CORROSION„ANTI-CORROSION” which means highly skilled specialization in the passive corrosion...

CAT

ALO

GU

E PROTECTION MATERIALS & TECHNOLOGIES

CORROSION of Steel

www.anticor.plX 2019

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Petrolatum coatings ANTICOR Plast

• System ANTICOR Plast ...................................................................................................................................................................................................4

Bitumen coatings ANTICORWrap

• System ANTICORWrap ...................................................................................................................................................................................................5

Polyethylene coatings ANTICOR PE

• System ANTICORWrap, System Polyken ......................................................................................................................................................6

Heat shrink materials ANTICORRay®

• System ANTICORRay® WSS60 ................................................................................................................................................................................8

• Repair system ANTICORRay® REP ........................................................................................................................................................................9

Casing Filler ......................................................................................................................................................................................................................................................10

ANTICOR CC (Casing Closure) ...........................................................................................................................................................................................................11

Special cover coatings

• POLYTEX 570............................................................................................................................................................................................................................12

• ANTICOR GRP...................................................................................................................................................................................................12

• Aluminium laminate - Aluminio 374 ............................................................................................................................................................13

Polyurethane spray coating - PUR ............................................................................................................................................................................................14

Sealing mastics

• ANTICOR Syntetix® Magnum ..................................................................................................................................................................................15

Accessories

• Holiday detectors..............................................................................................................................................................................................................15

• Hand wrapping machines OWR .......................................................................................................................................................................15

„Green” surface preparation systems

• Bristle Blaster® .....................................................................................................................................................................................................................16

Our offer (table of contents)

President

Yours faithfully,

I am delighted to introduce to you our company ANTICOR. The company name stands for „ANTI-CORROSION” which means highly skilled specialization in the passive corrosion protection.

ANTICORhasbeenestablishedin1991,developingitstechnicalproficiencyandmarketpositioninEurope steadily since then.

We supply passive corrosion protection technology to oil, gas, petrochemical and water industry. Numerous pipeline operators, contractors and investors are already choosing ANTICOR as a competitive and reliable partner.

We feel obliged to support our clients’ competitiveness and their works’ reliability, by establishing strong and sustainable co-operations. That is how we ensure the transfer of high quality, technical know-how and of course good pricing.

Please let me draw your attention to the following products, which have been chosen especially for you:

- „ANTICOR Plast” our “clean” and easy to apply petrolatum system solution,

- „ANTICORRay®” ourheatshrinksleevewithexceptionalcharacteristicsandafinetunedapplication technology,

- „ANTICOR Syntetix® CF” ourfullysyntheticcasingpipefillersolvingthecorrosionproblemsin those critical parts of the pipeline,

- „ANTICORWrap” system our bitumen coating insulation.

Please do not hesitate to ask more detailed questions related to the products and the respective offers.

Dear Client,

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3. Apply ANTICOR Plast 745 corrosion protection mastic on theflangejoint.Coverboltheads,nutsandweldedarea.Watch out for air pockets during wrapping. Apply the masticbetweenflanges.

4.WrapANTICORPlast701-40tapearoundtheflangejointspirally stretching a bit. The plastic adhesive should meet protected surface. Overlap 50% of the tape twice, covering about 5 cm of the present isolation for the firsttimeandabout10cmforthesecondtime.

5. Smooth the surface of applied coating by hand and presstoadjustthetapetoanyirregularityofprotectedelement.

6. Wrap ANTICOR Plast 732-08 mechanical corrosion protection tape around the surface covered with ANTICOR Plast 701-40 layer overlapping 50%. Stretch to ensure proper adhesion to the coating applied previously without creases and air pockets.

7. Use the holiday detector to ensure that the isolation is tight (without porosity). Detector voltage: 15 kV.

Using the holiday detector strictly obey local regulations!

ANTICOR Plast 745 plastic mass

ANTICOR Plast 701-40 plastic tape

ANTICOR 732-08 outer tape

PETROLATUM COATINGS - ANTICOR Plast

1. Clean the surface thoro-ughly from rust, grease and moisture. Preheat the surface with a propa-ne- butane torch at about 30°C to remove moisture. Mindtheflangejointseal.

2. Clean and tarnish the present isolation ends with abrasive paper (about 10 cm length on each end). Bevel edges at 15° or apply ANTICOR

Plast 745 corrosion pro-tection mastic to level transition from the isola-tion to the pipe surface.

TechnologyofflangejointsprotectioninANTICOR Plast System

backing

pipe

corrosion plastic mass

roll of tape

The anticorrosion system ANTICOR Plast A30 class coating meets EN 12068 standard. These materials are mainly used in the gas industry, waterworks, petrochemical, air conditioning, shipbuilding and construction industries. ANTICOR Plast products are used in the construction under and above the ground, and also under water. This system is recommended as a corrosion protection of T-joints,flangesandmuffjoints,pipefittingsandvalves,andalsoas an insulation of underground lightning connections.System components

• ANTICOR Plast 745 corrosion protection mastic.

