SCREW - HCS - .63 - 11X 5.00 - GR5 - YZ 87 238221001 NUT - HEX -.63 - 11 - GR8 - YZ 88 296358164 CYLINDER-HYD. 2.5X40 2 Breakdown Fig. 7-9z039 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 8

10 296358165 BAR - CYLINDER PIN 411 296358177 PIN - SLIDE LOCK 212 296358181 PIN - STAKE KEEPER 213 296300794 SCREW-HFS-.50-13X2.50-GR8-YZ 614 296300851 NUT-HEXFLGTL-.50-13-G-YZ 615 57946001 FITTING-10MX#6JIC ST ADAPTER 216 296389782 PLATE - LIGHT BAR 217 72062007 CLAMP - PAIR, 1/2 HYD HOSE 218 72062005 PLATE-TOP CLAMP 219 296300849 NUT-HEXFLGTL-.31-18-G-YZ 220 296300769 SCREW-HFS-.31-28X2.50-GR8-YZ 221 296300772 SCREW-HFS-.38-16X1.00-GR8-YZ 422 59401001 FITTING-6M JICX10M ADJ. 90 DEG.ELBOW 223 236229001 O-RING - 329 224 122606001 FITTING-6MX6M JIC90 DEGW/ RSTS 4



Breakdown - Stakedown PlanetaryFig 07-09Z01

3 4 5 62 7

2081

9

1019

11

15

18 17 16 14 13 12



Breakdown - Stakedown PlanetaryFig 07-09Z01


1 296380147 SHAFT-OUTPUT 12 296380148 SEAL-OIL 13 296380149 BEARING-CONE 24 296380150 BEARING-CUP 25 (296332334) COMPOUND-SEALING-10X2 OZ CA 26 296360738 LOCK WASHER 127 (296360739) SCREW, SOCKET HEAD CAP 128 296380151 COVER 19 131488021 THRUST WASHER 1

10 PLUG-SHIPPING 1 Not Included11 296380152 GEAR-SUN 112 296380153 ASSY-SEC CARRIER 113 296380154 GEAR-RING 114 296380155 BEARING-NEEDLE ROLLER 215 296380156 NUT-LOCK 116 296380157 WASHER-LOCK 117 296380158 WASHER-THRUST 118 296380159 HUB 119 163622975 PLUG - PIPE 120 163622970 PLUG - PIPE 1

296358137 PLANETARY-DRIVE 3.6:1 A/R Inc. All Items In Figure.




8

1

45

7

3

192

2

2

2

6 1617

1413 21

201518

12 11

109





1 206469001 SHAFT&BEARING KIT/1 1/4SPLINED 12 770007 SEAL-O RING 9022-6 43 770071 SEAL-DUST 14 61062001 SHAFT SEAL 15 260576013 WASHER-BACKUP 16 246413003 HOUSING - 4 BOLT MAGNET 17 770017 SEAL-SHAFT FACE 9050 18 770079 PLATE-WEAR # 21623 19 161024001 DRIVE-MAIN 1

10 70020005 GEROLER ASSY- # 21625-7 111 510503701 PLATE, VALVE - #22134-000 112 774011 DRIVE-VALVE 8433 113 770087 VALVE 114 770089 PLATE-BALANCE 115 770037 PIN-14351 216 243316025 SPRING 217 770057 SEAL-FACE INNER 118 770091 SEAL-FACE OUTER 119 770093 HOUSING-(SAE 10 PORTS)#21564-1 120 180005760 PLUG - SUB ASSY 121 774017 BOLT-14384-012 4

770097 REPAIR KIT- #61258 A/R296358190 MOTOR- 18.6 CID 1-1/4 14T A/R Inc. All Items In Figure.




13 11

149 13 72 5 12104 8

6





1 2 1/2" HDI BARREL ASSY 12 296380145 1 1/2" SHAFT ASSY 13 2 1/2" PISTON 7/8" SHAFT (PSP/WRG) 14 7/8" FULL LOCK NUT 15 2 1/2" HDI HEAD 1 1/2" SHAFT (PSP/WRG) 16 O-RING 17 BACKUP 18 PSP SEAL 19 WEAR RING 1

10 PPS SEAL 111 WEAR RING-HT 112 DUST SEAL 113 O-RING 114 2 1/2" INTERNAL COLLAR 1

296380146 2 1/2" REPAIR KIT A/R Inc. Ref.'s 6-13296358164 CYLINDER-HYD. 2.5X40 A/R Inc. All Items In Figure.



Stake - StandardFig 07-10

2

2

3

3

1

1



Stake - StandardFig 07-10


1 296303019 STAKE - 6" 21 204936001 ROTARY BIT-CMM-4 A/R Replacement Bit1 296264836 CMM4 SNAP RING A/R Replacement Bit Snap Ring2 236229001 O-RING - 329 23 163719527 DOWEL PIN - .5" DIA - 2.25" LONG 2

296358024 STAKE ASSY 6" 1 Includes All Items Listed AboveNOTE WORKS ONLY WITH STANDARD STAKEDOWN, FIG 7-12



Stake - Standard AggressiveFig 07-11

3

3

2

21

1



Stake - Standard AggressiveFig 07-11


1 296358023 STAKE - AGGRESIVE 22 163719527 DOWEL PIN - .5" DIA - 2.25" LONG 23 236229001 O-RING - 329 2

296358025 STAKE - AGGRESIVE(2pc) 1 Includes All Items Listed AboveNOTE WORKS ONLY WITH STANDARD STAKEDOWN, FIG 7-12



Stake - Large AggressiveFig 07-11X01

1

2

2

3



Stake - Large AggressiveFig 07-11X01


1 296358147 STAKE - 4" X 40" 12 204936001 ROTARY BIT-CMM-4 43 296264836 CMM4 SNAP RING 4



Stakedown ValveFig 07-12

2

22

2

4

8 61

7

3

35



Stakedown ValveFig 07-12


1 296289188 VALVE-STAKEDOWN 1 Breakdown Fig. 7-12z012 59426001 FITTING - 90-6MJ-6MORBA 63 5553001 FITTING - PLUG - 6MORB - HEX 34 65565001 FITTING - 6M O-RING X 6M JIC ST. 35 296300911 SCREW-HFS-.38-16X6.00-GR8-YZ 26 296300850 NUT-HEXFLGTL-.38-16-G-YZ 27 65570001 FITTING-6M X 6M JIC 90 DEGREE LONG 18 296308030 SHIM - STAKEDOWN VALVE 1



