Cp Dry Mortar & Mix

7/27/2019 Cp Dry Mortar & Mix

1/12

dry mortar and

mixing systems

Technology you can trust...


2/12

Building material mixing plant for 100t/h

Claudius Peters Your Partner for Turnkey Solutions

2

Whether it is storage, weighing, mixing,

filling or loading, today's modern dry

mortar or mixing plants must

demonstrate their cost-effectiveness -

either as an extension to an existing

plant or the construction of a new one.

Plant operators need to be confident

they have the right partner to develop

these sites. Claudius Peters

Technologies (CPT) has the full range of

skills needed. Our expertise is applied

to our clients' precise needs to enhance

their competitive strength.

CPT is a leading partner for the cement

and building materials industryworldwide. Our vast product range,

tailor-made to meet the individual

demands of our clients, provides a

complete solution. Whether it is silos for

storage or mixing, mechanical or

pneumatic conveying systems, batch or

continuous mixers, packers or loading

systems, CPT brings almost 100 years

of experience at the forefront of

innovation.

We will find the

right solution for you

The high number of new or modernisedplants supplied and installed by us for

the processing of bulk materials speaks

volumes for our expertise in the dry

building materials industry. We know

about the different material

characteristics and the specific

requirements made on the products

because the experts in our own

laboratory - the Technical Centre -

analyse such products every day. Here

experience and research are combined

to find the optimum solution for your

process. We have the right mixture!

Local competence

As part of a global materials handling

and engineering business, CPT as maincontractor offers clients access to this

broad range of expertise. Together with

our affiliated companies we provide

specialists with extraordinary com-

petence and broad international project

experience.

Local presence on all continents allows

us to install turnkey dry mortar plants or

mixing plants virtually anywhere in the

world.

And once your plant is in operation, our

service team is always on hand.

Claudius Peters Technologies GmbH, Germany and Claudius Peters Technologies S.A., France are part of the

Technologies Division of Claudius Peters Group GmbH, headquartered in Buxtehude, near Hamburg, offeringtechnologies in the field of materials handling and processing, providing turnkey and semi-turnkey systems to a wide

range of industries. Claudius Peters Group GmbH is a wholly owned subsidiary of Langley Holdings plc, a privately

controlled UK engineering group, with regional offices in the Americas, Europe, China and the Far East.

A building material mixing plant under construction in Switzerland.


3/12

3

The Technical Centre...Research andPractical Experience under One Roof

Our technical engineers are constantly

striving for further improvements. It is

that desire for perfection that

continuously improves processes and

steadily increases economic efficiency -

allowing our clients to meet the everincreasing demands for quality and

cost-effectiveness.

For dry mortar products, these high

quality standards can often only be

tested under realistic conditions. To this

end our Technical Centre offers you our

in-depth knowledge of recipes, quality

standards and testing methods.

Packing tests in the Technical Centre.

Analysis of material samples in our laboratory.

The Technical Centre: Todays ideas turn into tomorrows products

Reliable tests for your plants,

processes and products

The data bank held at our Technical

Centre holds information on more than

12,000 different bulk solids. This

information ensures that right from thestart, in the planning phase, silos,

conveying and dosing systems as well

as mixing technology and packing

components are designed based on

proven experience.

Apart from the stored data,

comprehensive test series and

examination procedures are applied to

test your products and raw materials

under realistic conditions - and we can

define right from the start the best

technical solution with the most

favourable specific values for your

plants and products.

The Technical Centre is equipped with

the latest technology. Air and turbine

packers, mixers and pneumatic

conveying systems are placed along

the test route which a product will pass

before clients decide to invest in the

construction of a new plant or the

optimisation of existing systems. This

ensures clients have the best

information available for a sound

decision.


4/12

4

Sand...well-processed

The main component of dry mortar is

sand. Sand in its original form, however,

can hardly be used because it is wet

and its composition is often

inconsistent.

Grains in good shape

Only well-adjusted processing systems

turn sand into a high-quality raw

material. Special impact crushers, for

instance, are used to grind the material.

These crushers produce only a very

small share of fillers and form cubic

grains.

In the drying process that follows, ourmain focus is to reach a low-end

temperature while still maintaining low

energy consumption. The sand cooled

down to less than 60C is screened to

obtain the required grain size of the

different end products.


5/12

5

Delivery and Storage of Raw Materials

Whether coarse and wet aggregates or

pulverised dry products, whether

delivered by truck or rail, processed

manually or fully automatic - CPT

technology feeds products to the silo,

clean and with hardly any dust. With our

systems, even product feeding is an

absolutely clean affair.

