Cutting devices, longitudinal 5

Joining system Multisystem

Belt/tape width max. mm 120 inch 4.7

Cutting width per operation mm 120 inch 4.7

Belt/tape thickness max. mm 5 inch 0.2

Electric power supply V 3 ×230/400 W 500

Compressed air supply bar 6 psi 87

m3/min – cu.ft./min –

Dimensions (L×W×H) mm 750 ×1100 ×1800

inch 29.5 ×43.3 ×70.9

Weight net kg 250 lbs. 551.2

SM-120

Joining system Multisystem

Belt/tape width max. mm 600 inch 23.6

Cutting width per operation mm 300 inch 11.8

Belt/tape thickness max. mm 7 inch 0.28

Electric power supply V 3 ×230/400 W 750

Compressed air supply bar – psi –

m3/min – cu.ft./min –

Dimensions (L×W×H) mm 1120×580 ×1240

inch 44.1×22.8 ×48.8

Weight net kg 230 lbs. 507.1

S-300

The SM-120 is a cutting machine to longitudinally cut Habasit belts and tapes up to a width of 120 mm and a thick-ness of 5 mm. lt is especially suitable to cut sleeves (i.e. cutting to width after joining). Sleeves up to a length of 800mm can be tensioned around two rollers and be cut like this. Circular blades and cutting roller are driven electrically.The tensioning device for the sleeve works pneumatically. Blades are lowered into the belt by means of a manuallever.

The S-300 is a cutting machine for efficient cutting of Habasit belts and tapes up to 600 mm width (up to 300 mm ina single pass). It is also for cutting of belts / tapes already joined. Minimal length is 1200 mm.

Cutting devices, longitudinal 6

Joining system Multisystem

Belt/tape width max. mm 1200 inch 47.2

Cutting width per operation mm 600 inch 23.6

Belt/tape thickness max. mm 30 inch 1.18

Electric power supply V 3 ×230/400 W 2000

Compressed air supply bar – psi –

m3/min – cu.ft./min –

Dimensions (L×W×H) mm 2400× 900×1900

inch 94.5 ×35.4 ×74.8

Weight net kg 430 lbs. 948

SM-600

Habasit belts up to 1200 mm wide (600 mm per operation) and 30 mm thick are cut quickly and accurately with cutting machine SM-600.End-joined belts (at least 350 mm long) can also be cut to width.

Cutting devices, transversal 7

Joining system Multisystem

Belt/tape width max. mm 1480 inch 58.3

Cutting width per operation mm 1410 inch 55.5

Belt/tape thickness max. mm 10 inch 0.39

Electric power supply V 3×230/400 W 3500

Compressed air supply bar 6 psi 87

m3/min – cu.ft./min –

Dimensions (L×W×H) mm 1505 ×2835 ×1750

inch 59.3 ×111.6 ×68.9

Weight net kg 1230 lbs. 2711.7

SM-1203

Picture not available for the time being.

Picture not available for the time being.

Joining system Multisystem

Belt/tape width max. mm 1800 inch 70.9

Cutting width per operation mm 1730 inch 68.1

Belt/tape thickness max. mm 10 inch 0.39

Electric power supply V 3×230/400 W 3500

Compressed air supply bar 6 psi 87

m3/min – cu.ft./min –

Dimensions (L×W×H) mm 1505 ×3155 ×1750

inch 59.3 ×124.2 ×68.9

Weight net kg 1350 lbs. 2976.2

SM-1603

Cutting devices, transversal 8

Joining system Quickmelt

Belt/tape width max. mm 40 inch 1.57

Cutting width per operation mm – inch –

Belt/tape thickness max. mm 3 inch 0.12

Electric power supply V – W –

Compressed air supply bar – psi –

m3/min – cu.ft./min –

Dimensions (L×W×H) mm 220 × 80 ×55

inch 8.7×3.2 ×2.2

Weight net kg 0.3 lb. 0.7

AQ-40

The scissors for cutting to lenght AQ-40 permit clean cutting of tapes at a 60° angle. Tapes up to 40 mm wide and 3 mm thick can be cut to length with these scissors.

Joining system Quickmelt

Belt/tape width max. mm Ø 15 inch Ø 0.6

Cutting width per operation mm – inch –

Belt/tape thickness max. mm Ø 15 inch Ø 0.6

Electric power supply V _ W –

Compressed air supply bar _ psi –

m3/min – cu.ft./min –

Dimensions (L×W×H) mm 165×40×45

inch 6.5 ×1.6 ×1.8

Weight net kg 0.2 lb. 0.4

S-16

The S-16 is a cutting device for quick and save right-angled cutting of Habasit Polycord round belts up to 15 mm diameter.

Cutting devices, transversal 9

Joining system Profiles

Belt/tape width max. mm – inch –

Cutting width per operation mm – inch –

Belt/tape thickness max. mm 70 inch 2.76

Electric power supply V – W –

Compressed air supply bar 6 psi 87

m3/min – cu.ft./min –

Dimensions (L×W×H) mm 410 ×1900 ×700

inch 16.1× 74.8 ×27.6

Weight net kg 85 lb. 187.4

SL-70

Joining system Thermofix

Belt/tape width max. for mm 90° 60 inch 90° 2.4

joining angle of 90° or 75° mm 75° 25 inch 75° 1

Belt/tape thickness max. mm 2 inch 0.08

Electric power supply V – W –

Compressed air supply bar – psi –

m3/min – cu.ft./min –

Dimensions (L×W×H) mm 235×180 × 205

inch 9.25 ×7.1 ×8.1

Weight net kg 1.5 lb. 3.3

AT-60

The AT-60 is a preparing device for skiving (grind to a thin wedge for a glued Thermofix joint) of Habasit belts up toa width of 60 mm and a thickness of 2 mm. The belt is clamped and stuck on a steel plate. It is ground manually be means of a skiving disc. Adjustment to belt thickness is done with two different settings. The AT-60 is especiallysuitable for preparation of Thermofix joints of small power transmission belts or spindle tapes.

Cutting-to-length device SL-70 has been developed for the cutting to length of Habasit profiles from a height of 8–70 mm. It can also be used for cutting to length Polycord round section belts.

