CYGNET INTERNATIONAL PVT. LTD.

CYGNET INTERNATIONAL PVT. LTD.

1

MAKING TECHNOLOGY SOLUTIONS

ABOUT US

Cygnet International Pvt. Ltd. was established by Mr. Rajiv N. Deshpande.

Cygnet International Pvt. Ltd. has all the infrastructure for manufacture of Machine

Tools including precision machine like Jig Boring, Sideway Grinder, Boring Machines

& highly experienced staff for design of the same. We have advanced design software's

like PRO-E, SolidWorks 2017, Auto Cad. We have developed various Standard

Machines like Duplex Grinding Machine, CNC Duplex Milling Machine, Flexible

Multispindle Drilling & Tapping Machines & custom built dial type or linear type

SPM’s using in house developed modular unit heads for drilling, fine boring etc. (Both

Hydraulic & CNC versions).

Cygnet International Pvt. Ltd. has supplied various CNC SPM’s to various reputed

Tier–1 suppliers across India during the short span from its establishment.

Our excellent design team provides smart, cost effective & optimized solutions for high

productivity for better wealth of customers.

DIRECTOR’S

M/s Cygnet International Pvt. Ltd. is established by its present director

Mr. Rajiv Deshpande having 30 years experience in manufacturing auto components

and machine tool assembly. The other company owned by him named Autoline is

engaged in manufacturing various critical auto components like Connecting Rods,

Rocker Arms for Tata Motors, Mahindra Tractors, Maruti Udyog & Bajaj Auto Ltd.

Autoline supplies several highly critical parts to MICO – Bosch, Bangalore & Jaipur.

The volumes manufactured are from 20,000 Nos./Month up to 1, 00,000 Nos. /

Month.

Testing Machine

Division

Fuel Instruments &

Engineers Pvt.Ltd

Foundry / Forging

Division

1) Fie Spherotech

2) Technovision

3) Iconic

Auto

Component

Division

1) Saroj Engg.

2) Engineering

Technologies

3) Fluid Line

4) Auto Parts

5) Technovision

6) Autoline

7) Netmech

Surface Treatment

Division

Machine Tool

Division

1) SPM Tools.

2) Cygnet Int.Pvt. Ltd

3) Pragati Automation

Tool Turret Division

Flame Industries

Keihin Fie Joint

Venture

Fie Research

Institute

Die / Pattern

Tool Division

on

Joint Collaboration

to manufacturer

Carburetors 75 %

market share in

India

Mechasoft

Industries

GROUP TREE

CYGNET INTERNATIONAL PVT. LTD. 4

FACILITIES

DESIGN

FACILITIES

MANUFACTURING

FACILITIES

INSPECTION

FACILITIES

MACHINING

FACILITIES

HEAT TREATMENT

FACILITY

01

02

03

04

05

3D modelling

Software's like

AUTOCAD,

PRO-E &

Solid Works 2017 .

Band Saw,

Lathes,

Milling Machines,

Surface grinders,

Radial Drilling Machine,

Jig Boring Machine

Foundry division for

heavy casting of slide,

beds & Fabrication

facility for heavy

machine base

structures.

VMC, HMC,

Cylindrical

Grinding, Gear

Hobbing , Plano

Millar.

Surface Plate,

Digital Vernier Calipers,

Micrometers,

Bore Indicators,

Depth Vernier,

Digital Height Gauge,

Ring Gauges,

Straightness Gauge,

CMM,

Profile Projector, Surface

Roughness Tester,

Roundness Tester,

2D Height Master,

Telescopic Microscope.

Heat furnace &

facility in Group of

companies for

heat treatment like

Stress Reveling of

machine base &

other CI & other

machine

component.