Breakdown - Stakedown ValveFig 07-12Z01

3

3

5555

44

69

9 9 91 7 8 1



Breakdown - Stakedown ValveFig 07-12Z01


1 296276779 VALVE-CHECK 11 296265595 SEAL KIT 22 296276878 CHECK VALVE 13 296276880 SOLENOID VALVE 23 251118005 SEAL KIT 24 296271086 SOLENOID VALVE 24 296265599 SEAL KIT 25 (296265644) COIL 66 296302294 REGULATOR - PRESSURE FLOW 16 500659019 SEAL KIT-SOLENOID,SPOOL,2-WAY 17 246415003 PILOT PISTON 18 278267015 PLUG 119 BLOCK 1 Not Sold Separately

296289188 VALVE-STAKEDOWN A/R Includes All Items In Figure.



Rod Loader



Rod Loader

Rod Box Fig 08-01Rod Loader Arms Fig 08-02Rod Loader Lift Fig 08-03

Breakdown - Lift Cylinder Fig 08-03Z01Rod Loader Valve Fig 08-04

Breakdown - Rod Loader Valve Fig 08-04Z01Rod Loader Hold Down Fig 08-05Rod Loader Motor Fig 08-06

Breakdown - Rod Loader Motor Fig 08-06Z01Rod Loader Mount (SN 001844-) Fig 08-06R01

Breakdown-Rod Loader Motor Fig 08-06Z01Row Selector Fig 08-07


Rod Loader - 08 D20X22 Series II (SN 1001-2000)

Rod BoxFig 08-01

15

85

54 112

2

2

10

10

10

10

139

9

3

3

3

3

7

7

1411

11

6

6


D20X22 Series II (SN 1001-2000) Rod Loader - 08

Rod BoxFig 08-01


1 BOX - 2.06 ROD 1 Not Sold Separately2 296281221 PIN - .75 X 11.50 23 1794003 HAIR PIN COTTER - .148 WIRE 44 296291803 BAR - ROD BOX CROSS 15 2108001 LYNCH PIN - 1/4 X 2 76 296293785 RD - PIN .75 DIA. X 14.775 27 1788039 PIN-EXPANSION 1/4X2 28 296293977 TUBE - ROD RETAINER 29 70000563 DECAL-WARNING (UND) 2 Domestic9 7000I563 DECAL-WARNING (UND) 2 International

10 7000I445 DECAL-LIFT POINT 411 7000A576 DECAL-DANGER 2 Domestic11 700IA576 DECAL-DANGER 2 International12 296300758 SCREW-HFS-.25-20X2.00-GRI-YZ 113 296300848 NUT-HEXFLGTL-.25-20-G-YZ 114 700ID745 DECAL - ROD POSITIONER 115 296358027 PLATE - ROD COVER 2

296302401 D20X22 II ROD BOX W/DECALS - DOMESTIC Includes Ref. 1, 9-11 & 14296302402 D20X22 II ROD BOX W/DECALS - INTERNATIONAL Includes Ref. 1, 9-11 & 14296281216 ROD BOX ASSEMBLY Includes All Items In Figure



Rod Loader ArmsFig 08-02

18

18

20

20

17

17

5

5

11

11

12

12

4

4

25

25

16

16

6

6

22

22

2

2

3

3

21

21

23

23

24

24

19110 8

8

7

7

13

13

15

15

14

14

9



Rod Loader ArmsFig 08-02


1 296367785 WELDMENT - LOADER FRONT 12 153752001 SQ HSS-1/2-13X2 ZP 23 75383001 NUT-1/2-UNC GR.8 JAM HEX 24 277154001 BAR - WEAR 25 276477001 BOLT - 1/4-20 X 1 ELEVATOR ZN PLT 46 296300848 NUT-HEXFLGTL-.25-20-G-YZ 47 235713001 WASHER - FLATSTRL - .38 - .41 X .81 - .06-YA-A325 88 512006 BOLT - 3/8-16X3/4"SOCKET HEAD 89 296367792 WELDMENT - LOADER FRONT 1

10 296283912 SHIM - ROD LOADER 111 296291812 ARM - ROD RETAINER 212 240056001 SCREW-SHSS-.50X.50-.38-16THD-CZ 213 296293900 GEAR - ROD LOADER SLIDER 214 549006 SQ HSS-3/8-16X3/4 PLN 215 250576001 NUT-3/8 NC HEX JAM W/Y-ZINC 216 485025 WASHER-1/2 FLAT-HARDENED-YZ 217 296278741 PLATE - STRIP WEAR 218 296367784 BOLT,ELEV,.38,16X1,GR5,CZ 419 296300895 NUT-HEXFLG-.38-16-GR8-YZ 420 157923001 SCREW INSERT , PLASTIC 10MM 821 296432558 PLATE - MAGNET MOUNT 422 296432067 ASSEMBLY - ROD LOADER MAGNET 423 296300859 SCREW HFS .31 - 18 X .50 GR8 YZ 424 296300860 SCREW-HFS-.31-18X.75-GR8-YZ-PATCH 425 296300849 NUT-HEXFLGTL-.31-18-G-YZ 4



Rod Loader LiftFig 08-03

3

3

3

4

4

7

7

5

5

5

1

1

6

2



Rod Loader LiftFig 08-03


1 271765001 CYLINDER 2in BORE X 3in STROKE 2 Breakdown Fig 8-3z012 1795015 PIN-1X2 3/8 USEABLE L. 1 3/4" 23 510023 COTTER PIN-3/16" X 1 3/4" 44 228061001 PIN TILT 25 59423001 FITTING-90-4MORBA-4MJ 36 60908001 FITTING-4MX4M JIC STR ADAPTER 17 296293985 WELDMENT - ROD GUIDE 2



