Coppus Steam Turbine Brochure

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Single Stage Horizontal and Vertical Designs Up to 4,000 HP (2,980 KW) API 611 Compliant COPPUS Steam Turbines ®

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Coppus Steam Turbine Brochure

Transcript of Coppus Steam Turbine Brochure

  • Single StageHorizontal and Vertical DesignsUp to 4,000 HP (2,980 KW) API 611 Compliant

    COPPUS Steam Turbines

  • COPPUS RLHA STEAM TURBINESThe RLHA turbine is an axial split horizontal turbine withsplit sleeve bearings, available in 3 frame sizes offeringup to 4,000 HP (2,980 kw). The axial split casing allowseasy access for on-site inspection and repair. The time-

    RLHB featuresrugged anti-frictionjournal bearings.

    For over 80 years COPPUS steamturbines have been recognized aroundthe world as rugged, versatiledrive solutions for lubeoil pumps, feedwater pumps,fans, genera-tors and othermechanical driveapplications. COPPUSturbines are routinely specified by thepetroleum, petrochemical, chemical, sugar, paper, foodprocessing and other industries that require continuousor stand-by emergency power.

    tested reliability of the RLHA turbine makes it an idealselection for continuous operation applications for pumps,fans and generators operating in the most demanding indus-trial environments.

    The RLHB offers anti-friction journal bearings, in place ofthe split sleeve bearings found on the RLHA, for applicationswhere quick starts are required. The RLHB also takesadvantage of oil ring or oil mist lubrication systems, eliminat-ing the need for higher cost forced feed lubrication for speedsup to 5,000 RPM.

    COPPUS RLHB STEAM TURBINE

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    COPPUS STEAM TURBINES

    Snap-acting bolttype trip

    Woodward TG governor

    Permanentlylubricated rodend ball joints

    Removablestainlesssteel steamstrainer

    Force actuated trip valve

    LowfrictioncarbonsleeveCage

    guidedthrottle valve

    Flinger type,non-sparkingseals

    Liner type splitsleeve bearings

    Axial split casing

    Forged single disc wheel shrunkand keyed to shaft

    Removablesplit carbon ringgland housings

    Hard chromeplated shaft

    StainlesssteelnozzlesTrue center line support

    Coolingwaterjackets

    Oil ringlubrication

    50,000 hour L-10 lifethrust bearing

    RLHA

    COPPUS Steam Turbines

  • The RLA is a radially split horizontal turbine available in 8frame sizes offering 1 to

    1000 HP(745 KW). The RLA

    has a reputation as alow maintenance,easy to operateworkhorse. Field

    proven to be an idealchoice for an economical

    backup or continuous drive forpumps and fans.

    COPPUS RLA STEAM TURBINES

    Standard features on COPPUS Turbines include: Meet or exceed strict API 611 requirements. Overspeed mechanical trip valve. Snap-acting overspeed trip. Woodward TG direct drive oil relay governor. Constant level sight-feed oilers. Stiff shaft construction with single disc wheel located between bearings.

    The RLVA turbine offers all the same features as theRLA with the added benefit of its space saving verticaldesign. Available in 8 frame sizes to meet a wide varietyof applications that includes pump drives for on boardships, and pump and fan drives for oil refineries, gaspipe lines and other industries where space is limited.

    RLVA turbines are designed to meet API 611, NEMAand marine standards. Configurations are available for awide range of shaft extensions, thrust bearings andflange mounting arragements.

    COPPUS RLVA STEAM TURBINE

    Sealing GlandHousing on theRLA & RLVA issplit for easyremoval andinspection ofcarbon rings.

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    COPPUS Turbines Meetor Exceed API 611 Standards

    RLA

    Removable split carbonring gland housngs

    Woodward TGgovernor

    Permanentlylubricated rodend ball joints

    Hardchrome-platedshaft

    Stainlesssteelstationaryand rotatingblades

    Single disc wheel shrunkand keyed to shaft

    Low friction carbon sleeve

    Hand valveStainless steelnozzles

    Snap-acting bolt type trip

    Cooling waterjackets

    Oil ringlubrication 50,000 hour L-10

    life thrust bearing

    Manualgovernorspeedadjustment

    COPPUS Steam Turbines

  • COPPUSIn accordance with API 611standards.The snap-acting bolt type trip mecha-nism introduced by COPPUS in themid 80s set new industry standardsfor Overspeed Trip Systems.

    The independent system stops theturbine under any load condition byactivating the force-actuated trip valve.

    It is capable of threeconsecutive non-trending trip-outswithin +/-2% of settrip speed.

    The OverspeedTrip Collar, installed

    on the turbine shaft,houses an adjustable, spring loadedbolt. The bolt is retained until a pre-selected trip speed is reached. Whenthe turbine shaft exceeds the se-lected speed the bolt is instantlyreleased to unlatch the trip valve. Thesnap-actiontripping ispositive,preciseandrepeatable.

    The Overspeed Trip Valvesare designed to minimize pressuredrop ensuring the highest availablepressure at the nozzle ring for doingwork.

    When released by the Over-speed Tripmechanismor themanual triplever the

    valve is instantlyclosed to shut offsteam. The single-seated valve will

    bring a fully, unloadedturbine to a completestop.

    For manual resetting against full-linepressure, a pilot valve relieves unbal-anced pressure.

    Manual speed changer. Single piece contoured Curtis type wheel.

    Optional Features for COPPUSTurbines Include: Forged steel wheels. Special shaft materials. Part load and overload hand valves. Kingsbury thrust bearings.

    Copper free construction for corrosive atmospheres.

    Single row wheels. Lagging, blanket type insulation.

    High back pressure construction. Electronic or hydraulic NEMA Class D governors and variablespeed controls.

