CIPP Pressure Pipe Thickness
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Transcript of CIPP Pressure Pipe Thickness
These detailed calculations shall provide the input data as well as the actual calculations for Eqs X1.1, X1.3, X1.4 and X1.7 of Appendix X1. of ASTM F1216. The design submittal shall also clearly identify the physical properties used for design.
NOTE - Full Det. Calc is ok, others need work
Refer to LD's calc's for OC-FM-05-01, these appear complete
Neptune Specs for Fully Deteriorated Pipe
The CIPP shall be designed as per ASTM F1216, Appendix X1.3.1 for the Fully Deteriorated Pressure Pipe condition. These detailed calculations shall provide the input data as well as the actual calculations for Eqs X1.1, X1.3, X1.4 and X1.7 of Appendix X1. of ASTM F1216.
ASTM1216:
Partially Deteriorated Pressure Condition—A CIPP installed in an existing underground pipe is designed to support external hydrostatic loads due to groundwater as well aswithstand the internal pressure in spanning across any holes in the original pipe wall. The results of Eq X1.1 are compared to those from Eq X1.6 or Eq X1.7, as directed by Eq X1.5, and the largest of the thicknesses is selected.
Fully Deteriorated Pressure Pipe Condition—A CIPP to be installed in an underground condition is designed to withstand all external loads and the full internal pressure. The design thicknesses are calculated from Eq X1.1, Eq X1.3, EqX1.4, and Eq X1.7, and the largest thickness is selected.
For the internal pressure design in Appendix X.1 of ASTM F1216, the design shall bebased on factor of safety of 2.0 and a long-term tensile strength equal to 1/3 of the designinitial tensile strength.
properties of the finished CIPP shall meet or exceed the following structural standards:MINIMUM PHYSICAL PROPERTIES
ASTM Polyester Filled Polyes Vinyl EsterProperty Test Method System System SystemFlexural Strength D790 4,500psi 4,500psi 5,000psiFlexural Modulus (Initial) D790 250,000psi 400,000psi 300,000psiFlexural Modulus (50'Yr) D790 125,000psi 200,000psi 150,000psiTensile Strength D638 3,000psi 3,000psi 4,000psi
Minimum ValuesProperty
Need to confirm what value should be used for the long term (time corrected) tensile strength.
Systems
300,000 psi
(2070 MPa)
- 150,000 psi
Test Method
Thermoplastic
Systems
Polyester Resin
Epoxy and Vinylester
Resins
Corrosion Resistance
ASTM F1216 Section
X2
Green Book Sec. 210-
2.3.3
Flexural Modulus (Initial)
ASTM D790
136,000 psi
250,000 psi
(940 MPa)
(1720 MPa)
Flexural Modulus (Long Term)
ASTM 2990
125,000 psi
-
(1030 MPa)
- 4500 psi 5000 psi(31 MPa) (34 MPa)
3200 psi 3000 psi 4000 psi(22 MPa) (21 MPa) (28 MPa)
- 250,000 psi
(1720 MPa)
- 125,000 psi
(860 MPa)
210 ft-lb - -
- -
15 psi - -
- -
Flexural Modulus (Long Term)
ASTM 2990
(860 MPa)
Flexural Strength
ASTM D790
Tensile Strength (Yield)
ASTM D638
Tensile Modulus (Initial)
ASTM D638
300,000 psi
(2070 MPa)
Tensile Modulus (Long Term)
ASTM D638
150,000 psi
(1030 MPa)
Impact Resistance
ASTM D2444(1) (29 m-
kg)
Pipe Flattening
ASTM D3034(2)
60% deflectio
n
Pipe Stiffness
ASTM D2412 (103
kPa)
Environmental Stress-Crack Resistance
ASTM D1693
Condition C
2000 hours
These detailed calculations shall provide the input data as well as the actual calculations for Eqs X1.1, X1.3, X1.4 and X1.7 of Appendix X1. of ASTM F1216. The design submittal shall also clearly identify the physical properties used for design.
The CIPP shall be designed as per ASTM F1216, Appendix X1.3.1 for the Fully Deteriorated Pressure Pipe condition. These detailed calculations shall provide the input data as well as the actual calculations for Eqs X1.1, X1.3, X1.4 and X1.7 of Appendix X1. of ASTM F1216.
Partially Deteriorated Pressure Condition—A CIPP installed in an existing underground pipe is designed to support external hydrostatic loads due to groundwater as well aswithstand the internal pressure in spanning across any holes in the original pipe wall. The results of Eq X1.1 are compared to those from Eq X1.6 or Eq X1.7, as directed by Eq X1.5, and the largest of the thicknesses is selected.
Fully Deteriorated Pressure Pipe Condition—A CIPP to be installed in an underground condition is designed to withstand all external loads and the full internal pressure. The design thicknesses are calculated from Eq X1.1, Eq X1.3, Eq
http://www.vendor.buyboard.com/bid_specs/2009_bid_specifications/cured_in_place_pipe_326-09/cipp_specifications.pdf
http://www.nassco.org/publications/specs/spec_guidelines/cipp-nassco.pdf
Need to confirm what value should be used for the long term (time corrected) tensile strength.