Breakdown - Lift CylinderFig 08-03Z01

84 71 632 5



Breakdown - Lift CylinderFig 08-03Z01


1 WEAR RING 1 Not Sold Sparately2 PSP SEAL 1 Not Sold Sparately3 O-RING 1 Not Sold Sparately4 O-RING 1 Not Sold Sparately5 BACKUP 1 Not Sold Sparately6 ROD SEAL 1 Not Sold Sparately7 WEAR RING 1 Not Sold Sparately8 DUST SEAL 1 Not Sold Sparately

271765003 REPAIR KIT - HYD CYLINDER A/R Includes Items 1-8271765001 CYLINDER-2" BORE X 3" STROKE A/R Includes All Items In Figure



Rod Loader ValveFig 08-04

5

4

42

2

76

3

31



Rod Loader ValveFig 08-04


1 296284305 MANIFOLD-ROD LOADER 1 Breakdown Fig. 8-4z012 82930001 FIT-6MX4M JICX4M JIC (RUN) TEE 23 59426001 FITTING - 90-6MJ-6MORBA 24 57968001 FITTING-STR-4MJ-6MORB 25 296291964 SHIELD - ROD LOADER 16 5553001 FITTING - PLUG - 6MORB - HEX 17 296300773 SCREW-HFS-.38-16X1.25-GR8-YZ 2



Breakdown - Rod Loader ValveFig 08-04Z01

7

7 7

77

4

61 3 3

5 2



Breakdown - Rod Loader ValveFig 08-04Z01


1 296271086 SOLENOID VALVE 11 296285066 CARTRIDGE 11 296265599 SEAL KIT 22 246415003 PILOT PISTON 13 296271077 COILS 44 296276754 LOAD SENSE VALVE 14 296276755 SEAL KIT 15 296276779 VALVE-CHECK 15 296265595 SEAL KIT 16 240324011 PLUG - SAE 04 17 240324015 PLUG-SAE 6

296284305 MANIFOLD-ROD LOADER A/R Includes All Items In Figure



Rod Loader Hold DownFig 08-05

175

518

18

11

11

9

9

7

4

1

1

32 10

10

1615

6

6

8

8

14

12

13



Rod Loader Hold DownFig 08-05


1 296293943 WELDMENT-COVER PLATE 22 296293945 BAR-ROD LOADER HOLD DOWN 13 296283300 SPRING - .859 OD X 9.00 14 296293891 ROW SELECTER ARM 15 296293895 ARM-SAFETY GUARD 26 296293944 PLASTIC - NYLON SLIDE 47 296293942 BAR-ROD LOADER HOLD DOWN 18 296300773 SCREW-HFS-.38-16X1.25-GR8-YZ 29 296300776 SCREW-HFS-.38-16X2.00-GR8-YZ 6

10 296300850 NUT-HEXFLGTL-.38-16-G-YZ 511 63471001 WASHER-SPRING 1/2"IDX.070 - YZ 412 296335184 BOLT - STOP 113 1794003 HAIR PIN COTTER - .148 WIRE 114 296335180 BAR - SELECTOR CAP 115 250514001 NUT -5/8NC JAM Y/ZINC 116 700IF435 DECAL-CONTROL, MANUAL ROW SELECTOR 117 240056001 SCREW-SHSS-.50X.50-.38-16THD-CZ 218 510353625 WASHER-MCHBSHG-.50-.53X.88-18G-YZ 2



Rod Loader MotorFig 08-06

89

20

11

11

6 1312

721 19

3

3

4

14

15 185

5

1617

2110



Rod Loader MotorFig 08-06


1 296269732 GEAR - SPINED FRONT ROD LOADER GEAR 12 296284323 MOTOR-HYD 14.9 CID SPLINE 1 Breakdown Fig. 8-6z013 296287853 HUB - 1.25 14T SPLINE 24 296269731 GEAR - SPLINED REAR ROD LOADER 15 296385089 BEARING- 2 BOLT FLANGE, STEEL 26 296293904 SPLINE SYNCRO TUBER 17 276402001 SCREW-1/2-13X1 1/2 SHC Y ZINC 48 68774001 FITTING-6MX6M JIC (RUN)X6M JIC 19 88530001 FITTING-4MORB X 6FORB SOLID REDUCER 1

10 281787001 SLUG -.53 ID X 2.00 OD - 1/4" 111 296287915 1/2 X 2" ROLL PIN 212 108484001 FITTING - STR - 10MORB - 4FORB 113 236488001 FITTING-4MOR X 4 MJIC R.047 114 296300781 SCREW-HFS-.44-14X1.25-GR8-YZ 215 296300788 SCREW-HFS-.50-13X1.00GR8-YZ 116 296300782 SCREW-HFS-.44-14X1.50-GR8- YZ 217 1835085 BUSHING-STL.1 1/2X1 1/4-1 1/4 118 296300883 NUT-HEXFLGTL-.44-14-G-YZ 219 68837003 SCREW-1/2-13X3/4 SOCKET SET 120 101507001 FITTING-10MORX4MJIC STR. 121 127362001 WASHER-1/2 HARD.FLAT/PLATED 2



Rod Loader Mount (SN 001844-)Fig 08-06R01

8 7

19

12511

621

118

2

210

1013 17

4

4

14 153

16

209



Rod Loader Mount (SN 001844-)Fig 08-06R01


1 296269732 GEAR - FRONT ROD LOADER SPLINED 12 296287853 HUB - 1.25 14T SPLINE 23 296269731 GEAR - REAR ROD LOADER SPLINED 14 296385089 BEARING- 2 BOLT FLANGE, STEEL 25 296293904 SPLINE SYNCRO TUBER 16 276402001 SCREW-1/2-13X1 1/2 SHC Y ZINC 47 68774001 FITTING-6MX6M JIC (RUN)X6M JIC 18 88530001 FITTING-4MORB X 6FORB SOLID REDUCER 19 281787001 SLUG .53 ID X 2.00 OD 1/4in 1