• ANTICOR Plast 701-40 corrosion protection plastic tape.

• ANTICOR Plast 732-08 mechanical and corrosion protection tape.

Features and advantages• High adhesion to metal surfaces.• Do not change its properties throughout the period of

use (does not harden).• Compatible with bituminous and PE isolations.• Contains corrosion inhibitors, antioxidants etc.• Moisture resistant.• Dielectric strength.• Does not contain ingredients harmful to health and

theenvironment(CertifiedbytheNationalInstituteof Hygiene).

• Easy and fast to apply.• Unique, pleasant and delicate fragrance.

ANTICOR Plast system has been tested at DVGW Institute, and is recommended for using in gas industry. An example of insulated gate valve

withflangejoints

ANTICOR Plast System

Insulation of underground components of a lightning protection system

Insulation of a block and bleed system

Insulationofaflangejoint

An example of pipe body insulation


Insulationofaflangejoint with a gate valve

Covering a gate valve

Insulation of a gate valve

System ANTICOR Plast

10 cm

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System ANTICORWrapBitumen coating insulation in class C30, in accordance with EN 12068, for insulation and anticorrosion rehabilitation of bitumen, PE, PP:

• active steel pipeline,

• steel tanks,

• weldedjoints,

• fittings,etc.,locatedaboveandbelowground.

Test Unit Value Standard

Thicknes of coating („ANTICORWrap Primer 729” and „ANTICORWrap 760-60” 1×50%) mm min. 3.0 -

Maximum continuous working temperature °C 30

EN 12068

Impact resistance J 26

Crushing strength, the thickness of the residual mm 1.1

Cathodic disbondment mm 6.0

Adhesion to steel pipe N/mm 2.6

Adhesion to PE N/mm 3.2

Adhesion to bitumen coating N/mm 2.4

Slipping resistance N/mm2 0.18

Resistance to thermal aging

- Immediate tensile strength (quotient)B100/B0 - 0.78

B100/B70 - 0.94

- Adhesion to steel (quotient)A100/A0 - 1.19

A100/A70 - 0.76

SYSTEM PROPERTIES

• Bitumen system in class C30.•Minimum permability.•UV resistant.•High mechanical resistance.• The system is compatible with factory insulation

applied to steel pipes.

Features and advantages

• „ANTICORWrap Primer 729”.

• „ANTICORWrap Mastic 710”.

• „ANTICORWrap 760-60”, (overlap 1x50%) corrosion protection bitumen tape.

System components

Repair of damaged bitumen coating on the pipe DN800

Repair of damaged bitumen coating on the pipe DN800

BITUMEN COATING - ANTICORWrap

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System ANTICORWrap, System PolykenPE tape coatings in B30, C30 and C50 classes meet EN 12068 and are designed for anticorrosion coating of:

POLYETHYLENE COATINGS - ANTICOR PE

* 1T -a single-tape system (“monotape”) * 2T - a double-tape system

The requirements for organic coatings used to protect buried and immersedsteelpipelinesagainstcorrosionaredefinedinEN12068.Thisstandard divides coatings into classes, depending on their resistance to mechanical damages, operating temperatures and special conditions for coating application.

The inclusion of a coating in a specific class ofmechanical strengthdepends on measured values obtained in tests performed to determine:

• impact strength,•indentationstrength,•unitresistance,•resistancetocathodicdisbondment,•adhesionbetweencoatinglayers,•adhesiontopipesurfaceandtotheoriginalcoating.

Division of coatings into strength classes:

Class A – low mechanical strength

Class B – medium mechanical strength

Class C – high mechanical strength

Division of coatings into classes of continuous operating temperatures:

Class 30 – continuous operating temperature up to 30ºC

Class 50 – continuous operating temperature up to 50ºC

Class HT – continuous operating temperature exceeding 50ºC (in steps of 10ºC)

PROPERTIES OF ANTICOR PE TAPES

ANTICOR PE - POLYETHYLENE COATING SYSTEMS

The coatings listed above meet the requirements of EN 12068.

• steel pipes, • weldedjoints, • pipefittings, • bends, etc.

Coating thickness [mm]