Preparing devices (skiving tools)

Picture not available for the time being.

Preparing devices (skiving tools) 10

Joining system Thermofix

Belt/tape width max. for mm 90° 300 inch 90° 11.8

joining angle of 90° or 75° mm 75° 220 inch 75° 8.7

Belt/tape thickness max. mm 6 inch 0.24

Electric power supply V 3 × 400/230 W 750

1 × 230/120

Compressed air supply bar – psi –

m3/min – cu.ft./min –

Dimensions (L×W×H) mm 650 × 800 × 500

inch 25.6 × 31.5 ×19.7

Weight net kg 110 lb. 242.5

AT-305

Joining system Thermofix

Belt/tape width max. for mm 90° 200 inch 90° 8

joining angle of 90°, 75°, 60° mm 75° 150 inch 75° 6

mm 60 90 inch 60 3.5

Belt/tape thickness max. mm 7 inch 0.28

Electric power supply V 120/230 W –

Compressed air supply bar – psi –

m3/min – cu.ft./min –

Dimensions (L×W×H) mm 385 ×405 ×185

inch 15.2 ×16 ×7.3

Weight net kg 12.2 lb. 26.9

AT-200

The AT-200 is a preparing device for skiving (preparing for a glued Thermofix joint) of Habasit belts up to a width of200 mm and a thickness of 7 mm. It is available without motor or with a mounted robust power drill as a driving motor. Advance movement of the belton the skiving table is manual by means of a hand wheel.

Preparing devices (skiving tools) 11

Joining system Thermofix

Belt/tape width max. for mm 90° 300 inch 90° 11.8

joining angle of 90° or 75° mm 75° 220 inch 75° 8.7

Belt/tape thickness max. mm 6 inch 0.24

Electric power supply V _ W –

Compressed air supply bar – psi –

m3/min – cu.ft./min –

Dimensions (L×W×H) mm –

inch –

Weight net kg – lb. –

AT-306

Joining system Thermofix

Belt/tape width max. for mm 90° 600* inch 90° 23.6*

joining angle of 90° or 75° mm 75° 600 inch 23.6

Belt/tape thickness max. mm 6 inch 0.24

Electric power supply V 120/230 W 850

Compressed air supply bar – psi –

m3/min – cu.ft./min –

Dimensions (L×W×H) mm 875 ×445 ×255

inch 34.5 ×17.5 ×10

Weight net kg 32 lbs. 70.6

*(wider if used in several steps)

A-600

The A-600 is a preparing device for skiving (grind to a thin wedge for a glued Thermofix joint) of Habasit belts up toa width of 600 mm (wider if working in several steps) and a thickness of 6 mm. It features a frame to firmly clampthe belt end and hold it in the correct position on a table for grinding of the wedge. Material is ground off using abelt sander. This belt sander is precisely guided on the frame, resulting in a skive of precisely the required geome-try. The A-600 is suitable for on-site preparation and low to medium volume preparation of Thermofix joints of con-veyor belts in the fabrication workshop.

Picture not available for the time being.

Preparing devices (skiving tools) 12

Joining system Thermofix

Belt/tape width max. for mm 90° 2400 inch 90° 94.5

joining angle of 90° or 75° mm 75° 2400 inch 75° 94.5

Belt/tape thickness max. mm 6.5 inch 0.26

Electric power supply V 3 ×230/400 W –

Compressed air supply bar 6 psi 87

m3/min – cu.ft./min –

Dimensions (L×W×H) mm 3800 ×700 ×1500

inch 149.6 ×27.6 ×59.1

Weight net kg 320 lbs. 705.5

AT-2400

The AT-2400 is a preparing device for skiving of Habasit belts and tapes up to a width of 2400 mm in one step. Widerbelt/tapes can be skived by means of lateral displacement of the belt/tape. Belt/tape end is fixed with a pneumaticclamping bar. Skiving runs automatically with a motor driven skiving disk.

Joining system Thermofix

Belt/tape width max. for mm 90° 1200 inch 90° 47.2

joining angle of 90° or 75° mm 75° 1200 inch 75° 47.2

Belt/tape thickness max. mm 6.5 inch 0.26

Electric power supply V 3×230/400 W 1500

Compressed air supply bar 6 psi 87

m3/min – cu.ft./min –

Dimensions (L×W×H) mm 2060 ×720 ×1600

inch 81.1 ×28.4 ×63

Weight net kg 320 lb. 705.5

AT-1201

Picture not available for the time being.

Preparing devices (die-cutting tools) 13

Joining system Flexproof

Belt/tape width max. mm 30 inch 1.18

Belt/tape thickness max. mm 3 inch 0.12

Electric power supply V – W –

Compressed air supply bar – psi –

m3/min – cu.ft./min –

Dimensions (L×W×H) mm 280 ×180 ×570

inch 11 ×7.1 ×22.4

Weight net kg 12 lbs. 26.5

AF-30

Joining system Flexproof

Belt/tape width max. mm 100 inch 4

Belt/tape thickness max. mm 6 inch 0.24

Electric power supply V – W –

Compressed air supply bar – psi –

m3/min – cu.ft./min –

Dimensions (L×W×H) mm 650 ×215 ×270

inch 25.6 ×8.5 ×10.6

Weight net kg 13.5 lbs. 29.8

AF-100/US

The AF-100/US is a device for preparing (die-cutting) of Habasit belts and tapes up to width of 100 mm and a thick-ness of 6 mm for Flexproof (finger) joints. The belt is securely clamped on a movable carriage. This carriage is po-sitioned in steps of 10 mm under a die-cutting head. The die-cutting head, with two knife blades, is then actuatedwith an eccentric lever, providing enough force to cut even the strongest aramid fabrics with ease. The fingers arethus cut step by step, ensuring the most precise geometry of the cut and therefore the optimum tensile strength ofthe resulting joint. The AF-100/US is particularly suited for preparing Flexproof joinable power transmission beltsand machine tapes (TF range, CM/Flexfold range, Hamid range).

