CTS Automation Ltd · • Fully integrated SCADA, PLC solution based on the well proven Mitsubishi...

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CTS Automation Ltd


What is MAPS?

Mitsubishi Adroit Process Suite (MAPS) is an integrated automation solution that reduces engineering effort and costs of automation projects


The Companies


Adroit Technologies – the company

• Integrity• Excellence in Customer Service• Value• Creativity• Social Responsibility

• Privately held South African Software Company

• Been developing SCADA/HMI software for 25 years

• Employs around 45 people

• Technology Top 100 Winner

• South African Department of Trade & Industry – Outstanding Industrial Innovation Award 2000

• Global supplier in 5 continents, 15 countries.

• Over 15000 Licensed Seats

ADROIT TECHNOLOGIES – CORE VALUES


Largest Adroit/Mitsubishi Site Namakwa Sands – Mineral Sands Mining and Processing

12 Q‐Series PLC’s

12 Adroit Clients

Unlimited Scan PointsActive Cluster Adroit Servers

43 000 scan points used


What is MAPS?

Mitsubishi Adroit Process Suite (MAPS) is an integrated automation solution that reduces engineering effort and costs of automation projects


The Products

• Adroit SCADA platform• Mitsubishi PLC’s, Drives and GX IEC Developer

• DesSoft ‐ Engineering Design Software

A joint development team with global experience and expertise


The Current Challenges

• No easy and convenient way of accessing PLC logic and project

documentation from SCADA GUI for fault finding, difficult to

maintain

• Changes made to PLC/SCADA not reflected in documentation

• Changes made to I/O, wiring and field instruments not reflected in

documents

• The “drift” between systems can be quite severe


MAPS – What is the goal?

• Give customers a software product that allows:– Auto generation of Design, Drawings, I/O schedules, SCADA and PLC from

a single tool 30% ‐ 50% saving in engineering costs• Uses standard Function Blocks, drawings, graphic objects

– Based on S88, S95 standards

– Standard faceplates and DCS type functionality with little configuration

– Synchronised databases (PLC/SCADA)

– Access to always up‐to‐date drawings, PLC program and I/O schedules for easy commissioning and maintenance

– Tracking of changes throughout the lifecycle (redlining of drawings)

Value across the full life‐cycle of an automation project


MAPS – Key Features

• Based on the ISA‐S88 and ISA‐S95 International design

standards

• Pre‐configured and tested engineering libraries

• Fully integrated SCADA, PLC solution based on the well

proven Mitsubishi PLC and Adroit SCADA system

• Integrated diagnostics and maintenance tools

• Value across the full life‐cycle of an Automation Project

• Focus on cost reduction and Return of Investment (ROI)

• IO reports auto generated


MAPS – Extended S88/S95 Physical Model

EnterpriseEnterpriseEnterprise

SiteSiteSite

AreaAreaArea

Process Cell

Process Process CellCell

UnitUnitUnit

Work Centres

Work Units

Batch Production

Continuous Production

Discrete Production

Storage or Movement

Equipment Module

Equipment Equipment ModuleModule

Control ModuleControl Control ModuleModule

S95 Expanded Equipment Hierarchy

S95 Expanded Equipment Hierarchy

S88 Physical Model

S88 Physical Model


Software Design in accordance with the S88 and S95 ISA International Standards

S88/S95 STANDARDISED STRUCTURE

•PLANT (XYZ Foods)•PLANT AREA (Batching Plant)•PROCESS CELL (Batching PLC)•PROCESS UNIT (Batching)


Pre‐engineered PLC Function Blocks and Associated SCADA Graphics

• Example Direct On Line (DOL) Function Block

• ISO Symbols

• 2D graphics

• Multi purpose (Conveyor , Pump etc)

• Choice of orientation

• Basic Process Control Library

— Basic functionality

• Standard Process Control Library

— Standard functionality

• Advanced Process Control Library

— Advanced functionality and control for Process Plants


Pre‐engineered PLC Function Blocks and Associated SCADA Graphics

• Direct OL

• Basic

• Standard

• Advanced


Fully integrated SCADA, PLC solution based on the well proven Mitsubishi PLC and Adroit SCADA system