These detailed calculations shall provide the input data as well as the actual calculations for Eqs X1.1, X1.3, X1.4 and X1.7 of Appendix X1. of ASTM F1216. The design submittal shall also clearly identify the physical properties used for design.
The CIPP shall be designed as per ASTM F1216, Appendix X1.3.1 for the Fully Deteriorated Pressure Pipe condition. These detailed calculations shall provide the input data as well as the actual calculations for Eqs X1.1, X1.3, X1.4 and X1.7 of Appendix X1. of ASTM F1216.
withstand the internal pressure in spanning across any holes in the original pipe wall. The results of Eq X1.1 are compared to those from Eq X1.6 or Eq X1.7, as directed by Eq X1.5, and the largest of the thicknesses is selected.
Fully Deteriorated Pressure Pipe Condition—A CIPP to be installed in an underground condition is designed to withstand all external loads and the full internal pressure. The design thicknesses are calculated from Eq X1.1, Eq X1.3, Eq
http://www.vendor.buyboard.com/bid_specs/2009_bid_specifications/cured_in_place_pipe_326-09/cipp_specifications.pdf
The CIPP shall be designed as per ASTM F1216, Appendix X1.3.1 for the Fully Deteriorated Pressure Pipe condition. These detailed calculations shall provide the input data as well as the actual calculations for Eqs X1.1, X1.3, X1.4 and X1.7 of Appendix X1. of ASTM F1216.
Per ASTM F1216, using eqn X1. (re-arranging to sovle for t):
thickness required:t= OD/[2*K*EL*C/N*Pw*(1-μ^2)^1/3 +1]
where:Pw = groundwater load, psi (MPa), 4.33 psiK = enhancement factor of the soil and existing pipe 7adjacent to the new pipe (a minimum value of 7.0 isrecommended where there is full support of theexisting pipe),EL = long-term (time corrected) modulus of elasticity for 1/2*300,000psi=CIPP, psi (MPa) 150,000.00 psiμ = Poisson’s ratio (0.3 average), 0.3SDR = standard dimension ratio of CIPP,C = ovality reduction factor 1q = percentage ovality of original pipe 0N = factor of safety 2OD =host pipe ID = 2.08 ft orq = percentage ovality of original pipe =
= 100 * (Mean Inside Diameter - Minimum Inside Diameter)/Mean Inside DiameterOR= 100 * (Maximum Inside Diameter - Mean Inside Diameter)/Mean Inside Diameter
For our purposes (and per spec) q = 0
C = ovality reduction factor = ([1-q/100]/[1 + q/100]^2)^3
Which for our purposes = 1
t= OD/[2*K*EL*C/N*Pw*(1-μ^2)^1/3 +1]0.032 ft or0.383 inch
Can withstand buckling due to hydrostatic?The physical properties used in the design submittal shall be clearly identified. These physical properties shall be the basis for the acceptance of submittals of field samples and the acceptance of the final product. At a minimum, the pipe lining shall have the following physical properties:
Initial Fle 300,000 PSIInitial Flexural Strength ASTM D7 4,500 PSIInitial Tensile Strength ASTM D63 3,000 PSI*Value are for design conditions @ 75ºF (25ºC)
The external hydrostatic load design (as per Eq. X1.1 of ASTM F1216) shall be based on an enhancement factor (K) of 7.0, an ovality (q) of 0%, a Poisson’s ratio of 0.3, and a factor of safety of 2.0. The long-term (time-corrected) flexural modulus of elasticity shall be determined by multiplying the design initial flexural modulus of elasticity by a creep retention factor (CL). At a minimum, a creep retention factor of 50% shall be applied.
The pipe lining shall also be capable of withstanding instantaneous transient vacuum occurrences. For the instantaneous transient vacuum load condition, the design shall also be based on Eq. X1.1 of ASTM F1216. It is assumed that the internal vacuum effect is similar to the external loading of groundwater. The design shall be based on an enhancement factor (K) of 7.0, an ovality (q) of 0%, a Poisson’s ratio of 3.0, the initial flexural modulus of elasticity, and a total design factor of safety of 3.0, which consists of a cyclic vacuum loading design factor of 2.0 and a additional factor of safety of 1.5.
Pw = groundwater load, psi (MPa),Pw= Hw(ft) *62.4 pcf (density of water)/144 in^2/ft^2Hw = height of water table 10 ft
Pw= 4.33 psi 0.43333325 in
The physical properties used in the design submittal shall be clearly identified. These physical properties shall be the basis for the acceptance of submittals of field samples and the acceptance of the final product. At a minimum, the pipe lining shall have the following physical properties:
The external hydrostatic load design (as per Eq. X1.1 of ASTM F1216) shall be based on an enhancement factor (K) of 7.0, an ovality (q) of 0%, a Poisson’s ratio of 0.3, and a factor of safety of 2.0. The long-term (time-corrected) flexural modulus of elasticity shall be determined by multiplying the design initial flexural modulus of elasticity by a creep retention factor (CL). At a minimum, a creep retention factor of 50% shall be applied.