The AF-30 is a device for preparing (die cutting) of Habasit belts and tapes up to width of 30mm and a thickness of 3 mm for Flexproof (finger) joints. It is suitable for the standard Habasit finger geometries with a pitch of 6 or 8 x 30 mm (different cutting heads). Die-cutting is done in just two manual strokes, resulting in the most precise finger cut and therefore optimum joint strength.The AF-30 lends itself especially well to low to high volume production of spindle and machine tapes off pre cut coils.

Picture not available for the time being.

Preparing devices (die-cutting tools) 14

Joining system Flexproof

Belt/tape width max. mm 600 inch 23.6

Belt/tape thickness max. mm 8 inch 0.31

Electric power supply V – W –

Compressed air supply bar 6 psi 87

m3/min – cu.ft./min –

Dimensions (L×W×H) mm 940 ×430 ×560

inch 37 ×16.9 ×22

Weight net kg 85 lbs. 187.4

AF-603

Preparing device (die-cutting machine) AF-603 serves for the accurate zigzag shape die-cutting of Habasit belts upto a width of 600 mm and a thickness of 8 mm using the Flexproof system. Materials over 600 mm wide can beprocessed but the recommended maximum width is 1100 mm.

Joining system Flexproof

Belt/tape width max. mm 100 inch 3.9

Belt/tape thickness max. mm 2 inch 0.08

Electric power supply V – W –

Compressed air supply bar – psi –

m3/min – cu.ft./min –

Dimensions (L×W×H) mm 200 ×52 ×85

inch 8 ×2 ×3.3

Weight net kg 1.6 lbs. 3.5

AF-102

The AF-102 is a device for preparing (finger cutting) of Habasit machine tapes up to width of 100 mm and a thick-ness of 2 mm for Flexproof (finger) joints. It is suitable for the standard Habasit finger geometry 8 x 30 mm. The tapeis positioned and securely clamped on an aluminum support. Fingers are then cut manually. The cutter is preciselypositioned on the support with a pin matching a row of precisely cut indexing grooves; the angle is given by a guid-ing block fixed to the cutter. The AF-102 is suitable for occasional on-site preparation of Hamid tapes. For high volume production there are better tools.

Preparing devices (die-cutting tools) 15

Joining system Flexproof, Stepflex

Belt/tape width max. mm 1250 inch 49.2

Belt/tape thickness max. mm 8 inch 0.31

Electric power supply V – W –

Compressed air supply bar 6 psi 87

m3/min – cu.ft./min –

Dimensions (L×W×H) mm 1905 ×890 ×1400

1) 1905 ×890 ×700

inch 75 ×35 ×55.1

1) 75 ×35 ×27.6

Weight net kg 255 lb. 562.2

1) without support structure

AFZ-1200

Joining system Flexproof, Stepflex

Belt/tape width max. mm 1250 inch 49.2

Belt/tape thickness max. mm 8 inch 0.31

Electric power supply V – W –

Compressed air supply bar 6 psi 87

m3/min – cu.ft./min –

Dimensions (L×W×H) mm 1905 ×890 ×700

inch 75 ×35 ×27.6

Weight net kg 220 lb. 485

AFZ-1200P

The AFZ-1200 is a device for preparing (die cutting)of Habasit belts and tapes up to a width of 1200 mm and a thickness of 8 mm for the Step-Flex (finger over finger, only two-ply belts) or Flexproof (finger) joints. It is suitablefor all standard Habasit finger geometries with a pitch of 10 or 20 mm. Other geometries can be made with specialmultiple finger punching heads. Die-cutting operation is pneumatic, lateral feed of the punching head is manual by means of an indexed crank drive.A transportable version of the machine is available. This can be transported without the supporting structure in a station wagon or van and thus be used for preparing of belts on site.The machine is of "open throat" design, i.e. wider belts than 1200 mm can be punched in several steps.

Picture not available for the time being.

Picture not available for the time being.

Preparing devices (die-cutting tools) 16

Joining system Flexproof

Belt/tape width max. mm 2500 inch 98.4

Belt/tape thickness max. mm 8 inch 0.31

Electric power supply V* 120/230 W 1000

Compressed air supply bar 6 psi 87

m3/min – cu.ft./min –

Dimensions (L×W×H) mm 3630 ×1040 ×1720

inch 142.9 ×40.9 ×67.7

Weight net kg 1000 lbs. 2204.6

* 3×230//400/415

AF-2401

The AF-2401 automatic die-cutting machine is used for efficient die-cutting in zigzag shape of Habasit belts and tapesup to 2500 mm wide and 8 mm thick by the Flexproof system.The machine works in successive die-cutting sequence. One punching action performs two cuts, the succeeding cutsare aligned with these cuts to form a continuing zigzag line.

Joining system Flexproof

Belt/tape width max. mm 1300 inch 51.2

Belt/tape thickness max. mm 8 inch 0.31

Electric power supply V* 120/230 W 1000

Compressed air supply bar 6 psi 87

m3/min – cu.ft./min –

Dimensions (L×W×H) mm 2430 ×1040 ×1720

inch 95.7 ×40.9 ×67.7

Weight net kg 800 lbs. 1763.70

*3×230/400/415

AF-1201

The AF-1201 automatic die-cutting machine is used for efficient die-cutting in zigzag shape of Habasit belts and tapesup to 1300 mm wide and 8 mm thick by the Flexproof system.The machine works in successive die-cutting sequence. One punching action performs two cuts, the succeeding cutsare aligned with these cuts to form a continuing zigzag line.

Picture not available for the time being.

Preparing devices (die-cutting tools) 17

Joining system Flexproof

Belt/tape width max. mm 3300 inch 129.9

Belt/tape thickness max. mm 8 inch 0.31

Electric power supply V* 120/230 W 1000

Compressed air supply bar 6 psi 87

m3/min – cu.ft./min –

Dimensions (L×W×H) mm 4400 ×1850 ×1950

inch 173.2 ×72.8 ×76.8

Weight net kg 1550 lb. 3417.2

*3×230/400/415

AF-3201

Joining system Flexproof

Belt/tape width max. mm ∞ inch ∞

Belt/tape thickness max. mm 5 inch 0.2

Electric power supply V – W –

Compressed air supply bar – psi –

m3/min – cu.ft./min –

Dimensions (L×W×H) mm –

inch –

Weight net kg 2.8 lb. 6.2

A-2410

Cutting tool set A-2410 is suitable for the simple, manual die-cutting of Flexproof fingers for Habasit Standard andFood Transport belts up to ca. 5 mm thick and of unlimited width.