10 296287915 1/2 X 2" ROLL PIN 211 108484001 FITTING - STR - 10MORB - 4FORB 112 236488001 FITTING-4MOR X 4 MJIC R.047 113 296300781 SCREW HFS .44 14X1.25 GR8 YZ 214 296300788 SCREW HFS .50 13 X 1.00 GR8 YZ 115 296300782 SCREW-HFS-.44-14X1.50-GR8- YZ 216 1835085 BUSHING-STL.1 1/2X1 1/4-1 1/4 117 296300883 NUT HEXFLGTL .44 14 G YZ 218 68837003 SCREW-1/2-13X3/4 SOCKET SET 119 101507001 FITTING-10MORX4MJIC STR. 120 127362001 WASHER-1/2 HARD.FLAT/PLATED 221 296426857 MOTOR-4K COMPACT-15.4 1 Breakdown Fig 08-06Z01



Breakdown-Rod Loader MotorFig 08-06Z01

18

15

2

2

2

2

1617

17

13

12 1411

10

8

9

7

1

4

5

6

3



Breakdown-Rod Loader MotorFig 08-06Z01


1 180005753 SHAFT-SUB ASSY 12 770007 SEAL - O RING 9022 - 6 43 770071 SEAL DUST 14 61062001 SHAFT SEAL 15 260576013 WASHER BACKUP 16 296285189 HOUSING BEARING 17 296271183 SEAL - SHAFT FACE 18 180005755 PLATE WEAR 19 296447496 DRIVE 1

10 180005757 PLATE - VALVE 111 180005758 DRIVE - VALVE 112 770087 VALVE 113 770089 PLATE-BALANCE #8915 114 770037 PIN-14351 115 770057 SEAL-FACE INNER 216 770091 SEAL-FACE OUTER 117 180005760 PLUG - SUB ASSY 118 774017 BOLT-14384-012 4

296285239 SEAL KIT Includes Items 2-5, 7, 17 & 18296426857 MOTOR-4K COMPACT-15.4 Includes All Items Above



Row SelectorFig 08-07

12

73

3

3

42

108

139

14

5

1716 15

15

111

6



Row SelectorFig 08-07


1 296289011 WELDMENT - HANDLE COVER 12 296294146 PLATE - HANDLE 13 510337611 WASHER - FLATSTD - .50-.56X1.38-.11-YZ 34 285776001 SPRING - COMP #49 1.00 O.A. 15 296300793 SCREW-HFS-.50-13X2.25-GR8-YZ 16 278278001 CABLE-SERIES 30-BKHD/BKHD-3-118 17 296300851 NUT-HEXFLGTL-.50-13-G-YZ 18 296300762 SCREW-HFS-.31-18X.75-GR8-YZ 29 296300763 SCREW-HFS-.31-18X1.00-GR8-YZ 2

10 296300849 NUT-HEXFLGTL-.31-18-G-YZ 411 296300753 SCREW-HFS-.25-20X.75-GR8-YZ 412 258768001 HANDLE-PLASTIC (YELLOW) 113 700ID254 DECAL - ROW SELECTOR 114 296294099 WELDMENT - HANDLE BASE MOUNT D20X22II 115 26692001 NUT-10-32 NF HEX 216 296300892 NUT - HEXFLG - .25-28-GR8--YZ 117 67271001 175-403-005 BALL JOINT 1



Water Pump



Water Pump

Water Pump Fig 09-01Breakdown - Fluid Section Fig 09-01Z01Breakdown - Power Section Fig 09-01Z02Breakdown - Water Pump Motor Fig 09-01Z03

Proportional/Water Valve Fig 09-02Breakdown - Proportional Valve Fig 09-02Z01

Ball Valve Fig 09-03Breakdown - Shut-Off Valve Fig 09-03Z01Breakdown - Cylinder Fig 09-03Z02

Wand Fig 09-04Antifreeze Tank Fig 09-0525 Gallon Water Tank Fig 09-06


Water Pump - 09 D20X22 Series II (SN 1001-2000)

Water PumpFig 09-01

13 167 18

18

14 48 5

1921

6

1515

20

179 12

110

112

3


D20X22 Series II (SN 1001-2000) Water Pump - 09

Water PumpFig 09-01


1 296284496 PUMP-WATER 1 Breakdown Fig. 9-1z01 & 9-1z022 296284446 MOTOR - HYD 6.2 CID W/SPEED SENSOR 1 Breakdown Fig. 9-1z033 514014 1/2-13X1 1/2" SOCKET HEAD BOLT 24 244068001 COUPLING -2" F NPT X 2" CAM L POLY 15 224941001 CAP-2" CAM LOCK 16 296296090 FITTING - 90 DEG - 12 MNPT X 12MJIC X 6FORB 17 227235001 COUPLER-1/2"NPT QUICK(FEMALE) 18 94973001 FITTING-8M JIC BLKHD X1/2M STR 19 53871001 FITTING-#10M O-RING X 12M JIC 90 1

10 53826001 FITTING-#10M O-RING-#8M JIC ST. 111 296300850 NUT-HEXFLGTL-.38-16-G-YZ 412 65562001 FITTING-1/4M X 6M JIC ST. 113 234679001 CAP-DUST 114 296308017 FITTING - T 2"MNPT X 1 1/4" MNPT X 3/4" FNPT 115 275770001 VALVE - 3/4 MXF BALL W/T-HNDL 216 224939001 ELBOW-2" 45 DEGREE STREET(POLY 117 225839001 HOSE INSERT-3/4X3/4 MPT(POLY) 118 646001 ELBOW-3/4 M X 3/4 FS 90 DEG 219 1838001 CONNECTOR-WIRE (ETC) 220 1830001 CABLE - 3/32" NYLON COATED - 11 1/2" 121 296303696 FITTING - 90 - 6MJ - 8FJX 1