The pipe lining shall also be capable of withstanding instantaneous transient vacuum occurrences. For the instantaneous transient vacuum load condition, the design shall also be based on Eq. X1.1 of ASTM F1216. It is assumed that the internal vacuum effect is similar to the external loading of groundwater. The design shall be based on an enhancement factor (K) of 7.0, an ovality (q) of 0%, a Poisson’s ratio of 3.0, the initial flexural modulus of elasticity, and a total design factor of safety of 3.0, which consists of a cyclic vacuum loading design factor of 2.0 and a additional factor of safety of 1.5.
The physical properties used in the design submittal shall be clearly identified. These physical properties shall be the basis for the acceptance of submittals of field samples and the acceptance of the final product. At a minimum, the pipe lining shall have the following physical properties:
The external hydrostatic load design (as per Eq. X1.1 of ASTM F1216) shall be based on an enhancement factor (K) of 7.0, an ovality (q) of 0%, a Poisson’s ratio of 0.3, and a factor of safety of 2.0. The long-term (time-corrected) flexural modulus of elasticity shall be determined by multiplying the design initial flexural modulus of elasticity by a creep retention factor (CL). At a minimum, a creep retention factor of 50% shall be applied.
The pipe lining shall also be capable of withstanding instantaneous transient vacuum occurrences. For the instantaneous transient vacuum load condition, the design shall also be based on Eq. X1.1 of ASTM F1216. It is assumed that the internal vacuum effect is similar to the external loading of groundwater. The design shall be based on an enhancement factor (K) of 7.0, an ovality (q) of 0%, a Poisson’s ratio of 3.0, the initial flexural modulus of elasticity, and a total design factor of safety of 3.0, which consists of a cyclic vacuum loading design factor of 2.0 and a additional factor of safety of 1.5.
The external hydrostatic load design (as per Eq. X1.1 of ASTM F1216) shall be based on an enhancement factor (K) of 7.0, an ovality (q) of 0%, a Poisson’s ratio of 0.3, and a factor of safety of 2.0. The long-term (time-corrected) flexural modulus of elasticity shall be determined by multiplying the design initial flexural modulus of elasticity by a creep retention factor (CL). At a minimum, a creep retention factor of 50% shall be applied.
The pipe lining shall also be capable of withstanding instantaneous transient vacuum occurrences. For the instantaneous transient vacuum load condition, the design shall also be based on Eq. X1.1 of ASTM F1216. It is assumed that the internal vacuum effect is similar to the external loading of groundwater. The design shall be based on an enhancement factor (K) of 7.0, an ovality (q) of 0%, a Poisson’s ratio of 3.0, the initial flexural modulus of elasticity, and a total design factor of safety of 3.0, which consists of a cyclic vacuum loading design factor of 2.0 and a additional factor of safety of 1.5.
The external hydrostatic load design (as per Eq. X1.1 of ASTM F1216) shall be based on an enhancement factor (K) of 7.0, an ovality (q) of 0%, a Poisson’s ratio of 0.3, and a factor of safety of 2.0. The long-term (time-corrected) flexural modulus of elasticity shall be determined by multiplying the design initial flexural modulus of elasticity by a creep retention factor (CL). At a minimum, a creep retention factor of 50% shall be applied.
The pipe lining shall also be capable of withstanding instantaneous transient vacuum occurrences. For the instantaneous transient vacuum load condition, the design shall also be based on Eq. X1.1 of ASTM F1216. It is assumed that the internal vacuum effect is similar to the external loading of groundwater. The design shall be based on an enhancement factor (K) of 7.0, an ovality (q) of 0%, a Poisson’s ratio of 3.0, the initial flexural modulus of elasticity, and a total design factor of safety of 3.0, which consists of a cyclic vacuum loading design factor of 2.0 and a additional factor of safety of 1.5.
The pipe lining shall also be capable of withstanding instantaneous transient vacuum occurrences. For the instantaneous transient vacuum load condition, the design shall also be based on Eq. X1.1 of ASTM F1216. It is assumed that the internal vacuum effect is similar to the external loading of groundwater. The design shall be based on an enhancement factor (K) of 7.0, an ovality (q) of 0%, a Poisson’s ratio of 3.0, the initial flexural modulus of elasticity, and a total design factor of safety of 3.0, which consists of a cyclic vacuum loading design factor of 2.0 and a additional factor of safety of 1.5.