Picture not available for the time being.

Hot-pressing devices 18

Joining system Quickmelt

Belt/tape width max. mm Ø 15 inch –

Belt/tape thickness max. mm 15 inch –

Electric power supply V 120/230 W max. 200

Compressed air supply bar – psi –

m3/min – cu.ft./min –

Cooling media ambient air

Dimensions (L×W×H) mm 420 ×140 ×120

inch 16.5 ×5.5 ×4.7

Weight net kg lb.

PQ-18

PQ-18 is a simple, cost effective tool for welding of polycord round belts. The joining operation is by blunt welding: Ends of the belt are melted by pressing them against the surface of a hotwelding plate. When a sufficient amount of belt material is melted, belt ends are pressed against each other with defined pressure and left to cool in defined position. After removing the resulting burr with a knife or by grindingyou get an optimum quality round belt joint.

Joining system Quickmelt

Belt/tape width max. mm Ø 15 inch Ø 0.6

Belt/tape thickness max. mm Ø 15 inch Ø 0.6

Electric power supply V 120/230 W 120

Compressed air supply bar 6 psi 87

m3/min – cu.ft./min –

Cooling media ambient air

Dimensions (L×W×H) mm 370 ×260 ×240

inch 14.6 ×10.2 ×9.5

Weight net kg 14 lb. 30.9

PQ-16

Habasit Polycord round section belts with a diameter of 2 to 15 mm are rationally welded with semi-automatic welding device PQ-16.Accurate welding with zero offset is guaranteed by the design of the guide heads.

Picture not available for the time being.

Hot-pressing devices 19

Joining system Thermofix

Belt/tape width max. for mm 90° 50 inch 90° 2

joining angle of 90° or 75° mm 75° 45 inch 75° 1.8

Belt/tape thickness max. mm 2 inch 0.8

Electric power supply V 110-240* W max. 70

Compressed air supply bar – psi –

m3/min – cu.ft./min –

Cooling media ambient air

Dimensions (L×W×H) mm 215 ×120 ×84

inch 8.5 ×4.7 ×3.3

Weight net kg 0.65 lbs. 1.4

*universal

PT-50

Joining system Thermofix

Belt/tape width max. for mm 90° 50 inch 90° 2

joining angle of 90° or 75° mm 75° 45 inch 75° 1.8

Belt/tape thickness max. mm 2.5 inch 0.1

Electric power supply V 110-240 W max. 150

Compressed air supply bar – psi –

m3/min – cu.ft./min –

Cooling media ambient air

Dimensions (L×W×H) mm 280 ×63 ×95

inch 11 ×2.5 ×3.7

Weight net kg 0.715 lbs. 1.6

PT-55

The PT-50 is a hot pressing device for joining of Habasit belts and tapes up to a width of 50 mm and a thickness of 2 mm. Its concept is similar to the formerly well-known P-40. PT-50 is especially suitable for joining of spindle tapesand for many applications in printing industry. It is equipped with an innovative universal heat cartridge that can beused at any mains voltage from 110 V ... 240 V without any modification.

The PT-55 is a hot pressing device for joining of Habasit belts and tapes up to a width of 50 mm and a thickness of2 mm with the Thermofix method (skived joint / lap joint). It is especially well suited for the joining of spindle tapes.It is equipped with innovative universal heat cartridges that can operate at any mains voltage from 110 V to 240 Vwithout any modification.If a system for holding the belt ends before insertion into the hot pressing device is required, guide rails of the Habasit Quickmelt system can be used. These are available in many widths from 6 to 50 mm.

Hot-pressing devices 20

Joining system Thermofix

Belt/tape width max. for mm 90° 100 inch 90° 3.9

joining angle of 90° or 75° mm 75° 75 inch 75° 3

Belt/tape thickness max. mm 2.5 inch 0.1

Electric power supply V 120/230 W 135

Compressed air supply bar – psi –

m3/min – cu.ft./min –

Cooling media ambient air

Dimensions (L×W×H) mm 289 ×96 ×56.5

inch 11.4 ×3.8 ×2.2

Weight net kg 1 lbs. 2.2

PT-103

The PT-103 is a hot-pressing device for joining Habasit belts up to a width of 100 mm and a thickness of 2.5 mm using the Thermofix system (skived and bonded). The device is extremely compact. Top and bottom parts can beseparated with a handle, allowing belts to be joined also in locations with limited space. A simple clamping fixtureensures the correct positioning of the belt ends.

Joining system Thermofix

Belt/tape width max. for mm 90° 100 inch 90° 3.9

joining angle of 90°, 75°, 60° mm 75° 75 inch 75° 3

mm 60° 50 inch 60° 2

Belt/tape thickness max. mm 6 inch 0.24

Electric power supply V 120/230 W 150

Compressed air supply bar – psi –

m3/min – cu.ft./min –

Cooling media ambient air

Dimensions (L×W×H) mm 285 ×128 ×102

inch 11.2 ×5 ×4

Weight net kg 2 lbs. 4.4

PT-100

The PT-100 is a hot pressing device for Thermofix joining of Habasit belts and tapes up to a width of 100 mm and a thickness of 6 mm. The lower press plate is heated and is equipped with a detachable set-up plate with clampingdevice for secure positioning of the belt ends. Its knuckle joint mechanism allows easy adjustment for different beltthicknesses. Together with the integrated pressure equalization pad it ensures reliable hot pressing even for the mostdemanding glued belt joints. The PT-100 is equally well suitable for workshop use as for on-site installations.

