Cured-in-Place Pipe (CIPP) for Pressure Pipe€¦ · CIPP Pressure Pipe Solutions •Engineered...
Transcript of Cured-in-Place Pipe (CIPP) for Pressure Pipe€¦ · CIPP Pressure Pipe Solutions •Engineered...
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Cured-in-Place Pipe (CIPP)
for
Pressure Pipe
Presented by:
Mike Moore
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CIPP Proven Technology• Introduced over 45 years ago
• Most used trenchless technology for the rehabilitation of gravity flow pipeline
• Features– Minimally invasive
– Extends existing asset life through structural renewal
– Cost effective
• Evolution of technology for pressure pipe
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Applications
Gravity Storm
Sanitary
Combined
Open System Access by manholes,
structures or outfalls
Circular or Non-Circular
Flexible or Rigid
Typically in straight alignment
Uniform Slope
Residential Services
Force Main Sanitary
Closed System Access through ARV’s,
junction boxes, lift stations, or traditional excavation
Circular Pipe
Flexible or Rigid
Alignment Typically Follows Terrain
Radial Bends
No Services (ARV’s)
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Design Considerations
Condition Gravity Pipe Pressure Pipe
Hydraulic Renewal (capacity) X X
Structural Renewal (design life) X X
Abrasion X X
Corrosion X X
Soil Loads X X
Live Loads (H20, E80) X X
Groundwater Loads X X
Vacuum X
Internal Pressures (operating, surge) X
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CIPP Material
Gravity Pressure Pipe
Traditional Liner (Felt/Resin)
Yes No
Reinforced Liner (Felt/Glass)
To reduce liner thickness in large diameter
Required to attain tensile properties
Resin Systems UP, VE, Epoxy VE, Epoxy
Operating Pressures <40 psi Up to 200 psi
Flexibility (Bends) Up to 90○ Up to 45○
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Product Considerations
Characteristics Gravity Pressure Pipe
Flexural Properties* 4,500 / 250,000 psi 4,500 / 250,000 psi
Tensile Properties* 3,000 psi
Abrasion Resistance X X
Chemical Resistance X X
Hydraulic Capacity X X
*ASTM F1216 Table 1
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Enhanced Tensile PropertiesCIPP for pressure pipe applications should be
designed with enhanced tensile properties
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Enhanced Flexural Properties
CIPP for pressure pipe applications may need to be designed with enhanced flexural properties
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Materials – Liner and Resin
Host Pipe
Impregnated Felt with Glass Layer(s)
Coating
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Pressure Pipe CIPP Process
Equipment
Materials
Process
• Equipment
– CIPP liner impregnation
– Installation and cure
• Materials
– CIPP liner and resin
– Fittings/connections
• Process
– CIPP field manufacture
– Ancillary construction
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CIPP Pressure Pipe Solutions
• Engineered System Solutions – Design: ASTM F1216
– QA/QC: ASTM F2994
• Performance and Strength– Tight fit equally distributing stress and achieves watertight system
– Long-term retention of high-strength composite to extend useful life of pipeline 50+ years
• Efficient and Effective– Minimally invasive proven trenchless technology
– Less construction time, social and economic disruption
– Costs less when compared to dig, especially in urban areas
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Project Considerations
• Pipe diameter and thickness- Operating pressure
• Site access
• Existing pipe condition and alignment- Cleaning requirements- Bends, offsets
• Project scope- Economies of scale
• Quantity and location of setups
• Service density
• Line depth- Access pits
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• Fittings
- End seals
- Bends, ARV’s
• Temporary By-Pass
• Testing requirements
- Hydrostatic testing
- ASTM F1216: 2 times operating pressure OR operating pressure plus 50 psi (whichever is less)
• Traffic control
CIPP Pressure Pipe Considerations
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Reinforced Liner Technical Envelope
• Application: potable water and sewer
• Dimensions: 6” to 48” diameter pipe
• Operating Conditions: up to 200psi, vacuum
• Pipe Type: DI, CI, PCCP, AC, PVC and more
• Pipe Condition:– Access: small trench at valves, hydrants, bends– Bends: up to 45⚬ (3D radius recommended)– Installation lengths: by project, average 300-500 ft
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CIPP Standards and Certifications
• ASTM F1216 - Rehabilitation of Existing Pipelines and Conduits by the Inversion and Curing of a Resin-Impregnated Tube
• ASTM F1743 – Rehabilitation of Existing Pipelines and Conduits by Pulled-in-Place Installation of Cured-in-Place Thermosetting Resin Pipe (CIPP)
• ASTM F2994 - Standard Practice for the Utilization of Mobile, Automated Cured-In-Place Pipe (CIPP) Impregnation Systems
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Rehabilitation Process
• Setting temporary bypass
• Creating access points to host pipe to facilitate installation of liner, fittings and connections
• Pipe cleaning and inspection
• Verification of pipe and liner dimensions
• Liner impregnation process
• Installation of liner into host
pipe
• Post-lining inspection
• Pressure testing
• Liner termination at Pits (End
Seals)
• Surface restoration
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Access Pits
The original pipe should be cut to allow access for installation of CIPP. A minimum of 2.5 to 3 times the internal diameter of the host pipe should be provided as open access to facilitate proper installation.
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Pipe Cleaning and Inspection
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Wet Out / Impregnation Process
• Materials
– Climate controlled storage and work area
• Equipment
– Computer controlled mixing unit with static mixers and fail safe for emergency stop
– Computer controlled system to regulate resin temperatures.
– Data Logging
– Vacuum system for liner impregnation
– Integrated calibration roller
• Installation and Maintenance
– Engineered processes and procedures
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Water or Air Inversion
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Site Footprint
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End Seals
Preparation:
A trench is excavated to access the host pipe.
The host pipe is cut and a section removed sufficient to enable liner installation and sealing.
Pipe Flanges:
Pre-fabricated flange pieces are attached and secured to the host pipe.
Liner Installation:
The liner(s) are installed and cured.
The liner is trimmed back inside the flange pieces.
End-Seal Installation:
The installed liner is sealed to the flange pieces by means of steel tensioned rubber seals (“End Seal”).
Finishing:
The flanged ends are re-coupled in-line with a new short spool piece of pipe.
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Mobile Wet Out SystemComputer Controlled Mixing
• Data Logging
• Logged in short time intervals (typ. 10 secs)
• Stored on a USB flash drive and backed up on an SD Card
• Batch files are downloaded and imported into an Excel spreadsheet template for reporting
• Remote Communications• Remote monitoring,
programming and troubleshooting by factory technician or contractor’s personnel
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Recap Consideration of CIPP
for Pressure Pipe Rehabilitation
• Operating pressures up to 200 psi
• Installation lengths may change (based on config.)
• Bends based on location and degree
• Host pipe capability to withstand rigors of cleaning and CIPP installation
• Grade and alignment of host pipe
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Objectives for Pressure Pipe Rehabilitation
• Stop water loss / leaks
• Structurally renew existing pipeline
• Improve hydraulic characteristics
• Extend service life of existing pipeline