Coating class

System type*

Primer Filling mastic

Basic anticorrosionprotection layer

Mechanicalprotection layer

2.20 B30 1T ANTICORWrap Primer 727 Butylmastik ANTICORWrap 755-20, 2x50%

2.1 B30 1T POLYKEN 1027 Butylmastik POLYKEN 905-40, 1x50%

2.7 B30 1T POLYKEN 1027 Butylmastik POLYKEN 930-35, 1x66%

2.1 B30 2T POLYKEN 1027 Butylmastik POLYKEN 980-25, 1x50% POLYKEN 955-15, 1x50%

3.22 C50 2T ANTICORWrap Primer 727 Butylmastik ANTICORWrap 742-42, 1x50% ANTICORWrap 755-20, 1x50%

3.0 C50 2T POLYKEN 1027 Butylmastik POLYKEN 942-30, 1x50% POLYKEN 955-28, 1x50%

Property Unit ANTICORWrap 742-42

ANTICORWrap 755-20

POLYKEN 905-40

POLYKEN 930-35

POLYKEN 942-30

POLYKEN 955-15

POLYKEN 955-28

POLYKEN 980-25

Total thickness mm 1.07 0.54 1.02 0.89 0.76 0.38 0.71 0.64

PEfilmthickness mm 0.30 0.25 0.25 0.17 0.17 0.25 0.36 0.33

Adhesive thickness mm 0.77 0.29 0.77 0.72 0.59 0.13 0.35 0.31

Elongation % >450 >300 >225 >340 >300 >400 >300 >225

Roll width mm 50, 100 50, 100 30, 35, 51, 102

30, 35, 51, 102 51, 102 30, 35,

51, 102 51, 102 30, 35, 51, 102

Roll length m 15 30 15.25 15.25 15.25 30.50 15.25 24.40

Colour grey yellow yellow yellow black yellow white black black

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Preparation of steel surfaces for installation

Remove rust, welding contaminations, dust, oil, grease, water and other contaminants from the pipe surface. Prepare the surface so as to achieve the Sa 2.5 standard of cleanliness according to ISO 8501. Remove remainders of abrasive materials and dust caused by abrasive blasting. Use a fat-free solvent to degrease the surface (isopropyl alcohol, acetone, denatured alcohol, extraction naphtha, etc.). Note!Theseareflammablematerials!Toremovewater,thesurfacemaybeslightlyheatedwithaburnerorblowpipeflamebutthetemperatureof the pipe before the application of a primer may not exceed 40º C. In exceptional circumstances, surface may be prepared to the St 3 standard with the use of special powered rotating brushes with hard wire bristles arranged in strands.

Application of a primerApply a primer on the surface, including the cleaned areas of former insulation. The primer should be carefully mixed before application! The temperature of the surface should be by at least 3º C higher than the dew point. Leave the primer layer until it reaches the dust dryness condition(thelayerisviscousbutdoesnotsoilfingerswhentouched).The time needed depends on the temperature and ambient humidity values. Always use primers and tapes supplied by the same vendor.

1. Prepare the surface as described above.2. Prepare the existing insulation as above. 3. Apply a primer as described above. 4. If the surface of the weld protrudes

excessively, level the surface using BUTYLMASTIK (after primer application).

5. Complete the basic layer of anticorrosion coating by wrapping the tape spirally (manually or using a wrapping tool) with an overlap in accordance with the table titled Poliethylene coating - system „ANTICOR PE”, so as to cover the existing coating at sections of ca. 10 cm on both sides (cf. the figure) Note: The widthof tape overlap should be at least 20 mm. Apply the tape with some initial

tension. At a correct tension value, the width of the tape is reduced by ca. 1–2%. Control tape tension!

6. Complete a mechanical protection layer repeating the steps described in section 5, covering the existing pipe insulation at sections of ca. 15 cm on both sides (cf. the figure). The overlapping sections ofthe mechanical protection layer should not match the overlapping sections of the basic anticorrosion layer.

7.Check the tightness of the completed coating using a spark flawdetector. Touch the coating surface with the test electrode. Test voltage is 5 kV/mm of coating thickness but not more than 15 kV according to EN 12068. Strictly follow the rules for spark flow detector operation!

INSULATION OF WELDED JOINTS

PE tape coating application process

table titled Poliethylene coating - system „ANTICOR PE”. Pipe length that should be repaired is ca. 15 cm from the edges of the damaged area (cf. the figure). The overlapping sections of the mechanicalprotection layer should not match the overlapping sections of the existing undamaged coating. Apply the tape with some initial tension. At a correct tension value, the width of the tape is reduced by ca. 1–2%. Control tape tension!

6.Checkthetightnessoftherepairedcoatingwiththeuseofasparkflawdetector. The test electrode should touch the surface of the coating during the check. Test voltage is 5 kV/mm of coating thickness but not more than 15 kV according to EN 12068.

Strictly follow the rules for spark flow detector operation!

Preparation of the surface of an existing factory-applied coatingClean the existing protective coating, roughen the surface by gently applying a stream of abrasive material or with the use of abrasive cloth (grit 40) and degrease at a length of ca. 20 cm beyond its edges. Removeanyremaindersofabrasivematerials!Iftheedgesofadjacentinsulation are not bevelled, prepare 15º bevels or smooth the edges using BUTYLMASTIK after primer application.

Primer20 cm

15º 15º

min. 10 cm

min. 15 cm

existing insulation

1. Prepare the surface as described above.

2. Prepare the existing insulation as above.

3. Apply a primer as described above.

4. Prepare a repair mat made from BUTYLMASTIK with dimensions necessary to cover the damaged area plus 5 cm in all directions from the edges of the damaged area. The repair mat should be 2–3 mm thick. The mat should be thicker than the damaged insulation. Apply the mat to the damaged area.

5. Wrap spirally so prepared damaged area with mechanical protection tape (manually or using a wrapping tool) with an overlap, in accordance with the

REPAIR OF A DAMAGED COATING

Butymastik mat

Primer

X X

mechanical protection tape

mechanical protection tape

Primer

Primer undamaged coating

pipey y

The overlap width is given for the side with a larger radius. On the side with a smaller radius, the overlap width will certainly be larger! Apply the tape with some initial tension. At a correct tension value, the width of the tape is reduced by ca. 1–2%. Control tape tension!

6. Complete a mechanical protection layer repeating the steps described in section 5, covering the existing pipe insulation at sections of ca. 15 cm on both sides. The overlapping sections of the mechanical protection layer should not match the overlapping sections of the basic anticorrosion layer!

7.Check the tightness of the completed coating using a spark flawdetector. Touch the coating surface with the test electrode. Test voltage is 5 kV/mm of coating thickness but not more than 15 kV according to EN 12068. Strictly follow the rules for spark flow detector operation!

1. Prepare the surface as described above.

2. Prepare the existing insulation as above.

3. Apply a primer as described above.

4. If the surface of the weld protrudes excessively, level the surface using BUTYLMASTIK.

5. Complete the basic layer of anticorrosion coating by wrapping the tape spirally (manually) with an overlap in accordance with the table titled Poliethylene coating - system „ANTICOR PE”, so as to cover the existing coating at sections of ca. 10 cmonbothsides(cf.thefigure).Note:The width of tape overlap should be at least 20 mm.

INSULATION OF BENDS AND ELBOWS

15-20cm

existing insulation

10 10 cm

1010

cm

NOTE! Materials for insulation coatings should be conditioned before use at temp. 20 ÷ 40°C

POLYETHYLENE COATINGS - ANTICOR PE

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HEAT SHRINk MATERIALS - ANTICORRay®

System ANTICORRay® WSS60Corrosion protection for buried and above-ground steel pipelines. The system meets EN 12068 standard in class C HT60 (high temperature).

• Resistant to shear forces caused by soil and thermal changes.

• Hard and very durable, resistant to mechanical damage(e.g.duringditchbackfilling).

• Applied onto wet epoxide; therefore, no extra heating and hardening is required.

• Creates the three-layer factory-made insulation. „ANTICORRay® WSS60” heat shrink sleeve creates a monolithic pipeline coating system.

• Very low vapour permeability.

• High dielectric strength.

System characteristics and advantages

• „ANTICORRay® Epoxy Primer 801” is applied directly onto prepared steel surface and as such it constitutes the main corrosion protection;

• „ANTICORRay®WSS60”heatshrinksleeveappliedinthecentreoftheweldedjointshows perfect adherence properties to the epoxy primer and creates a passive corrosion protection coating;

• “ANTICORRay® WSS-CP” closure patch for bonding „ANTICORRay® WSS60” sleeve.

System components

High-density cross-linked polyethylene (HDPE)

Factory-made pipe insulation

Thermally activated copolymer adhesive Closure patch

Epoxy primer only on steel

Test Standard Result

Shrinkability — > 25%

Shrinkage ratio — min. 2.5 mm

HDPE thickness — min. 1.1 mm

Thickness of adhesive layer — min. 1.4 mm

Maximum continuousworking temperature EN 12 068 60°C

Compatibility with factory-made coatings — PE, PP, FBE

Pipe pre-heating temperature — 70 ÷ 80°C

Required surface cleanliness grade PN ISO- 850 Sa 2½

Limitations related to soil stresses — none

Coating class EN 12 068 C HT60 class

Peel strength EN 12 068 > 65 N/cm at 23°C

Impact resistance EN 12 068 > 15 J

Penetration resistance EN 12 068 > 1 mm at 60°C

Cathodic disbondment EN 12 068 23°C 5 mm 60°C 12 mm

Resistance to thermal aging EN 12 068 after 100 days in up to 80°C

Tensile strength factor EN 12 068 0.9

Elongation factor EN 12 068 0.9

SYSTEM PROPERTIES

„ANTICORRay® WSS60” system is DVGW-certified for its compliancewith standard EN 12068 as to class C HT60 (high temperature).

Pipeline DN 700 isolated by „ANTICORRay® WSS60” heat shrink sleeve

„ANTICORRay® WSS60” heat shrink sleeve reinforced laminate

Insulationofweldedjointsonthevalve DN 1000

Adhesion test of „ANTICORRay® WSS60” heat shrink sleeve

Insulationofweldedjointonpipewith 3LPP insulation

Monoblock on pipeline DN 800

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Repair system ANTICORRay® REP

Repair kit components• „ANTICORRay® Epoxy Primer 801”.

• „ANTICORRay®MasticFiller”deepdamagefillingmaterial.

• „ANTICORRay®REP”finishrepairpatch.

• The entire repair system complies with requirements regarding complete insulation and allows for reproducing three-layer factory-coating.

• The „ANTICORRay® REP” is made of cross-linked HDPE, covered with thermoactive adhesive, characterised by its adherence to roughened PE and PP. It is also very resistant to shear forces occurring in the ground.

• The strong adhesion to the steel end between all 3 elements of „ANTICORRay® REP” creates durable monolitic corrosion coating.

Test Standard Typical value

„ANTICORRay® REP” repair patch (backing film, HDPE)

Thickness — 1.0 mm

Working temperature EN 12068 > 60°C

Tensile strength ASTM D6382,900 psi

(approx. 20 Mpa)

Shrinking ratio ASTM D638 530%

Dielectric strength ASTM D149 20 kV/mm

Water absorption ASTM D570 0,05%

„ANTICORRay® REP” repair patch (thermoplastic adhesive)

Thickness — 1.0 mm

Melting temperature ASTM E28 > 115°C

Peel strength EN 12068 70 N/cm

Shear strength EN 12068 100 N/cm²

„ANTICORRay® REP” repair patch (as applied)

Total thickness — 2.0 mm

Impact resistance EN 12068 > 15 J

Penetration resistance EN 12068 > 0.6 mm

Resistivity ASTM D257 1 x 1014Ω-cm

Cathodic disbondmentASTM G42 EN 12068

< 20 mm

Breakdown voltage ASTM D149 40 kV

PROPERTIES of ANTICORRay® REP

A repair kit for reconstruction of damages on corrosion protection to corrosion damage in insulation along buried and above-ground steel pipelines. The system complies with EN 12068 standard in class C HT60 (high temperature).

ThesystemhasbeentestedandcertifiedbytheOilandGasInstitutefor its compliance with standard EN 12068 in class C HT60 (high temperature).


The place of damage „ANTICORRay® Mastic Filler”

Repair patch „ANTICORRay® REP”

„ANTICORRay® Epoxy Primer 801”

pipe insulation

EPO

XY

801

The repair system „ANTICORRay® REP” is used in a wide range of pipe diameters with coated PE and PP (continuous use temperature to 70°C).

Use the following variants of the system depending on the type of damage anticorrosive coating:

1. To repair the deep damage (metal pipe) not larger than 100 × 200 mm:

• „ANTICORRay® Epoxy Primer 801”.• „ANTICORRay®MasticFiller”damagefillingmaterial.• The „ANTICORRay® REP” repair patch.

2. To repair the deep damage (metal pipe) larger than 100 × 200 mm:• „ANTICORRay® Epoxy Primer 801”.• „ANTICORRay® WSS60” shrink sleeve.

3. The surface defects to be repaired (not reaching the metal pipe) having a width less than 10 mm (scratch):

• „ANTICORRay®MeltStick”damagefillingmaterial.

4. The repair of surface defects (not reaching the metal tube) with dimensions greater than 10 mm in diameter:

• „ANTICORRay®MasticFiller”damagefillingmaterial.• „ANTICORRay® REP” repair patch.

Application

Damaged insulation Reconstruction of damages by „ANTICORRay® REP” System

HEAT SHRINk MATERIALS - ANTICORRay®

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Detailed repair technology of coatings for different variants of damage is presented in the User’s ANTICOR Sp. o.o. No: DMTA-AN-21.

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Corrosion protection technology of product pipes and casing pipes„CasingFiller”technologyfullyfillsthespacebetweenthe product pipe and the casing pipe.

After being pumped into the space between both pipes, it prevents water and oxygen from accessing the surface of the pipes and start corrosion process.

„ANTICOR Syntetix® CF” – is a fully synthetic material of exceptional anticorrosive properties. It protects against both chemical and electrochemical corrosion. Include inhibitors against stress corrosion cracking (SCC). The special formulation of synthetic products allowed us to obtain exceptional adhesion to steel and plastic surfaces. Due to its and oxidative properties „ANTICOR Syntetix® CF” extends the life time of factory applied insulation. Slowing down the deterioration occurs in the whole temperature range of use. It doesn’t contain hazardous substances to the health and the environment.

• Prevents corrosion inside casing pipe.

• Provides the most effective and least expensive means to repair electrolytic joints and thosewithin the casing pipe.

• Tightly fills the space between the pipes,displacing accumulated water, oxygen and moisture.

• Makes an excellent protection against stray currents effects.

• Is an entirely synthetic, chemically stable product.

• Contains additives that improve functional properties, e.g., corrosion inhibitors, antioxidants etc.

• Reduces the cost associated with cathodic protection of pipelines.

• Doesn’t contain components hazardous to health and the environment.

• Stable properties upon operation over many years.


Test Unit Value

Operating temperature °C -15 ÷ 35

Density kg/dm3 0.85 ÷ 0.87

Penetration resistance Ωm > 3.9 x 108

Water absorption %mas 0.0 ÷ 0.05

Drop point °C > 50

Salt Test Spray Positive

Cathodic disbondment in electrolytic media mm 0

Adhesion to steel and plastics Cohesive fracture (tearing in the layer)

PROPERTIES OF ANTICOR Syntetix® Mastic*

* Based on testing at Oil and Gas Institute (INiG).

Casing Filler

Application of „ANTICOR Syntetix® CF” mass - counter photo

Preparation of application „ANTICOR Syntetix® CF”

Preparation the space between the product pipe and casing pipe before application

Transport of liquid material of „ANTICOR Syntetix® CF”

Filling the space between the product pipe and the casing pipe

www.syntetix.pl

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System composition:

Test Unit Value



Electrical contact resistance Ωm > 3.9 x 108

Cathodic disbondment in electrolytic media mm 0

Water absorption %mas < 0.0665

Salt Test Spray Positive

Adhesion to steel and plastics Cohesive fracture (tearing in the layer)

PROPERTIES*

ANTICOR CC (Casing Closure)

1. Make a ring around the carrier pipe with polyurethane foam spray and XPS plate inside space between the pipes (max 15 cm thick, 25 cm depth).

2. Put „ANTICOR Syntetix® Mastic” to fill tightly thespace between pipes.

3. Makethefinishingringwithfoam.4. After making (1, 2, 3) clean, degrease and tarnish

existing insulation, in area where the new heat shrinkable sleeve or rubber casing end seals will be placed.

5. Install the heat shrinkable sleeve or rubber casing end seals.

6. In order to obtain additional tightness, the heat shrink sleeve or rubber casing end seals must be secured with PE tape e.g. Polyken 930-35 or 905-40 and steel clamping strips.

Technology of casing sealing ends closure

* Based on testing at Oil and Gas Institute (INiG).

• Synthetic product of exceptional sealing properties.

• Easy to apply.• Exceptional adhesion to steel and plastics.• Doesn’t contain components hazardous

to health and the environment.• Compatible to use with all products

of anticorrosion protection.• Stable properties upon operation over many

years.• Tightly fills the space between the pipes,

preventing water, oxygen and moisture from accessing the pipes.

Features and advantages of ANTICOR Syntetix® Mastic

Application of „ANTICORRay® WSS60” (system „ANTICOR CC”)

The stopper in the closure system „ANTICOR CC”

Application of 2K PUR Foam

„ANTICOR Syntetic® Mastic” after application

www.syntetix.pl

ANTICOR CC (Casing Closure) – is a synthetic material with excellent sealing properties. It seals both ends of casing pipe against ground water, mud, etc.

1. „ANTICOR Syntetix® Mastic” does not change the properties over its entire operational temperature range. It shows high adhesion to steel and plastic surfaces and can be used with all types of anticorrosive coatings. It doesn’t contain hazardous substances to the health and the environment.

2. 2-component PUR foam and „XPS” insulation board (thickness 100 mm).

3. Heat shrink sleeve.4. Corrosion protection tape „ANTICOR PE” 930-35 or

905-40.

Schematic diagram of a sealing the casing pipe „ANTICOR CC” (Casing Closure)

45

1. „XPS” insulation board, thickness 100 mm; 2. Viscoelastic putty „ANTICOR Syntetix® Mastic”; 3. 2-component PUR foam; 4. Heat shrink sleeve; 5. PE tape - POLYKEN 930-35


Test Unit Value

Dielectric strength kV/mm 17

Operating temperature °C to 100

Adhesion to steel MPa 12

Bending strength MPa 160

Impact strength kJ/m2 60

Hardness Barcol 61

Medium type Glass cloth

TECHNICAL DATA

An earth-air passage

A pipeline on steel supportsAn earth-air passage

SEALING MASTICS

ANTICOR GRP

POLYTEX 570

„ANTICOR GRP” - a composite material based on glass cloth and a UV-cured resin.

Areas of application:

• anticorrosioninsulationandwaterproofingofsteelandconcretestructures, a protective coating for thermal and cryogenic insulation of tanks, pipelines and ducts,

• mechanical protection coating of steel gas pipelines at “earth–air” passages.

• Starts curing in 5-20 minutes. Total strength is achieved after 24 hours.

• Easy and fast to apply.• Sandable and paintable.• Nontoxic.• Water resistant.• Thermal resistant.• Wide temperature range.• Enables effective multi-year repairs.• UV resistant.• Corrosion resistant.• Conforms to the technical standard ST-IGG0601:2008.

• Excellent resistance to weather conditions.• Very good mechanical properties, including particularly high

abrasion resistance.• Excellent adhesion to steel and concrete.• Verygoodelectricalproperties,includinghighspecificresistance,

good co-operation with cathodic protection.• Good resistance for most of chemicals.• Conforms to the technical standard ST-IGG0601:2008.

„POLYTEX570”-wateractivatedfiberglasstape for quick and permanent repair.

Application for: Mechanical protection of anti-corrosion insulation on steel pipelines in locations:

• “earth-air” transitions/passages (switching stations, stations pressure reduction and measuring, press compressors, etc.),

• passages over obstacles,• terrestrial (overground) sections of connections,• securing the insulation in place of the support (bracket).

Test Unit Value

Impact strenght kJ/m2 ≥ 30

Longitudinal tensile strength MPa ≥ 12

Transverse tensile strength MPa ≥ 32


Compression strength N ≥ 300

Interlaminar peeling strength N/25mm ≥ 20

UV resistant yes

TECHNICAL DATA



„ANTICOR GRP” system materials:• UV-cured tapes and mats,• UV-cured gel..


Aluminium laminate - Aluminio 374

Adhesive coatings made from aluminium laminate effectively protect against UV radiation, ozone and other weather conditions. The coatings are characterised by excellent resistance to mechanical damages. They are suitable for use as protective linings to cover anticorrosion insulationofoverheadsteelpipelinesandassealingjacketsprotectingthermal insulation of district heating, air-conditioning and ventilation pipes.

Test Unit Value

Total thickness mm 0.16


Tensile strength N/cm 120

Adhesion to steel N/cm 6.0

Elongation % 25

Backing Aluminium laminate

TECHNICAL DATA

1. Complete an anticorrosion tape coating according to the process described on page 7 of this catalogue.

2. Check the tightness of the completed coating. Test voltage of the sparkflawdetectorshouldbe5kV/mmofcoatingthickness.

3. Apply a protective coating made from aluminium laminate on the prepared anticorrosion coating.

Use a laminate that is 600 mm wide to protect straight sections of a pipeline. Apply the laminate using the so called “cigar” method with lateral and longitudinal overlaps 75 mm wide (Fig. 1).

Use a tape 50 or 100 mm wide to protect bends and elbows. Apply the tape spirally with a 50% overlap.

Protective coating completion process

Coating repairs

If any damage is detected, ensure that the surface is clean and apply a sheet of coating onto the damaged surface with an overlap of at least 75 mm beyond the damaged area (Fig. 2).

Examples of insulated sections over water courses

Fig. 1 Insulation of straight pipe sections

Fig. 2 Coating repair

SPECIAL COvER COATINGS


POLYURETHANE SPRAY COATING - PUR

ANTICOR has a vast experience and skilled staff necessary to apply double-component polyurethane coatings. The coatings are applied using the airless spraying method.

We employ a highly specialised team equipped with machines suitable for the completion of coatings as well as apparatus to monitor application conditions and coating quality. Our coatings conform to the requirements of EN 10290, DIN 30671 and DIN 30677.

Our services of application of spray-on polyurethane coatings are completed on ANTICOR’s premises, customers’ premises or directly on site.

Test Unit Value

DensityA g/cm3 1.7

B g/cm3 1.2

A/B ratioby weight 82/18

by volume 3.5/1

Max. thickness of a single layer on a vertical surface mm 1.0

Application temperatureof the surface °C > 10

of the mixture °C 50 ÷ 80

Curing time at 20ºC (condition)

dust dryness h 1/6

storage h 8

full strength h 120

Continuous operation temperaturenormal operation °C -30 ÷ 80

short-time °C 110

Hardness Shore D scale 74±3

PROPERTIES OF PROTEGOL UR32-55 COATINGS

• May be applied in factory conditions or on site.• Compatible with other coatings.• Applied during a single operation.• Characterised by a short curing period.• Very resistant to mechanical (abrasion, impact, indentation)

and chemical damages.• May be applied on equipment that remains in continuous

contact with potable water. • Perfectly support cathodic protection – the degree of

cathodic disbondment is very low.

All coatings made from PROTEGOL conform to: EN 10290, DIN 30671, DIN 30677.

The coatings are suitable for a number of applications as anticorrosion protection of external and internal surfaces:

• pipes,• fittings,• valves,• tanks,• sewers made from steel or cast iron.

Due to their excellent mechanical properties (resistance to indentation and abrasion), the coatings are applied as an additional layer on pipes used in directional boring.


DN 500 valve 20m3 , DN 1000 tank

DN 500, DN 100 monoblocks DN 500 bends

Spraying works on site

Fitting DN 1400

Polyurethane spray coating


SEALING MASTICS

Hand wrapping machines OWRThese tools are used to apply anticorrosion tape coatings.

Suitable for:• insulationofweldedjoints,• repairs of damages to existing insulation,• insulation of pipe sections.

Advantages: Fast tape replacement, suitable for insulation of pipes with diameters from 50 mm to 2000 mm. The machines are equipped with a roll used to wind tape separating layer.

Holiday detectorsCompactsparkflawdetectorswithaccessoriesareusedtocheckthetightness of insulation coatings applied on conductive substrates, including concrete. They are ideal to test the tightness of tank, pipeline,fittingcoatings.

Device types: DC15 up to 15 kV, DC30 up to 30 kV and DC60 up to 60 kV.

Features and advantages:

* According to tests performed at the Oil and Gas Institute.