Hot-pressing devices 21

Joining system Thermofix

Belt/tape width max. for mm 90° 100 inch 90° 3.9

joining angle of 90° or 75° mm 75° 75 inch 75° 3

Belt/tape thickness max. mm 2.5 inch 0.1

Electric power supply V 120/230 W 135

Compressed air supply bar – psi –

m3/min – cu.ft./min –

Cooling media ambient air

Dimensions (L×W×H) mm 289 ×96 ×56,5

inch 11.2 ×3.8 ×2.2

Weight net kg 1 lb. 2.2

PT-103S

Joining system Thermofix

Belt/tape width max. for mm 90° 300 inch 90° 11.8

joining angle of 90°, 75°, 60° mm 75° 250 inch 75° 9.8

mm 60° 200 inch 60° 7.9

Belt/tape thickness max. mm 8 inch 0.31

Electric power supply V 120,230 W 800

Compressed air supply bar _ psi _

m3/min _ cu.ft./min _

Cooling media ambient air

Dimensions (L×W×H) mm 420 ×175 ×200

inch 16.5 ×6.9 ×7.9

Weight net kg 12 lbs. 26.5

PT-300

The PT-300 is a hot pressing device for Thermofix joining of Habasit belts and tapes up to a width of 300 mm and athickness of 8 mm. Its lower press plate is heated and is equipped with a detachable set up plate with clamping barsfor secure positioning of the belt ends. Pressure is generated with a closing spindle tightened with a torque wrench.Together with the integrated pressure equalization pad this ensures reliable hot pressing even for the most demandingglued belt joints. The PT-300 is equally well suitable for workshop use as for on-site installations.

The PT-103S is a hot-pressing device for joining Habasit belts up to a width of 100 mm and a thickness of 2.5 mm using the Thermofix system (skived and bonded). Top and bottom parts can be separated. A special setup plate ensures the correct positioning of the belt ends.

Picture not available for the time being.

Hot-pressing devices 22

Joining system Quickmelt

Belt/tape width max. for mm 50 inch 2

Belt/tape thickness max. mm 3.6 inch 0.14

Electric power supply V 120/230 W 450

Compressed air supply bar – psi –

m3/min – cu.ft./min _

Cooling media Cooling tongs

Dimensions (L×W×H) mm 280× 70 ×95

inch 11 × 2.8 ×3.8

Weight net kg 0.83 lbs. 1.8

PQ-58

The PQ-58 is a hot pressing device for joining of Habasit machine- and spindle tapes up to a width of 50 mm and athickness of 3.6 mm with the Quickmelt or Flexproof method. With an additional cooling tong and a guide rail in thewidth required for your application you have a joining system that enables you to exchange a tape in minutes.The width of the press plate is increased somewhat compared to the former PQ-57. This enables you to make 35 mmlong Flexproof joints also in situations where space is tight and visibility poor.

Joining system Thermofix

Belt/tape width max. for mm 90° 600 inch 90° 23.6

joining angle of 90° or 75° mm 75° 560 inch 75° 22

Belt/tape thickness max. mm 8 inch 0.31

Electric power supply V 120/230 W 750

Compressed air supply bar – psi –

m3/min – cu.ft./min –

Cooling media ambient air

Dimensions (L×W×H) mm 750 ×160 ×167

inch 29.5 ×6.3 ×6.6

Weight net kg 18 lbs. 39.7

PT-600

The PT-600 is a hot-pressing device for joining of Habasit belts using the Thermofix method (skived / wedge joint).Its main purpose is for on site fitting of conveyor belts up to 600 mm width, but it can be used for stationary workshop use as well.It is of low profile design for easy access also in tight spaces, still features a stiff beam ensuring optimum pressuredistribution.The top part contains the electrical heater powered by with single phase AC. Two pre-set temperatures can be selected. Pressure is generated with two spindles tightened with a torque wrench to ensure correct pressure on the belt.The integrated belt clamping bars ensure optimum joining results by holding the belt ends excactly in the right position when the press is closed.

Hot-pressing devices 23

Joining system Flexproof

Belt/tape width max. mm 60 inch 2.4

Belt/tape thickness max. mm 4.5 inch 0.18

Electric power supply V 120/230 W 500

Compressed air supply bar – psi –

m3/min – cu.ft./min –

Cooling media Cooling tongs

Dimensions (L×W×H) mm 320 ×176 ×116

inch 12.6 ×6.9 ×4.6

Weight net kg 1.8 lbs. 4

PF-61

Joining system Flexproof

Belt/tape width max. mm 100 inch 3.9

Belt/tape thickness max. mm 4 inch 0.16

Electric power supply V 120/230 W –

Compressed air supply bar – psi 150

m3/min – cu.ft./min –

Cooling media ambient air

Dimensions (L×W×H) mm 285 ×176 ×102

inch 11.2 ×6.9 ×4

Weight net kg 1.6 lbs. 3.5

PF-100S

The hot pressing device PF-100S serves for the quick and reliable stationary and mobile Flexproof hot pressing ofHabasit belts and tapes up to 100 mm. It functions on the knuckle joint principle. The press can be adjusted accord-ing to belt/tape thickness required (4 mm max.)

The PF-61 is a hot pressing device for joining of Habasit power transmission belts made of thermoplastics up to awidth of 60 mm and a thickness of 4.5 mm with the Flexproof method. With cooling tong CD-61 and an adjustableguide rail in the width required for your application you have a joining system that enables you to exchange a beltin minutes.The wide press plate allows you to make 10/120 mm Flexproof finger joints for optimal strength also in situationswhere space is tight and visibility poor.

Hot-pressing devices 24

Joining system Multisystem

Belt/tape width max. for mm 90° 300 inch 90° 11.8

joining angle of 90° or 75° mm 75° 280 inch 75° 11

Belt/tape thickness max. mm 15 inch 0.59

Electric power supply V 120/230 W 2×1850

Compressed air supply bar 2.5 psi 36.3

m3/min – cu.ft./min –

Cooling media water (ext. supply)

Dimensions (L×W×H) mm 1250 ×550 ×1700

inch 49.2 ×21.7×66.9

Weight net kg 130 lb. 286.6

PM-304

Joining system Multisystem

Belt/tape width max. mm 100 inch 3.9

Belt/tape thickness max. mm 6 inch 0.24

Electric power supply V 120/130 W 700

Compressed air supply bar – psi –

m3/min – cu.ft./min –

Cooling media air (internal fan)

Dimensions (L×W×H) mm 260 ×190 ×145

inch 10.2 ×7.5 ×5.7

Weight net kg 3.7 lbs. 8.2

PF-101

The PF-101 is a hot-pressing device for Flexproof (Finger-) joining of thermoplastic belts. Its precise electronic tem-perature regulation, forced air cooling and automatic cycle control ensure hassle free joining of belts up to a widthof 100 mm and a thickness of 6 mm. Both press plates are regulated individually, pressure is adjusted by a spring system. The hot pressing device features a compact control unit, which can be detached from the press body. Handles canbe fitted to the press body in various places for optimum handling in different installation situations. The press bodyhalves can be separated for easy installation in tight space conditions, or the press can be inserted over the belt inone piece like a tong, then closed at the front and pressure applied by tightening two screws.