CYGNET INTERNATIONAL PVT. LTD. 5

CUSTOMERS

ORDNANCE FACTORY & DEFENCE PROJECTS

Cygnet is Registered Vendor of Below

Ordnance Factories

1. Ordnance Factory, Ambajhari ,

Nagpur

2. Ordnance Factory, Khamaria , Jabalpur

3. Hindustan Aeronautics Limited,

Barakpure,Kolkata

4. Machine Tool Prototype Factory,

Ambarnath

5. Heavy Vehicle Factory, Avadi,Chennai

6. Gun & Shell Factory, Cossipore ,

Kolkata

7. Durgapur Steel Plant, Kolkata

8. Railway Wheel Factory, Bangalore

GOVERNMENT PROJECTS

INTERNATIONAL

PROJECT

DOUBLE COLUMN

BRIDGE TYPE DRILLING

SPM

SPECIFICATIONS

Spindle : BT 40

Spindle Speed : 100-6000 rpm/min

Spindle Power : 18 Kw

X Axis Stroke : 2200 mm

Y Axis Stroke : 1800 mm

Z Axis Stroke : 710 mm

Rapid for X / Y/ Z Axis : 15 m/min

Distance between column : 1200 mm

Table Size : 1150 x 1600 mm

Table Loading Component weight :1500 Kg

CNC System : Siemens 840 DSL

8

INTERNATIONAL

PROJECT

TOP VIEW FIXTURE VIEW OF RAILWAY WHEEL

TITLE: CNC TWIN SPINDLE CHUCKER

CLIENT: ORDINANCE FACTORY AMBAJARY, NAGPUR

SPECIFICATIONS :

SPINDLE NOSE : A2-11

CHUCK SIZE : 250 MM

SPINDLE SPEED : 100-3000 RPM / MIN

SPINDLE POWER : 15 KW

HOLE THROUGH SPINDLE : 131 MM

NO. OF SPINDLE : 02 NOS

X AXIS STROKE : 250 MM

Z AXIS STROKE : 340 MM

RAPID FOR X / Z AXIS : 20 M/MIN

TURRET : 8 STATION SERVO HYDRAULIC

CNC SYSTEM : SIEMENS 828D ADVANCE

10

8 station servo hydraulic turret

A2 - 11 SPINDLES

INTERNATIONAL

PROJECT TWO SPINDLE FOUR TURRERT MULTITASKING MACHINE

CAPACITY

MAX. TURNING DIAMETER/MAX. TURNING LENGTH

180 MM

DISTANCE BETWEEN SPINDLE NOSE 1370 MM

BAR CAPACITY 45 MM

AXIS TRAVEL

SLIDE TRAVEL X 100 MM

SLIDE TRAVEL Z 300 MM

SLIDE TRAVEL X 100 MM

SLIDE TRAVEL Z 300 MM

LEFT SPINDLE RIGHT

SPINDLE

SPINDLE SPEED 60~6000 RPM

LEFT SPINDLE MOTOR 7.5/5.5KW AC（OP.15/11KW）

RIGHT SPINDLE MOTOR 7.5/5.5KW AC（OP.15/11KW）

UPPER TURRET

NUMBER OF TURRETS 2

SPINDLE SPEED 4000 RPM

DRIVEN MOTOR POWER AND TORQUE 3.7/2.2KW

TYPE OF TURRET HEAD/NUMBER OF INDEX POSITIONS

DODECAGONAL/24

ROTARY SYSTEM/NUMBER OF DRIVEN-TOOL STATIONS

INDIVIDUAL ROTATION/12

LOWER TURRET

NUMBER OF TURRETS 2

SPINDLE SPEED 4000 RPM

DRIVEN MOTOR POWER AND TORQUE 3.7/2.2KW

TYPE OF TURRET HEAD/NUMBER OF INDEX POSITIONS

DODECAGONAL/24

ROTARY SYSTEM/NUMBER OF DRIVEN-TOOL STATIONS

INDIVIDUAL ROTATION/12

GENERAL FLOOR SPACE （L×W×H） 3200MM×2150MM×2200MM

MACHINE WEIGHT 16,000KG

ROTARY TRANSFER EXPERTISE

TITLE - 8 -STATION ROTARY TRANSFER MACHINE

MACHINE TYPE – SERVO OPERATED MACHINE COMPONENT –STUB MATERIAL – ALUMINIUM CYCLE TIME – 16 SEC PROD.RATE- 1 LAKH/MONTH SPECIAL FEATURE – DRILLING , FRONT MILLING VERTICAL SLITTING , CUTWAY OPERATIONS IN SINGLE CLAMP

