Corrosion protection for Flanges, Couplings ... - Hytec PowerPaint Requirement (Sa 2.5) Oxifree...

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Food Manufacturing Gas Manufacturing Offshore Sugar and Alcohol Metals and Mining Food Manufacturing Offshore Oil Offloading Tower Gas Transport Plant Offshore Oil Offloading Tower Energy Port Onshore (VWDEOLVKHG LQ 5.5 KG/12 lbs 1.2KG/ 2lbs 22KG / 50lbs Polymelt 12 Polymelt Service Gun Polymelt 50 ATEX 04 Onshore Storage Wellheads Riser Turret Flange Protection in offshore Gate valves, Ball valves & Flanges for Climate Change Protecting 155 Flanges on shore Protection of Agitator Tank with Stainless Steel Bolts and Nuts 16 well head corrosion prevention & bolted structures Application to seal the cooker floor area Protecting steel beam to concrete interfaces Flange, Bolts & Conduction Protection Storage Mining Bearing shalft & Bearing drum for Conveyor belt Avoid Premature Damage of Housing Bearing Protection for drain valves Food Manufacturing Protecting 22 Housing bearings Total of 114 Flanges with Bolts protection Critical Valves & Flanges caused by harsh environment Encapsulating the entire joint rectangular edge Modern Fishing Vessel Corrosion protection for Flanges, Couplings, Panels, etc. Protecting the Electrical Points to Prevent Ingress Moisture Offshore Platform Pipe work Field Joints offshore application TM 198 - ANTI CORROSION THERMOPLASTIC COATING Offshore Platform Petrochemical Protecting Multiple Flanges and Valves in a Chlorine-Alkali Equipment Offshore Platform To protect vulnerable flanges from environmental exposure of SF6 gas Combine Heat and Power Plant E P t Offshore Protecting Wellheads offshore platform Protecting Wellheads offshore platform Offshore Steel Manufacturing Cost Reduction from decay of Ammonia Valves and Site Cooling Tower Pipe run and Flange protection Offshore Oil Offloading Tower Gate valves, Ball valves & Flanges for Climate Change Offshore 2175pcs. of Flange Maintenance to reduce spiraling maintenance cost Offshore Onshore Protection of Nuts and Bolts on Monopile Supports for Electricity Pilons

Transcript of Corrosion protection for Flanges, Couplings ... - Hytec PowerPaint Requirement (Sa 2.5) Oxifree...

Page 1: Corrosion protection for Flanges, Couplings ... - Hytec PowerPaint Requirement (Sa 2.5) Oxifree Requirement (St 2) • Equipment and Typical process to reach Sa 2.5 standard • Compressor

Food Manufacturing

Gas Manufacturing

Offshore

Sugar and Alcohol

Metals and MiningFood Manufacturing

Offshore Oil Offloading TowerGas Transport Plant

Offshore Oil Offloading Tower

Energy Port

Onshore

5.5 KG/12 lbs

1.2KG/ 2lbs

22KG / 50lbs

Polymelt 12

Polymelt Service Gun

Polymelt 50 ATEX

04

Onshore Storage Wellheads

Riser Turret Flange Protection in offshore

Gate valves, Ball valves & Flanges for Climate Change

Protecting 155 Flanges on shore

Protection of Agitator Tank with Stainless Steel Bolts and Nuts

16 well head corrosion prevention & bolted structures

Application to seal the cooker floor area

Protecting steel beam to concrete interfaces

Flange, Bolts & Conduction Protection Storage

MiningBearing shalft & Bearing drum for

Conveyor belt

Avoid Premature Damage of Housing Bearing

Protection for drain valves

Food ManufacturingProtecting 22 Housing bearings

Total of 114 Flanges with Bolts protection

Critical Valves & Flanges caused by harsh environment

Encapsulating the entire joint rectangular edge

Modern Fishing VesselCorrosion protection for Flanges,

Couplings, Panels, etc.

