PLC AND SCADA SYSTEMS - Smart...

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Oil & Energy SmartBrains Institute of Oil and Energy FUNDAMENTALS OF Quickly interpret, isolate and fix common hardware problems related to PLC input/outputs Troubleshoot PLC software (especially ladderlogic) Identify typical SCADA problems and fix them Safely make changes to a system without overriding machine safety or personnel safety programming Make temporary fixes to a program to test out new components or ideas Identify and fix electrical noise, earthing and power problems Identify and fix PLC/SCADA data communications problems Network with your peers on their automation troubleshooting PLCs and SCADA systems What You Will Learn...

Transcript of PLC AND SCADA SYSTEMS - Smart...

Oil & Energy

SmartBrainsInstitute of Oil and Energy

FUNDAMENTALS OF

• Quickly interpret, isolate and fix common hardware problems related to PLC input/outputs

• Troubleshoot PLC software (especially ladderlogic)

• Identify typical SCADA problems and fix them

• Safely make changes to a system without overriding machine safety or personnel safety programming

Make temporary fixes to a program to test out new components or ideas

• Identify and fix electrical noise, earthing and power problems

• Identify and fix PLC/SCADA data communications problems

• Network with your peers on their automation troubleshooting

PLCs and SCADA systems

What You

Will Learn...

Introduction to PLCs and

SCADA Systems

• PLC block diagram of components

• PLC processor module and memory organisation

• PLC input/output modules

• SCADA hardware

• Power supplies

• Good installation practice

Fundamentals of PLC

Software

• Methods of representing logic

• Boolean algebra

• Instruction code

• Graphical representation: functional

logic diagrams and ladderlogic

• Ladder logic instruction set

(coils and contacts/timers/counters)

• Advanced instructions (program flow/

arithmetic/data transfer and PID)

• Start-up/shutdown and fault routines

• Good programming habits

• Comparison of different manufacturers

Course

STRUCTURE

It is really difficult to change

your domain from O&M to

designing, but designig trainig

from smartbrians made it as

smooth as butter. I got job in

Designing with ease. I am very

thankful to this institute of

DesigningDilip Kumar Panda

United Systems India Pvt Ltd, Hyderabad

SCADA Software

• Communication architectures, HMI interface,

SCADA software blocks, SCADA

Alarm management

Industrial Data

Communications System

• Roadmap of different standards,

RS-232/ RS-485,

Profibus and Device Net, industrial Ethernet,

TCP/IP, Modbus

SmartBrains Oil and Energy Institute provides premium

training courses for energy industry executives and fresh

engineering graduates. Our success and distinguished reputation

is thanks to our commitment to provide first-class programmes to

our clients. Combining leading professionals from across the

industry as lecturers and an interactive, practical format, the

lessons learnt in a SmartBrains for Energy course are directly

transferable back to the work place.

Our Strategic Objectives

To be recognized by industry and employers as a highly reputable training organization. Provide dynamic leadership, sound management and excellence in training. Continue to improve our services through quality management processes. Invest in and value our people through professional development activities. Grow our business through innovation and to continue to be financially secure. Be influential in the economic development of the industries we serve nation wise

Our Mission

To provide quality training and assessment services and

to prepare our students for a fulfilling professional career

in their chosen industry. We are committed to upholding

our values of providing excellence in training

Basics of Troubleshooting

and Diagnosing Equipment

• Common symptoms, problems and solutions

• How to quickly identify likely causes

• Overall basic steps

• Communications issues

• Earthing, shielding and noise

PLC Troubleshooting Road Map

• Review of the key PLC troubleshooting issues

PLCs Power and Earth

• Visual inspection, measuring voltages,

power supply test, AC ripple on DC

power supplies, Batteries testing,

EMI/RFI impacts, earthing and

screening/shielding

Troubleshooting PLC Inputs/

Outputs

• Internal memory status against the field activity

• Digital input status

• Output modules and power supply

• Fuses

• Forcing outputs ON and OFF

• Leaky inputs and outputs

• Isolation problems

• You have located the problem - what to do now?

• Tracking down intermittent problems

Troubleshooting PLC Analog

Input/Outputs

• Isolated and non-isolated inputs

• Ranges of analog inputs

• Forcing analog output ranges

• Filtering and isolation issues

Day TWO

Miscellaneous Hardware

Issues

• Processor problems

• What to do if you don't have the right replacement

• Are you sure you have the right problem?!

• Confirmation that the system is indeed operating correctly

• Other troubleshooting tips and tricks

PLC Software issues

• How to return the program to its original state

• Modifying an existing program

• Modifying a program to trap problems

SCADA Troubleshooting Road

Map

• Review of the key SCADA troubleshooting issues,

SCADA system troubleshooting, PLC/SCADA

interfacing problems

Human Machine Interface (HMI)

• Configuration of database points

• Troubleshooting I/O database

SCADA Alarm Configuration Issues

Configuration of alarms

SCADA to PLC Interface Issues

Drivers, protocols and throughput issues

Key Industrial Data Communications

Problems and Troubleshooting

• Cabling and hardware (switches/routers/ converters),

fibre optics, noise and interference, RS-485 issues,

industrial Ethernet, TCP/IP and Modbus

Installation and

Commissioning

• Control room, MCC requirements,

installation of equipment, loop testing

Practical Session

Toolkit summary of key problems

to look for

• 23 common problems with PLCs

and SCADA systems

• What to do and how to fix them

Oil & Energy

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Noida Office:

H-86, Sector-63, Noida-201301

Land Mark: Behind Haldiram

Email : [email protected]

Phone : +91-120-4104991-94

+91-989 110 8700

Website: www.smartbrains.in

Vadodara Office:

9, Helix,Complex, Opp. Hotel Surya,

Sayajigunj, Vadodara - 390020

Email : [email protected]

Phone : +91-265-6595620/21

+91-9033033791/92

Hyderabad Office:

6-3- 680/403, 4 floor,

Regency House, Somajiguda,

Hyderabad - 500 082

Email : [email protected]

Phone : +91-9703751174

+91-9703132211

This training program is on AUTONOMOUS basis

conducted by SmartBrains.

SmartBrains has right to expel any student at any

time for misbehavior, poor attendance without

refunding the fees.

Certification will be issued only after completion of

course, submission of all assignments and passing

all the examinations.

SmartBrains has its own rules and regulations about

conducting examinations and assessment of

examinations

Declaration

SmartBrains is the ultimate choice for all the working & non working engineer's in energy Sector training requirements. Our extensive portfolio of energy training courses are: 100% focused on the Oil and energy industry. Guided by the industry's renowned professionals with unprecedented knowledge of the Oil and energy industry. Highly interactive program with practical and relevant case studies. Training by extensively researched self developed cutting edge techniques. Skill development techniques with comprehensive set of documentation, practical skills and tools used in the Industry.

The perfect opportunity to develop network and experiences with knowledge sharing. Internationally acclaimed engineering qualification. Designed for both Fresh engineers and working professionals to attain growth in oil and energy industry. One of the finest international faculty. Interactive, interesting and motivational training sessions. Access to enormous reference books and research materials.

Why

SmartBrains?

Duly Filled Application Form2 PhotographsPhoto State of Qualifying ExaminationAddress ProofI.D. ProofLatest Resume

Admission

Requirements