Per ASTM F1216, Section X1.3:x1.3.1 Partially Deteriorated Pressure Pipe Condition
Assumed hole dia dLTD found req'd cipp wall thickness using Table X1.1 first, then checked if 1" (assumed) hole would satisfy Eqn X1.5
Eqn X1.5 d/D <= 1.83 (t/D)^.5d = dia hole (in)D = mean ID of original pipe 25 int = thickness of CIPP inch 0.591 in
For part det pipe using table x1.1, t= 0.6 in 0.591d/D <= 0.281368d <= 7.034202 in
So for a 7.03 inch dia hole, part deteriorated is good
0.281368 <= 0.281368
Therefore Eqn X1.6 can be used to check thickness required for maximum hole sizeOtherwise must use Eqn 1.7, which is equation for fully deteriorated
Eqn 1.6 P = 5.33/(SDR-1)^2 * (D/d)^2 *'σL/NP= internal pressure, or external hydrostatic loadd = dia hole (in) 7.03 inD = mean ID of original pipe 25 inσL psi long term (time corrected) flexural strength (typ 50 yr)SDR = OD/wall thk 41.67N= factor of safety 2P= 30.53245 psi
LTD found req'd cipp wall thickness using Table X1.1 first, then checked if 1" (assumed) hole would satisfy Eqn X1.5
3.9 in hole max for 100 psi
Use 4500 divided by 3 1500Should be one-third
LTD used 4500 (.5)= 2250 psi This does NOT comport with the specifications used by CMCMUA)The external hydrostatic load design (as per Eq. X1.1 of ASTM F1216) shall be based on an enhancement factor (K) of 7.0, an ovality (q) of 0%, a Poisson’s ratio of 0.3, and a factor of safety of 2.0. The long-term (time-corrected) flexural modulus of elasticity shall be determined by multiplying the design initial flexural modulus of elasticity by a creep retention factor (CL). At a minimum, a creep retention factor of 50% shall be applied.The pipe lining shall be designed to span over any small holes that exist in the pipeline (as per Eq. X1.6 of ASTM F1216), under the normal internal pressure design conditions. For the hole spanning condition, the design shall be based on a factor of safety of 2.0 and a flexural strength, reduced to account for long-term effects, equal to 1/3 of the initial design flexural strength
45.79868
This does NOT comport with the specifications used by CMCMUA)The external hydrostatic load design (as per Eq. X1.1 of ASTM F1216) shall be based on an enhancement factor (K) of 7.0, an ovality (q) of 0%, a Poisson’s ratio of 0.3, and a factor of safety of 2.0. The long-term (time-corrected) flexural modulus of elasticity shall be determined by multiplying the design initial flexural modulus of elasticity by a creep retention factor (CL). At a minimum, a creep retention factor of 50% shall be applied.The pipe lining shall be designed to span over any small holes that exist in the pipeline (as per Eq. X1.6 of ASTM F1216), under the normal internal pressure design conditions. For the hole spanning condition, the design shall be based on a factor of safety of 2.0 and a flexural strength, reduced to account for long-term effects, equal to 1/3 of the initial design flexural strength
The external hydrostatic load design (as per Eq. X1.1 of ASTM F1216) shall be based on an enhancement factor (K) of 7.0, an ovality (q) of 0%, a Poisson’s ratio of 0.3, and a factor of safety of 2.0. The long-term (time-corrected) flexural modulus of elasticity shall be determined by multiplying the design initial flexural modulus of elasticity by a creep retention factor (CL). At a minimum, a creep retention factor of 50% shall be applied.The pipe lining shall be designed to span over any small holes that exist in the pipeline (as per Eq. X1.6 of ASTM F1216), under the normal internal pressure design conditions. For the hole spanning condition, the design shall be based on a factor of safety of 2.0 and a flexural strength, reduced to account for long-term effects, equal to 1/3 of the initial design flexural strength
The external hydrostatic load design (as per Eq. X1.1 of ASTM F1216) shall be based on an enhancement factor (K) of 7.0, an ovality (q) of 0%, a Poisson’s ratio of 0.3, and a factor of safety of 2.0. The long-term (time-corrected) flexural modulus of elasticity shall be determined by multiplying the design initial flexural modulus of elasticity by a creep retention factor (CL). At a minimum, a creep retention factor of 50% shall be applied.The pipe lining shall be designed to span over any small holes that exist in the pipeline (as per Eq. X1.6 of ASTM F1216), under the normal internal pressure design conditions. For the hole spanning condition, the design shall be based on a factor of safety of 2.0 and a flexural strength, reduced to account for long-term effects, equal to 1/3 of the initial design flexural strength
qt = C/N [32R wB' E's (EL * I /D^3)]^1/2 (X1.3)Rearranging and solving for t:t = 0.721125 D [N^2 qt^2 / (C^2 *EL * Rw *B' *Es')]^1/3
where:16.94
= 0.433Hw+ wHRw/144 + Ws, (English Units),0.00981Hw+ wHRw/1000 + Ws, (Metric Units)
0.67
1401010
40.24
0.0325216743
12
7001/2*300,000psi=
and 150,000.00
25
t = 0.721125 D [N^2 qt^2 / (C^2 *EL * Rw *B' *Es')]^1/3
t= 0.730777 in
X1.2.2.1 The CIPP design from Eq X1.3 should have a minimum thickness as calculated by the following formula:EI/D^3 = E/ (12*(sdr)^3 >= 0.093 (in-lb)EI/D^3 = 0.624416 >= 0.093 OK??E/ (12*(sdr)^3 = 0.624416 >= 0.093 OK??
