CSIR Today - Global Impact of Science · 2018. 3. 19. · CSIR-IIP-GAIL Process Schematic Catalyst...
Transcript of CSIR Today - Global Impact of Science · 2018. 3. 19. · CSIR-IIP-GAIL Process Schematic Catalyst...
CSIR Today - Global Impact of ScienceScimago Institutions Ranking:
World Report 2017 (5250 Institutions)
CSIR is the only Indian Organization among the Top 100 Global Institutions
CSIR is 9th among 1207 Government R&D Organizations (Worldwide) in 2017
CSIR is 75 among 5250 R&D Organizations (Worldwide) in 2017
The top 5 includes:1. Chinese Academy of Sciences 2. Centre National de la Recherche Scientifique3. Harvard University4. National Institutes of Health 5. Helmholtz Gemeinschaft Based on research publications, citations in
publications and patents, web visibility
Established in 1960 to support state sector hydrocarbon industry
Initial (1962-66) technical collaboration with IFP, France
Globally benchmarked technology development with local adaptation capability for partner organizations
Exploit renewable resources and wastes for low cost pathways to fuels and chemicals
• Train the best of talent for the fuels and chemicals industries
No of Patents filed in India 322
No of Patents filed in foreign countries 140
No of Patents granted in India 201
No of Patent granted in foreign countries 84
• Exclusive production of either gasoline or diesel or aromatics from polyolefinic wastes (e.g. HDPE, LDPE, PP etc)
• Liquid fuel (gasoline & diesel) meet automotive fuel specifications (Euro III)• Fuel performance on engines at par with commercial fuel• 60-70 % of waste plastics can be used• Pollution free & environment friendly process• Economically viable: Payback period for 20 TPD ~ 2.5 years
10 TPD pilot plant being set up by GAIL for Indian railways. Project Management Consultancy by CSIR-IIP. TIP prepared, BDEP in progress
Interest received from various entrepreneurs
Product yield during different modes of operation
Socio-economic impact
• Clean and economical automotive grade fuel from alternative source• Impetus to waste plastics collection• Economic benefits to rag pickers• Green solution to waste plastics disposal
SCREW FEEDER
PYROLYZER
FEED (PE/PP)
FRAC
TIO
NAT
OR
GAS (C1-C5)
GASOLINE / DIESEL /AROMATICS
CATALYTICREACTOR
RESIDUE
CSIR-IIP-GAIL Process Schematic
Catalyst 1 Gasoline
Catalyst 2 Diesel
Catalyst 3 Aromatics
• Waste plastics• Generated as part of MSW in 60 major cities~ 15, 500 TPD (ie ~ 56 lakh TPA)• Added everyday which lie littered ((assuming 60 % recycling) ~6137 TPD
Source CPCB
Waste plastics scenario (India)
BackgroundMSAT – II regulations which became active on January 1st, 2011 (“EPA
Regulatory Announcement” – EPA420-F-07-017, FEBRUARY 2007) , restricts theannual average benzene level in Gasoline sold in U.S, to 0.62 % vol.
Reliance Industries Ltd. (RIL), a major exporter of Gasoline, was looking fortechnology for ‘Simultaneous Production of US Grade Gasoline and recoveryof high purity benzene’ from light FCC gasoline heart cut.
FeaturesCSIR – Indian Institute of Petroleum (CSIR-IIP) came up with a Extractive
Distillation based technology using a proprietary solvent system for achievingthe same.
The process provides benzene lean gasoline (Bz. < 0.3 % vol., Sulfur < 10ppm) and recovers more than 99.0 % benzene of the feed while achieving apurity of recovered benzene more than 97.0 % wt.
Role of CSIR – IIP and status :Proof of Concept Study - CompletedTechnology Conceptualisation - CompletedDetailed Technology Information Package - CompletedAid in development of Basic Design Engineering Package (BDEP) &Plant Commissioning - Ongoing Work till Plant’s 1st successful run
Commercial Plant HighlightsPlant Design Throughput : 0.7 MMTPALocation : RIL SITE Jamnagar, Gujarat Expected Rise in Sales revenue:~120 Million USD/AnnumBhoomi Puja conducted on 19TH August 2013Columns have been ordered, some have been erected as wellCivil work is in progressExpected Date of Completion / Commissioning : October 2014Conceptualisation to Commissioning : 1000 Days
Numaligarh Refinery has installed a Wax Deoiling Unit with investment of ~Euro 100M using CSIR-IIP Technology.
Production Capacity45,000/50,000 TPA Paraffin Wax5000 TPA Microcrystalline Wax
• Plant at full capacity – exceeds guarantees both on quality and energy
Dewaxing-Deoiling Pilot Plant at CSIR-IIP formed the basis of the technology licence
• Matches properties of petroleum derived Jet fuel
• Increased demand for green jet due to CO2 legislation, energy security, CORSIA
• HVO superior to FAME• Green Shipping Fuel
Deoxygenation/Selective Cracking/Isomerization
Light Gases
NaphthaBiomass Derived oil
Bio-Jet Fuel
Diesel (HVO)
Capacity: 100kg/day.
Demo flightplanned in2018
CSIR-IIP Pilot Plant