Picture not available for the time being.

Hot-pressing devices 25

Joining system Multisystem

Belt/tape width max. for mm 90° 300 inch 90° 11.8

joining angle of 90° or 75° mm 75° 280 inch 75° 11

Belt/tape thickness max. mm 15 inch 0.59

Electric power supply V 120/230 W 2 ×1850

Compressed air supply bar 2.5 psi 36.3

m3/min – cu.ft./min –

Cooling media water (ext. supply)

Dimensions (L×W×H) mm 500 ×260 ×260

inch 19.7 ×10.2 ×10.2

Weight net kg 37 lb. 81.6

PM-305

Joining system Multisystem

Belt/tape width max. for mm 90° 800 inch 90° 31.5

joining angle of 90° or 75° mm 75° 740 inch 75° 29.1

Belt/tape thickness max. mm 10 inch 0.39

Electric power supply V 3×230/400 W 2×2000

Compressed air supply bar 3 psi 43.5

m3/min – cu.ft./min –

Cooling media water (ext. supply)

Dimensions (L×W×H) mm 1180 ×380 ×400

inch 46.5 ×15 ×15.8

Weight net kg 119 lbs. 262.4

PM-804

The PM-xx04 are a range of hot pressing devices for joining of Habasit belts. They are capable of Thermofix (skived),Flexproof (finger) and Step-Flex (finger over finger) joining of all Habasit belts which can be joined in the standardtemperature range. For available sizes see technical data.Their most distinguishing features are:• Uniform pressure generated with compressed air bellows• Uniform temperature distribution• Water cooled• Sturdy design• Can be used for a wide range of belt thicknesses

Hot-pressing devices 26

Joining system Multisystem

Belt/tape width max. mm 90° 2400 inch 90° 94.5

joining angle 75° mm 75° 2310 inch 75° 91

Belt/tape thickness max. mm 10 inch 0.39

Electric power supply V 3×230/400 W 2×5400

Compressed air supply bar 3 psi 43.5

m3/min – cu.ft./min –

Cooling media water (ext. supply)

Dimensions (L×W×H) mm 2950 ×380 ×565

inch 116.1 ×15 ×22.2

Weight net kg 450 lb. 992.1

PM-2404

The PM-xx04 are a range of hot pressing devices for joining of Habasit belts. They are capable of Thermofix (skived),Flexproof (finger) and Step-Flex (finger over finger) joining of all Habasit belts which can be joined in the standardtemperature range. For available sizes see technical data.Their most distinguishing features are:• Uniform pressure generated with compressed air bellows• Uniform temperature distribution• Water cooled• Sturdy design• Can be used for a wide range of belt thicknesses

Joining system Multisystem

Belt/tape width max. for mm 90° 1600 inch 90° 63

joining angle of 90° or 75° mm 75° 1520 inch 75° 59.8

Belt/tape thickness max. mm 10 inch 0.39

Electric power supply V 3×230/400 W 2×4200

Compressed air supply bar 3 psi 43.5

m3/min – cu.ft./min –

Cooling media water (ext. supply)

Dimensions (L×W×H) mm 2000 ×380 ×460

inch 78.8 ×15 ×18.1

Weight net kg 180 lbs. 396.8

PM-1604

The PM-xx04 are a range of hot pressing devices for joining of Habasit belts. They are capable of Thermofix (skived),Flexproof (finger) and Step-Flex (finger over finger) joining of all Habasit belts which can be joined in the standardtemperature range. For available sizes see technical data.Their most distinguishing features are:• Uniform pressure generated with compressed air bellows• Uniform temperature distribution• Water cooled• Sturdy design• Can be used for a wide range of belt thicknesses

Hot-pressing devices 27

Joining system Multisystem

Belt/tape width max. mm 90° 3200 inch 90° 126

joining angle 75° mm 75° 3080 inch 75° 121.3

Belt/tape thickness max. mm 10 inch 0.39

Electric power supply V 3 ×230/400 W 2×6000

Compressed air supply bar 3 psi 43.5

m3/min – cu.ft./min –

Cooling media water (ext. supply)

Dimensions (L×W×H) mm 3655 ×380 ×665

inch 143.9 ×15 x 26.2

Weight net kg 620 lb. 1366.9

PM-3204

Joining system Multisystem

Belt/tape width max. mm 90° 3600 inch 90° 141.7

joining angle 75° mm 75° 3450 inch 75° 135.8

Belt/tape thickness max. mm 10 inch 0.39

Electric power supply V 3×230/400 W 2 ×5300

Compressed air supply bar 3 psi 43.5

m3/min – cu.ft./min –

Cooling media water (ext. supply)

Dimensions (L×W×H) mm 4135 ×380 ×665

inch 162.8 ×15 × 26.2

Weight net kg 726 lb. 1600.6

PM-3604

The PM-xx04 are a range of hot pressing devices for joining of Habasit belts. They are capable of Thermofix (skived),Flexproof (finger) and Step-Flex (finger over finger) joining of all Habasit belts which can be joined in the standardtemperature range. For available sizes see technical data.Their most distinguishing features are:• Uniform pressure generated with compressed air bellows• Uniform temperature distribution• Water cooled• Sturdy design• Can be used for a wide range of belt thicknesses

The PM-xx04 are a range of hot pressing devices for joining of Habasit belts. They are capable of Thermofix (skived),Flexproof (finger) and Step-Flex (finger over finger) joining of all Habasit belts which can be joined in the standardtemperature range. For available sizes see technical data.Their most distinguishing features are:• Uniform pressure generated with compressed air bellows• Uniform temperature distribution• Water cooled• Sturdy design• Can be used for a wide range of belt thicknesses

Picture not available for the time being.