where:E = initial modulus of elasticity, psi (MPa) 300000sdr 34.210174894
X1.2.2 Fully Deteriorated Gravity Pipe Condition—The CIPP is designed to support hydraulic, soil, and live loads. The groundwater level, soil type and depth, and live load should be determined by the purchaser, and the following equation should be used to calculate the CIPP thickness required to withstand these loads without collapsing:
qt = total external pressure on pipe, psi (MPa),
Rw = water buoyancy factor (0.67 min) = 1 − 0.33 (Hw/H)
w = soil density, lb/ft3(KN/m3),Ws = live load, psi (Mpa),Hw = height of water above top of pipe, ft (m)H = height of soil above top of pipe, ft (m),B’ = coefficient of elastic support = 1/(1 + 4e−0.065H)inch-pound units, (1/(1 + 4e−0.213H) SI unitsI = moment of inertia of CIPP, in.4/in. (mm4/mm) = t^3/12,t = thickness of CIPP, in. (mm),C = ovality reduction factor (see X1.2.1),N = factor of safety,E' s = modulus of soil reaction, psi (MPa) (see Note X1.4),EL = long-term modulus of elasticity for CIPP, psi (MPa),
D = mean inside diameter of original pipe, in. (mm)
t = 0.721 D0 [(N qt / C)^2 / (EL * Rw *B' *E')] Parralell pipe design - live loadsBuried Pipe Design
psi qt= qw + qs + qlEL = long-term (time corrected) modulus of elasticity for
qw= 4.33 CIPP, psi (MPa) (0.67 min) qs= 2.605556
ql= 10pcfpsi Rwcalc 0.175ftftin-lb
psi1/2*300,000psi=
psi
in
X1.2.2.1 The CIPP design from Eq X1.3 should have a minimum thickness as calculated by the following formula:
psi
The CIPP is designed to support hydraulic, soil, and live loads. The groundwater level, soil type and depth, and live load should be determined by the purchaser, and the following equation should be used to calculate the CIPP thickness required to withstand these loads
By A. P. Moser, Steven L. Folkman
EL = long-term (time corrected) modulus of elasticity for 1/2*300,000psi=### psi
Per ASTM F1216, using eqn X1.7:Fully Deteriorated Pressure Pipe ConditionP = 2σTL/[(SDR-2)N]P= internal pressureσTL psi long term (time corrected) tensile strength (typ 50 yr)SDR = OD/wall thkn= factor of safety
So for 100 psi working pressure and safety/surge factor of 1.5, the required SDR can be found:P 150 psiN 2σTL 3000 psi long term time corrected tensile strength (typ 50 yr)
SDR = 2σTL/[PxN] - 2SDR= 18
18
SDR = OD/wall thkFor 25 in OD (=ID of Host)
Wall Thk = 1.39 in or 35.28 mm44.44 /32 in
5.56 /4 in
Resultant ID 22.22222 In
cipp psi long term time corrected tensile strength x1.7p2
So for 100 psi working pressure and safety/surge factor of 1.5, the required SDR can be found: Work P 100=des p for oc fm rehabRAA Spec requires SF = 2.5σTL 3000 psi Neptune Spec INITIAL Minimum
RAA Minimum 'Cured Liner Standard Results 'Tensile Stress ASTM-D-638 3,000 psi
Per ASTM F1216, Section X1.3:x1.3.1 Partially Deteriorated Pressure Pipe Condition
Assumed hole dia dLTD found req'd cipp wall thickness using Table X1.1 first, then checked if 1" (assumed) hole would satisfy Eqn X1.5
Eqn X1.5 d/D <= 1.83 (t/D)^.5d = dia hole (in)D = mean ID of original pipe 25 int = thickness of CIPP inch 0.6 in
d/D <= 0.283502d <= 7.08756 in
So for a 7.09 inch dia hole, part deteriorated is good
0.283502 <= 0.283502
Therefore Eqn X1.6 can be used to check thickness required for maximum hole sizeOtherwise must use Eqn 1.7, which is equation for fully deteriorated
Eqn 1.6 P = 5.33/(SDR-1)^2 * (D/d)^2 *'σL/NP= internal pressure, or external hydrostatic loadd = dia hole (in) 3.89 inD = mean ID of original pipe 25 inσL psi long term (time corrected) flexural strength (typ 50 yr)SDR = OD/wall thk 41.67N= factor of safety 2P= 99.83714 psi
LTD found req'd cipp wall thickness using Table X1.1 first, then checked if 1" (assumed) hole would satisfy Eqn X1.5
1.388889
3.89 in hole max for 100 psiwith t= 0.6
9.30 in hole max for 100 psiwith t= 1.389
Use 4500 divided by 3 1500Should be one-third
LTD used 4500 (.5)= 2250 psi This does NOT comport with the specifications used by CMCMUA)The external hydrostatic load design (as per Eq. X1.1 of ASTM F1216) shall be based on an enhancement factor (K) of 7.0, an ovality (q) of 0%, a Poisson’s ratio of 0.3, and a factor of safety of 2.0. The long-term (time-corrected) flexural modulus of elasThe pipe lining shall be designed to span over any small holes that exist in the pipeline (as per Eq. X1.6 of ASTM F1216), under the normal internal pressure design conditions. For the hole spanning condition, the design shall be based on a factor of safe