INSIDE VIEW

4-STATION ROTARY

TRANSFER MACHINE

BOTH SIDE DRILLING &

TAPPING MACHINE

4-STATION ROTARY

TRANSFER MACHINE

MULTISPINDLE DRILLING

MACHINE

6-STATION ROTARY

TRANSFER MACHINE

BOTH SIDE MILLING

MACHINE

BOTH SIDE DRILLING

MACHINE

4-STATION ROTARY

TRANSFER MACHINE

4-STATION ROTARY

TRANSFER MACHINE

DUPLEX GRINDING

MACHINE

CASTING & STEEL

EXPERTISE

INTERNATIONAL

PROJECT

Description Standard

Table longitudinal travel (X-Axis) 1000mm

Table cross travel (Y-Axis) 560mm

Head stock travel (Z-Axis) 400mm

Fixture Size 1750mmx650mm

FANUC PACKAGE OI MATE MF

Spindle nose BT-40 BT-40-through coolant

Spindle speed 40 - 6000 rpm

Spindle motor (A.C.

Motor)cont./30min Fanuc AC Bita Spindle-B motor 5.5kw

Number of Tools Stations 10 Nos

Feed motor X-axis -Fanuc 6 Nm/ 2000 rpm : βiSc8

Feed motor Y-axis -Fanuc 6Nm/2000 rpm : βiSc8 with Brake.

Feed motor Z-axis -Fanuc 6 Nm/ 2000 rpm : βiSc8

MACHINE WEIGHT 8000Kg

MACHINE OVERALL SIZES IN MM 2880WX4500LX3020H

STROKE

SPINDLE

X Y Z AXIS

MACHINE SPECIFICATION

3 Axis Drilling & Tapping Machine With Linear Tool Post

Suitable for camshaft and crankshaft gear end and pulley end drill tap operations

Crankshaft camshaft

• PCD OF DRILL & TAP WITHIN 12 MICRONS

• FIEXIBILITY OF FIXTURES ACCRODING TO JOB LENGTH

• 12 BAR THROUGH COOLANT SPINDLE

• TOOL BREAKAGE SENSOR

10 Station Tool tower Through coolant spindle

Fixture arrangement

1 HEAD 3 AXIS INDEX TYPE HONING MACHINE

Machining ability

Maximum Honing diameter (mm) Φ2.5 – φ20

Maximum stroke (mm) 450

Distance from bed to spindle head

(mm) 465

Spindle

Spindle motor power (kW) AC 3.7kW

Spindle rotation speed (rpm) 4000

Shank hole diameter (mm) Φ12

Feed

Feeding motor (kW) AC 1.0 SERVO MOTOR

Feeding speed (mm/min) 900

Coolant equipment

Coolant pump power (kW) AC 0.4

Pump discharge rate (l/min) 40

Discharge pressure (MPa) 0.1

Tank volume ( ｌ ) 140L

TLS-15-S

Dimensions

Height (mm) 2450

Width (mm) 1400

Depth (mm) 1800

Height to surface of bed (mm) 750+100

Additional equipment

Automatic tool expansion equipment None

Index device 4Div

Floating Holder FHN-S16C1

Transfer equipment OP

Totally-enclosed type splash guard OP

Magnet separator default

Paper filter OP

Micron level tolerance realized with Single-Pass processing

Single Pass Honing: A still faster and more accurate method of honing a bore to final size is single-stroke honing. The single-stroke tool is an expandable diamond-plated sleeve on a tapered arbor or a fixed-sized tool coated with diamond abrasive particles. The sleeve is expanded only during setup. No adjustments are necessary during honing. By combing this with a reamer from TAKEZAWA-SEIKI, a micron-precision tolerance can be realized with a Single-Pass honing process .

Maximum processing diameterφ20

A high-output motor of 1.0 kW is mounted on the machine; which allows honing up to a diameter of 20 mm*. *Figures are reference values. Maximum processing diameters will vary depending on the machining conditions.

Compatible for complete automation

ALUMINUM EXPERTISE

TITLE: MULTISPINDLE

DRILLING MACHINE

CLIENT: KEIHIN FIE LTD,

PUNE.

CATEGORY: DESIGN

TITLE: SPM-7

CLIENT: KEIHIN FIE LTD,

BANGALORE

CATEGORY:

AIR VENT HOLE DRILL

SJ AND FCB TAPPING

THB BRUSH

BY PASS HOLE DRILL

TITLE: SC ST SPM

CLIENT: KEIHIN FIE LTD,

BANGALORE.