Breakdown - Fluid SectionFig 09-01Z01

3

21

10

10

9

9

8

8555

55577

7766

664444

1111

121222

131314141515

16 1617 17

1818

19 19

2020

2121



Breakdown - Fluid SectionFig 09-01Z01


1 236318057 CYLINDER-FLUID 1 Empty Shell2 296302267 CAP SCREW - HEX HEAD 43 236318059 WASHER 7/16 BELLEVILLE 44 218416013 SEAT-VALVE 85 229367029 O-RING 1.1875 OD X .125 126 229367027 DISC AND SPRING ASSEMBLY 87 218416025 VALVE CAGE 88 218416011 VALVE COVER 49 218416007 CLAMP 2

10 (218416009) CAPSCREW-HEX HD 1/2-13 X 11/2

4

11 229367041 CAPSCREW-HEX HD 5/16-18X11/2

4

12 229367039 PACKING WASHER 413 224667007 PACKING 1 5/8 HSN 414 224667005 PACKING HOLDER 1 5/8 415 218416043 O-RING-11/16 OD X9/16ID-1/16 416 218416047 WASHER-UMBRELLA 417 218416033 O-RING-2 1/8"OD X 1/16 418 218416035 SEAL RING 38-5 419 224667003 CYLINDER 1 5/8 420 (296302266) GASKET - VALVE COVER 421 218416049 UMBRELLA 422 236318049 PLUG-1/4" PIPE 1

236318063 PACKING KIT A/R Includes Items 11, 13, 15, 17, 18 & 20296284496 PUMP WATER A/R Includes Both Power Section (9-1z02) & Fluid Section

(9-1z01)



Breakdown - Power SectionFig 09-01Z02

88

99

7 7326 631

301

4 4

4 4

29

2833 5 5

5 5

3

13

13

22

24

24

232526

27 2 15

15

12

12

211917

14 11

10

18

1620



Breakdown - Power SectionFig 09-01Z02


1 236318003 POWER FRAME 1 Empty Shell2 236318029 CRANKSHAFT-DRIVE 13 236318048 CRANKSHAFT - DRIVEN 14 236318042 CONNECTING ROD 45 296272971 BEARING 86 218416053 PIN-WRIST 47 218416055 CROSSHEAD 48 229367017 SEAL HOLDER 49 904540035 OIL SEAL 4

10 296302268 BACK COVER WELDMENT 111 236318017 GASKET 112 236318015 OIL SEAL 413 236318007 BALL BEARING-SINGLE 314 236318009 BALL BEARING DOUBLE 115 236318019 RETAINER RING 416 229367013 CAPSCREW-HEX HD 3/8-16 X

3/48

17 296302269 STUD - 3/8 - 16 UNC 418 904540041 WASHER-3/8 WAVE 1219 296302270 HEX NUT - 3/8 - 16UNC 420 236318013 PLUT-1/4" PIPE 121 236318023 COUPLING 122 (296302271) PIN - SPRING SLOTTED 123 236318027 FLANGE 124 236318021 HEX SOC CAP SCREW 1/2-13 X

14

25 236318041 COVER-FLANGE 126 236318037 LOCKWASHER-1/2" 227 236318035 HEX HD CAP SCREW 1/2-13 1

1/22

28 228460011 3/4 NPT 45 DEGREE ST EL 129 236318033 BUSHING-3/4 X 1/4 HEX 130 236318039 NIPPLE-1/4NPT X 4 1/2 131 229367025 REDUCER-1/4NPT X 1/8NPT 132 904540031 BREATHER 133 218416031 PIPE PLUG-3/4"SQ.HD.GALV. 1

296302265 POWER END ASSY 1 Includes All Items 1-33296284496 PUMP-WATER 1 Includes Both Power Section (9-1z02) & Fluid Section

(9-1z01)



Breakdown - Water Pump MotorFig 09-01Z03

10 15141312811976

5

4

3

2

11617



Breakdown - Water Pump MotorFig 09-01Z03


1 (219177003) SCREW-CAP 5/16"-24 X 7/8 42 (236118003) FLANGE-2 BLT MOUNTING 13 (252340003) SEAL-EXCLUSION 14 (252340005) BACKUP WASHER 15 (252340007) SEAL-PRESSURE 16 (252340009) SEAL 17 (252340011) RACE-THRUST BEARING 18 252340013 BEARING-THRUST NEEDLE 19 (287508007) SPEED SENSOR 1

10 287508003 HOUSING 111 219177009 DRIVE 112 180009859 SEAL 313 287508005 SPACER PLATE 114 296302281 GEROLER SUB-ASSEMBLY 115 180009861 END CAP 116 219177007 SCREW 717 251106009 SPEED PICKUP - ELECTRONIC 1

296284446 MOTOR - HYD 6.2 CID W/SPEED SENSOR A/R Includes All Items In This Figure219177015 SEAL KIT A/R


Water Pump D20X22 Series II (SN 1001-2000)

Proportional/Water ValveFig 09-02

6

6

8

19

7

2

345


D20X22 Series II (SN 1001-2000) Water Pump

Proportional/Water ValveFig 09-02


1 296358133 VALVE-DIVERTER/WATER 1 Breakdown Fig 9-2z012 296300771 SCREW-HFS-.38-16X.75GR8-YZ 23 59426001 FITTING - 90 6MJ 6MORBA 14 53824001 FITTING-#8M O-RING-#8M JIC ST. 15 81342001 FITTING-RTEE-4MJ-4MORBA-4MJ 16 59410001 FITTING-90-12MJ-12MORBA 27 57949001 FITTING-12MX8M JIC 90 DEG. EL. 18 57950001 FITTING - 90-6MORBA-4MJ 19 59423001 FITTING-90-4MORBA-4MJ 1



Breakdown - Proportional ValveFig 09-02Z01

4 69

2 5

52 7 2

1513

14

12

12

111

10



Breakdown - Proportional ValveFig 09-02Z01


1 BLOCK 1 Not Sold Separately2 279359004 POPPET - 2-WAY NORMALLY OPEN 12 (282520008) SEAL KIT 33 296272890 CARTRIDGE (NO COIL) 14 296272936 SOLENOID VALVE 14 296251054 SEAL KIT 15 296271077 COILS 26 296271115 COIL 17 163177001 COIL 18 296378776 CARTRIDGE-PROPORTIONAL 19 296378777 VALVE-RELIEF 19 296251085 SEAL KIT 1