Hot-pressing devices 28

Belt/tape width max. mm 1200 inch 47.2

Max load (weight of coil) kg 300 lb. 661.4

Dimensions (L×W×H) mm 1470 ×560 ×925

inch 57.9 ×22 ×36.4

Weight net kg 90 lbs. 198.4

Reel trolley CH-1202 is a transport facility and reeling-off device for belt reels up to 1200 mm wide. Guide pins prevent the belt reel from drifting during the reeling-off process.

CH-1202

Joining system Multisystem

Belt/tape width max. mm 90° 4200 inch 90° 165.4

joining angle 75° mm 75° 4010 inch 75° 157.9

Belt/tape thickness max. mm 10 inch 0.39

Electric power supply V 3×230/400 W 2×6000

Compressed air supply bar 3 psi 43.5

m3/min – cu.ft./min –

Cooling media water (ext. supply)

Dimensions (L×W×H) mm 4660×380 ×865

inch 183.5 ×15 ×34.1

Weight net kg 860 lb. 1896

PM-4204

The PM-xx04 are a range of hot pressing devices for joining of Habasit belts. They are capable of Thermofix (skived),Flexproof (finger) and Step-Flex (finger over finger) joining of all Habasit belts which can be joined in the standardtemperature range. For available sizes see technical data.Their most distinguishing features are:• Uniform pressure generated with compressed air bellows• Uniform temperature distribution• Water cooled• Sturdy design• Can be used for a wide range of belt thicknesses

Coiling devices, reel and coiling carts

Picture not available for the time being.

Coiling devices, reel and coiling carts 29

Belt/tape width max. mm 2400 inch 94.5

Max load (weight of coil) kg 600 lb. 1322.8

Dimensions (L×W×H) mm 3000 ×950 ×1000

inch 118.1×37.4 ×39.4

Weight net kg 100 lbs. 220.5

CH-2400

Belt/tape width max. mm 2400 inch 94.5

Max load (weight of coil) kg 400 lb. 881.9

Dimensions (L×W×H) mm 2680 ×560 ×925

inch 105.5 ×22 ×36.4

Weight net kg 200 lbs. 440.9

CH-2402

Reel trolley CH-2402 is a transport facility and reel-off device for belt reels up to 2400 mm wide. Guide pins preventthe belt / tape reel from drifting during the reeling-off process.

Mobile reeling trolley CH-2400 serves for the careful reeling and reeling-off of Habasit belts up to 2400 mm wide. The reeling-off speed is regulated by an integrated mechanical brake.

Picture not available for the time being.

Coiling devices, reel and coiling carts 30

Belt/tape width max. mm 4000 inch 157.5

Max load (weight of coil) kg 2000 lb. 4409.2

Dimensions (L×W×H) mm 4800 × 950 × 1000

inch 189 × 37.4 × 39.4

Weight net kg 150 lbs. 330.7

CH-4000

Belt/tape width max. mm 2400 inch 94.5

Max load (weight of coil) kg 700 lb. 1543.2

Dimensions (L×W×H) mm 3000 × 950 × 650

inch 118.1 × 37.4 × 25.6

Weight net kg 70 lbs. 154.3

CH-2404

Picture not available for the time being.

Picture not available for the time being.

Coiling devices, reel and coiling carts 31

Belt/tape width max. mm 300 inch 11.8

Max load (weight of coil) kg 125 lb. 275.6

Max. coil diam. Ø mm inch –

Electric power supply V 3 ×230/400 W 300

Compressed air supply bar – psi –

m3/min cu.ft./min –

Dimensions (L×W×H) mm 1000 ×870 ×1410

inch 39.4 ×34.3 ×55.5

Weight net kg 136 lbs. 299

CW-300

Belt/tape width max. mm 600 inch 23.6

Max load (weight of coil) kg 250 lb. 551.2

Max. coil diam. Ø mm inch –

Electric power supply V 3 ×230/400 W 300

Compressed air supply bar – psi –

m3/min – cu.ft./min –

Dimensions (L×W×H) mm 1190 ×910 ×1410

inch 46.9 ×35.8 ×55.5

Weight net kg 162 lbs. 356

CW-600

Reeling device CW-600 serves for the safe reeling from cutting machines of belts up to 600 mm wide. The motor hasconstant torque also over different speeds, guaranteeing the tractive force set at the controller.

Reeling device CW-300 serves for the safe reeling from cutting machines of belts up to 300 mm wide. The motor hasconstant torque also over different speeds, guaranteeing the tractive force set at the controller.

Coiling devices, reel and coiling carts 32

Belt/tape width max. mm 1200 inch 47.2

Max load (weight of coil) kg 500 lb. 1102.3

Max. coil diam. Ø mm 1000 inch 39,4

Electric power supply V 3 ×230/400 W 500

Compressed air supply bar – psi –

m3/min – cu.ft./min –

Dimensions (L×W×H) mm 2300 ×1000 ×1450

inch 90.6 ×39.4 ×57.1

Weight net kg 436 lbs. 961.2

CW-1200

Reeling device CW-1200 serves for the safe reeling from cutting machines of belts up to 1200 mm wide. The motorhas constant torque also over different speeds, guaranteeing the tractive force set at the controller.

Belt/tape width max. mm 600 inch 23.6

Max load (weight of coil) kg 250 lb. 551.2

Max. coil diam. Ø mm inch –

Electric power supply V – W –

Compressed air supply bar – psi –

m3/min – cu.ft./min –

Dimensions (L×W×H) mm 750 ×550 ×1125

inch 29.5 ×21.7 ×44.3

Weight net kg 173 lbs. 381.4

CW-603

Reeling-off device CW-603 is intended for the controlled reeling-off of Habasit belts up to 600 mm wide in stationaryoperation.

Picture not available for the time being.