Tailor-made silos

Together we will find an individual

solution to suit your specific

requirements. The quantities handled

will define the storage volume of the

Finished product silo with a volume of 40m3and aconical discharge.

Automated handling of bags or big-bags.

Delivery of building material by truckwith a loading capacity of up to60t/h.

silo. Our experiences with different raw

materials help decide on the correct silo

type for capacity required. Depending

on the type of application, steel silos or

textile silos with either pneumatic or

mechanical discharge systems, can be

used.

The variety from which to choose is

vast. Quality, however, can best be

assured when it has been the major

focus from the planning phase right

through to the commissioning of a

plant.


6/12

6

Weighing and Dosing...The Correct Recipe!

In short, these two functions define the

quality of the finished product - with

regard to quantity, composition and the

ratio of the different materials to each

other.

Individual and efficient

Depending on the type and throughput

capacity of the different raw material

components, different dosing systems

are used. Tailor-made to meet the

requirements of each raw material,

dosing screws, dosing aeroslides,

dosing gates or, in some cases, flow-

metering devices are utilised.

Based on our experience, we

recommend screws for binding agents,admixtures or additives, which are fed

with a capacity of up to approx. 100t/h.

Dosing of additives from big-bags with frequency-controlled dosing screws for 2 - 20t/h.

Two weighing bins for binding agentswith a volume of 5,000 litres.

Additive weigher of special steel for filling weight of300kg.

For higher capacities, dosing aeroslides

should be used. In cases where

aggregates cause wear or destroy

material grains - as is the case with

quartz sands and pearlites - dosing

gates are well proven.

CPT also offers special weighing

systems for your demands:

G weighing bins to take up defined

quantities of admixtures and

binding agents

G differential metering weighers for

sensitive raw materials such as

colouring pigments or accelerators

G weighing belts for consecutive

discharge of aggregates


7/12

7

The Mixture is Vital

When mixing dry building

materials, it is extremely

important that a consistent

mixture is produced in the

shortest time possible.

This also applies to small

dosing quantities.

The Claudius Peters

turbulence mixer works

on the principle of

mechanical fluidised

beds and achieves an optimum mixing

quality due to the special arrangement

of the mixing tools.

For adding dyes and additives, themixer is equipped with choppers

moving at a speed of up to 3000 min-1.

This high speed prevents agglo-

meration and allows the use of fluids

and pigments.

Fast change of products -

guaranteeing pure products

To meet the clients' demand of ever-

shorter delivery times, today's plant

must be designed for a fast changeover

from one product to the other while

guaranteeing that the products are

absolutely pure.

With Claudius Peters components this

is no problem. Our double-discharge

flap system allows discharge rates of up

to 99.9 per cent of the mixer gross

volume. Depending on the case of

application, hydraulic or pneumatic

opening systems are used. Both

systems have one feature in common:

they are absolutely tight!

Optimum wear protection for high

availability

As abrasive materials are often used in

dry building materials, for instance

quartz sand, wear is a crucial

consideration. Our engineers overcame

this challenge and the result of their

efforts is that our mixers offer highestavailability as they are built of the best-

suited materials and incorporate

constructional protective measures.

Claudius Peters turbulence mixer HTC 6100 L

Simple assembly of a batch mixer with doubledischarge flap.

Mixing tools and choppers.


8/12

8

We help you handle it!

Claudius Peters packing plants belong

to the generation of smart products, i.e.

they work with a comprehensive

technology to ensure that different

products and bag sizes can be

processed and that the subsequent

handling works perfectly.

Fit in every discipline

We deliver air and turbine packers,

carrousel or in-line type. We can also

include an ultrasonic sealing system

where requested.

12-spout turbo packer for 4,000 bags/h.

Automatic bag applicator for up to 4,800 bags/h.

3-spout in-line packer for hydrated lime.

Air packer with ultrasonic sealing device.

Every aspect you consider important for

your plant is a standard feature of our

machines:

G short times for product changes

G automatic adjustment of all

parameters

G easy access and maintenance

G simple extension due to modular

design

In our machines the only thing missing

is dust!


9/12

9

Secure on Pallets

Changing from one bag size to another,

e.g. from 30kg to 40kg, for a new

product is done by simply pressing one

button. This is daily routine for the

operators of our palletising systems.

In our plants, integrated palletisers cover

the complete capacity range from 400

to 4,000 bags per hour with all common

palletising patterns. Using versatile

palletising robots, traditional palletisers

for medium and high capacities or an

ideal combination of both systems,

depends on individual clients'

requirements. The modular design of

our system allows all these options.