149.7557
This does NOT comport with the specifications used by CMCMUA)The external hydrostatic load design (as per Eq. X1.1 of ASTM F1216) shall be based on an enhancement factor (K) of 7.0, an ovality (q) of 0%, a Poisson’s ratio of 0.3, and a factor of safety of 2.0. The long-term (time-corrected) flexural modulus of elasThe pipe lining shall be designed to span over any small holes that exist in the pipeline (as per Eq. X1.6 of ASTM F1216), under the normal internal pressure design conditions. For the hole spanning condition, the design shall be based on a factor of safe
The external hydrostatic load design (as per Eq. X1.1 of ASTM F1216) shall be based on an enhancement factor (K) of 7.0, an ovality (q) of 0%, a Poisson’s ratio of 0.3, and a factor of safety of 2.0. The long-term (time-corrected) flexural modulus of elasThe pipe lining shall be designed to span over any small holes that exist in the pipeline (as per Eq. X1.6 of ASTM F1216), under the normal internal pressure design conditions. For the hole spanning condition, the design shall be based on a factor of safe
Per ASTM F1216, using eqn X1.7:Fully Deteriorated Pressure Pipe ConditionP = 2σTL/[(SDR-2)N]P= internal pressureσTL psi long term (time corrected) tensile strength (typ 50 yr)SDR = OD/wall thkn= factor of safety
So for 46 psi working pressure and safety/surge factor of 1.5, the required SDR can be found:P 69 psiN 2σTL 3000 psi long term time corrected tensile strength (typ 50 yr)
SDR = 2σTL/[PxN] - 2SDR= 41.47826
41.47826
SDR = OD/wall thkFor 25 in OD (=ID of Host)
Wall Thk = 0.602725 in19.29 /32 in
2.41 /4 in
Resultant ID 23.79455 In
cipp psi long term time corrected tensile strength x1.7p2
So for 46 psi working pressure and safety/surge factor of 1.5, the required SDR can be found: Work P 46=des p for oc fm rehabRAA Spec requires SF = 2.5σTL 3000 psi Neptune Spec INITIAL Minimum
RAA Minimum 'Cured Liner Standard Results 'Tensile Stress ASTM-D-638 3,000 psi
Per ASTM F1216, using eqn X1. (re-arranging to sovle for t):
thickness required:t= OD/[2*K*EL*C/N*Pw*(1-μ^2)^1/3 +1]
where:Pw = groundwater load, psi (MPa), 3.47K = enhancement factor of the soil and existing pipe 7adjacent to the new pipe (a minimum value of 7.0 isrecommended where there is full support of theexisting pipe),EL = long-term (time corrected) modulus of elasticity for 1/2*350,000psi=CIPP, psi (MPa) 175,000.00μ = Poisson’s ratio (0.3 average), 0.3SDR = standard dimension ratio of CIPP,C = ovality reduction factor 0.715q = percentage ovality of original pipe 3.75N = factor of safety 2OD =host pipe ID = 2.00q = percentage ovality of original pipe =
= 100 * (Mean Inside Diameter - Minimum Inside Diameter)/Mean Inside DiameterOR= 100 * (Maximum Inside Diameter - Mean Inside Diameter)/Mean Inside Diameter
For our purposes (and per spec) q = 0
C = ovality reduction factor = ([1-q/100]/[1 + q/100]^2)^3
Which for our purposes = 1
t= OD/[2*K*EL*C/N*Pw*(1-μ^2)^1/3 +1]0.0301944511 ft or0.3623334129 inch
6.30933333331751750277645.2307765.237414288=G20/(((2*G9*G14*G17)/(G19*G8*(1-G15^2)))^1/3 +1)
Can withstand buckling due to hydrostatic?The physical properties used in the design submittal shall be clearly identified. These physical properties shall be the basis for the acceptance of submittals of field samples and the acceptance of the final product. At a minimum, the pipe lining shall h
Initial Fle 300,000 PSIInitial Flexural Strength ASTM D7 4,500 PSIInitial Tensile Strength ASTM D63 3,000 PSI
psi *Value are for design conditions @ 75ºF (25ºC)
The external hydrostatic load design (as per Eq. X1.1 of ASTM F1216) shall be based on an enhancement factor (K) of 7.0, an ovality (q) of 0%, a Poisson’s ratio of 0.3, and a factor of safety of 2.0. The long-term (time-corrected) flexural modulus of elas