Auto Generate all Graphics and Faceplates for Control, Alarming, Simulation and Maintenance

CO‐ORDINATED PLC FB’s AND SCADA GRAPHICS• Standard faceplate• Setup • Alarms & Events• Trends


Focus on cost reduction and Return of Investment (ROI)

• Excel based import & export assistant – included as standard in MAPS to reduce design costs by up to 30%



Auto Generate all the PLC Function Blocks, SCADA database and PLC‐SCADA Communication



Auto Generate all Graphics, Navigation and Faceplates for Control, Alarming, Simulation and Maintenance


Integrated diagnostics and maintenance tools

Auto Generate Diagnostics and Access to PLC code from MAPS Designer


Integrated diagnostics and maintenance tools

Launch PLC diagnostics from MAPS Designer


Reporting and Documentation ‐ Project report

All reports fully customisableAll reports fully customisable


All reports fully customisableAll reports fully customisable

Reporting and Documentation – PLC and IO report


MAPS Product ‐ Conclusion

• Faster Delivery of Projects•Engineering•Testing•Commissioning

•Better Quality•Easier to Maintain

•Diagnostic Tools•Accurate Documentation

Everyone Wins!


MAPS is Suitable for Both Process and Discrete Projects on a Single Platform

Energy

Refin

ery

Chem

icals

Pulp & Paper

Metal / M

ining

Pharmaceu

ticals

Food

& Beverages

Autom

otive

Electron

ics

Cemen

t & Glass

Process Industry Discrete Industry

MAPS

Water and

Ene

rgy

Distribution

MITSUBISHI PLC

Oil & Gas

Adroit SCADA


Value Proposition to all Customers

• One system for both discrete and process orientated

automation projects

• Easy to use world class, proven solution

• Standardised library design reduces project risk

• Reduced engineering design, commissioning and operating

effort – reduced costs

• Quicker time to market – greater ROI to end user


Value Proposition to End Users

• Value across the full life cycle of an automation

project

• Access to always up‐to‐date PLC program & I/O

schedules for easy maintenance management

• Access to systems diagnostics from a single user

interface

• Reduced life‐cycle maintenance costs


Future Development for MAPS

• Full synchronisation between Design, PLC and SCADA (redlining

drawings, address changes, names etc)

• Access to tag/object intelligence from SCADA UI (Alarm and Event

Management and Analysis/Adroit SCADA Intelligence)

• Allow for users to easily add, modify FB’s and customise associated

SCADA graphics

• Automatic accessing Sequencing and Interlocking diagrams directly

from SCADA interface

• Enhanced document management and fault finding

• Integration into E‐Plan


In Conclusion...

MAPS is a competitive, intelligent and

integrated PLC/SCADA solution that offers

value along the entire automation life‐cycle

for discrete and process projects


ADROIT PRODUCTS AND FUNCTIONALITYADROIT PRODUCTS AND FUNCTIONALITY


ALARM MANAGEMENT AND ANALYSISALARM MANAGEMENT AND ANALYSIS


Advanced Alarming and Analysis ToolsAdvanced Alarming and Analysis Tools

Alarm System Performance Root Cause Analysis

System ConfigurationOperator PerformanceReasons and Notes

Alarm Distribution


Adroit SCADA Intelligence – discover the hidden value


Advanced System AnalyticsAdvanced System Analytics–– SCADA Intelligence SCADA Intelligence -- ReportingReporting


Advanced System Analytics Advanced System Analytics –– SCADA SCADA Intelligence Intelligence –– using Microsoft Excelusing Microsoft Excel


Advanced System Analytics Advanced System Analytics –– SCADA SCADA Intelligence Intelligence –– DashboardsDashboards


Thank youCTS Automation Ltd135 A Duke Street

FentonStoke on Trent

ST4 3NR

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CTS Automation Ltd

CTS Automation Ltd · • Fully integrated SCADA, PLC solution based on the well proven Mitsubishi...

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