10 296251099 CHECK VALVE 110 296251060 SEAL KIT 111 251117019 PORT PLUG 112 240324011 PLUG - SAE 04 313 236494005 PLUG-SAE 114 240324015 PLUG-SAE 115 500659021 PLUG - SAE 06 1

296358133 VALVE-DIVERTER/WATER A/R Includes All Items In Figure



Ball ValveFig 09-03

152

2

2

1

5

5

4

12

6 814

3

137

11 910



Ball ValveFig 09-03


1 294901001 VALVE - 2 POSITION, 4 WAY 1 Breakdown Fig. 7-5z012 57950001 FITTING - 90-6MORBA-4MJ 33 59423001 FITTING-90-4MORBA-4MJ 24 296300756 SCREW-HFS-.25-20X1.50-GR8-YZ 25 296300851 NUT-HEXFLGTL-.50-13-G-YZ 26 296300790 SCREW-HFS-.50-13X1.50-GR8-YZ 17 296300850 NUT-HEXFLGTL-.38-16-G-YZ 48 3888001 NUT-1/2 N.F. HEX JAM 19 278003001 VALVE - 1" 1500 PSI BRASS BALL 1 Breakdown Fig. 9-3z01

10 70010001 FITTING-1MNPTX12MJIC 90 DEG. 111 100849001 FITTING-IMNPTX12MJIC 45 DEG. 112 296285658 CYLINDER 1 X 3-1/2 1 Breakdown Fig. 9-3z0213 296296096 ARM - LEVER 114 224291001 BALL JOINT-1/2-20 FEMALE THDS. 115 157172001 FITTING - 6M X 6M JIC LL 90 DEG 1



Breakdown - Shut-Off ValveFig 09-03Z01

3

3

16

16

14

14

13

13

15

15

1211

10

87 9

65

4

4

1

1

2

17



Breakdown - Shut-Off ValveFig 09-03Z01


1 245079003 STEM NUT 22 245079005 GROUNDING SPRING 13 (245079037) BODY NUT 84 245079009 STEM SPRING 25 278003003 GLAND 16 245079013 PACKING SUPPORT 17 245079015 TOP PACKING 18 245079017 BOTTOM PACKING 19 278003004 BODY CENTER 1

10 278003005 BEARING - STEM 211 245079023 STEM 112 245079025 BALL 113 245079027 SUPPORT RING 214 245079029 SEAT/SEAT SPRING 215 245079031 O-RING 216 278003006 FLANGE 217 245079035 BODY STUD 1

245079039 KIT-MAINTENANCE A/R Includes Ref. 4-6, 10 & 15278003001 VALVE - 1" 1500 PSI BRASS BALL A/R Includes All Items In Figure



Breakdown - CylinderFig 09-03Z02

1011

9

7

6

4

2

12

5

8

3

1



Breakdown - CylinderFig 09-03Z02


1 NUT 1 Not Sold Separately2 HEAD 1 Not Sold Separately3 PISTON 1 Not Sold Separately4 O-RING 1 Not Sold Separately5 O-RING 1 Not Sold Separately6 BACKUPS 3 Not Sold Separately7 BS SEAL 1 Not Sold Separately8 PSP SEAL 1 Not Sold Separately9 DUST SEAL 1 Not Sold Separately

10 COLLAR 1 Not Sold Separately11 296285210 SHAFT 112 BARREL WITH CLEVIS AND PORTS 1 Not Sold Separately

296285211 SEAL KIT A/R Includes Items 4 thru 9296285658 CYLINDER 1 X 3-1/2 A/R Includes All Items Listed Above



WandFig 09-04

6

2 3

1

54



WandFig 09-04


1 904578001 GUN HANDLE 42 904577001 MOLDED LANCE 83 904576001 SPRAY NOZZLE 44 282761001 HOSE-3/8X500 3/8MSNPT/1/2MNPT 100R2 15 227236001 COUPLER-1/2" NPT QUICK(MALE) 16 285927001 GUN ASSY 1 Includes Ref. 1-3

240264001 WAND ASSY Includes All Items In Figure



Antifreeze TankFig 09-05

2

2

1

1

36

4

7

5



Antifreeze TankFig 09-05


1 296293950 TANK-2.5 GAL. W/LID 12 1580003 HOSE CLAMP - 3/4" 23 296300765 SCREW-FS-.31-18X1.50-GR8-YZ 44 296300849 NUT-HEXFLGTL-.31-18-G-YZ 45 225845001 HOSE INSERT-3/4X3/4 MPT 90POLY 16 902402001 GROMMET-1 1/2"RUBBER 17 296308028 HOSE - ANTI FREEZE BLACK 3/4" (5 FT) 1



25 Gallon Water TankFig 09-06

124 3

14 76

51110

8

1 1518

18

216

19

13

9

17



25 Gallon Water TankFig 09-06


1 296335200 TANK MOUNT 12 296319006 PLATE - TANK SUPPORT 13 296277570 TANK - WATER 1 Includes Tank and Lid4 296335207 TUBE - MOUNT 15 296335206 TUBE - SPACER 16 281787001 SLUG -.53 ID X 2.00 OD - 1/4" 17 510310154 BOLT-CARG.-.50-13X5.50-GR5-YZ 18 510366112 BOLT-CARG-.31-18X1.25-GR5-YZ 49 296300774 SCREW-HFS-.38-16X1.50-GR8-YZ 1

10 296300772 SCREW-HFS-.38-16X1.00-GR8-YZ 211 296300849 NUT-HEXFLGTL-.31-18-G-YZ 412 296300899 NUT-HEX FLG-.50-13-GR8-YZ 113 236441001 PLUG-1NPT POLY HEX HEAD 114 296300788 SCREW-HFS-.50-13X1.00GR8-YZ 115 905430001 FITTING-1NPTX1 BARB-90 NYLON 116 296358019 HOSE-1.0X48 117 905437001 FITTING-3/4X1 BARB ST.NYLON 118 1580007 HOSE CLAMP - 1 1/2" 219 902402001 GROMMET-1 1/2"RUBBER 1