The pipe lining shall also be capable of withstanding instantaneous transient vacuum occurrences. For the instantaneous transient vacuum load condition, the design shall also be based on Eq. X1.1 of ASTM F1216. It is assumed that the internal vacuum effec1/2*350,000psi=
psiPw = groundwater load, psi (MPa),Pw= Hw(ft) *62.4 pcf (density of water)/144 in^2/ft^2Hw = height of water table 8 ft
%Pw= 3.47 psi
ft or 24 in
= 100 * (Mean Inside Diameter - Minimum Inside Diameter)/Mean Inside Diameter
= 100 * (Maximum Inside Diameter - Mean Inside Diameter)/Mean Inside Diameter
The physical properties used in the design submittal shall be clearly identified. These physical properties shall be the basis for the acceptance of submittals of field samples and the acceptance of the final product. At a minimum, the pipe lining shall h
The external hydrostatic load design (as per Eq. X1.1 of ASTM F1216) shall be based on an enhancement factor (K) of 7.0, an ovality (q) of 0%, a Poisson’s ratio of 0.3, and a factor of safety of 2.0. The long-term (time-corrected) flexural modulus of elas
The pipe lining shall also be capable of withstanding instantaneous transient vacuum occurrences. For the instantaneous transient vacuum load condition, the design shall also be based on Eq. X1.1 of ASTM F1216. It is assumed that the internal vacuum effec
The physical properties used in the design submittal shall be clearly identified. These physical properties shall be the basis for the acceptance of submittals of field samples and the acceptance of the final product. At a minimum, the pipe lining shall h
The external hydrostatic load design (as per Eq. X1.1 of ASTM F1216) shall be based on an enhancement factor (K) of 7.0, an ovality (q) of 0%, a Poisson’s ratio of 0.3, and a factor of safety of 2.0. The long-term (time-corrected) flexural modulus of elas
The pipe lining shall also be capable of withstanding instantaneous transient vacuum occurrences. For the instantaneous transient vacuum load condition, the design shall also be based on Eq. X1.1 of ASTM F1216. It is assumed that the internal vacuum effec
Per ASTM F1216, using eqn X1. (re-arranging to sovle for t):
thickness required:t= OD/[2*K*EL*C/N*Pw*(1-μ^2)^1/3 +1]
where:Pw = groundwater load, psi (MPa), 9.88 psiK = enhancement factor of the soil and existing pipe 7adjacent to the new pipe (a minimum value of 7.0 isrecommended where there is full support of theexisting pipe),EL = long-term (time corrected) modulus of elasticity for 1/2*250,000psi=CIPP, psi (MPa) 125,000.00 psiμ = Poisson’s ratio (0.3 average), 0.3SDR = standard dimension ratio of CIPP,C = ovality reduction factor 0.64q = percentage ovality of original pipe 0N = factor of safety 2OD =host pipe ID = 2.00 ft orq = percentage ovality of original pipe =
= 100 * (Mean Inside Diameter - Minimum Inside Diameter)/Mean Inside DiameterOR= 100 * (Maximum Inside Diameter - Mean Inside Diameter)/Mean Inside Diameter
For our purposes (and per spec) q = 0
C = ovality reduction factor = ([1-q/100]/[1 + q/100]^2)^3
Which for our purposes = 1
t= OD/[2*K*EL*C/N*Pw*(1-μ^2)^1/3 +1]0.049213 ft or0.590556 inch
Can withstand buckling due to hydrostatic?The physical properties used in the design submittal shall be clearly identified. These physical properties shall be the basis for the acceptance of submittals of field samples and the acceptance of the final product. At a minimum, the pipe lining shall h
Initial Fle 300,000 PSIInitial Flexural Strength ASTM D7 4,500 PSIInitial Tensile Strength ASTM D63 3,000 PSI*Value are for design conditions @ 75ºF (25ºC)
The external hydrostatic load design (as per Eq. X1.1 of ASTM F1216) shall be based on an enhancement factor (K) of 7.0, an ovality (q) of 0%, a Poisson’s ratio of 0.3, and a factor of safety of 2.0. The long-term (time-corrected) flexural modulus of elas
The pipe lining shall also be capable of withstanding instantaneous transient vacuum occurrences. For the instantaneous transient vacuum load condition, the design shall also be based on Eq. X1.1 of ASTM F1216. It is assumed that the internal vacuum effec
Pw = groundwater load, psi (MPa),Pw= Hw(ft) *62.4 pcf (density of water)/144 in^2/ft^2Hw = height of water table 22.8 ft
Pw= 9.88 psi24 in