CATEGORY:

MULTI SPINDLE

DRILLING,

SC ST DRILL & TAP,

PURGE JOINT HOLE

DRILL AND REAM

TITLE: FAP AND VS

MACHINE

CLIENT: KEIHIN FIE LTD,

BANGALORE

CATEGORY:

FAP DRILL (L&R)

FAP REAMING

VS HOLE REAMING

SLOW GAS PASSAGE

REAMING

TITLE: BP PUNCH &

BURNISHING SPM

CLIENT: KEIHIN FIE LTD,

BANGALORE.

CATEGORY:

ØA HOLE DRILLING

BURNISHING BP PUNCHING

THS BRUSHING

PO & FJ POKA YOKE

Carburetor Body SPM LINE

FCB TAPPING

SLOW JET TAPPING

FCB TAPPING

DRILLING & BRUSHING

NJ HOLE TAPPING

FAP HOLE REAMING

BY PASS HOLE DRILLING

THROTTLE SENSOR TAP

PILOT SCREW TAP

BY ST TAPPING

AIR VENT HOLE DRILLING

FUEL JOINT HOLE DRILLING

THS BRUSHING

CARBURETOR BODY OPERATIONS

INTERNATIONAL

PROJECT

Swing Over Bed mm 250

Standard Turning Diameter mm 60

Max. Turning Diameter mm 80

Max. Turning Length mm 100

X axis Travel mm 400

Longitudinal (Z Axis) Travel mm 500

Rapid Feed(X&Z Axis) m/min 30

Spindle Motor Power Kw 7.5/5.5

Spindle Bore mm 50

Spindle Nose A2-4

Max Bar Capacity mm 38

Spindle Speed Range rpm 50-8000

No. of Tools for Std. Job

Dia. RangeNos. 3

Max. Boring Bar Capacity mm 20

Tool Size (Cross Sectional) mm 20x20

Positioning Uncertainty (P) mm 0.007

Repeatability (Ps Medium) mm 0.005

Weight(Approx.) kg 6000

Machine Dimensions(Approx.)

Length mm 3500

Width mm 1850

Height mm 1850

Accuracy

Other Data

FOUR SPINDLE WITH LINEAR TOOLING TECHNICAL SPECIFICATION

Capacity

Slides

Main Spindle

Gang Type Tooling

Four Spindles with 8000 RPM & Integral motor Loading by bowl feeder and unloading by conveyor

Component – Aluminum Brake Piston

UPCOMING CONCEPTS & IDEAS

Top mount turret turning center MACHINE SPECIFICATION SHEET- TOP TURRET

TITLE DESCRIPTION UNIT TOP LOADING

TURRETS

CAPACITY

SWING OVER BED MM 250

STD. TURNING DIA. (BASED

ON WORK PIECE ) MM 70

MAX. TURNING DIA. MM 70

MAX. TURNING LENGTH MM 70

STROKES

X-AXIS TRAVEL MM 180

Z-AXIS TRAVEL MM 160

RAPID X-Z AXES M/MIN 30

SPINDLE

NOS. 2

SPINDLE NOSE JIS A2-4

POWER KW 5.5/7.5

SPEED RPM 6000

CHUCK SIZE MM 135

TOOLING

TOOL POST NOS. --

TURRETS BTP-63 NOS. 2

NO. OF TOOLS (based

on work piece) NOS. 8 X 2

TURNING TOOL MM 20 X 20

BORING BAR MM Ø 25

ACCURACY POSITIONING MM 0.007

REPEATABILITY MM 0.005

CONTROL SYSTEM SIEMENS 808 BASIC NOS.

SIEMENS 828D-ADVANCE 2 PATH

MACHINE SIZE L X W X H MM 2200X1300X2150

MACHINE WEIGHT KG. (APPROX) 3500

TWIN PICK-UP SINDLE WITH LINEAR TOOLING POST

0230-2366136

cygnetrnd@gmail.com

rajiv@cygnetipl.com

Block No. 89, Sector ‘C’, Shri

Laxmi Industrial Estate,

Hatkanangale – 416 109, Dist -

Kolhapur(Maharashtra State)

CONTACT US

CYGNET INTERNATIONAL PVT. LTD.

28

0230- 2366161, 2366286- Office

+91 9850005833 Mr. Sagar Murdande

Email – sagar.murdande@cygnetipl.com

+91 9850057563 Mr.Kunal Deshpande

Email – kunal.deshpande@cygnetipl.com

Enquiries

Fax Address

Contact persons