Hose Routings



Hose Routings

Undercarriage Fig 10-01Rear Valve Fig 10-02Engine Bay Fig 10-03Console Fig 10-04Hose Carrier Fig 10-05Rod Loader Fig 10-06Vise Fig 10-07Stakedown Fig 10-08Ball Valve Fig 10-09Water Pump Fig 10-10Engine Sub Fig 10-11Greaser Fig 10-12Large Aggressive Stakedown Fig 10-13


Hose Routings - 10 D20X22 Series II (SN 1001-2000)


1234


D20X22 Series II (SN 1001-2000) Hose Routings - 10



1 268009001 HOSE-HYD-.25X53-4FSJ-ST\90-3000PSI-100R 12 261473001 HOSE-HYD-.25X70-4FSJ-ST/90-3000PSI-M3KMT 13 274005001 HOSE-HYD-.38X57-6FSJ-ST/90 3000PSI 14 296308932 HOSE-HYD-.38 X 65" 6FJX ST/90 T3K6A W/SLEEVE 1



Rear ValveFig 10-02

1133557799



Rear ValveFig 10-02


1 294617001 HOSE - HYD - .38 X 81 - 6FSJ - ST/90 - 3000PSI 23 278843001 HOSE-3/8X92 6FSJIC ST/90 M3K 25 296294204 HOSE-HYD-.25X115-4FSJ-ST/ST-3000PSI 27 296294205 HOSE-HYD-.25X57-4FSJ-ST/45-3000PSI 29 296294206 HOSE-HYD-.25X123-4FSJ-ST/90-3000PSI 2



Engine BayFig 10-03

9

9

12345678

101112131415



Engine BayFig 10-03


1 296294210 HOSE-HYD-.38X65-6FSJ-ST/45-3000PSI 12 296294214 HOSE-HYD-.50X100-8FSJ-ST/90-3000PSI 13 308010982 HOSE-HYD-.5X18.5-8FSJ-STR/45-SLEEVED 14 296377264 HOSE-SUCTION-32X32 15 279793001 HOSE - 1/2 X 19 8FSJIC ST/ST M3K 16 53844369 HOSE-1/2X14 8FS JIC 3000 PSI 17 240750001 HOSE-1/4X21 4FS JIC ST/90 3000PSI 18 296269591 HOSE - 1/4 X 19 4FSJIC ST/90 M3K 19 256731001 HOSE-HYD.3/4X97-12FSJ-ST/90-M3KMTF 1

10 296300104 HOSE - 3/4 X 128 12FS JIC 3000PSI 111 296294217 HOSE-HYD-.25X117-4FSJ-ST/ST-3000PSI 112 296377345 HOSE-HYD-.75X27-12FSJ-ST/90-3000PSI 113 296294216 HOSE-HYD-.75X28-12FSJ-ST/ST-3000PSI 114 296361914 HOSE-HYD-.25X100-4FSJ-ST/ST-100R17 115 296306035 HOSE-HYD-.25X104-4FSJ-ST/ST-3000PSI 1



ConsoleFig 10-04

123



ConsoleFig 10-04


1 296377347 HOSE-HYD-1/4X91-4FSJ-ST/90-3000PSI 12 296339849 HOSE-HYD-.25X110-4FSJ-ST/90-100R17-BNS 13 296346233 HOSE-HYD-.25X116-4FSJ-ST/90-100R17-BNS 1




123456789





1 296426795 HOSE-HYD-.75X191-12FSJ-ST/ST-3000 PSI 12 296306040 HOSE-HYD-.38X28-6FSJ-ST/90-3000PSI 13 296426796 HOSE-HYD-.25X226-4FSJ-ST/ST-3000 PSI 14 296364384 HOSE-HYD-.38X207-6FSJ-ST/90-3000 PSI 15 296426794 HOSE-HYD-.75X189-12FSJ-ST-ST-4000 PSI 16 296426792 HOSE-HYD.-.75X168-12FSJ-ST/ST-4000 PSI 17 296426793 HOSE-HYD0.75X168-12FSJ-ST/90-4000 PSI 18 296426797 HOSE-HYD-.50X292-8FSJ-ST/ST-3000 PSI 19 296339827 HOSE-HYD-.38X13-6FSJ-ST/90-100R17-BNS 1



Rod LoaderFig 10-06

1

2

3

45

6

78

9



Rod LoaderFig 10-06


1 296294218 HOSE-HYD-.38X48-6FSJ-ST/ST-3000PSI 12 57940793 HOSE-3/8X26 6FS JIC 3000PSI 13 53843549 HOSE-1/4X11 4FS JIC 3000 PSI 14 53843191 HOSE-1/4X12 4FS JIC 3000 PSI 15 53843543 HOSE-1/4X38 4FSJICST/4FSJIC90 16 53843213 HOSE-1/4X140 4FS JIC 3000 PSI 17 296294219 HOSE-HYD-.25X32-4FSJ-ST/90-3000PSI 18 296294220 HOSE-HYD-.25X144-4FSJ-ST/ST-3000PSI 19 296294221 HOSE-HYD-.38X45-6FSJ-ST/45-3000PSI 1



ViseFig 10-07

11335677



ViseFig 10-07


1 53843481 HOSE-1/4X60 4FS JIC 3000 PSI 23 294591001 HOSE - HYD - .25 X 76 - 4FSJ - ST/90 - 3000PSI 25 241955001 HOSE-1/4 X 48 4FS JIC ST/4FS JIC 45 16 296294222 HOSE-HYD-.25X55-4FSJ-ST/ST-3000PSI 17 273354001 HOSE-HYD-.38X48-6FSJ-ST/45-3000PSI 2