The physical properties used in the design submittal shall be clearly identified. These physical properties shall be the basis for the acceptance of submittals of field samples and the acceptance of the final product. At a minimum, the pipe lining shall h
The external hydrostatic load design (as per Eq. X1.1 of ASTM F1216) shall be based on an enhancement factor (K) of 7.0, an ovality (q) of 0%, a Poisson’s ratio of 0.3, and a factor of safety of 2.0. The long-term (time-corrected) flexural modulus of elas
The pipe lining shall also be capable of withstanding instantaneous transient vacuum occurrences. For the instantaneous transient vacuum load condition, the design shall also be based on Eq. X1.1 of ASTM F1216. It is assumed that the internal vacuum effec
The physical properties used in the design submittal shall be clearly identified. These physical properties shall be the basis for the acceptance of submittals of field samples and the acceptance of the final product. At a minimum, the pipe lining shall h
The external hydrostatic load design (as per Eq. X1.1 of ASTM F1216) shall be based on an enhancement factor (K) of 7.0, an ovality (q) of 0%, a Poisson’s ratio of 0.3, and a factor of safety of 2.0. The long-term (time-corrected) flexural modulus of elas
The pipe lining shall also be capable of withstanding instantaneous transient vacuum occurrences. For the instantaneous transient vacuum load condition, the design shall also be based on Eq. X1.1 of ASTM F1216. It is assumed that the internal vacuum effec
qt = C/N [32R wB' E's (EL * I /D^3)]^1/2 (X1.3)Rearranging and solving for t:t = 0.721125 D [N^2 qt^2 / (C^2 *EL * Rw *B' *Es')]^1/3
where: 14.6214.62
= 0.433Hw+ wHRw/144 + Ws, (English Units),0.00981Hw+ wHRw/1000 + Ws, (Metric Units)
0.824
13008
150.40
0.10
0.842
7001/2*350,000psi=
and 175,000.00
48
t = 0.721125 D [N^2 qt^2 / (C^2 *EL * Rw *B' *Es')]^1/3
t= 1.077033 in
X1.2.2.1 The CIPP design from Eq X1.3 should have a minimum thickness as calculated by the following formula:EI/D^3 = E/ (12*(sdr)^3 >= 0.093 (in-lb)EI/D^3 = 0.282425 >= 0.093 OK??E/ (12*(sdr)^3 = 0.282425 >= 0.093 OK??
where:E = initial modulus of elasticity, psi (MPa) 300000sdr 44.566860325
X1.2.2 Fully Deteriorated Gravity Pipe Condition—The CIPP is designed to support hydraulic, soil, and live loads. The groundwater level, soil type and depth, and live load should be determined by the purchaser, and the following equation should be used to
qt = total external pressure on pipe, psi (MPa),
Rw = water buoyancy factor (0.67 min) = 1 − 0.33 (Hw/H)
w = soil density, lb/ft3(KN/m3),Ws = live load, psi (Mpa),Hw = height of water above top of pipe, ft (m)H = height of soil above top of pipe, ft (m),B’ = coefficient of elastic support = 1/(1 + 4e−0.065H)inch-pound units, (1/(1 + 4e−0.213H) SI unitsI = moment of inertia of CIPP, in.^4/in. (mm4/mm) = t^3/12,t = thickness of CIPP, in. (mm),C = ovality reduction factor (see X1.2.1),N = factor of safety,E' s = modulus of soil reaction, psi (MPa) (see Note X1.4),EL = long-term modulus of elasticity for CIPP, psi (MPa),
D = mean inside diameter of original pipe, in. (mm)
t = 0.721 D0 [(N qt / C)^2 / (EL * Rw *B' *E')] Parralell pipe design - live loadsBuried Pipe Design
psi qt= qw + qs + qlEL = long-term (time corrected) modulus of elasticity for
qw= 3.464 CIPP, psi (MPa) (0.67 min) qs= 11.15833333333
ql= 0pcfpsi Rwcalc 0.8240ftftin-lb 0.4
28389721.11003855.2505284444
psi 3.01253586E-051/2*350,000psi= 0.031115544722
psi 1.077033465011
in =0.721125*G32*(((G28^2*G14^2)/(G27^2*G31*G17*G23*G29))^(1/3))
34.81507936508
1212.089751197
40234865.51875
X1.2.2.1 The CIPP design from Eq X1.3 should have a minimum thickness as calculated by the following formula: 3.01253586E-05
0.0311155447221.077033465011
8.952380952480.145124717
403760001.984969E-06
psi 0.01256756880.4349384221
The CIPP is designed to support hydraulic, soil, and live loads. The groundwater level, soil type and depth, and live load should be determined by the purchaser, and the following equation should be used to
By A. P. Moser, Steven L. Folkman
EL = long-term (time corrected) modulus of elasticity for 1/2*300,000psi=### psi