Coiling devices, reel and coiling carts 33

Belt/tape width max. mm 1200 inch 47.2

Max load (weight of coil) kg 500 lb. 1102.3

Max. coil diam. Ø mm – inch –

Electric power supply V – W –

Compressed air supply bar – psi –

m3/min – cu.ft./min –

Dimensions (L×W×H) mm 2500 ×700 ×1000

inch 98.4 ×27.6 ×39.4

Weight net kg 350 lbs. 771.6

CW-1203

Belt/tape width max. mm 1500 inch 59.1

Max load (weight of coil) kg – lb. –

Max. coil diam. Ø mm 1200 inch 47.2

Electric power supply V 3 ×230/400 W 2500

Compressed air supply bar 6 psi 87

m3/min – cu.ft./min –

Dimensions (L×W×H) mm 1075 ×2805 ×1385

inch 42.3 ×110.4 ×54.5

Weight net kg 640 lbs. 1411

CW-1204

Reeling-off device CW-1203 is intended for the controlled reeling-off of Habasit beltsup to 1200 mm wide in stationaryoperation.

Picture not available for the time being.

Picture not available for the time being.

Coiling devices, reel and coiling carts 34

Belt/tape width max. mm 1600 inch 63

Max load (weight of coil) kg – lb. –

Max. coil diam. Ø mm – inch –

Electric power supply V – W –

Compressed air supply bar – psi –

m3/min – cu.ft./min –

Dimensions (L×W×H) mm –

inch –

Weight net kg – lbs. –

CW-1603

Belt/tape width max. mm 1500 inch 59.1

Max load (weight of coil) kg – lb. –

Max. coil diam. Ø mm 1200 inch 47.2

Electric power supply V 3 ×230/400 W 4000

Compressed air supply bar – psi –

m3/min – cu.ft./min –

Dimensions (L×W×H) mm 870 ×2685 ×1325

inch 34.3 ×105.7 ×52.2

Weight net kg 400 lbs. 881.9

CW-1205

Picture not available for the time being.

Picture not available for the time being.

Coiling devices, reel and coiling carts 35

Belt/tape width max. mm 1800 inch 70.9

Max load (weight of coil) kg lb. –

Max. coil diam. Ø mm 1200 inch 47.2

Electric power supply V 3 ×230/400 W 2500

Compressed air supply bar 6 psi 87

m3/min – cu.ft./min –

Dimensions (L×W×H) mm 1075 ×3125 ×1385

inch 42.3 ×123 ×54.5

Weight net kg 650 lbs. 1433

CW-1604

Belt/tape width max. mm 1800 inch 70.9

Max load (weight of coil) kg lb. –

Max. coil diam. Ø mm 1200 inch 47.2

Electric power supply V 3 ×230/400 W 4000

Compressed air supply bar – psi –

m3/min – cu.ft./min –

Dimensions (L×W×H) mm 870 ×3005 ×1325

inch 34.3 ×118.3 ×52.2

Weight net kg 450 lbs. 992.1

CW-1605

Coiling devices, reel and coiling carts 36

Belt/tape width max. mm 2100 inch 82.7

Max load (weight of coil) kg – lb. –

Max. coil diam. Ø mm 1200 inch 47.2

Electric power supply V 3 ×230/400 W 4000

Compressed air supply bar 6 psi 87

m3/min – cu.ft./min –

Dimensions (L×W×H) mm 870 ×3325 ×1325

inch 34.3 ×130.9 ×52.2

Weight net kg 470 lbs. 1036.2

CW-2005

Belt/tape width max. mm 2100 inch 82.7

Max load (weight of coil) kg – lb. –

Max. coil diam. Ø mm 1200 inch 47.2

Electric power supply V 3 ×230/400 W 4000

Compressed air supply bar 6 psi 87

m3/min – cu.ft./min –

Dimensions (L×W×H) mm 1075 ×3445 ×1385

inch 42.3 ×135.6 ×54.5

Weight net kg 660 lbs. 1455.1

CW-2004

Picture not available for the time being.

Picture not available for the time being.

Coiling devices, reel and coiling carts 37

Belt/tape width max. mm 2300 inch 78.7

Max load (weight of coil) kg – lb. –

Max. coil diam. Ø mm – inch –

Electric power supply V – W –

Compressed air supply bar – psi –

m3/min – cu.ft./min –

Dimensions (L×W×H) mm –

inch –

Weight net kg – lbs. –

CW-2300

Picture not available for the time being.

Accessories 38

SM-120

Joining system Flexproof, Quickmelt

Dimensions (L×W×H) mm 270 ×150 ×100

inch 10.6 × 5.9 ×3.9

Weight net kg 0.5 lb. 1.1

CD-61

The CD-61 is a cooling tong for use in the Flexproof (finger) joining system. The belt is joined in a guide rail, fixedwith two spring clips and welded in a hot-pressing device. After welding this is transferred in the CD-61 cooling tongto cool the belt down under defined pressure.

Joining system Flexproof, Quickmelt

Dimensions (L×W×H) mm 270 ×60 ×100

inch 10.6 ×2.4 ×3.9

Weight net kg 0.5 lbs. 1.1

CD-60

The CD-60 is a cooling tong for use in the Quickmelt and Flexproof joining system. The belt is joined in a guide rail,fixed with two spring clips and welded in a hot-pressing device. After welding this is transferred in the CD-60 cool-ing tong to cool the belt down under defined pressure.

Electric power supply V 120/230 W 1680

Compressed air supply bar – psi –

m3/min – cu.ft./min –

Dimensions (L×W×H) mm 600 ×480 ×180

inch 23.6 ×18.9 ×7.1

Weight net kg 15 lb. 33.1

CR-1

The CR-1 repair kit is for quick and safe reparing of surface damage to Habasit Extraline printing blankets. With itdamaged areas of about 400 mm2 / 0.6 sq. in. can be repaired at once.

Welding devices – Auxiliairies 39

Belt/tape width max. mm 1250 inch 49.2

Max load (weight of coil) kg – lb. –

Max. coil diam. Ø mm – inch –

Electric power supply V 3 ×230/400 W 4000

Compressed air supply bar 6 psi 87

m3/min – cu.ft./min –

Dimensions (L×W×H) mm 2250 ×900 ×1550

inch 88.6 ×35.4 ×61

Weight net kg 670 lbs. 1477.1

WB-1201

The equipment is suitable to weld longitudinal profiles on both sides of the belt, including endless belts. It grants a perfect adhesion of the profiles on the belt surface and allows to respect continuously the dimensional tolerances. Welding is done by means of hot air.