Safely transported

A foil packing system is the standard for

all our palletisers to ensure that the

packed building materials reach clients

in safe condition. Wrapping, stretching

or shrinking - for each method we

deliver the best-suited technology as

part of our commitment to offer

complete solutions.

A compact palletiser for a capacity of up to 900 bags/h.

Integrated high level palletiser for higher capacities.

A selection of possible packing patterns.


10/12

10

Bulk loading station for clients who pick up their products.

Bulk loading under a mixing plant.

Loading silo with sample taking.

Flexibility does not stop at the Mixer

When loading bulk materials it is vital to

make the pure products available to the

clients in time. In practice, however, it is

not possible to use a separate silo for

each finished product.

Together we will determine the most

economic solution. This can, on the one

hand, be direct loading from the mixer

into the silo truck or site containers or,

on the other hand, Claudius Peters

Technologies finished product silos for

a fast, simple product change. The

special design of these silos prevents

segregation of the products.


11/12

11

Everything under control

Our control technology, which is proven

worldwide, ensures trouble-free

operation of the production process

from the initial material supply to the

loading of the finished products.

Based on standardised hardware and

software components our concept

meets all requirements on process

technology and automation. At

Claudius Peters Technologies both

aspects work hand in hand, providing

the optimum solution for clients.

Visualisation of a Claudius Peters mixing plant

Automatic loading via chip card and interactive input.

Control of a mixing plant from the control room.

Always up to date

If production data is required for your

company's administration, the link is no

problem. For an expansion or an update

of any system, support from the

Claudius Peters Teleservice is readily

available.


12/12

Claudius Peters Technologies GmbH

Schanzenstrae 40

D-21614 Buxtehude

Germany

Tel: +49 (0) 4161 706-0Fax: +49 (0) 4161 706-270

[email protected]

Claudius Peters Technologies S.A.

34 Avenue de Suisse

F-68316 Illzach

France

Tel: +33 (0) 3 89 313 300

Fax: +33 (0) 3 89 619 525

[email protected]

Claudius Peters (Americas) Inc.

4141 Blue Lake Circle

Dallas, Texas 75244, USA

Tel: +1 972 386 4451

Fax: +1 972 386 [email protected]

Claudius Peters (do Brasil) Ltda.

Rua Coral, 71 - Jardim do Mar

09725-650 So Bernardo do Campo

So Paulo, Brasil

Tel: +55 11 4337 4040

Fax: +55 11 4337 5017

[email protected]

Claudius Peters (UK) Ltd.

320 Kings Road, Reading

Berkshire, RG1 4JG, UK.

Tel: +44 (0)118 966 4555

Fax: +44 (0)118 966 9899

[email protected]

Claudius Peters (Ibrica) S.A.

Avenida de Amr ica, 37

1a Planta-Oficina 140

Edificio Torres Blancas

E-28002 Madrid, Spain

Tel: + 34 91 413 36 16

Fax: +34 91 519 69 56

[email protected]

Claudius Peters (Italiana) srl

Via Verdi, 2

I-24121 Bergamo, Italy

Tel: +39 0 35 237 196

Fax: +39 0 35 237 [email protected]

Claudius Peters (China) Ltd.

Unit A, 10/F

Two Chinachem Plaza

68 Connaught Road Central, Hong Kong

Tel: +852 2544 1848

Fax:+852 2854 0011

[email protected]

Branch Office:

10/F, Office Block

Hong Kong Macau Centre

No. 2 Chaoyangmen Bei Da Jie

Beijing 100027, P.R. China

Tel: +86 10 6501 3831

Fax:+86 10 6501 3803

[email protected]

Claudius Peters (Asia Pacific) Pte. Ltd.

25 International Business Park

#04-61 German Centre

Singapore 609916

Tel: +65 562 9100

Fax:+65 562 9109

[email protected]

A Lang ley Holdi ngs Co mpany

www.claudiuspeters.com

CPT 01.03 Printed in England

CALCINING . COATING

COOLING . DISPATCH . DOSING

DRY BLENDING . DRYING

GRANULATION . GRINDING

PACKAGING . PNEUMATIC CONVEYANCE

PULVERIZED FUEL SUPPLY

SILO SYSTEMS . STOCKYARD SYSTEMS

TURNKEY PROJECTS

The information contained within this brochure is deemed to be correct at the time of going

to press. Due to the policy of continued improvement, we reserve the right to change any

specification without prior notice. ERRORS & OMISSIONS EXCEPTED

Cp Dry Mortar & Mix

Documents

Transcript of Cp Dry Mortar & Mix