Test Unit Value


Application temperature °C 10 ÷ 35


Resistivity Ωm > 3.9 x 108

Water absorption %mas < 0.0663

Brine test Successful

Resistance of the material to cathodicdisbondment in an electrolytic environment mm 0

Adhesion to steel and plastics cohesive to substrate (tearing test)

PHYSICAL AND OPERATING PROPERTIES*

ANTICOR Syntetix® Magnum

„ANTICOR Syntetix® Magnum” is a synthetic material with sealing properties. It contains stress corrosion cracking (SCC) inhibitors, and prevents corrosion of the coated components. The material is characterised by good adhesion to steel, plastic surfaces and paint coatings. „ANTICOR Syntetix® Magnum” preserves its properties in the whole range of temperatures from –25 to 45ºC. It does not contain any chemicals hazardous for human health or the natural environment.

Aplication with using a gun that allows dosing the materual into inter-pipe spaces.

• A synthetic product with anticorrosion properties.

• User friendly during application.

• High adhesion to steel, plastics and painted surfaces.

• Tightlyfillscoatedspacesandpreventsaccess of water, oxygen and moisture.

• Does not contain any hazardous components for human health and the environment.

• Preserves stable properties during long periods of use.

• The mastic may be reused.


ACCESORIES

OWR-2

Spiral electrodeSparkflawdetector

Brushflatelectrodeandconnections Brush circle electrode


1. What is the Bristle Blasting Process? Bristle Blasting is a new process that uses a specially designed rotary

bristle tool for achieving both corrosion removal and an anchor profile.

2. How does the tool perform blasting operations? The rotating bristles are DYNAMICALLY TUNED to the power tool,

which results in impact and immediate retraction of bristle tips form the corroded surface (see high speed photography).

3. How is this process similar to the abrasive grit blasting process? The bristle tips are designed to strike the corroded sufrace with

kinetic energy that is equivalent to grit blast media, thereby generating a texture and visual cleanliness that mimics the grit blasting process.

UNDERSTANDING 3 kEY FEATURES OF THE BRISTLE BLASTING PROCESS

Time-exposed high-speed photography of single bristle illustrating the approach, impact, and retraction of bristle tip from steel surface.

Frame rate: 30 000 framse/secHub speed: 2 500 rpmImpact duration: 0.0003 sec

Air cooling system

Noise reduction

Flexible intake

Bristle Blaster® Belt

Special speed reduction for increased power

• surface preparation to Sa 2½ • roughness of the 100 μm

Hub

Incoming bristle tip (before contact)

Bristle tip contact/impact

Bristle tip rebound/retraction (after impact)

Accelerator bar

Construction of Bristle Blaster® Industrial Pneumatic

Dust exhaust system (included)

Adaptor system

Bristle Blaster®


Bristle Blaster® Industrial Pneumatic is ATEX approved for use in Zone 1 (potentially explosive) atmospheres in accordance with Ex II 2G c IIA T4 X.


EQUIPMENT AND ACCESSORIES

TECHNICAL DETAILS

Bristle Blaster® Industrial Pneumatic Bristle Blaster® Industrial Electric

Bristle Blaster® Set

With drive unit pneumatic

With drive unit electric

BRISTLE BLASTER”S PERFORMANCE

• Corrosion, Mill Scale, and Coating Removal ... Restores surface to near white/white metal visual standard.• Improved Integrity of Treated Surfaces ... Generates compressive residual stress along treated surface for crack

growth resistance, improved fatigue life, and improved corrosion resistance.

• Surface Texture/Anchor Profile ... Roughness capability from 40-100 microns - also on weld seams.• Negligible Heat Generation ... Surfaces free of thermal damage/heat marking.• Eco-friendly ... ”green” surface treatment, does not use/produce hazardous

materials.• Simple/Economical ... Eliminate the need for complex and costly abrasive blast wquipment.

Conventional Grit Blasting Newly developed Bristle Blaster®

Bristle Blaster®

Width: 11 mmSpring Wire Diameter 0.7 mm, specially hardened shaped, D:115 mm

Width: 23 mmSpring Wire Diameter 0.7 mm, specially hardened and shaped, D: 115 mm

Adaptor SystemWidth: 11 mm, 23 mmAluminum casting

Width: 11 mm, 23 mmQuick Add

Test Unit Values

Free speed rpm 3 500

Required air pressure bar6.3

5.2 bar (75 PSI) > Brislte Blaster Belt 23/11 mm

Average air consumption L/min 500Required interior air hose size cal 3/8”

Weight kg 1.2

Test Unit Values

Free sp eed rpm 3 200

Voltage rating V 240 (±10%)

Amperes A 2 (±15%)

Weight kg 2.2

Bristle Blaster®


ANTICOR Sp. z o.o.PL 32-020 Wieliczka

ul. Wygoda 28, PolandTel.: +48 12 288 33 33 Fax: +48 12 278 53 26

e-mail: [email protected]

EDITION 4/2019

Copyright© ANTICOR Sp. z o.o.

ANTICOR Bohemia s.r.o.Místecká 537/549

72400Ostrava-NováBěláCzech Republic

Tel./Fax: +420 596 718 915e-mail: [email protected]

CORROSION„ANTI-CORROSION” which means highly skilled specialization in the passive corrosion...

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