Protecting the Electrical Points to Prevent Ingress Moisture

Offshore PlatformPipe work Field Joints offshore

application

TM 198 - ANTI CORROSION THERMOPLASTIC COATING

Offshore Platform

Petrochemical

Protecting Multiple Flanges and Valves in a Chlorine-Alkali Equipment

Offshore Platform

To protect vulnerable flanges from environmental exposure of SF6 gas

Combine Heat and Power Plant

E P t

Offshore

Protecting Wellheads offshore platform

Protecting Wellheads offshore platform

Offshore

Steel Manufacturing

Cost Reduction from decay of Ammonia Valves and Site Cooling

Tower Pipe run and Flange protection

Offshore Oil Offloading TowerGate valves, Ball valves & Flanges

for Climate Change

Offshore

2175pcs. of Flange Maintenance to reduce spiraling maintenance cost

Offshore

OnshoreProtection of Nuts and Bolts on Monopile

Supports for Electricity Pilons

Page 2: Corrosion protection for Flanges, Couplings ... - Hytec PowerPaint Requirement (Sa 2.5) Oxifree Requirement (St 2) • Equipment and Typical process to reach Sa 2.5 standard • Compressor

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in 2009With our head office in Frimley, Surrey and supported by regional

offices in Houston, Texas and Kuala Lumpur, Malaysia, Oxifree Metal

Protection has been established to tackle the global cost of corrosion

which affects all sectors of industry.

Oxifree TM 198 material was developed for use to combat the

worldwide corrosion issues that are faced by all industries and

infrastructures.

Specifically Oxifree TM198 offers a solution to protect complex

metallic structures for short or extended periods of time.

The Result of a 6 months Trial

ReusableOxifree material ca be reuse as long as it is not contaminated

ReliableExpands and contracts without crazing or cracking (Vibration Test)

Pressure Release

Combats Galvanic CorrosionOxifree eliminates electrochemical potential reaction

• Anti-corrosion protective coating can be applied to bolted flanges, valves bearing housings, critical pipeline connections, short and long term storage of strategic machine parts and metal surfaces regardless of size or shape exposed to

SpecificationHopper CapacityOperating Temperature Melt Rate (per hour) Temperature Control Stability Electrical Service Standard

SpecificationHopper Capacity Operating Temperature Melt Rate (per hour) Temperature Control Stability Electrical Service Standard

5.5 KG/12 lbs40 to 218°C / 104 to 425°F8kg/hr/17.3lb/hr±1°c/1°F220-240VAC 1 Phase 50/60Hz, 13 amps peak at 230v

22KG / 50lbs10 to 218°C / 50 to 425°F 41Kg/hr / 90lb/hr±1°c/1°F230V 1Ph 30A 50/60Hz230V 3Ph 16A 50/60Hz (optional)400V 3Ph WYE 16A 50/60Hz (optional)

SpecificationOperating TemperatureCapacityPower RequirementPower Consumption

Testing and CertificationHot Salt Fog Test

The ASTM B117 test was carried out demonstrate the corrosion inhibiting abilities of Oxifree.Our competitors have gone to an Industry standard maximum of 3000hrs, we have nearly quadrupled this time with outstanding results

Advantages

Recommended Use:

Paint Requirement (Sa 2.5)

Oxifree Requirement (St 2)

• Equipment and Typical process to reach Sa 2.5 standard

• Compressor 300 to 600CFM capacity• Blasting Pot• Blasting medium, sand or grit• Tarpaulins for protection of blasting medium• Protect sensitive adjacent equipment and personal• Breathing apparatus and blasting protection• Recovery of Spent Abrasive

• Equipment and Typical process to reach St 2 standard

• Wire-brushing (if necessary)• Clean surface of oil or grease/remove loose and

flake rust

1 2 3

Oxifree TM198 Polymelt 12

Polymelt50 ATEX

Polymelt Service Gun

Oxifree Machines

Established Oxifree TM198

Corrosion inhibitor oils act immediately and

actively protect when in contact with the metal

surface.

Organic thermoplastic coating provides full

encapsulation, blocking, ingress of

contaminants, moisture and oxygen.

Appearance Standard grey, semi-gloss surface or others on request

Melting point 120°C/ 248°F

Flashpoint Greater than 220°C/428°F

Coating Approx. 3.9Kg per sqm

Package 1 PAIL=12.5 kg

1 Pallet = 48 pail

Dielectric Strength

165 to 175°C/ 329 to 347°F (operating temperature should not exceed this)

Recommended Application Temperature

70°C -90°C / 158°F-194°F(-)60°C/58°F (minimum application temperature 0°C/32°F)

Max./Min. substrate operating temperature

185°C

2 x 43x40mm SG Pellets220-240V AC (optional 110V on request)450W

aggressive/corrosive working and storage environments.

• Metal Interfaces composed of different materials & metal surfaces affected by corrosion caused by exposure to chemical and maritime environments.

• Protection of mobile machinery and components, in short or long term storage.

• The flexible polymeric resin coating allows for easy removal, inspection and re-application during scheduled maintenance.