1



StakedownFig 10-08

8

6

6

2

2

7

5

1 3

4



StakedownFig 10-08


1 279053001 HOSE - 3/8 X 78 6FS JIC-6FS 90DEG 12 296353506 HOSE-HYD-.38X108-6FSJ-ST/90-100R17-SLV 23 57940261 HOSE-3/8X48 6FS JIC 3000 PSI 14 296320882 HOSE -HYD-.38X86-6FSJ-ST/ST-3000PSI 15 57940729 HOSE-3/8X115 6FSJICST/ST 3000 16 296286517 HOSE - 3/8 X 127 6FS ST/90 JIC 3000 PSI 27 257527001 HOSE-HYD 3/8 X 20 6FS JIC ST/90 18 296294223 HOSE-HYD-.36X15-6FSJ-ST/90-3000PSI 1



Ball ValveFig 10-09

12345



Ball ValveFig 10-09


1 296357753 *HOSE-HYD-.75X87-12FSJ-ST/45-3000PSI-100R17 12 53845789 HOSE 3/4X28 12FSJIC ST/90D3000 13 296294224 HOSE-HYD-.38X37-6FSJ-ST/ST-3000PSI 14 296306037 HOSE-HYD-.25X46-4FSJ-ST/90-3000PSI 15 53843359 HOSE-1/4X39 4FS JIC 3000 PSI 1



Water PumpFig 10-10

12345678



Water PumpFig 10-10


1 53845541 HOSE-3/4X100 12FS JIC 3000 PSI 12 296306039 HOSE-HYD-.50X18-8FSJ-ST/90-3000PSI 13 256698001 HOSE-HYD-.38X35-6FSJ-ST/90-M3KMTF 14 296294202 HOSE-HYD-.38X108-6FSJ-ST/45-3000PSI 15 53843471 HOSE-1/4X64 4 FS JIC 2750 PSI 16 296377346 HOSE-HYD-.50X124-8FSJ-ST/90-3000PSI 17 296280668 HOSE-HYD-.25X134FSK-ST/90-3000PSI-100R17 18 270067001 HOSE - .50 X 50 8 FJX ST/90 3K PSI 1



Engine SubFig 10-11

11345678



Engine SubFig 10-11


1 144668001 HOSE-HYDRAULIC 1/2X25 8FS 90 DEGREES 23 296294211 HOSE-SUCTION-24X15.5-100PSI 14 53843547 HOSE-1/4X21 4FS JIC 3000 PSI 15 53843815 HOSE-HYD-.25X12-4FSJ-ST/ST-3000PSI-SLV 16 296306028 HOSE-HYD-.50X29-8FSJ-ST/45-3000PSI 17 296306311 HOSE-SUCTION-20X18-100PSI 18 296364479 HOSE-HYD-.75X26-12FSJ-ST/90-3000PSI 1



GreaserFig 10-12

11111



GreaserFig 10-12


1 296306300 HOSE - HYD - .25 X 26 - 4FSJ-ST/ST-3000PSI 5




8

9

25

5

7

3

1

2 4





1 279053001 HOSE - 3/8 X 78 6FS JIC-6FS 90DEG 12 296353506 HOSE-HYD-.38X108-6FSJ-ST/90-100R17-SLV 23 57940261 HOSE-3/8X48 6FS JIC 3000 PSI 14 296320882 HOSE -HYD-.38X86-6FSJ-ST/ST-3000PSI 15 57940729 HOSE-3/8X115 6FSJICST/ST 3000 17 296286517 HOSE - 3/8 X 127 6FS ST/90 JIC 3000 PSI 28 257527001 HOSE-HYD 3/8 X 20 6FS JIC ST/90 19 296294223 HOSE-HYD-.36X15-6FSJ-ST/90-3000PSI 1



Harness Diagrams



Harness Diagrams

Harness - Hose Carrier Fig 11-01Harness - Rack Fig 11-02Harness - Operator Station - Tier 3 Fig 11-03Harness - Operator Station - Tier 4i Fig 11-04Harness - Engine Bay - Tier 3 Fig 11-05Harness - Engine Bay - Tier 4i Fig 11-06Harness - Pulse Pickup Fig 11-07Harness - Tether Control Fig 11-08Harness - Strike Alert Coil Fig 11-09Harness - T4i Engine Fig 11-10


Harness Diagrams - 11 D20X22 Series II (SN 1001-2000)

Harness - Hose CarrierFig 11-01


D20X22 Series II (SN 1001-2000) Harness Diagrams - 11

Harness - Hose CarrierFig 11-01


296361624 HARNESS-HOSE CARRIER 1



Harness - RackFig 11-02



Harness - RackFig 11-02


296361592 WIRE HARNESS-D20X22II T4 RACK 1



Harness - Operator Station - Tier 3Fig 11-03



Harness - Operator Station - Tier 3Fig 11-03


296361615 HARNESS-D20X22II T3 OPERATOR STATION 1



Harness - Operator Station - Tier 4iFig 11-04



Harness - Operator Station - Tier 4iFig 11-04


296361604 HARNESS-D20X22II T4 OPERATOR STATION 1



Harness - Engine Bay - Tier 3Fig 11-05



Harness - Engine Bay - Tier 3Fig 11-05


296361599 WIRE HARNESS- D20X22II TIER 3 ENGINE BAY 1



Harness - Engine Bay - Tier 4iFig 11-06



Harness - Engine Bay - Tier 4iFig 11-06


296361598 HARNESS-D20X22II T4 ENGINE BAY 1



Harness - Pulse PickupFig 11-07



Harness - Pulse PickupFig 11-07


296361625 HARNESS-PULSE PICKUP 1



Harness - Tether ControlFig 11-08



Harness - Tether ControlFig 11-08


296361626 HARNESS-TETHER CONTROL 1



Harness - Strike Alert CoilFig 11-09



Harness - Strike Alert CoilFig 11-09


296280266 WIRE HARNESS-STRIKE ALERT COIL 1



Harness - T4i EngineFig 11-10



Harness - T4i EngineFig 11-10


1 296361731 HARNESS-KUBOTA CR INTERMEDIATE, CAN ONLY 1 Supplied by Anderson


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Copyright 2012-2015 Vermeer CorporationAll rights reserved.

Vermeer Corporation1210 Vermeer Road East, P.O. Box 200

Pella, Iowa 50219-0200, USA

D20x22 Series II Navigator® Horizontal Directional Drill · Table of Contents D20X22 Series II (SN...

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