    Solenoid trips for remote shutdown. Extended inlet pressure and temperature constructions.

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    RLA-RLVA-RLHA/BOverspeed Trip System

    Need an estimate on a COPPUS Turbine? Visit our web site atWWW.COPPUS.COM. Its the easiest way to receive a quote.

    Low frictioncarbon sleeve

    RLVAWoodward TG governor

    Manual governor speedadjustment

    Permanentlylubricated rodend ball joints

    Removable splitcarbon ring housing

    Hand valveStainless steelnozzles

    Single disc wheelshrunk and keyedto shaft

    Hard chromeplated shaft

    Alemitefittings forgreaselubrication

    Snap acting bolttype trip

    NEMA MG-1mounting flangeand shaft extension

    50,000 hourL-10 lifethrust bearing

    Hooded flingerprotects againstcontamination

    Stainless steel stationary and rotating blades

    Air cooling impeller

    Upper bearingseal and drain

    RLA/RLVATrip Valve

    RLHA/RLHB Trip Valve

  • FRAME SIZE12M 12L 16L 16E 20L 22L 23L 23E12 in. 12 in. 16 in. 16 in. 20i n. 22 in. 22 in. 22 in.

    305 mm 305mm 406mm 406mm 506mm 559mm 559mm 559mm60 hp 106 hp 242 hp 320 hp 260 hp 1000 hp 1000 hp 1000 hp44 kw 79 kw 180 kw 238 kw 194 kw 745 kw 745 kw 745 kw

    6000 6000 5000 5000 4000 4000 4000 4000

    670 psig 670 psig 670 psig 670 psig 670 psig 670 psig 670 psig 700 psig46.2 barg 46.2 barg 46.2 barg 46.2 barg 46.2 barg 46.2 barg 46.2 barg 48.2 barg8250F 8250F 8250F 8250F 8250F 8250F 8250F 8250F4400C 4400C 4400C 4400C 4400C 4400C 4400C 4400C

    105 psig 105 psig 165 psig 165 psig 165psig 165psig 165psig 165psig7.2 barg 7.2 barg 11.4 barg 11.4 barg 11.4 barg 11.4 barg 11.4 barg 11.4 barg

    3/4 in. 1 1/2 in. 1 1/2 in. 2 in. 2 in. 3 in. 3 in. 4 in.19mm 38mm 38mm 51mm 51mm 76mm 76mm 102mm

    3 in. 3 in. 4 in. 4 in. 6 in. 8 in. 8 in. 8 in.76 mm 76 mm 102 mm 102 mm 152 mm 203 mm 203 mm 203 mm

    800 lbs 800 lbs 850 lbs 850 lbs 950 lbs 1800 lbs 1800 lbs 1900 lbs273 kg 273 kg 386 kg 386 kg 432 kg 818 kg 818 kg 864 kg

    Spcifications (max.)

    Wheel Diameter

    Power HP/ KW

    Speed (RPM)

    Inlet Pressure - P1

    Inlet Temperature -T1

    Back Pressure - P2

    Inlet Diameter

    Exhaust Diameter

    Approx. Wt. (LBS/KG)

    WHEEL MAX. MAX. MAX P1 MAX T1 MAX P2 APPROX. Inlet ExhaustDIA. POWER SPEED PSIG TEMP T1 PSIG WT. Dia. Dia.

    in./mm HP/Kw RPM BARG 0F / 0C BARG lbs/kg in/mm in/mm

    19 in. 1575 6300 875 psig 8250F 300 psig 1900 lbs 4 in. 10 in483 mm 1170 kw 60.3 barg 4400C 20.7 barg 863 kg 102mm 254mm

    24 in. 2500 6300 900 psig 9500F 300 psig 3400 lbs 6 in 10 in610 mm 1865 kw 62 barg 5700C 20.7 barg 1545 kg 152mm 254mm

    28 in 4000 5500 900 psig 9500F 300 3600 lbs 6 in 10 in711 mm 2980 kw 62 barg 5700C 20.7 barg 1636 kg 152mm 254mm

    RLHA Specifications (maximum)

    RLA and RLVA Specifications (maximum)

    Selection and ServiceSelecting the Right TurbineCOPPUS Steam Turbines are available in 11 horizontal and 8 vertical sizes allowing greater flexibility in matchingthe right turbine to the desired application. Need a quote? Visit our web site at www.coppus.com.

    Demand the Best!Demand COPPUS Partsand Service.Behind every COPPUS Turbine stands a world-wide network of sales engineers and serviceprofessionals. Factory and factory authorizedservice centers located around the world enablesus to respond quickly to your parts, upgrades,service, and technical support needs.

    To locate your nearest factory representative visitour Web Site at www.coppus.com.

    COPPUS Steam Turbines

  • Millbury, MA USATuthill Energy SystemsP.O. Box 8000Millbury, MA 01527 USATel: 1-888-268-8726Fax: 508-754-4516E-mail: [email protected]

    Burlington, IA USATuthill Energy SystemsP.O. Box 967Burlington, Iowa 52601 USATel: 1-888-614-9168Fax: 319-752-1616E-mail: [email protected]

    Bielefeld, GermanyTuthill Energy SystemsP.O. Box 102031D-33520 Bielefeld, GermanyTel: 49 521 1085-0Fax: 49 521 1085-199E-mail: [email protected]

    COPPUS STEAM TURBINES

    MILLBURY, MA USA

    www.tuthillenergy.com

    Catalog C-201

    Copyright 2002. All rights reserved

    Tuthill Energy Systems, manufacturer of COPPUS, MURRAY and NADROWSKISteam Turbines, has over 75 agent offices around the world. To locate the Repre-sentative nearest you visit our website or contact any of our manufacturing facili-ties at:

    YOUR LOCAL REPRESENTATIVE: