Conventional Programming No. Title...

HEIDENHAINAdvanced course TNC 4xx

Contents: Advanced course TNC 4xx

Drilling

Two rows of holesIrregular drilling pattern, 3 toolsLinear hole patternLinear offset hole patternFour double bolt hole circles, 3 toolsLarge drilled plate

2D Milling

Loading frameDouble L-form with 2D-series cyclesMixed elements (internal) with Q-parametersMixed elem. (internal and external) with Q-param.

Free Contour Programming

FK TelephoneFK DumbbellFK Hammer basicFK Hammer, island with 20-series cyclesFK Mickey Mouse basicFK Mickey Mouse with 20-series cyclesFK T-Contour with 20-series cyclesFK Comb, basic, uncorrectedFK Comb with 20-series cyclesFK Comb first original, then mirrored in Y

„New“ Functions

Multiple use of an island

728071537109742671397411

728107172

761541761591

7510375116751197173

7175071757174

751087176

75122

7177

D02 IH1

No. Title PGM-No.

Conventional Programming

123456

789

10

11121314151617181920

21


Contents: Advanced course TNC 4xx

C01 IH2

3D Milling

Toggle joint, 1 toolToggle joint, 2 tools

Truncated cone, standing, 2D, external, horizontalTruncated cone, standing, 3D, externalTruncated cone, internal, 3D, basicTruncated cone, internal, 3D, from solid block

Hemisphere, internal, 2D, horizontalHemisphere, internal, 2D, horiz. with pocketsHemisphere, external, 2D, horizontalHemisphere, external, 3D, vertical, 1 cutHemisphere, external, 3D, vertical, 2 cuts

Threadmilling in three steps, 2 settings

761260761261

7162728272837284

73227323

728417613076131

7164

No. Title PGM-No.

2223

24252627

2829303132

33

Q-Parameter Programming

Milling

Milling a contour with several Z-settingsFinish milling rectangular pocketMilling cylindrical pins

Drilling

1 Simple bolt hole circle6 Bolt hole circles, 1 tool6 Bolt hole circles, 3 tools, 3 cyclesLinear hole pattern

728572867288

74167416074161

746910

No. Title PGM-No.

343536

37383940


Task: Program(s):Two rows of holes

C04 7280/1

100 30 0

45

0

0

15

2025 5045 65 8570 90

5

30

60

Min

Max

➁

➀Max

Min

BLK FORMTOOL DEFTOOL CALL 1 Z S3000

CYCL DEF 1.0 PECKING

L X . . . Y . . . R0 F9999 M3L Z . . .

CALL LBL 1

L X . . . Y . . .L Z . . .

CALL LBL 1

L Z . . . M2

LBL 1

L IX+20 M99

CALL LBL 1 REP 3/3

LBL 0

Workpiece blank

First tool call

Pecking cycle

Pre-position

Pre-position

Program layout:

➀

➁

Conventional

preparation

Retract tool, end

SPGM 1

HEIDENHAINHEIDENHAIN

Solution:

Advanced course TNC 4xx

Two rows of holes

7280/2C04

Main program 0 BEGIN PGM 7280 MM1 ................................................................................. TWO ROWS OF HOLES2 BLK FORM 0.1 Z X+0 Y+0 Z-303 BLK FORM 0.2 X+100 Y+60 Z+04 TOOL DEF 1 L+0 R+2,55 TOOL CALL 1 Z S30006 CYCL DEF 1.0 PECKING7 CYCL DEF 1.1 SET UP -28 CYCL DEF 1.2 DEPTH -229 CYCL DEF 1.3 PECKG -10

10 CYCL DEF 1.4 DWELL 011 CYCL DEF 1.5 F150

12 L X+5 Y+45 R0 F9999 M313 L Z+214 CALL LBL 1

15 L X+10 Y+1516 CALL LBL 1

17 L Z+20 R0 F9999 M2

18 LBL 119 L IX+20 F9999 M9920 CALL LBL 1 REP 3/321 LBL 022 END PGM 7280 MM

SPGM 1

Retract tool, end

100 30 0

45

00

15

2025 5045 65 8570 90

5

30

60

Min

Max

➁

➀Max

Min


Task: Program(s):Irregular drilling pattern,

with 3 tools and 3 cycles

C04 7153/1

100 40 0

100

0

0

20

30

50

90

80

30

20

40

10

10 30 40 50 70 90 20 15

M6

Tools: • NC-center drill• Twist drill• Tap


Program layout: Irregular drilling pattern,


BLK FORMTOOL DEFTOOL 1 . . .

L Z . . . . . . . . . . M6

CYCL DEF, DEPTH = PECKG

CALL LBL 1

STOP M6

TOOL 2 . . .CYCL DEF, DEPTH ≠ PECKG

CALL LBL 1

STOP M6

TOOL 3 . . .CYCL DEF

CALL LBL 1

L Z . . . M2

LBL 1

L X . . . Y . . .L Z . . . M89

L X . . . Y . . .

L X . . . Y . . . M99

L Z . . .L X . . . Y . . .

LBL 0

Workpiece blankTool listFirst tool call

Tool change

Pecking cycle

Call drilling pattern

Tool change

Pecking cycle


Tool change

Tapping cycle


1st position lower leftSetup clearanceand modal cycle call

Further hole positions:automatic

Further hole positions:Cycle call by block

Tool change position

Preparation

Process

Center

Pecking

Tapping

Retract tool, end

Drilling pattern,

SPGM 1

7153/2C04


Program layout: Use of Q-parameter for

irregular drilling pattern

G7

Set upDepth

Cycle type stays thesame!

Return jump

C04

BLK- FORM

TOOL DEF 1 L0 R3,5TOOL CALL . . .Q1 = +2Q2 = +3

CYCL DEF . . . PECKINGSET UP -Q1DEPTH -Q2 . . .

CALL LBL 1

TOOL DEF 2 L0 R2,5TOOL CALL . . .Q2 = 20

CALL LBL 1

TOOL DEF 3 L0 R3,0TOOL CALL . . .Q1 = 6Q2 = 15CYCL DEF . . . TAPPINGSET UP -Q1DEPTH -Q2 . . .

CALL LBL 1

L Z100 M2

LBL 1

L X . . . Y . . . R0 F9999 M3L ZQ1 M89L X . . . Y . . .L X . . . Y . . . M99L Z50

LBL 0

Center

Pecking

Tapping

Retract tool, end

Drilling pattern,

SPGM


Solution:


Irregular drilling pattern,


7153/3C01

100 40 0

100

0

0

20

30

50

90

80

30

20

40

10

10 30 40 50 70 90 20 15

M6

0 BEGIN PGM 7153 MM1 BLK FORM 0.1 Z X+0 Y+0 Z-402 BLK FORM 0.2 X+100 Y+100 Z+03 TOOL DEF 1 L+0 R+3,5 ........................................... NC-CENTER DRILL4 TOOL DEF 2 L+0 R+2,5 ........................................... TWIST DRILL5 TOOL DEF 3 L+0 R+3 .............................................. TAP

6 TOOL CALL 1 Z S800 .............................................. NC-CENTER DRILL7 L Z+100 R0 F9999 M6.............................................. TOOL CHANGE8 CYCL DEF 1.0 PECKING9 CYCL DEF 1.1 SET UP -2

10 CYCL DEF 1.2 DEPTH -211 CYCL DEF 1.3 PECKG -212 CYCL DEF 1.4 DWELL 013 CYCL DEF 1.5 F20014 CALL LBL 1 .............................................................. CALL DRILLING PATTERN15 STOP M6 ................................................................. TOOL CHANGE

16 TOOL CALL 2 Z S500 .............................................. TWIST DRILL17 CYCL DEF 1.0 PECKING18 CYCL DEF 1.1 SET UP -219 CYCL DEF 1.2 DEPTH -2020 CYCL DEF 1.3 PECKG -1021 CYCL DEF 1.4 DWELL 022 CYCL DEF 1.5 F10023 CALL LBL 1 .............................................................. CALL DRILLING PATTERN24 STOP M6 ................................................................. TOOL CHANGE

25 TOOL CALL 3 Z S500 .............................................. TAP26 CYCL DEF 2.0 TAPPING27 CYCL DEF 2.1 SET UP -228 CYCL DEF 2.2 DEPTH -1529 CYCL DEF 2.3 DWELL 030 CYCL DEF 2.4 F50031 CALL LBL 1 .............................................................. CALL DRILLING PATTERN

32 L Z+100 M2

Main program

Center

Pecking

Tapping

Retract tool, end


Solution:


33 LBL 134 L X+10 Y+20 R0 F9999 M1335 L Z+2 M89 ................................................................ FIRST MODAL CYCLE CALL36 L X+40 Y+3037 L X+90 Y+1038 L Y+4039 L X+50 Y+8040 L Y+5041 L X+30 Y+4042 L X+20 Y+8043 L X+10 Y+9044 L X+70 M99 ............................................................. LAST CYCLE CALL BY BLOCK45 L Z+100 M9 .............................................................. TOOL CHANGE POSITION46 L X-20 Y-2047 LBL 048 END PGM 7153 MM

SPGM 1,

Drilling pattern

Irregular drilling pattern,


7153/4C01


Task: Program(s):

C04 7109/1

100 40 0

100

0

0

20

20 1525 35 45 55 65 75 85

M6

15

28

36

44

52

60

68

76

84

Procedure:

Tools:

• Move up and down colums (meandering)

• NC-center drill• Twist drill• Tap

Linear hole pattern


Program layout: Linear hole pattern

BLK FORMTOOL 1 . . . / TOOL 2 . . .

TOOL 1 . . .CYCL DEF, DEPTH = PECKG

CALL LBL 1

L Z . . . M6


CALL LBL 1

L Z . . . M6


CALL LBL 1

L Z . . . M2

Workpiece blankTool list if necessary

Pecking cycle


Tool change

Pecking cycle


Tool change

Tapping cycle


7109/2C01

Preparation

Process

Center

Pecking

Tapping

Retract tool, end


Program layout:

LBL 1

L X . . . Y . . . R0 F9999 M3L Z . . . M8

LBL 2

L IX . . . M99

LBL 3

L IY . . . M99

CALL LBL 3 REP . . .

L IX . . . M99

LBL 4

L IY . . . M99

CALL LBL 4 REP . . .CALL LBL 2 REP . . .LBL 0

123456789012345678901234567890123456789012345678901234567890

123456789012345678901234567890123456789012345678901234567890

Linear hole pattern

7109/3C01

LBL

3

LBL

4

Pre-position

LBL 2 LBL 2 LBL 2 LBL 2

Meandering

movement:

Drilling pattern,

SPGM 1Absolute Pre-positionSetup clearance

LabelDefine increments

Cross over and drill

Label

Move up column


Label

Move down column

Remaining columns

12345678901234567890123456789012345678901234567890

123456789012345678901234567890123456789012345678901234567890


Solution:


Linear hole pattern

7109/4C01

Center

Pecking

Tapping

Retract tool, end

100 40 0

100

0

0

20

20 1525 35 45 55 65 75 85

M6

1528

36

44

52

60

68

76

84


6 TOOL CALL 1 Z S2500 ............................................ NC-CENTER DRILL7 L Z+100 R0 F9999 M6.............................................. TOOL CHANGE8 CYCL DEF 1.0 PECKING9 CYCL DEF 1.1 SET UP -2

10 CYCL DEF 1.2 DEPTH -311 CYCL DEF 1.3 PECKG -312 CYCL DEF 1.4 DWELL 013 CYCL DEF 1.5 F10014 CALL LBL 1 .............................................................. CALL DRILLING PATTERN15 L Z+100 M6 .............................................................. TOOL CHANGE

16 TOOL CALL 2 Z S150017 CYCL DEF 1.0 PECKING18 CYCL DEF 1.1 SET UP -219 CYCL DEF 1.2 DEPTH -2020 CYCL DEF 1.3 PECKG -2021 CYCL DEF 1.4 DWELL 022 CYCL DEF 1.5 F5023 CALL LBL 1 .............................................................. CALL DRILLING PATTERN24 L Z+100 M6 .............................................................. TOOL CHANGE

25 TOOL CALL 3 Z S50026 CYCL DEF 2.0 TAPPING27 CYCL DEF 2.1 SET UP -228 CYCL DEF 2.2 DEPTH -1529 CYCL DEF 2.3 DWELL 030 CYCL DEF 2.4 F50031 CALL LBL 1 .............................................................. CALL DRILLING PATTERN

32 L Z+100 M2

Main program


Solution:


Linear hole pattern

7109/5C01

SPGM 1,

Drilling pattern

33 LBL 1 ........................................................................ DRILLING PATTERN34 L X+5 Y+20 R0 F9999 M3 ........................................ PRE-POSITION35 L Z+2 R0 M8

36 LBL 237 L IX+10 M99 ............................................................ CROSS OVER

38 LBL 339 L IY+8 M99 ............................................................... Y-STEP UPWARDS40 CALL LBL 3 REP 7/7 ................................................. COLUMN UPWARDS

41 L IX+10 M99 ............................................................ CROSS OVER

42 LBL 443 L IY-8 M99 ................................................................ Y-STEP DOWNWARDS44 CALL LBL 4 REP 7/7 ................................................. COLUMN DOWNWARDS

45 CALL LBL 2 REP 3/3 ................................................. REMAINING COUMNS

46 LBL 047 END PGM 7109 MM


Task: Program(s):Linear offset hole pattern,

including tapping

C05 7426/1

100 40 0

100

0

0

20

30

50

80

30

20

40

10

30 40 50 90 20 15

60

70

60 70 80

25 35 45 55 65 75 85

M6

Procedure:

Tools:

• Move back and forth along rows (meandering)

• NC-center drill• Twist drill• Tap


Program layout: Linear offset hole pattern,

including tapping


L Z . . . . . . . . . . M6


CALL LBL 1

STOP M6


CALL LBL 1

STOP M6


CALL LBL 1

STOP M2


Tool change

Pecking cycle


Tool change

Pecking cycle


Tool change

Tapping cycle


Preparation

Process

Center

Pecking

Tapping

Process end

7426/2C05

Meandering

movement:

Left end of shortrow = Pre-position for nextrow

First pre-positionlies under thefirst long row

LBL 3

LBL 4

LBL2

LBL2

LBL2

LBL2

Pre-position


Program layout:

12345678901234567890123456789012345678901234567890

12345678901234567890123456789012345678901234567890

Drilling pattern,

SPGM 1Absolute pre-positionSetup clearance

LabelDefine increments


Label

Move right


Label

Move left

Remaining rows


123456789012345678901234567890123456789012345678901234567890

123456789012345678901234567890123456789012345678901234567890

LBL 1

L X . . . Y . . .L Z . . .

LBL 2

L IX . . . IY . . . M99

LBL 3

L IX . . . M99


L IX . . . IY . . . M99

LBL 4

L IX . . . M99



L Z . . .L X . . . Y . . . . .

LBL 0

7426/3C01

Linear offset hole pattern,

including tapping


Solution:



including tapping

7426/4C01

Main program

100 40 0

100

0

0

20

30

50

80

30

20

40

1030 40 50 90 20 15

60

70

60 70 80

25 35 45 55 65 75 85

M6


6 TOOL CALL 1 Z S800 .............................................. NC-CENTER DRILL7 L Z+100 R0 F9999 M6.............................................. TOOL CHANGE8 CYCL DEF 1.0 PECKING9 CYCL DEF 1.1 SET UP -2

10 CYCL DEF 1.2 DEPTH -211 CYCL DEF 1.3 PECKG -212 CYCL DEF 1.4 DWELL 013 CYCL DEF 1.5 F20014 CALL LBL 1 .............................................................. CALL DRILLING PATTERN15 STOP M6 ................................................................. TOOL CHANGE

16 TOOL CALL 2 Z S500 .............................................. TWIST DRILL17 CYCL DEF 1.0 PECKING18 CYCL DEF 1.1 SET UP -219 CYCL DEF 1.2 DEPTH -2020 CYCL DEF 1.3 PECKG -1021 CYCL DEF 1.4 DWELL 022 CYCL DEF 1.5 F10023 CALL LBL 1 .............................................................. CALL DRILLING PATTERN24 STOP M6 ................................................................. TOOL CHANGE

25 TOOL CALL 3 Z S500 .............................................. TAP26 CYCL DEF 2.0 TAPPING27 CYCL DEF 2.1 SET UP -228 CYCL DEF 2.2 DEPTH -1529 CYCL DEF 2.3 DWELL 030 CYCL DEF 2.4 F50031 CALL LBL 1 .............................................................. CALL DRILLING PATTERN

32 STOP M2

Center

Pecking

Tapping

Retract tool, end


Solution:



including tapping

7426/5C01

33 LBL 134 L X+25 Y+0 R0 F9999 M3 ........................................ PRE-POSITION35 L Z+2 R0 M8

36 LBL 2 ........................................................................ CROSS OVER AND DRILL37 L IX-5 IY+10 R0 M99

38 LBL 3 ........................................................................ RIGHT ALONG ROW39 L IX+10 R0 M9940 CALL LBL 3 REP 6/6

41 L IX-5 IY+10 R0 M99................................................ CROSS OVER

42 LBL 4 ........................................................................ LEFT ALONG ROW43 L IX-10 R0 M9944 CALL LBL 4 REP 5/5

45 CALL LBL 2 REP 3/3 ................................................. REMAINING ROWS

46 L Z+100 R0 M9......................................................... TOOL CHANGE POSITION47 L X-20 Y-20 R048 LBL 049 END PGM 7426 MM

SPGM 1,

Drilling pattern


Task: Program(s):Four double bolt hole circles,

with 3 tools, 3 cycles,

including tapping

C04 7139/1

Tools: • NC-center drill• Twist drill• Tap

100 40 0

100

0

0

25

182225 75

M6

75

36

20


Program layout: Nesting of double bolt hole circles

G8C04

BLK- FORM

TOOL DEF / TOOL CALL 1 . . .CYCL DEF . . .

CALL LBL 1


CALL LBL 1


CALL LBL 1

L Z100 M2

LBL 1

CC X . . . Y . . .

CALL LBL 2

CC X . . . Y . . .

CALL LBL 2

CC X . . . Y . . .

CALL LBL 2

LBL 0

LBL 2

LP PR . . . PA . . . M3L Z2 M99

LBL 3

LBL 4

LBL 0

Center

Pecking

Tapping

Retract tool, end

SPGM 1,

Circle center andSPGM call

SPGM 2,

Tool movementsand holes

123456789012345678901234567890123456789012345678901234567890

123456789012345678901234567890123456789012345678901234567890

○

○

○

○

Inner bolt hole circle

Outer bolt hole circle


Program layout: Four double bolt hole circles,


including tapping


L Z . . . . . . . . . . M6


CALL LBL 1

L Z . . . M6


CALL LBL 1

L Z . . . M6


CALL LBL 1

L Z . . . M2


Tool change

Pecking cycle


Tool change

Pecking cycle


Tool change

Tapping cycle


Preparation

Process

Center

Pecking

Tapping

Retract tool, end

7139/2C05


Program layout:

12345678901234567890123456789012345678901234567890

123456789012345678901234567890123456789012345678901234567890

12345678901234567890123456789012345678901234567890

Center lower left

Call bolt hole circle

Remaining centers

Call remaining bolthole circles

Drill positions

Inner circle

Setup clearanceand first holeLabel

Remainingdrill positions

Outer circle,first hole

Label

Remainingdrill positions

Center of circles,

SPGM 1

End SPGM 1

Drilling pattern,

SPGM 2

Bolt hole circle

End SPGM 2

123456789012345678901234567890123456789012345678901234567890

Four double bolt hole circles,


including tapping

7139/3C01

LBL 1

CC X . . . Y . . .

CALL LBL 2

CC X . . . Y . . .

CALL LBL 2 . . .

LBL 0

LBL 2

LP PR . . . PA . . . R0 F9999 M13L Z . . . M99

LBL 3

LP PR . . . IPA . . . M99


LP PR . . . M99

LBL 4

LP PR . . . IPA . . . M99


LBL 0


Solution:

Advanced course TNC 4xx 7139/4D02

Center

Pecking

Tapping

Retract tool, end

Main program 0 BEGIN PGM 7139 MM1 BLK FORM 0.1 Z X+0 Y+0 Z-402 BLK FORM 0.2 X+100 Y+100 Z+03 TOOL DEF 1 L+0 R+3,5 ........................................... NC-CENTER DRILL4 TOOL DEF 2 L+0 R+2,5 ........................................... TWIST DRILL5 TOOL DEF 3 L+0 R+3 ............................................... TAP6 L Z+100 R0 F9999 M6 .............................................. TOOL CHANGE

7 TOOL CALL 1 Z S2500 ............................................. NC-CENTER DRILL8 CYCL DEF 1.0 PECKING9 CYCL DEF 1.1 SET UP -2

10 CYCL DEF 1.2 DEPTH -1,511 CYCL DEF 1.3 PECKG -1,512 CYCL DEF 1.4 DWELL 013 CYCL DEF 1.5 F10014 CALL LBL 1 .............................................................. CALL DRILLING PATTERN15 L Z+100 M6 .............................................................. TOOL CHANGE

16 TOOL CALL 2 Z S50017 CYCL DEF 1.0 PECKING18 CYCL DEF 1.1 SET UP -219 CYCL DEF 1.2 DEPTH -2220 CYCL DEF 1.3 PECKG -1021 CYCL DEF 1.4 DWELL 022 CYCL DEF 1.5 F10023 CALL LBL 1 .............................................................. CALL DRILLING PATTERN24 L Z+100 M6 .............................................................. TOOL CHANGE

25 TOOL CALL 3 Z S25026 CYCL DEF 2.0 TAPPING27 CYCL DEF 2.1 SET UP -228 CYCL DEF 2.2 DEPTH -1829 CYCL DEF 2.3 DWELL 030 CYCL DEF 2.4 F25031 CALL LBL 1 .............................................................. CALL DRILLING PATTERN

32 L Z+100 M2

100 40 0

100

0

0

25

182225 75

M6

75

36

20



including tapping


Solution:




including tapping

7139/5C01

SPGM 1, Center of

circles

33 LBL 134 CC X+25 Y+25 ......................................................... CENTER LOWER LEFT35 CALL LBL 2 .............................................................. DRILL POSITIONS36 CC X+75 Y+25 ......................................................... CENTER LOWER RIGHT37 CALL LBL 2 .............................................................. DRILL POSITIONS38 CC X+75 Y+75 ......................................................... CENTER UPPER RIGHT39 CALL LBL 2 .............................................................. DRILL POSITIONS40 CC X+25 Y+75 ......................................................... CENTER UPPER LEFT41 CALL LBL 2 .............................................................. DRILL POSITIONS42 LBL 0

43 LBL 2 ........................................................................ DRILL POSITIONS44 LP PR+10 PA+0 M13................................................ INNER CIRCLE45 L Z+2 M99................................................................ 1ST HOLE

46 LBL 3 ........................................................................ REMAINING HOLES47 LP IPA+90 M9948 CALL LBL 3 REP 2/2

49 LP PR+18 PA+180 M99 ............................................ OUTER CIRCLE

50 LBL 4 ........................................................................ REMAINING HOLES51 LP IPA+45 M9952 CALL LBL 4 REP 6/6


SPGM 1, end

SPGM 2, Bolt hole

circle itself

SPGM 2, end


Task: Program(s):Large drilled plate

C04 7411/1

Procedure:

Tools:

• Center holes, drill, tap• Mill large hole

• NC-center drill• Twist drill• Tap• Mill R30

260

150

R96

R 104

R 112R 120

3° 20'18°20 ∗ 18° (=360°)

Z

1720

2

M3

Detail ZM 2:1

1522


Program layout: Large drilled plate

BLK FORMTOOL 1 . . . / TOOL 2 . . .

TOOL 1 . . . (R 2,0)CYCL DEF, DEPTH = PECKG

CALL LBL 1

. . . M6

TOOL 2 . . . (R 1,0)CYCL DEF

CALL LBL 1

. . . M6

TOOL 3 . . . (R 1,5)CYCL DEF

CALL LBL 1

. . . M6

TOOL 4 . . . (R 30)CYCL DEFL X . . . Y . . .L Z . . . . . M99

L Z . . . . . M2

Workpiece blankTool list if necessery

Pecking cycle


Tool change

Pecking cycle


Tool change

Tapping cycle


Tool change

Circular pocket-cycleStarting position andcycle call

7411/2C01

Preparation

Process

Center

Pecking

Tapping

Mill large holes

Retract tool, end


Program layout:

12345678901234567890123456789012345678901234567890

123456789012345678901234567890123456789012345678901234567890

12345678901234567890123456789012345678901234567890

Drilling pattern,

SPGM 1CenterAbsolute pre-positionPlaneSetup clearance in Z

Angular step (increm. )Drill with M99

Radial step inwards

Further radial steps

Angular step

Radial step outwards

Further radial steps

Further double rows

To intermediate pos.

Remaining hole gr.


12345678901234567890123456789012345678901234567890

7411/3C01

Large drilled plate

LBL 1

CC . . .LP . . .

L Z . . .

LBL 2

LP IPA . . . . . . . . M99

LBL 3

LP IPR . . . . . M99


LP IPA . . . . . . . . M99

LBL 4

LP IPR . . . . . M99



LP IPA . . . . . .


L Z . . . . . M99L X . . . Y . . . . .

LBL 0


Detail: Large drilled plate

7411/4C04

Start = Pre-position

0°

18°

8°

4,667°

3,333°3,333°

LBL 2

= 1st hole group

-6,667°

LBL 1

LBL 3

LBL 4

LBL 2

LBL 0

LBL 1

= (19 + 1)* drilling pattern +angle increment 4,667° betweendrilling patterns

Angular step:

3° 20' = 3° 2060

= 3,333°

Pre-position

≈

➪ Ov

era

ll w

ork

ing

dir

ecti

on

➪


Solution:


Large drilled plate

7411/5C04

Main program

Center

Pecking

0 BEGIN PGM 7411 MM1 BLK FORM 0.1 Z X-125 Y-130 Z-222 BLK FORM 0.2 X+125 Y+130 Z+03 TOOL DEF 1 L+0 R+2,0 ........................................... CENTER DRILL4 TOOL DEF 2 L+0 R+1 .............................................. TWIST DRILL5 TOOL DEF 3 L+0 R+1,5 ........................................... TAP6 TOOL DEF 4 L+0 R+30 ............................................ MILL

7 TOOL CALL 1 Z S30008 CYCL DEF 1.0 PECKING9 CYCL DEF 1.1 SET UP -2

10 CYCL DEF 1.2 DEPTH -211 CYCL DEF 1.3 PECKG -212 CYCL DEF 1.4 DWELL 013 CYCL DEF 1.5 F10014 CALL LBL 115 L Z+20 R0 F9999 M6

16 TOOL CALL 2 Z S300017 CYCL DEF 1.0 PECKING18 CYCL DEF 1.1 SET UP -219 CYCL DEF 1.2 DEPTH -2020 CYCL DEF 1.3 PECKG -2021 CYCL DEF 1.4 DWELL 022 CYCL DEF 1.5 F20023 CALL LBL 124 L Z+20 R0 F9999 M6

260

Z

1720

2

M3

Detail ZM 2:1

1522

R 120

R 112

R 104R

9615

0

3° 20'18°20 ∗ 18° (=360°)


Solution:


25 TOOL CALL 3 Z S50026 CYCL DEF 2.0 TAPPING27 CYCL DEF 2.1 SET UP -228 CYCL DEF 2.2 DEPTH -1729 CYCL DEF 2.3 DWELL 030 CYCL DEF 2.4 F25031 CALL LBL 132 L Z+20 R0 F9999 M6

33 TOOL CALL 4 Z S40034 CYCL DEF 5.0 CIRCULAR POCKET35 CYCL DEF 5.1 SET UP -236 CYCL DEF 5.2 DEPTH -1537 CYCL DEF 5.3 PECKG -5 F10038 CYCL DEF 5.4 RADIUS 7539 CYCL DEF 5.5 F500 DR-40 L X+0 Y+0 R0 M341 L Z+2 M99

42 L Z+20 R0 F9999 M2

43 LBL 144 CC X+0 Y+0 ............................................................. CENTER45 LP PR+120 PA-6,666 R0 F9999 M3 ......................... PRE-POSITION BY 1ST HOLE46 L Z+2 R0 M8

47 LBL 248 LP IPA+3,333 M99 ................................................... ANGULAR STEP

49 LBL 350 LP IPR-8 M9951 CALL LBL 3 REP 2/2 ................................................ ROW RADIALLY INWARDS

52 LP IPA+3,333 M99 ................................................... ANGULAR STEP

53 LBL 454 LP IPR+8 M9955 CALL LBL 4 REP 2/2 ................................................ ROW RADIALLY OUTWARDS

56 CALL LBL 2 REP 1/1 ................................................ FURTHER DOUBLE ROWS

57 LP IPA+4,666 ........................................................... SPACE58 CALL LBL 2 REP 19/19 ............................................ REPEAT FURTHER GROUPS OF 1659 LBL 060 END PGM 7411 MM

Large drilled plate

7411/6C04

Tapping

Circular pocket

Retract tool, end

SPGM 1,

Drilling pattern

Pre-position

Row radially outwardsRow radially inwardsAngular step

CC0°

18°

Angular step

Pre-positionSpace


Task: Program(s):Loading frame for plate

with M97 and M98

C04 72810/1

100 25 0

100

0

0

10

50

110

90

14

96

11014108 96 10 5

Undimensioned radii R5

Procedure:

Tools:

• Rough out inside• Travel one mill radius farther at the corners of the loading

surface• Small contour step on the side protrusions

• Roughing-finishing mill R5


Program layout: Loading frame for plate with M97 and M98


L Z . . . . . . . . . . M6

CYCL DEFL X . . . Y . . .L Z . . . . . M99

L X . . . Y . . . R0L Z . . .APPR . . . X . . . Y . . .

L X . . . M98

L X . . . Y . . .L Y . . . M97

L X . . .L Y . . .L X . . . M97

L Y . . . M98

L X . . .L X . . . M98

L X . . .DEP . . . X . . . Y . . .

L Z . . . . . . . . . . M2

Workpiece blankTool listCall tool data

Tool change

Pocket milling-cycleStarting position andcycle call

Pre-positionDepthContour approach tang. ,lower centerIn corner one toolradius farther

Small contour step

ProtrusionProtrusionReverse contour step

Next corner

Next corner

End of contourDepart contour tang.


72810/2C01

Preparation

Process

Rough out inside

Loading surface

Retract tool, end


Solution:


Loading frame for plate with M97 and M98

72810/3C01

100 25 0

100

0

0

10

50

110

90

14

96

11014108 96 10 5

Undimensioned radii R5

Roughing out

Milling

0 BEGIN PGM 72810 MM1 ................................................................................. LOADING FRAME WITH APPR/DEP2 BLK FORM 0.1 Z X+0 Y+0 Z-253 BLK FORM 0.2 X+110 Y+110 Z+04 TOOL DEF 1 L+0 R+55 TOOL CALL 1 Z S25006 L Z+100 R0 F9999 M67 CYCL DEF 4.0 POCKET MILLING8 CYCL DEF 4.1 SET UP -29 CYCL DEF 4.2 DEPTH -10

10 CYCL DEF 4.3 PECKG -10 F15011 CYCL DEF 4.4 X+8212 CYCL DEF 4.5 Y+8213 CYCL DEF 4.6 F1000 DR-14 L X+55 Y+55 R0 M315 L Z+2 R0 M99

16 L X+30 Y+3017 L Z-5 R0 F10018 APPR LCT X+30 Y+10 R5 RR F25019 L X+10 M9820 L X+10 Y+1521 L Y+50 M9722 L X+823 L Y+9024 L X+10 M9725 L Y+100 M9826 L X+1527 L X+100 M9828 L Y+9529 L Y+10 M9830 L X+9531 L X+3032 DEP LCT X+30 Y+30 R5

33 L Z+100 R0 F9999 M234 END PGM 72810 MM


Task: Program(s):Double L-form with SL II-cycles

C01 7172/1

100

100

0 80

0

50

40 020

12

3020

➀

➁

42

15

15

30

15

15

R6

35° 60

HEIDENHAINAdvanced course TNC 4xx G21C01

SL-cycles, program flowchart

CYCL DEF 14

CONTOUR GEOMETRY

Subprograms for

part contours

CYCL DEF 16

CONTOUR MILLING

CYCL DEF 6

ROUGH OUT

CYCL DEF 15

PILOT DRILLING

SL Istandard

SL IIcontour-oriented

M2

CYCL DEF 20

CONTOUR DATA

CYCL DEF 21

PILOT DRILLING

CYCL DEF 22

ROUGH OUT

CYCL DEF 23

FLOOR FINISHING

CYCL DEF 24

SIDE FINISHING


Program layout: Double L-form with SL II-cycles

BLK FORMCYCL 14.0 CONTOUR GEOMETRYCYCL 14.1 CONTOUR LABEL 1CYCL 20 CONTOUR DATA

TOOL 1 . . .CYCL 21 PILOT DRILLING

CALL LBL 10

TOOL 2 . . .CYCL 22 ROUGH OUT

CALL LBL 10

TOOL 3 . . .CYCL 23 FLOOR FINISHING

CALL LBL 10

CYCL 24 SIDE FINISHING

CALL LBL 10

L Z . . . M2

LBL 10

CYCL 7.0 DATUM SHIFTCYCL CALL

CYCL 7.0 DATUM SHIFT

CYCL 10.0 ROTATIONCYCL 10.1 ROT . . .CYCL CALL

CYCL 10.0 ROTATIONCYCL 10.1 ROT+0

LBL 0

LBL 1 . . . LBL 0

LBL n . . . LBL 0

General data forproduction(DEF-cycles)

CALL-cycles

Primary subprogram

7172/2C01

Preparation

List part contours

Pilot drilling

Roughing out

Floor finishing

Side finishing

Retract tool, end

SPGM 10

Part contours,

SPGM 1 . . . SPGM n123456789123456789123456789123456789123456789123456789

○

○

○

○

○

○

○

○

○

○


Solution:


Double L-form with SL II-cycles

7172/3C05

Main program

100

100

0 80

0

50

40 020

123020

➀

➁

42

15

15

30

15

15

R6

35° 60

0 BEGIN PGM 7172 MM1 ................................................................................. DOUBLE L-FORM WITH2 ................................................................................. 20-SERIES CYCLES3 BLK FORM 0.1 Z X+0 Y+0 Z-224 BLK FORM 0.2 X+100 Y+100 Z+05 CYCL DEF 14.0 CONTOUR GEOMETRY6 CYCL DEF 14.1 CONTOUR LABEL 17 CYCL DEF 20.0 CONTOUR DATA

Q1=-20 ...................................................................... MILLING DEPTHQ2=1 ......................................................................... TOOL PATH OVERLAPQ3=+1 ....................................................................... ALLOWANCE FOR SIDEQ4=+1 ....................................................................... ALLOWANCE FOR FLOORQ5=+0 ....................................................................... WORKPIECE SURFACE COORD.Q6=-2 ....................................................................... SET UP CLEARANCEQ7=+20 ..................................................................... CLEARANCE HEIGHTQ8=+0 ....................................................................... ROUNDING RADIUSQ9=-1 ........................................................................ DIRECTION OF ROTATION

8 TOOL DEF 1 L+0 R+39 TOOL CALL 1 Z S2000

10 L Z+100 R0 F999911 L X-20 Y-20 R0 M312 CYCL DEF 21.0 PILOT DRILLING

Q10=-5...................................................................... PLUNGING DEPTHQ11=100 ................................................................... FEED RATE FOR PLUNGINGQ13=2 ....................................................................... ROUGH OUT TOOL

13 L Z+20 R0 F9999 M314 CALL LBL 10

15 TOOL DEF 2 L+0 R+416 TOOL CALL 2 Z S315017 STOP18 CYCL DEF 22.0 ROUGH OUT

Q10=-10.................................................................... PLUNGING DEPTHQ11=100 ................................................................... FEED RATE FOR PLUNGINGQ12=200 ................................................................... FEED RATE FOR MILLING

19 L Z+2 R0 F MAX M320 CALL LBL 10


Solution:


Double L-form with SL II-cycles

7172/4C04

21 L Z+20 R0 F MAX M6

22 TOOL DEF 3 L+0 R+323 TOOL CALL 3 Z S315024 CYCL DEF 23.0 FLOOR FINISHING

Q11=100 ................................................................... FEED RATE FOR PLUNGINGQ12=500 ................................................................... FEED RATE FOR MILLING

25 CALL LBL 1026 STOP

27 CYCL DEF 24.0 SIDE FINISHINGQ9=+1 ....................................................................... DIRECTION OF ROTATIONQ10=-10.................................................................... PLUNGING DEPTHQ11=100 ................................................................... FEED RATE FOR PLUNGINGQ12=500 ................................................................... FEED RATE FOR MILLINGQ14=+0 ..................................................................... ALLOWANCE FOR SIDE

28 L Z+2 R0 F MAX M329 CALL LBL 10

30 L Z+100 R0 F MAX M2

31 LBL 1032 CYCL DEF 7.0 DATUM SHIFT33 CYCL DEF 7.1 X+2034 CYCL DEF 7.2 Y+1235 CYCL CALL M3

36 CYCL DEF 7.0 DATUM SHIFT37 CYCL DEF 7.1 Y+5038 CYCL DEF 7.2 X+3039 CYCL DEF 10.0 ROTATION40 CYCL DEF 10.1 ROT+3541 CYCL CALL

42 CYCL DEF 10.0 ROTATION43 CYCL DEF 10.1 ROT+044 LBL 0

45 LBL 146 L X+10 Y+0 RR47 L X+048 RND R649 L Y+3050 RND R651 L X+1552 RND R653 L Y+1554 L X+6055 RND R656 L Y+057 RND R658 L X+1059 LBL 060 END PGM 7172 MM

SPGM 10

Retract tool, end

UP10, end

SPGM 1

SPGM 1, end


Task: Program(s):Mixed elements (internal) with

with Q-parameters

C04 761541/1

100

100

0 60

0

55

25 024

20

255

➀

40

75

55R10

R35

➂

➁

16 8


Program layout: Use of SL II-cycles for in depth step contour

BLK FORMTOOL 1 . . . R3,5CYCL 20.0 CONTOUR DATA. . . = 0,4. . . = 0. . . = -2 . . .CYCL 22.0 ROUGH OUT . . .

CALL LBL 10

TOOL 2 . . . R2CYCL 24.0 SIDE FINISHING

. . . = 0

CALL LBL 10

TOOL 3 . . . R1

CALL LBL 10

L Z . . . M2

LBL 10

L Z20 . . . M3CYCL 14 CONTOUR LABEL 1/2

Q5 = 0L X . . . Y . . . M99

CYCL 14 CONTOUR LABEL 1/2/3

Q5 = -8

CYCL CALL

CYCL 14 CONTOUR LABEL 2/3

Q5 = -16Q6 = -10CYCL CALL

LBL 0

LBL 1 . . . LBL 0

LBL 2 . . . LBL 0

LBL 3 . . . LBL 0

Oversize for sideSurfaceSetup clearance

Oversize for side

Surface

Surface

SurfaceSetup clear. increased

Rectangular pocket

Circular pocket

Oval island

761541/2C01

Preparation

Roughing-out

Finishing

“Clean out“ corners

Retract tool, end

SPGM 10

First level

Second level

Third level

Part contours,

SPGM 1, SPGM 2,

SPGM 3

123456789012345678901234567890123456789012345678901234567890

12345678901234567890123456789012345678901234567890


Solution:


Mixed elements (internal) with

with Q-parameters

761541/3C05

Main program 0 BEGIN PGM 761541 MM1 ................................................................................. CARBURETOR CHAMBER (INSIDE)2 BLK FORM 0.1 Z X+0 Y+15 Z-253 BLK FORM 0.2 X+100 Y+95 Z+04 TOOL DEF 1 L+0 R+3,55 TOOL CALL 1 Z S30006 CYCL DEF 20.0 CONTOUR DATA

Q1=-8 ........................................................................ MILLING DEPTHQ2=1 ......................................................................... TOOL PATH OVERLAPQ3=+0,4 .................................................................... ALLOWANCE FOR SIDEQ4=+0 ....................................................................... ALLOWANCE FOR FLOORQ5=+0 ....................................................................... WORKPIECE SURFACE COORD.Q6=-2 ....................................................................... SET UP CLEARANCEQ7=+10 ..................................................................... CLEARANCE HEIGHTQ8=+0 ....................................................................... ROUNDING RADIUSQ9=-1 ........................................................................ DIRECTION OF ROTATION

7 CYCL DEF 22.0 ROUGH OUTQ10=-4 ...................................................................... PLUNGING DEPTHQ11=100 ................................................................... FEED RATE FOR PLUNGINGQ12=500 ................................................................... FEED RATE FOR MILLING

8 CALL LBL 109 STOP M6

10 TOOL DEF 2 L+0 R+211 TOOL CALL 2 Z S300012 CYCL DEF 24.0 SIDE FINISHING

Q9=+1 ....................................................................... DIRECTION OF ROTATIONQ10=-4 ...................................................................... PLUNGING DEPTHQ11=500 ................................................................... FEED RATE FOR PLUNGINGQ12=1000 ................................................................. FEED RATE FOR MILLINGQ14=+0 ..................................................................... ALLOWANCE FOR SIDE


15 TOOL DEF 3 L+0 R+116 TOOL CALL 3 Z S400017 CALL LBL 10

18 L Z+50 R0 F9998 M2Retract tool, end

100

100

0 60

0

55

25 024

20255

➀

40

75

55

R10

R35

➂

➁

16 8


Solution:


Mixed elements (internal) with

with Q-parameters

761541/4C01

19 LBL 1020 L Z+20 R0 F9999 M321 CYCL DEF 14.0 CONTOUR GEOMETRY22 CYCL DEF 14.1 CONTOUR LABEL 1 /223 FN 0: Q5 = +0 .......................................................... SURFACE24 L X+10 Y+25 R0 F9998 M9925 CYCL DEF 14.0 CONTOUR GEOMETRY26 CYCL DEF 14.1 CONTOUR LABEL 1 /2 /327 FN 0: Q5 = -8 ........................................................... SURFACE28 CYCL CALL

29 CYCL DEF 14.0 CONTOUR GEOMETRY30 CYCL DEF 14.1 CONTOUR LABEL 2 /331 FN 0: Q5 = -16 ......................................................... SURFACE32 FN 0: Q6 = -10 ......................................................... CLEARANCE33 CYCL CALL34 LBL 0

35 LBL 136 L X+5 Y+20 RR37 L Y+7538 L X+6039 L Y+2040 L X+541 LBL 0

42 LBL 243 CC X+60 Y+5544 LP PR+35 PA+0 RR45 CP DR-46 LBL 0

47 LBL 348 L X+55 Y+30 RL49 L X+2550 CT Y+5051 L X+5552 CT Y+3053 LBL 054 END PGM 761541 MM

SPGM 1,

rectangular pocket

SPGM 2,

circular pocket

SPGM 3, island

SPGM 10


Task: Program(s):Mixed elements (internal and

external) with Q-parameters

C01 761591/1

100

100

0 60

0

55

25 024

20

255

40

75

55

R10R35

16 8

80

15

R40

LBL 5

LBL 4

LBL 6


Solution:


Mixed elements (internal and external)

with Q-parameters

761591/2C04

Main program 0 BEGIN PGM 761591 MM1 ................................................................................. CARBURETOR CHAMBER (INSIDE2 ................................................................................. AND OUTSIDE), TNC 4XX3 BLK FORM 0.1 Z X+0 Y+15 Z-254 BLK FORM 0.2 X+100 Y+95 Z+05 TOOL DEF 1 L+0 R+3,56 TOOL CALL 1 Z S30007 L Z+20 R0 F9998 M38 CYCL DEF 20.0 CONTOUR DATA

Q1=-24 ..................................................................... MILLING DEPTHQ2=1......................................................................... TOOL PATH OVERLAPQ3=+0 ...................................................................... ALLOWANCE FOR SIDEQ4=+0 ...................................................................... ALLOWANCE FOR FLOORQ5=+0 ...................................................................... WORKPIECE SURFACE COORD.

Q6=-2 ............................................................................. SET-UP CLEARANCEQ7=+10 .................................................................... CLEARANCE HEIGHTQ8=+0 ...................................................................... ROUNDING RADIUSQ9=-1 ....................................................................... DIRECTION OF ROTATION

9 CYCL DEF 22.0 ROUGH OUTQ10=-4...................................................................... PLUNGING DEPTHQ11=100 ................................................................... FEED RATE FOR PLUNGINGQ12=500 ................................................................... FEED RATE FOR MILLING

10 CYCL DEF 14.0 CONTOUR GEOMETRY11 CYCL DEF 14.1 CONTOUR LABEL 4 /5 /612 CYCL CALL M313 CALL LBL 1014 STOP M6

15 TOOL DEF 2 L+0 R+216 TOOL CALL 2 Z S300017 CYCL DEF 24.0 SIDE FINISHING

Q9=+1 ...................................................................... DIRECTION OF ROTATIONQ10=-4...................................................................... PLUNGING DEPTH

Q11=500 ........................................................................ FEED RATE FOR PLUNGINGQ12=1000 ................................................................. FEED RATE FOR MILLINGQ14=+0 .................................................................... ALLOWANCE FOR SIDE


100

100

0 60

0

55

25 024

20255

40

75

55

R10

R35

16 8

80

15

R40

LBL 5

LBL 4

LBL 6

Roughing out

Finishing


Solution:


Mixed elements (internal and external)

with Q-parameters

761591/3C01

Internal elements

External elements

20 TOOL DEF 3 L+0 R+121 TOOL CALL 3 Z S400022 CALL LBL 10

23 L Z+50 R0 F9998 M2

24 LBL 1025 CYCL DEF 14.0 CONTOUR GEOMETRY26 CYCL DEF 14.1 CONTOUR LABEL 1 /227 FN 0: Q1 = -8 ........................................................... DEPTH28 FN 0: Q3 = +0,4 ........................................................ OVERSIZE FOR SIDE29 FN 0: Q5 = +0 ........................................................... SURFACE30 FN 0: Q6 = -2 ........................................................... SETUP CLEARANCE31 CYCL CALL M332 CYCL DEF 14.0 CONTOUR GEOMETRY33 CYCL DEF 14.1 CONTOUR LABEL 1 /2 /334 FN 0: Q5 = -8 ........................................................... SURFACE35 CYCL CALL36 CYCL DEF 14.0 CONTOUR GEOMETRY37 CYCL DEF 14.1 CONTOUR LABEL 2 /338 FN 0: Q5 = -16.......................................................... SURFACE39 FN 0: Q1 = -10.......................................................... CLEARANCE40 CYCL CALL41 LBL 042 LBL 143 L X+5 Y+20 RR44 L Y+7545 L X+6046 L Y+2047 L X+548 LBL 049 LBL 250 CC X+60 Y+5551 LP PR+35 PA+0 RR52 CP DR-53 LBL 054 LBL 355 L X+55 Y+30 RL56 L X+2557 CT Y+5058 L X+5559 CT Y+3060 LBL 061 LBL 462 L X-12 Y+0 RR63 L Y+10564 L X+11065 L Y+066 L X-1267 LBL 068 LBL 569 L X+0 Y+15 RL70 L Y+8071 L X+5572 L Y+1573 L X+074 LBL 075 LBL 676 CC X+60 Y+5577 LP PR+40 PA+0 RL78 CP DR-79 LBL 080 END PGM 761591 MM

SPGM


Task: Program(s):FK Telephone

C01 75103/1

100

100

0 50

0

50

➁

➂

➀R14 R14

R25

R88

Start (R0)

➅

➃

➄


FK Programming: Choice of contour function F L/C

G26C01

LINEAR CIRCULAR

Softkey

Start

„L“

Elementform

„C“

Seg-mented Tangential Tangential

Seg-mented


Solution:


FK Telephone

75103/2C01

100

100

0 50

0

50

➁

➂

➀R14 R14

R25

R88

Start (R0)

➅

➃

➄

FK Program

0 BEGIN PGM 75103 MM1 BLK FORM 0.1 Z X+0 Y+50 Z-202 BLK FORM 0.2 X+100 Y+100 Z+03 TOOL DEF 1 L+0 R+104 TOOL CALL 1 Z S28005 L X+50 Y+50 R0 F9999 M136 L Z-5 F1007 L X+50 Y+75 RL .......................................................8 RND R5 F100

9 FC DR+ R25 CCX+50 CCY+50 F500 ........................

10 FCT DR- R14 ............................................................

11 FCT DR- R88 CCX+50 CCY+0 ..................................

12 FCT DR- R14 ............................................................

13 FCT X+50 Y+75 DR+ R25 CCX+50 CCY+50 ............14 FSELECT 2

15 RND R5 F10016 L X+50 Y+50 R0 M9

17 L Z+1018 END PGM 75103 MM

Converted Program

0 BEGIN PGM BOGEN MM1 BLK FORM 0.1 Z X+0 Y+0 Z–202 BLK FORM 0.2 X+100 Y+100 Z+03 TOOL DEF 1 L+0 R+34 TOOL CALL 1 Z S28005 L X+50 Y+50 R0 F9999 M136 L Z-5 F1007 L X+50 Y+75 RL8 RND R5 F100

9 CC X+50 Y+5010 C X+26,805 Y+59,3269 DR+11 CC X+13,8158 Y+64,5512 C X+6,9701 Y+76,7622 DR–13 CC X+50 Y+014 C X+93,0299 Y+76,7622 DR–15 CC X+86,1842 Y+64,5516 C X+73,195 Y+59,3269 DR–17 CC X+50 Y+5018 C X+50 Y+75 DR+

19 RND R5 F10020 L X+50 Y+50 R0 M9

21 L Z+1022 END PGM BOGEN MM

➀

➁

➂

➃

➄

➅


Task: Program(s):FK Dumbbell

C05 75116/1

100

100

0 40

0

30

20 010

60° 55

R20

20


Solution:


FK Dumbbell

75116/2C01

100

100

0 400

30

20 010

60° 55

R20

20

0 BEGIN PGM 75116 MM1 BLK FORM 0.1 Z X+0 Y+0 Z-202 BLK FORM 0.2 X+100 Y+100 Z+03 TOOL DEF 1 L+0 R+44 TOOL CALL 1 Z S40005 L Z+2 R0 F MAX M36 L X+40 Y+30 R0 F20007 L Z-10 F1008 L X+10 Y+30 RR F2009 FPOL X+40 Y+30

10 FC DR- R30 CCX+40 CCY+30 F50011 FL AN+60 PDX+40 PDY+30 D1012 FSELECT 313 FC DR- R20 CCPR+55 CCPA+6014 FSELECT 215 FL AN-120 PDX+40 PDY+30 D1016 FSELECT 317 FC X+10 Y+30 DR- R30 CCX+40 CCY+3018 FSELECT 219 L X+40 Y+30 R020 L Z+50 R0 F MAX M221 END PGM 75116 MM


Task: Program(s):FK Hammer

C05 75119/1

100

100

0 30

0

15

20 010

40

65

15

20

R11

30°80°

R12,5

37,5

R15

R11 55°


Solution:


FK Hammer

75119/2C01

100

100

0 30

0

15

20 010

40

65

1520

R11

30°80°

R12,5

37,5

R15

R11 55°

0 BEGIN PGM 75119 MM1 BLK FORM 0.1 Z X+0 Y+0 Z-202 BLK FORM 0.2 X+100 Y+85 Z+03 TOOL DEF 1 L+0 R+54 TOOL CALL 1 Z S40005 L Z+50 R0 F MAX M66 L X+80 Y+70 F MAX M37 L Z-10 F1008 CC X+30 Y+409 LP PR+37,5 PA+30 RL F500

10 FL LEN10 AN-6011 FL AN-15012 FCT DR+ R12,513 FLT AN-10014 FCT DR- R11 CCX+30 CCY+1515 FLT PDX+15 PDY+65 D1116 FSELECT 117 FCT DR- R11 CCX+15 CCY+6518 FLT AN-5519 FCT DR+ R1520 FPOL X+30 Y+4021 FLT AN+30 PDX+30 PDY+40 D1022 FSELECT 223 FL PR+37,5 PA+30 IAN+9024 L X+80 Y+70 R0 F50025 L Z+50 R0 F MAX M226 END PGM 75119 MM


Program layout: FK Hammer, island with 20-series cycles,

with one tool

BLK FORMTOOL 1 . . .CYCL 14 CONTOUR LABEL1/2CYCL 20 CONTOUR DATACYCL 22 ROUGH OUT

L X . . . Y . . . F9999 M3

CYCL CALL

CYCL 23 FLOOR FINISHINGCYCL CALL

CYCL 24 SIDE FINISHINGCYCL CALL

L Z100 M2

LBL 1

L X . . . Y . . . RL

LBL 0

LBL 2

L X . . . Y . . . RR

LBL 0

Part contoursContour dataRoughing-out

Plane (due toclamping devices)Call

Floor finishingCall

Finishing

IslandContour only!Without approachand departure

PocketContour only!

7173/2C01

Preparation

Listing

Pre-position

Retract tool, end

SPGM,

part contours

○

○

○

○

○

○


Solution:


FK Hammer, island with 20-series cycles

7173/3C01

100

100

0 30

0

15

20 010

40

65

1520

R11

30°80°

R12,5

37,5

R15

R11 55°

0 BEGIN PGM 7173 MM1 ................................................................................. HAMMER HEAD WITH 20-SERIES2 ................................................................................. CYCLES, BO63 BLK FORM 0.1 Z X+0 Y+0 Z-204 BLK FORM 0.2 X+70 Y+80 Z+05 TOOL DEF 5 L+0 R+56 TOOL CALL 5 Z S25007 CYCL DEF 14.0 CONTOUR GEOMETRY8 CYCL DEF 14.1 CONTOUR LABEL 1 /29 CYCL DEF 20.0 CONTOUR DATA

Q1=-10 ...................................................................... MILLING DEPTHQ2=1 ......................................................................... TOOL PATH OVERLAPQ3=+1 ....................................................................... ALLOWANCE FOR SIDEQ4=+1 ....................................................................... ALLOWANCE FOR FLOORQ5=+0 ....................................................................... WORKPIECE SURFACE COORD.Q6=-2 ........................................................................ SET UP CLEARANCEQ7=+100 ................................................................... CLEARANCE HEIGHTQ8=+0 ....................................................................... ROUNDING RADIUSQ9=-1 ........................................................................ DIRECTION OF ROTATION

10 CYCL DEF 22.0 ROUGH OUTQ10=-5 ..................................................................... PLUNGING DEPTHQ11=100 .................................................................. FEED RATE FOR PLUNGINGQ12=500 ................................................................... FEED RATE FOR MILLING

11 L X+80 Y+70 R0 F9999 M312 CYCL CALL

13 CYCL DEF 23.0 FLOOR FINISHINGQ11=100 .................................................................. FEED RATE FOR PLUNGINGQ12=500 ................................................................... FEED RATE FOR MILLING

14 CYCL CALL

15 CYCL DEF 24.0 SIDE FINISHINGQ9=-1 ........................................................................ DIRECTION OF ROTATIONQ10=-5 ..................................................................... PLUNGING DEPTHQ11=100 .................................................................. FEED RATE FOR PLUNGINGQ12=500 ................................................................... FEED RATE FOR MILLINGQ14=+0 ..................................................................... ALLOWANCE FOR SIDE

16 CYCL CALL

17 L Z+100 R0 F MAX M2

Main program

Retract tool, end


Solution:


FK Hammer, island with 20-series cycles

7173/4C01

SPGM 18 LBL 119 L X+30 Y+4 RL20 FC DR- R11 CCX+30 CCY+1521 FLT22 FCT DR- R11 CCA+35 CCX+15 CCY+6523 FLT24 FCT DR+ R1525 FLT AN+30 PDX+30 PDY+40 D1026 FSELECT 227 FL LEN20 AN-60 PDX+30 PDY+40 D37,528 FL AN+210 PDX+30 PDY+40 D1029 FCT DR+ R12,530 FLT AN-10031 FCT X+30 DR- R11 CCX+30 CCY+1532 FSELECT 233 LBL 0

34 LBL 235 L X+30 Y-15 RR36 L X-837 L Y+9038 L X+9039 L Y-1540 L X+3041 LBL 042 END PGM 7173 MM


Task: Program(s):FK Mickey Mouse

C01 71750/1

80

0

-30

0

-8-40 40

R80

76

30°

R9

R8

R10

60°

R38

R22

R9

18

8


Solution:


FK Mickey Mouse

71750/2C05

80

0

-30

0

-8-40 40

R80

76

30°

R9

R8

R10

60°

R38

R22

R9

18

8

0 BEGIN PGM 71750 MM1 ................................................................................. MICKEY2 BLK FORM 0.1 Z X-70 Y-90 Z-123 BLK FORM 0.2 X+70 Y+30 Z+04 TOOL DEF 1 L+0 R+55 TOOL CALL 1 Z S25006 L Z+10 R0 F9999 M37 L X-62 Y+0 RL8 L Z-10 F1509 FC DR- R22 CLSD+ CCX-40 CCY+0

10 FCT DR+ R38 CCX+011 FSELECT 112 FCT DR- R22 CCX+40 CCY+013 FCT DR+ R1014 FLT AN-60 PDX+0 PDY+0 D015 FSELECT 316 FCT DR- R817 FCT X+0 Y-80 DR- R80 CCX+0 CCY+018 FLT X-40 AN+18019 FL AN+9020 FL AN+3021 FCT DR+ R9 CCX-1722 FLT X-30 PAR21 DP1823 FSELECT 224 FL AN+9025 FL PAR23 DP826 FSELECT 227 FCT DR+ R9 CCX-1728 FCT X-62 Y+0 DR- R22 CLSD- CCX-40 CCY+029 FSELECT 230 L Z+10 F9999 M231 END PGM 71750 MM


Solution:


FK Mickey Mouse with 20-series cycles

7175/3C05

80

0

-30

0

-8-40 40

R80

76

30°

R9

R8

R10

60°

R38

R22

R9

18

8

0 BEGIN PGM 7175 MM1 ................................................................................. MICKEY WITH 20-SERIES CYCLES2 BLK FORM 0.1 Z X-70 Y-90 Z-123 BLK FORM 0.2 X+70 Y+30 Z+04 TOOL DEF 5 L+0 R+55 TOOL CALL 5 Z S25006 L Z+20 R0 F9999 M37 CYCL DEF 14.0 CONTOUR GEOMETRY8 CYCL DEF 14.1 CONTOUR LABEL 1 /29 CYCL DEF 20.0 CONTOUR DATA

Q1=-10 ...................................................................... MILLING DEPTHQ2=1 ......................................................................... TOOL PATH OVERLAPQ3=+1 ....................................................................... ALLOWANCE FOR SIDEQ4=+1 ....................................................................... ALLOWANCE FOR FLOORQ5=+0 ....................................................................... WORKPIECE SURFACE COORD.Q6=-2 ........................................................................ SET UP CLEARANCEQ7=+20 ..................................................................... CLEARANCE HEIGHTQ8=+0 ....................................................................... ROUNDING RADIUSQ9=-1 ........................................................................ DIRECTION OF ROTATION


11 L X-65 Y+0 M99


13 CYCL CALL


15 CYCL CALL

16 L Z+100 R0 F MAX M2

Main program

Retract tool, end


Solution:


FK Mickey Mouse with 20-series cycles

7175/4C05

SPGM 17 LBL 118 L X-62 Y+0 RL19 FC DR- R22 CLSD+ CCX-40 CCY+020 FCT DR+ R38 CCX+021 FSELECT 122 FCT DR- R22 CCX+40 CCY+023 FCT DR+ R1024 FLT AN-60 PDX+0 PDY+0 D025 FSELECT 326 FCT DR- R827 FCT X+0 Y-80 DR- R80 CCX+0 CCY+028 FLT X-40 AN+18029 FL AN+9030 FL AN+3031 FCT DR+ R9 CCX-1732 FLT X-30 PAR31 DP1833 FSELECT 234 FL AN+9035 FL PAR33 DP836 FSELECT 237 FCT DR+ R9 CCX-1738 FCT DR- R22 CLSD- CCX-40 CCY+039 FSELECT 240 LBL 0

41 LBL 242 L X-74 Y+20 RR43 L Y+3544 L X+7445 L Y-10046 L X-7447 L Y+2048 LBL 049 END PGM 7175 MM


Task: Program(s):FK T-Contour with 20-series

cycles

7174/1C05

96

0

-28

0

20 010-8-48

75

64

16

-60 8 48 606028

18°

35°

10

R6 R6

R6

R6

R7,5


Solution:


FK T-Contour with 20-series cycles

7174/2C01

96

0

-28

0

20 010-8-48

75

64

16

-60 8 48 606028

18°

35°

10

R6 R6R6

R6

R7,5

0 BEGIN PGM 7174 MM1 ................................................................................. T-CONTOUR WITH 20-SERIES2 ................................................................................. CYCLES, B063 BLK FORM 0.1 Z X-70 Y-100 Z-204 BLK FORM 0.2 X+70 Y+5 Z+05 TOOL DEF 1 L+0 R+66 TOOL CALL 1 Z S20007 L Z+20 R0 F9999 M38 CYCL DEF 14.0 CONTOUR GEOMETRY9 CYCL DEF 14.1 CONTOUR LABEL 1 /2

10 CYCL DEF 20.0 CONTOUR DATAQ1=-10 ...................................................................... MILLING DEPTHQ2=1 ......................................................................... TOOL PATH OVERLAPQ3=+1 ....................................................................... ALLOWANCE FOR SIDEQ4=+1 ....................................................................... ALLOWANCE FOR FLOORQ5=+0 ....................................................................... WORKPIECE SURFACE COORD.Q6=+2 ....................................................................... SET UP CLEARANCEQ7=+20 ..................................................................... CLEARANCE HEIGHTQ8=+0 ....................................................................... ROUNDING RADIUSQ9=-1 ........................................................................ DIRECTION OF ROTATION


12 L X+0 Y+20 M813 L Z+2 R0 F MAX M9914 CYCL DEF 23.0 FLOOR FINISHING

Q11=100 .................................................................. FEED RATE FOR PLUNGINGQ12=500 ................................................................... FEED RATE FOR MILLING

15 CYCL CALL


17 CYCL CALL

18 L Z+100 R0 F MAX M2


Solution:


FK T-Contour with 20-series cycles

7174/3C05

19 LBL 120 L X+0 Y+0 RL21 FL AN+022 FCT X+60 DR- R623 FLT AN+27024 FL X+48 Y-16 AN+19825 L X+826 RND R627 L Y-7528 RND R629 FL AN+030 FCT DR+ R631 FLT AN+12532 FCT DR- R5 CCX+3333 FLT X+60 Y-64 AN+30534 L Y-9635 RND R7,536 L X-6037 RND R7,538 L Y-6439 FL AN+5540 FCT DR- R5 CCX-3341 FLT AN+23542 FCT Y-75 DR+ R643 FLT AN+044 FCT X-8 DR+ R645 FLT AN+9046 FCT Y-16 DR+ R647 FLT X-48 Y-16 AN+18048 FL X-60 AN+16249 FL AN+9050 FCT X-54 Y+0 DR- R651 FSELECT 252 L X+053 LBL 0

54 LBL 255 L X+100 Y+20 RR56 L Y-12057 L X-10058 L Y+2059 L X+10060 LBL 061 END PGM 7174 MM

SPGM


Task: Program(s):FK Comb

C05 75108/1

0

-72

0

-40 12

-20

R4

-80

72

100

42

20

16

16

16

16

60°

16

16 120°


Solution:


FK Comb

75108/2C05

0 BEGIN PGM 75108 MM1 BLK FORM 0.1 Z X-80 Y-10 Z-202 BLK FORM 0.2 X+100 Y+100 Z+03 TOOL DEF 1 L+0 R+3,54 TOOL CALL 1 Z S10005 L X-100 Y+0 R0 F MAX M36 L Z-20 F MAX7 L X-80 Y+0 RL F6008 FPOL X+0 Y+09 FC DR- R80 CCX+0 CCY+0

10 FCT DR- R8 CCPR+72 CCPA+12011 FCT DR+ R64 CCX+0 CCY+012 FCT DR+ R8 CCY+813 FSELECT 214 FCT DR- R48 CCX+0 CCY+015 FCT DR- R8 CCPR+40 CCPA+12016 FCT DR+ R32 CCX+0 CCY+017 FCT DR+ R6 CCY+618 FSELECT 219 FCT X+0 Y+20 DR- R20 CCX+0 CCY+020 FLT X+12 Y+2021 FL AN-6022 FCT Y+0 DR+ R423 FLT AN+024 FCT DR+ R425 FLT AN+120 PAR21 DP1626 FCT DR- R8 CCY+3427 FLT AN-60 PAR25 DP1628 FCT Y+0 DR+ R429 FLT Y+0 AN+030 FCT DR+ R431 FLT AN+120 PAR27 DP1632 FCT DR- R8 CCY+6433 FLT AN-60 PAR31 DP1634 FCT X+100 Y+0 DR+ R435 FSELECT 236 FL X+100 Y-2037 FL X-80 Y-2038 FL X-80 Y+039 END PGM 75108 MM

0

-72

0

-40 12

-20

R4-8

0

72

100

42

20

16

16

16

16

60°

16

16 120°


Solution:


FK Comb with 20-series cycles

7176/3

0 BEGIN PGM 7176 MM1 ................................................................................. FINGER WITH 20-SERIES CYCLES2 BLK FORM 0.1 Z X-85 Y-25 Z-123 BLK FORM 0.2 X+105 Y+75 Z+04 TOOL DEF 5 L+0 R+55 TOOL CALL 5 Z S25006 L Z+20 R0 F9999 M37 CYCL DEF 14.0 CONTOUR GEOMETRY8 CYCL DEF 14.1 CONTOUR LABEL 1 /29 CYCL DEF 20.0 CONTOUR DATA

Q1=-10 ...................................................................... MILLING DEPTHQ2=1 ......................................................................... TOOL PATH OVERLAPQ3=+1 ....................................................................... ALLOWANCE FOR SIDEQ4=+1 ....................................................................... ALLOWANCE FOR FLOORQ5=+0 ....................................................................... WORKPIECE SURFACE COORD.Q6=-2 ........................................................................ SET UP CLEARANCEQ7=+20 ..................................................................... CLEARANCE HEIGHTQ8=+0 ....................................................................... ROUNDING RADIUSQ9=-1 ........................................................................ DIRECTION OF ROTATION

10 CYCL DEF 22.0 ROUGH OUTQ10=-10 ................................................................... PLUNGING DEPTHQ11=100 .................................................................. FEED RATE FOR PLUNGINGQ12=200 ................................................................... FEED RATE FOR MILLING

11 L X-100 Y-20 M99


13 L M99


15 L M99

16 L Z+100 R0 F MAX M2

Main program

Retract tool, end

C05

0

-72

0

-40 12

-20

R4-8

0

72

100

42

20

16

16

16

16

60°

16

16 120°


Solution:


FK Comb with 20-series cycles

7176/4C05

SPGM 17 LBL 118 L X-80 Y-20 RL19 FL Y+0 AN+9020 FCT DR- R80 CCA+120 CCX+0 CCY+021 FCT DR- R822 FCT DR+ R64 CCX+0 CCY+023 FCT DR+ R8 CCY+824 FSELECT 225 FCT DR- R48 CCA+120 CCX+0 CCY+026 FCT DR- R827 FCT DR+ R32 CCX+0 CCY+028 FCT DR+ CCY+829 FCT X+0 Y+20 DR- R20 CCA+90 CCX+0 CCY+030 FSELECT 231 FLT X+12 AN+032 FL Y+0 AN-6033 RND R434 FL AN+035 RND R436 FL AN+120 PAR31 DP1637 FCT DR- R8 ICCA-180 CCY+3438 FLT Y+039 RND R440 FL AN+041 RND R442 FL PAR39 DP1643 FSELECT 244 FCT DR- R8 ICCA-180 CCY+6445 FLT Y+046 RND R447 FL X+100 AN+048 FL Y-20 AN+27049 FL X-80 AN+18050 LBL 0

51 LBL 252 L X-90 Y-30 RR53 L Y+9054 L X+11055 L Y-3056 L X-9057 LBL 058 END PGM 7176 MM


Program layout: FK Comb first as island and then mirrored in Y

with SL I roughing

BLK FORMTOOL 1 . . .CYCL DEF 14 LABEL 1/2CYCL DEF 6 ROUGH OUT

L X . . . Y . . . R0 F9999 M3L Z . . . M99

CYCL DEF 7 DATUM SHIFTX0 Y- . . .

CYCL DEF 8 MIRROR IMAGE YCYCL CALL

L Z20 F9999 M2

LBL 1

L X . . . Y . . . RL

LBL 0

LBL 2

L X . . . Y . . . RR

LBL 0

Part contours

Upper half

Y-values mirrored inlower half

Original island

Original pocket

75122/2C01

Preparation

Listing

Machining cycle

Execution

Retract tool, end

SPGM,

part contours

○

○

○

○

○

○


Solution:


FK Comb first as island and then mirrored in Y

75122/3C01

0 BEGIN PGM 75122 MM1 BLK FORM 0.1 Z X-80 Y-95 Z-502 BLK FORM 0.2 X+100 Y+75 Z+03 TOOL DEF 1 L+0 R+34 TOOL CALL 1 Z S2005 CYCL DEF 14.0 CONTOUR6 CYCL DEF 14.1 CONTOUR LABEL 1 /27 CYCL DEF 6.0 ROUGH OUT8 CYCL DEF 6.1 SET UP -2 DEPTH -309 CYCL DEF 6.2 PECKG -10 F100 ALLOW +0

10 CYCL DEF 6.3 ANGLE +0 F20011 L X-100 Y+0 R0 F MAX M312 L Z+2 F9999 M9913 CYCL DEF 7.0 DATUM SHIFT14 CYCL DEF 7.1 X+015 CYCL DEF 7.2 Y-2016 CYCL DEF 8.0 MIRROR IMAGE17 CYCL DEF 8.1 Y18 CYCL CALL

19 CYCL DEF 8.0 MIRROR IMAGE20 CYCL DEF 8.1

21 L Z+20 F MAX M2

Main program

Retract tool, End


Solution:


FK Comb first as island and then mirrored in Y

75122/4C05

SPGM 22 LBL 123 L X-80 Y+0 RL24 FPOL X+0 Y+025 FC DR- R80 CCX+0 CCY+026 FCT DR- R8 CCPR+72 CCPA+12027 FCT DR+ R64 CCX+0 CCY+028 FCT DR+ R8 CCY+829 FSELECT 230 FCT DR- R48 CCX+0 CCY+031 FCT DR- R8 CCPR+40 CCPA+12032 FCT DR+ R32 CCX+0 CCY+033 FCT DR+ R6 CCY+634 FSELECT 235 FCT X+0 Y+20 DR- R20 CCX+0 CCY+036 FLT X+12 Y+2037 FL AN-6038 FCT Y+0 DR+ R439 FLT AN+040 FCT DR+ R441 FLT AN+120 PAR37 DP1642 FCT DR- R8 CCY+3443 FLT AN-60 PAR41 DP1644 FCT Y+0 DR+ R445 FLT Y+0 AN+046 FCT DR+ R447 FLT AN+120 PAR43 DP1648 FCT DR- R8 CCY+6449 FLT AN-60 PAR47 DP1650 FCT X+100 Y+0 DR+ R451 FSELECT 252 FL X+100 Y-2053 FL X-80 Y-2054 FL X-80 Y+055 LBL 0

56 LBL 257 L X-90 Y-20 RR58 L Y+10059 L X+12060 L Y-2061 L X-9062 LBL 063 END PGM 75122 MM


Task: Program(s):Multiple use of an island

7177/1C05

100 20 0

100

0

0

10

45

55

3510 1045 60

5

28

3015

°(original)

enlarged by afactor of 1.5

rotated

mirrored

LBL 10

LBL 5

LBL 4

LBL 1

LBL 2LBL 3


Program layout: Multiple use of an island

BLK FORM / TOOL . . .CYCL DEF 14 CONTOURLABEL 10/2/3/4/5CYCL DEF 20.0 CONTOUR DATACYCL DEF 22.0 ROUGH OUTL X . . . Y . . . M3L Z . . . M99

L Z100 M2

LBL 10 . . . RR . . .LBL 0

LBL 1

DATUM SHIFT = 0ROTATION = 0/SCALING =1MIRROR IMAGE = NO ENT

LBL 0

LBL 2

DATUM SHIFT = . . .

CALL LBL 1LBL 0

LBL 3

DATUM SHIFT/SCALING = . . .

CALL LBL 1LBL 0

LBL 4

DATUM SHIFT/ROTATION = . . .

CALL LBL 1LBL 0

LBL 5

DAT. SHIFT/MIRROR IMAGE . . .

CALL LBL 1LBL 0

Without LBL 1 =Original

Execution

Pocket as outer limit

Island 1, original, notused directlyCycles reset

Island 2

Island 3

Island 4

Island 5

7177/2C01

Preparation

Call

Retract tool, end

SPGM,

part contours

123456789123456789123456789123456789123456789123456789

123456789123456789123456789123456789123456789

123456789123456789123456789123456789123456789123456789

123456789123456789123456789123456789123456789

12345678901123456789011234567890112345678901123456789011234567890112345678901

123456789011234567890112345678901123456789011234567890112345678901

123456789123456789123456789123456789123456789123456789

123456789123456789123456789123456789123456789


Solution:


Multiple use of the same island-contour

7177/3

Main program 0 BEGIN PGM 7177 MM1 ................................................................................. MULTIPLE USE OF THE SAME2 ................................................................................. ISLAND-CONTOUR3 ................................................................................. IN A POCKET4 BLK FORM 0.1 Z X+0 Y+0 Z-205 BLK FORM 0.2 X+100 Y+80 Z+06 TOOL DEF 1 L+0 R+57 TOOL CALL 1 Z S30008 CYCL DEF 14.0 CONTOUR GEOMETRY9 CYCL DEF 14.1 CONTOUR LABEL 10 /2 /3 /4 /5

10 CYCL DEF 20.0 CONTOUR DATAQ1=-10 ...................................................................... MILLING DEPTHQ2=1 ......................................................................... TOOL PATH OVERLAPQ3=+0 ....................................................................... ALLOWANCE FOR SIDEQ4=+0 ....................................................................... ALLOWANCE FOR FLOORQ5=+0 ....................................................................... WORKPIECE SURFACE COORD.Q6=-2 ........................................................................ SET UP CLEARANCEQ7=+20 ..................................................................... CLEARANCE HEIGHTQ8=+0 ....................................................................... ROUNDING RADIUSQ9=-1 ........................................................................ DIRECTION OF ROTATION


12 L X+10 Y+10 R0 F MAX M313 L Z+20 F9999 M99

14 L Z+100 F MAX M2Retract tool, end

C05

100 20 0

100

0

0

10

45

55

3510 1045 60

5

28

30

15°

(original)

enlarged bya factor of1.5

rotated

mirrored

LBL 10

LBL 5

LBL 4

LBL 1

LBL 2LBL 3


Solution:


Multiple use of the same island-contour

7177/4C05

SPGM 10, Pocket 15 LBL 1016 L X-5 Y-5 RR17 L X-5 Y+8518 L X+105 Y+8519 L X+105 Y-520 L X-5 Y-521 LBL 0

22 LBL 123 L X+0 Y+0 RL24 L X+18 Y+2025 L X+18 Y+026 L X+0 Y+027 CYCL DEF 7.0 DATUM SHIFT .................................. RESET ALL28 CYCL DEF 7.1 X+029 CYCL DEF 7.2 Y+030 CYCL DEF 10.0 ROTATION31 CYCL DEF 10.1 ROT+032 CYCL DEF 11.0 SCALING33 CYCL DEF 11.1 SCL134 CYCL DEF 8.0 MIRROR IMAGE35 CYCL DEF 8.136 LBL 0

37 LBL 238 CYCL DEF 7.0 DATUM SHIFT39 CYCL DEF 7.1 X+1040 CYCL DEF 7.2 Y+1041 CALL LBL 142 LBL 0

43 LBL 344 CYCL DEF 7.0 DATUM SHIFT45 CYCL DEF 7.1 X+4546 CYCL DEF 7.2 Y+547 CYCL DEF 11.0 SCALING48 CYCL DEF 11.1 SCL1,549 CALL LBL 150 LBL 0

51 LBL 452 CYCL DEF 7.0 DATUM SHIFT53 CYCL DEF 7.1 X+6054 CYCL DEF 7.2 Y+4555 CYCL DEF 10.0 ROTATION56 CYCL DEF 10.1 ROT+1557 CALL LBL 158 LBL 0

59 LBL 560 CYCL DEF 7.0 DATUM SHIFT61 CYCL DEF 7.1 X+3562 CYCL DEF 7.2 Y+5563 CYCL DEF 8.0 MIRROR IMAGE64 CYCL DEF 8.1 X65 CALL LBL 166 LBL 067 END PGM 7177 MM

SPGM 1, Original


Task: Program(s):Toggle joint

761260/1

761261/1

50

100

0

–50

0+X

+Y

0

–50

–39

–28,

354

28,3

54 39–Z

–30

0

–20,2

–51–55

39 50

R 30

Procedure:

Tools:

• 2½ D-cut in Z/X• Setting in Y

• End mill R10 for roughing-out• End mill R10 for finishing

C05


Program layout: Toggle joint with 1 tool,

constant climb-cut

BLK FORMTOOL DEF . . . R10TOOL 2 . . .L Z50 R0 F . . . . M3CYCL DEF 7.0 DATUM SHIFTCYCL DEF 7.1 X+Q108 Y0 / Z0

CALL LBL 1

CYCL DEF 7.0 DATUM SHIFTCYCL DEF 7.1 X-Q108 Y100 / Z0CYCL DEF 10.0 ROT180

CALL LBL 1

L Z . . . M2

LBL 1

L X+55 Y-4 R0 F . . . . M3L Z . . .

LBL 2

L IY . . . F100L X . . . Z . . . F250L X . . . Z . . .CT X . . . Z . . .L Z . . . F9999L X . . . Z . . .L Z . . . F . . .


L Z+ . . .CYCL DEF 7.0 DATUM SHIFTCYCL DEF . . . X0 Y0 Z0CYCL DEF 10.0 ROT 0

LBL 0

Right

Left

Starting planeStarting Z

Y-steps

TangentArcRetract toolFor further steps

Retract toolReset

761260/2C01

Preparation

Roughing-out

Retract tool, end

Contour Z/X, SPGM


Solution:


Toggle joint with 1 tool,

constant climb-cut

761260/3C01

50

100

0

–50

0+X

+Y

0

–50

–39

–28,

354

28,3

54 39–Z

–30

0

–20,2

–51–55

39 50

R 30

Main program

Retract tool, end

0 BEGIN PGM 761260 MM1 BLK FORM 0.1 Z X-50 Y+0 Z-522 BLK FORM 0.2 X+50 Y+100 Z+03 L Z+50 R0 F9999 M64 TOOL DEF 2 L+0 R+105 TOOL CALL 2 Z S40006 L Z+50 R0 F MAX M37 CYCL DEF 7.0 DATUM SHIFT8 CYCL DEF 7.1 X+Q1089 CYCL DEF 7.2 Y+0

10 CALL LBL 1 .............................................................. RIGHT

11 CYCL DEF 7.0 DATUM SHIFT12 CYCL DEF 7.1 X-Q10813 CYCL DEF 7.2 Y+10014 CYCL DEF 10.0 ROTATION15 CYCL DEF 10.1 ROT+18016 CALL LBL 1 .............................................................. LEFT

17 L Z+50 R0 F MAX M2


Solution:


Toggle joint with 1 tool,

constant climb-cut

761260/4C01

SPGM, Contour Z/X 18 LBL 119 L X+55 Y-4 R0 F9999 M320 L Z-51 F1000

21 LBL 222 L IY+2 F10023 L X+39 Z-51 F25024 L X+28,354 Z-20,225 CT X+0 Z+026 L Z+5 R0 F999927 L X+55 Z+528 L Z-51 F100029 CALL LBL 2 REP 50/50

30 L Z+5 R0 F MAX31 CYCL DEF 7.0 DATUM SHIFT32 CYCL DEF 7.1 X+033 CYCL DEF 7.2 Y+034 CYCL DEF 7.3 Z+035 CYCL DEF 10.0 ROTATION36 CYCL DEF 10.1 ROT+037 LBL 038 END PGM 761260 MM


Program layout: Toggle joint with 2 tools, constant climb-cut

expanded roughing

BLK FORMTOOL DEF . . . R10TOOL 1 . . .FN 1: Q1 = Q108 + 5L Z50 R0 F . . . . M3CYCL DEF 7.0 DATUM SHIFTCYCL DEF . . . X+Q1 Y0 Z+5

CALL LBL 1

CYCL DEF 7.0 DATUM SHIFTCYCL DEF . . . X-Q1 Y100 Z+5CYCL DEF 10.0 ROT180

CALL LBL 1

TOOL 2 . . .

CALL LBL 1

CALL LBL 1

L Z . . . M2

LBL 1

LBL 0

X > tool radius

761261/2C01

○

○

○

○

○

○

○

○

○

○

○

○

○

Preparation

Roughing

Completed sectionalready exists

Retract tool, end

Contour Z/X,

SPGM 1

already exists


Solution:


Toggle joint with 2 tools, constant climb-cut

761261/3D02

Main program

Tool 1

Tool 2

Retract tool, end

0 BEGIN PGM 761261 MM1 BLK FORM 0.1 Z X-50 Y+0 Z-522 BLK FORM 0.2 X+50 Y+100 Z+03 TOOL DEF 1 L+0 R+104 TOOL CALL 1 Z S28005 FN 1: Q1 = +Q108 + +56 L Z+50 R0 F9999 M37 CYCL DEF 7.0 DATUM SHIFT8 CYCL DEF 7.1 X+Q19 CYCL DEF 7.2 Y+0

10 CYCL DEF 7.3 Z+511 CALL LBL 1 .............................................................. RIGHT

12 CYCL DEF 7.0 DATUM SHIFT13 CYCL DEF 7.1 X-Q114 CYCL DEF 7.2 Y+10015 CYCL DEF 7.3 Z+516 CYCL DEF 10.0 ROTATION17 CYCL DEF 10.1 ROT+18018 CALL LBL 1 .............................................................. LEFT

19 TOOL DEF 2 L+0 R+1020 TOOL CALL 2 Z S400021 L Z+50 R0 F MAX M622 CYCL DEF 7.0 DATUM SHIFT23 CYCL DEF 7.1 X+Q10824 CYCL DEF 7.2 Y+025 CALL LBL 1 .............................................................. RIGHT

26 CYCL DEF 7.0 DATUM SHIFT27 CYCL DEF 7.1 X-Q10828 CYCL DEF 7.2 Y+10029 CYCL DEF 10.0 ROTATION30 CYCL DEF 10.1 ROT+18031 CALL LBL 1 .............................................................. LEFT

32 L Z+50 R0 F MAX M2

33 LBL 134 L X+55 Y-4 R0 F9999 M335 L Z-51 F1000

36 LBL 237 L IY+2 F10038 L X+39 Z-51 F25039 L X+28,354 Z-20,240 CT X+0 Z+041 L Z+5 R0 F999942 L X+55 Z+543 L X+55 Z-51 F MAX44 CALL LBL 2 REP 50/50

45 L Z+5 R0 F MAX46 CYCL DEF 7.0 DATUM SHIFT47 CYCL DEF 7.1 X+048 CYCL DEF 7.2 Y+049 CYCL DEF 7.3 Z+050 CYCL DEF 10.0 ROTATION51 CYCL DEF 10.1 ROT+052 LBL 053 END PGM 761261 MM

SPGM,

Contour Z/X


Task: Program(s):Truncated cone, standing, 2½ D,

external

C01

100 20 0

100

0 50

0

50R

35

40 30

R15

Procedure:

Tools:

• 2½ D cut• Vertical position in X/Y• Setting in Z

• End mill

7162/1


Truncated cone, standing, 2½ D, horizontal, with full circles

7162/2C01

+X

+Z0 15 35

Z

PR

0

-20

-30

-40

Number of steps = 10

Calculation of step width per revolution:

PR =End radius – Starting radius

Number of steps

Z =End height – Starting height

Number of steps

Example: Number of steps = 10

PR = 35 – 1510

Z = -20 – 010

= 2010

-2010

=

= 2

= -2


Program layout: Truncated cone, standing, external, 2½ D, horizontal

BLK FORMTOOL 1 . . . R10L Z20 R0 F9999 M3CC X . . . Y . . .LP PR65 PA0 R . . . F . . . M . . .L Z+2

LBL 1

LP IPR- . . . RL F . . .L Z-30CP IPA-360 DR- RL F . . . M98


L Z . . . M6

TOOL 2 . . . R10L Z+ . . . R0 F . . . M3LP PR15 PA0 R0 F . . .LP IPR+Q108

L Z0 F150

LBL 2

LP IPR+1L IZ-1 F200CP IPA-360 DR- F1000


L Z20 . . . M2

Z-Clearance

Compensate toolradius outsideContact

Full circle in X/Y

Preparation

Roughing

Finishing

Retract tool, end

7162/3C09

Cone angle 45° for slope


Solution:


Truncated cone, standing, 2½ D, horizontal,

external form with end mill

7162/4C09

100 20 0

100

0 50

0

50

R35

40 30

R15

0 BEGIN PGM 7162 MM1 ................................................................................. TRUNCATED CONE STANDING2 ................................................................................. 2½ D, HORIZONTAL, END MILL3 BLK FORM 0.1 Z X+0 Y+10 Z-314 BLK FORM 0.2 X+100 Y+100 Z+05 TOOL DEF 1 L+0 R+106 TOOL CALL 1 Z S20007 CC X+50 Y+508 L Z+20 R0 F9999 M39 LP PR+65 PA+0

10 L Z+2

11 LBL 112 LP IPR-5 RL F20013 L Z-3014 CP IPA-360 DR- RL F300 M9815 CALL LBL 1 REP 5/516 L Z+20 R0 F9999 M6

17 TOOL DEF 2 L+0 R+1018 TOOL CALL 2 Z S280019 L Z+20 R0 F9999 M320 LP PR+15 PA+0 R0 F9999 M321 LP IPR+Q10822 L Z+223 L Z+0 F150

24 LBL 225 LP IPR+126 L IZ-1 F20027 CP IPA-360 DR- F1000 M9828 CALL LBL 2 REP 19/19

29 L Z+20 R0 F9999 M230 END PGM 7162 MM


Task: Program(s):Truncated cone, standing, 3D,

external form

C01

100 20 0

100

0 50

0

50R

35

40 30

R15

Procedure:

Tools:

• 3D-cut from top to buttom• Rotation about zero point at center of truncated cone

• End mill R6

7182/1


Detail: Truncated cone, standing, 3D, external form

with end mill, radius compensation

7282/2C01

+X

+Y

Correct

+X

+Z

Incorrect

-40

-30

0

100

100

0

0

-20

Manually setdatum shift

R15R35

350 15

RTool =10mm

50

Start of rotation(clearly visible with verythin tools) if necessaryprogram graphics

Directionof travel

Programmed zeropoint in X/Y


Program layout: Truncated cone, standing, 3D, external form

BLK FORMTOOL . . .L Z . . . M3CYCL DEF 7.0 DATUM SHIFT . . .Q3 = 15 + Q108Q4 = 35 + Q108

CALL LBL 1

L Z . . . M2

LBL 1

L XQ3 Y0 R0 F9999 M3

L Z2L Z0 F100

LBL 2

L XQ4 Y0 Z-20

L Z0 F9999L XQ3 Y0 F2000CYCL DEF 10.0 ROTATIONCYCL DEF 10.1 IROT-5L Y0 F500


CYCL DEF 10.0 ROTATIONCYCL DEF 10.1 ROT+0

LBL 0

Dat. sh. in center of partTool compensation

Approach compensatedX-value in drawing

Contact

3D-cut, mill stays free!Feed rate for first cut=100Z return

Feed rate forfollowing cuts

7282/3C01

Preparation

1 call

Retract tool, end

1 revolution, SPGM


Solution:


Truncated cone, standing, 3D, vertical,

external form with end mill, repeatable

7282/4C05

100 20 0

100

0 50

0

50

R35

40 30

R15

0 BEGIN PGM 7282 MM1 ................................................................................. TRUNCATED CONE, STANDING,2 ................................................................................. 3D, VERTICAL, END MILL3 ................................................................................. COMPLETED SECTION4 BLK FORM 0.1 Z X+10 Y+10 Z-325 BLK FORM 0.2 X+90 Y+90 Z+06 TOOL DEF 1 L+0 R+107 TOOL CALL 1 Z S40008 L Z+20 R0 F9999 M39 CYCL DEF 7.0 DATUM SHIFT

10 CYCL DEF 7.1 X+5011 CYCL DEF 7.2 Y+5012 FN 1: Q3 = +15 + +Q108 .......................................... X TOP13 FN 1: Q4 = +35 + +Q108 .......................................... X BOTTOM14 CALL LBL 1 .............................................................. FIRST CUT

15 L Z+50 R0 F9999 M2

16 LBL 117 L X+Q3 Y+0 R0 F9999 M3 ....................................... APPROACH TOP18 L Z+219 L Z+0 F100

20 LBL 221 L X+Q4 Y+0 Z-20 ..................................................... CUT DOWNWARDS22 L Z+0 F9999 ............................................................. Z FREE23 L X+Q3 Y+0 F200024 CYCL DEF 10.0 ROTATION25 CYCL DEF 10.1 IROT-5............................................. FINENESS OF ROTATION26 L Y+0 F500 ............................................................... CROSS OVER ON TOP27 L F50028 CALL LBL 2 REP 71/71 ............................................. NUMBER OF ROTATION STEPS

29 CYCL DEF 10.0 ROTATION30 CYCL DEF 10.1 ROT+031 LBL 032 END PGM 7282 MM

SPGM

Main program


Task: Program(s):Truncated cone, internal, 3D

7283/1

7284/1C05

7283/1

7284/1

100 20 0

100

0 50

0

50R

35

40 30

R15

Procedure:

Tools:

• 3 D-cut from bottom to top• Pre-machining with 2 circular pockets

• End mill R6


Solution:



internal form with end mill, upwards

7283/3C01

100 20 0

100

0 50

0

50

R35

40 30

R15

0 BEGIN PGM 7283 MM1 ................................................................................. TRUNCATED CONE, STANDING,2 ................................................................................. 3D, VERTICAL, INTERNAL, END3 ................................................................................. MILL, COMPLETED SECTION, B064 BLK FORM 0.1 Z X+0 Y+10 Z-325 BLK FORM 0.2 X+100 Y+90 Z+06 TOOL DEF 1 L+0 R+107 TOOL CALL 1 Z S28008 L Z+20 R0 F9999 M39 CYCL DEF 7.0 DATUM SHIFT

10 CYCL DEF 7.1 X+5011 CYCL DEF 7.2 Y+5012 FN 1: Q3 = +35 + -Q10813 FN 1: Q4 = +15 + -Q10814 CALL LBL 1

15 L Z+50 R0 F9999 M2

16 LBL 1 ........................................................................ VERY FIRST CUT17 L X+10 Y+018 L Z-20 R0 F400 M319 L X+Q3 Y+0

20 LBL 2 ........................................................................ FOLLOWING CUTS 3D UPWARDS21 L X+Q3 Y+0 Z-20 F100022 L X+Q4 F999923 L Z-30 F200024 CYCL DEF 10.0 ROTATION25 CYCL DEF 10.1 IROT-526 CALL LBL 2 REP 71/71

27 CYCL DEF 10.0 ROTATION28 CYCL DEF 10.1 ROT+029 LBL 030 END PGM 7283 MM

SPGM

Main program


Solution:



internal form with end mill, upwards,

with roughing

7284/3C09

SPGM, Contour

Main program 0 BEGIN PGM 7284 MM1 ................................................................................. TRUNCATED CONE, STANDING,2 ................................................................................. VERTICAL, INTERNAL FORM3 ................................................................................. FROM SOLID BLOCK WITH4 ................................................................................. END MILL5 BLK FORM 0.1 Z X+0 Y+10 Z-326 BLK FORM 0.2 X+100 Y+90 Z+07 TOOL DEF 1 L+0 R+108 TOOL CALL 1 Z S28009 L Z+20 R0 F9999 M3

10 FN 0: Q1 = +20 ......................................................... DEPTH11 FN 0: Q2 = +35 .......................................................... RADIUS12 CYCL DEF 5.0 CIRCULAR POCKET13 CYCL DEF 5.1 SET UP-214 CYCL DEF 5.2 DEPTH -Q115 CYCL DEF 5.3 PECKG -5 F15016 CYCL DEF 5.4 RADIUS Q217 CYCL DEF 5.5 F500 DR+18 L X+50 Y+5019 L Z+2 M99 ................................................................ ROUGHING OUT20 FN 0: Q1 = +1021 FN 0: Q2 = +15

22 L Z-18 M9923 CYCL DEF 7.0 DATUM SHIFT24 CYCL DEF 7.1 X+5025 CYCL DEF 7.2 Y+5026 FN 1: Q3 = +15 + -Q108 .......................................... XA BOTTOM27 FN 1: Q4 = +35 + -Q108 .......................................... XB TOP28 FN 0: Q5 = -25 ......................................................... Z DEPTH, FIRST CUT

29 CALL LBL 1 .............................................................. ROUGHING OUT SLOPE

30 FN 0: Q5 = -30 ......................................................... Z DEPTH, SECOND CUT

31 CALL LBL 1 .............................................................. FINISHING

32 L Z+50 R0 F9999 M2

33 LBL 134 L X+Q3 Y+0 Z+Q5 R0 F400 M3............................... A35 L X+Q4 Y+0 Z+0 ...................................................... B

36 LBL 237 L X+Q3 Y+038 L Z+Q539 L X+Q4 Y+0 Z+0 F1000 ........................................... B40 L X+Q3 F9999 .......................................................... A41 L Z+Q5 F200042 CYCL DEF 10.0 ROTATION43 CYCL DEF 10.1 IROT-544 CALL LBL 2 REP 71/7145 CYCL DEF 10.0 ROTATION46 CYCL DEF 10.1 ROT+047 LBL 048 END PGM 7284 MM


Task: Program(s):Hemisphere, internal machining,

2D, horizontal

C05

7322/1

7323/1

Procedure:

Tools:

• Full circles (vertical positions) in X/Y• Pre-machine with 2 circular pockets

• Roughing out (circular pockets) with end mill R10• Machine contour with spherical mill R5

100 55 0

100

0 50

50

0

50

RSphere


Program layout: Hemisphere, internal machining with spherical mill

conventional with R0, 2D, horizontal

7322/2C05

+X

+Y

100

10050

50

0

0°

+90°

CC X/YCC X/Y

PR50

RTool = Q108 = 5

CC Z/X

–Z

-50

0

+180°

-55

+90°

IPA+in Z/X

Full circlesin X/Y

0

+X


Program layout: Hemisphere, internal machining with spherical mill

conventional with R0, 2D, horizontal, working

downwards

7322/3C05

BLK FORMTOOL 1 . . . R5L Z10 R0 F9999 M3CC X50 Y50LP PR50 PA0 R0 F9999LP IPR-Q108L Z+0 R0 F100

LBL 1

CC X50 Y50CP DR+CC X50 Z0CP IPA2 DR+

CALL LBL 1 REP 44/44

L Z+ . . . M2

Z-clearanceX/Y planePR = RPart – RToolAccount for tool radiusPlunge

X/Y plane

Z/X plane

Preparation

Approach

Full circles

SettingAngular steps


Solution:


Hemisphere, internal machining with spherical mill

conventional with R0, 2D, horizontal

7322/4C05

0 BEGIN PGM 7322 MM1 BLK FORM 0.1 Z X-2 Y-2 Z-552 BLK FORM 0.2 X+102 Y+102 Z+03 TOOL DEF 1 L+0 R+54 TOOL CALL 1 Z S40005 L Z+70 R0 F9999 M6 ................................................ Z-CLEARANCE6 CC X+50 Y+50 .......................................................... CENTER IN X/Y7 LP PR+50 PA+0 R0 F9999 M3 .................................. STARTING POINT8 LP IPR-Q108 ............................................................. ACCOUNT FOR TOOL RADIUS9 L Z+0 R0 F100

10 LBL 111 CC X+50 Y+50 .......................................................... CENTER IN X/Y12 CP DR+ F500 ............................................................ CIRCULAR RING13 CC X+50 Z+0 ............................................................ CENTER IN Z/X14 CP IPA+2 DR+ F100 ................................................. MOVE DEEPER (ARC)15 CALL LBL 1 REP 44/44 ............................................. FURTHER REVOLUTIONS

16 L Z+70 R0 F9999 M217 END PGM 7322 MM

X = RPart + RTool

CC

Z

X

Y

XCC

Z = RTool

Set datum

100 55 0

100

0 50

50

0

50

RSphere


Solution:


Hemisphere, internal machining with end and

die sink mill

7323/2C01

Main program 0 BEGIN PGM 7323 MM1 BLK FORM 0.1 Z X-2 Y-2 Z-512 BLK FORM 0.2 X+102 Y+102 Z+0

3 TOOL DEF 1 L+0 R+104 TOOL CALL 1 Z S40005 FN 0: Q1 = +45 ......................................................... UPPER POCKET RADIUS6 CALL LBL 1 .............................................................. ROUGHING-OUT7 L Z+100 R0 F MAX M6 ............................................ TOOL CHANGE

8 TOOL DEF 2 L+0 R+59 TOOL CALL 2 Z S4500

10 CALL LBL 2 .............................................................. FINISHING

11 L Z+100 R0 F MAX M2

12 LBL 113 CC X+50 Y+50 .......................................................... CENTER IN X/Y14 LP PR+0 PA+0 R0 F MAX M315 CYCL DEF 5.0 CIRCULAR POCKET16 CYCL DEF 5.1 SET UP -217 CYCL DEF 5.2 DEPTH -1418 CYCL DEF 5.3 PECKG -5 F15019 CYCL DEF 5.4 RADIUS Q120 CYCL DEF 5.5 F500 DR+21 L Z+2 R0 F MAX M9922 FN 0: Q1 = +30 ......................................................... LOWER POCKET RADIUS23 L Z-12 R0 F MAX M9924 LBL 0

25 LBL 226 LP PR+50 PA+0 R0 F500 M3.................................... STARTING POINT27 LP IPR-Q10828 L Z+0 R0 F MAX

29 LBL 2030 CC X+50 Y+50 .......................................................... CENTER IN X/Y31 C DR+ F500 .............................................................. CIRCULAR RING32 CC X+50 Z+0 ............................................................ CENTER IN Z/X33 CP IPA+2 DR+ F150 ................................................. MOVE DEEPER34 CALL LBL 20 REP 44/44 ........................................... FURTHER CIRCULAR RINGS


SPGM 2, Finishing

with die sink mill

(spherical form)

End mill

Die sink mill

Retract tool, end

SPGM 1, Roughing

out with end mill


Task: Program(s):Hemisphere, external machining

with spherical mill, working

downwards, 2½ D, horizontal

C05 72841/1

Procedure:

Tools:

• Full circles (vertical positions) in X/Y• Setting with angular steps in Z/X• Pre-machining e.g. with contour island or

helical interpolation

• (Roughing out with end mill R5)• Finishing with spherical mill R5

100 40 0

100

0 50

50

0

R35

50

R535


Program layout: Hemisphere, external machining with spherical mill,

working downwards, 2½ D, horizontal

72841/2C05

BLK FORMTOOL 1 . . . R5L Z 20 R0 F9999 M3

CALL LBL 1

L Z . . . M2

LBL 1

L X+50 Y+50 R . . . F . . . M . . .L Z+Q108 F100

LBL 2

CC Z-35 X+50CP IPA+2 DR+ F100

CC X+50 Y+50CP DR- F500


LBL 0

Approach centerAccount for toolradius

Further cuts

Preparation

Finishing

Call

Retract tool, end

SPGM

Setting in Z/X

Full circle in X/Y


Solution:


Hemisphere, external machining with spherical mill,

working downwards, 2½ D, horizontal

72841/3C05

Main program

Retract tool, end

0 BEGIN PGM 72841 MM1 ................................................................................. EXTERNAL HEMISPHERE 2D,2 ................................................................................. SPHERICAL MILL,3 ................................................................................. MILLING DOWNWARDS4 BLK FORM 0.1 Z X+0 Y+10 Z-365 BLK FORM 0.2 X+100 Y+90 Z+56 TOOL DEF 1 L+0 R+57 TOOL CALL 1 Z S28008 L Z+20 R0 F9999 M39 CALL LBL 1

10 L Z+100 R0 F9999 M2

11 LBL 112 L X+50 Y+50 ............................................................ CENTER IN X/Y13 L Z+Q108 F100......................................................... CONTACT WITH TOOL RADIUS

14 LBL 215 CC Z-35 X+5016 CP IPA+2 DR+ F100 ................................................. SETTING17 CC X+50 Y+5018 CP DR- F500 ............................................................. FULL CIRCLE19 CALL LBL 2 REP 44/4420 LBL 021 END PGM 72841 MM

SPGM

100 40 0

100

0 50

50

0

R35

50

R535


Task: Program(s):Hemisphere, external machining

with spherical mill, only from

below, 3D

C09

76130/1

76131/1

Procedure:

Tools:

• 3D-cut vertical• Always from below

• End mill R10

100 55 0

100

0 50

50

0

50

RSphere

RMillR

Mill



only from below, 3D, 1 cut

76130/2C01

–Z

+X

+90°

RTool

0°

-55-50

0

CCX

CCZ

R 50

+X

+Y

50

50

0

–50

–50

0

CC

CC X/Y




76130/3C01

BLK FORMTOOL 1 . . .L Z50 R0 F MAX M6

L X120 Y50 R0 F MAX M3CYCL DEF 7.0 DATUM SHIFT

X50 Y+50 Z-50L Y0 Z0 R0 F MAX

LBL 2

CC Z . . . X . . .L Y0 . . .LP PR50 PA90 R0 . . .

LBL 3

LP IPA-5


L X50 . . .L X65 Z0 . . .CYCL DEF 10.0 ROTATIONCYCL DEF 10.1 IROT+5


CYCL DEF 7.0 DATUM SHIFT = 0CYCL DEF 10.0 ROTATION = 0L Z10 R0 F9999

Zero point in centerof sphere

Compensate circle ctr.

Contour values

1 angular step(angle in space)

Retract tool

1 further arc

Reset

Retract tool

Preparation

Pre-position

“Virtualcircular arc“

123456789123456789123456789123456789123456789

123456789123456789123456789123456789123456789123456789


Solution:




76130/4

0 BEGIN PGM 76130 MM1 BLK FORM 0.1 Z X+0 Y+0 Z-552 BLK FORM 0.2 X+100 Y+100 Z+03 TOOL DEF 1 L+0 R+104 TOOL CALL 1 Z S40005 L Z+50 R0 F MAX M66 L X+120 Y+50 R0 F MAX M37 CYCL DEF 7.0 DATUM SHIFT8 CYCL DEF 7.1 X+509 CYCL DEF 7.2 Y+50

10 CYCL DEF 7.3 Z-5011 L Y+0 Z+0 R0 F MAX ............................................... END OF DEPTH

(CENTER OF SPHERE)

12 LBL 213 CC Z+0 X+Q108 ....................................................... SYSTEMATIC SHIFT IN X14 L Y+0 F20015 LP PR+50 PA+90 R0 F200 ........................................ SPHERE RADIUS

16 LBL 317 LP IPA-5 .................................................................... 1 ANGULAR STEP

(ANGLE IN SPACE)18 CALL LBL 3 REP 17/17

19 L X+50 Y+0 R0 F200020 L X+65 Z+0 F100021 CYCL DEF 10.0 ROTATION ..................................... 1 FURTHER ARC22 CYCL DEF 10.1 IROT+523 CALL LBL 2 REP 53/53

24 CYCL DEF 7.0 DATUM SHIFT25 CYCL DEF 7.1 X+026 CYCL DEF 7.2 Y+027 CYCL DEF 7.3 Z+028 CYCL DEF 10.0 ROTATION29 CYCL DEF 10.1 ROT+030 L Z+20 R0 F MAX31 END PGM 76130 MM

C09

100 55 0

100

0 50

50

0

50

RSphere

RMill

RM

ill


Program layout:

123456789123456789123456789123456789123456789


only from below, 3D, 2 cuts

BLK FORM . . . / TOOL 1 . . . R 10L X . . . Y . . . R0 F9999 M3CYCL DEF 7.0 DATUM SHIFT

X50 Y50 Z-50L Y0 Z15 . . .

LBL 1

CC Z15 XQ108L Y0 F200LP PR50 PA90 . . .

LBL 2

LP IPA-10 F500

CALL LBL 2 REP 3/3

L X50 Y0 F MAXL X65 Z15 F1000CYCL DEF 10 ROTATION IROT+18


CYCL DEF 10 ROTATION ROT+0

L Y0 Z0 F . . .

LBL 3

CC Z0 XQ108L Y0LP PR50 PA90 F200

LBL 4

LP IPA-1 F800


L X+50 Y+0 . . .L X+65 Z+0 F1000CYCL DEF 10 ROTATION IROT+1


CYCL DEF 7 DATUM SHIFT = 0CYCL DEF 10 ROTATION = 0

L Z20 . . . M2

External pre-positioning

Center of sphere

Z oversize

Tilt planeContour values

1 arc, coarse, not tolargest angle

Z oversize

Additional arcs

Z specified size

1 arc, fine, to largestangle in space

Return

76131/2C05

123456789123456789123456789123456789123456789123456789

123456789123456789123456789123456789123456789

123456789123456789123456789123456789123456789123456789

Preparation

Roughing

Finishing

Retract tool, end


Solution:




76131/3C01

0 BEGIN PGM 76131 MM1 BLK FORM 0.1 Z X+0 Y+0 Z-602 BLK FORM 0.2 X+100 Y+100 Z+03 TOOL DEF 1 L+0 R+104 TOOL CALL 1 Z S40005 L Z+50 R0 F MAX M66 L X+120 Y+50 R0 F MAX M37 CYCL DEF 7.0 DATUM SHIFT8 CYCL DEF 7.1 X+509 CYCL DEF 7.2 Y+50

10 CYCL DEF 7.3 Z-5011 L Y+0 Z+15 R0 F MAX ............................................. Z OVERSIZE

12 LBL 113 CC Z+15 X+Q108 ..................................................... Z OVERSIZE14 L Y+0 F20015 LP PR+50 PA+90 R0 F200 ........................................ SPHERE RADIUS

16 LBL 2 ........................................................................ 1 ARC COARSE17 LP IPA-10 R0 F50018 CALL LBL 2 REP 3/3

19 L X+50 Y+0 R0 F MAX20 L X+65 Z+15 R0 F100021 CYCL DEF 10.0 ROTATION ..................................... 19 FURTHER ARCS22 CYCL DEF 10.1 IROT+1823 CALL LBL 1 REP 19/19

24 CYCL DEF 10.0 ROTATION25 CYCL DEF 10.1 ROT+0

Roughing


Solution:




76131/4C01

26 L Y+0 Z+0 R0 ........................................................... Z SPECIFIED SIZE

27 LBL 328 CC Z+0 X+Q108 ....................................................... Z SPECIFIED SIZE29 L Y+030 LP PR+50 PA+90 F200 ............................................. SPHERE RADIUS

31 LBL 4 ........................................................................ 1 ARC FINE32 LP IPA-1 F80033 CALL LBL 4 REP 89/89

34 L X+50 Y+0 F200035 L X+65 Z+0 F100036 CYCL DEF 10.0 ROTATION ..................................... 71 FURTHER ARCS37 CYCL DEF 10.1 IROT+138 CALL LBL 3 REP 359/359

39 CYCL DEF 7.0 DATUM SHIFT40 CYCL DEF 7.1 X+041 CYCL DEF 7.2 Y+042 CYCL DEF 7.3 Z+043 CYCL DEF 10.0 ROTATION44 CYCL DEF 10.1 ROT+045 L Z+20 R0 F MAX46 END PGM 76131 MM

Finishing


Task: Program(s):Thread milling, in three steps

M64 x 1,5 inside, 2 settings

C05 7164/1

100 0

100

0 50

50

020

M64 x 1,5

Precondition:

Procedure:

Tools:

• Center must be free!

• Helical interpolation in X/Y plane withsimultaneous Z motion

• Working direction downwards

• Threading mill with cutting edge correspondingto thread profile


Program layout:

12345678901234567890123456789012345678901234567890

Thread milling, in three steps


BLK FORMTOOL 1 . . .L Z+20 R0 F9999 M3L X+50 Y+50 . . .CC

LBL 1

L Z+0 . . . F500LP PR+31 PA0 RR F150

LBL 2

CP IPA-360 IZ-4,5 DR- F500

CALL LBL 2 REP 4/4

LP PR0 PA0 R0 F9999L Z+0

LP PR+32 PA0 RR F150

LBL 3

CP IPA-360 IZ-4,5 DR- F500

CALL LBL 3 REP 4/4

LP PR0 PA0 R0 F9999CYCL DEF 10.0 ROTATIONCYCL DEF 10.1 IROT+120

CALL LBL 1 REP 2/2

L Z20 . . . M2

Retract toolApproach centerAuto. take over of pole

Contact in ZRadius oversize

Helix

Final size, re-contact

Helix

Center

Further threads

7164/2C01

12345678901234567890123456789012345678901234567890

Preparation

First cut

with oversize

Second cut

to final size

Retract tool, end


Solution:


Thread milling, in three steps


7164/3C05

100 0

100

0 50

50

0

20

M64 x 1,5

First step, beginning at 0°

First cut, diameter 62

Final cut, diameter 64

Second and third steps, each

offset by 120°

0 BEGIN PGM 7164 MM1 BLK FORM 0.1 Z X+0 Y+10 Z-202 BLK FORM 0.2 X+100 Y+90 Z+03 TOOL CALL 1 Z S20004 TOOL DEF 1 L+0 R+205 L Z+20 R0 F9999 M36 L X+50 Y+50 R0 F9999 M37 CC

8 LBL 19 L Z+0 R0 F9999

10 LP PR+31 PA+0 RR F500 .......................................... APPROACH WALL

11 LBL 212 CP IPA-360 IZ-4,5 DR- F500 ..................................... HELIX13 CALL LBL 2 REP 4/4

14 LP PR+0 PA+0 R0 F9999 .......................................... APPROACH CENTER15 L Z+0

16 LP PR+32 PA+0 RR F500 .......................................... APPROACH WALL

17 LBL 318 CP IPA-360 IZ-4,5 DR- .............................................. HELIX19 CALL LBL 3 REP 4/4

20 LP PR+0 PA+0 R0 F9999 .......................................... APPROACH CENTER21 CYCL DEF 10.0 ROTATION ...................................... ROTATION22 CYCL DEF 10.1 IROT+12023 CALL LBL 1 REP 2/2

24 L Z+20 R0 M225 END PGM 7164 MM


Task: Program(s):Milling a contour with several

settings

C01 7285/1

100

100

0 50

0

10 90

10

90R10

R10

50

100 40 0

R10

R10

R10R

10

20Q Meaning Value Comment

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15


Program layout: Milling a contour with several settings

BLK FORM

FN 0: Q1 = . . .

FN 0: Q2 = . . .

FN 0: Q3 = . . .

FN 0: Q4 = . . .

FN 0: Q5 = . . .

FN 0: Q6 = . . .

TOOL 1 . . . R5

L Z+ . . . R0 F9999 M3

CALL LBL 1

L Z100 . . . M2

LBL 1

FN 2: Q12 = Q4 – Q3

FN 4: Q12 = Q12 DIV Q5

FN 0: Q13 = Q3

L X-10 Y+70 R0 F9999 M3

LBL 2

L ZQ13 FQ1

L X+10 Y+70 RL FQ2

RND . . .

L . . . / RND . . . / L . . .

L X . . . Y . . . RL

RND . . .

L X- . . . Y . . . R0 . . .

FN 1: Q13 = Q13 + Q12

FN 11: IF Q13 GT Q4

GOTO LBL 2

FN 9: IF Q13 EQU Q4

GOTO LBL 2

L Z2 F9999

LBL 0

Feed rate Z

Feed rate plane

Start Z

End Z

Number of cuts

Rounding

Setting range Z

Setting step Z

Z-start = Z-current

Uncorrected!

Move deeper

Move to first contour pt.

Approach tangentially

First/last contour point

Depart tangentially

Depart , uncorrected

Calculate Z setting

7285/2C01

Conventional

preparation

Load data

Execute

Retract tool, end

SPGM

Starting values

Starting position

End position

Return jump /

further cuts, if the

final depth has not

yet been milled


Solution:


Milling a contour with several settings

7285/3C01

100

100

0 50

0

10 90

10

90R10

R10

50

100 40 0

R10

R10

R10

R10

20

Main program 0 BEGIN PGM 7285 MM

1 ................................................................................. MILLING A CONTOUR WITH

SEVERAL SETTINGS

2 BLK FORM 0.1 Z X-10 Y+0 Z-40

3 BLK FORM 0.2 X+100 Y+100 Z+0

4 FN 0: Q1 = +100 ....................................................... FEED RATE Z

5 FN 0: Q2 = +500 ....................................................... FEED RATE PLANE

6 FN 0: Q3 = -2 ........................................................... START Z

7 FN 0: Q4 = -20.......................................................... END Z

8 FN 0: Q5 = +4 ........................................................... NUMBER OF CUTS

9 FN 0: Q6 = +10 ......................................................... ROUNDING

10 TOOL DEF 1 L+0 R+5

11 TOOL CALL 1 Z S2800

12 L Z+10 R0 F9998 M3

13 CALL LBL 1

14 L Z+100 R0 F9998 M2Retract tool, end


Solution:


Milling a contour with several settings

7285/4C05

15 LBL 1

16 FN 2: Q12 = +Q4 - +Q3

17 FN 4: Q12 = +Q12 DIV +Q5 ..................................... Z SETTING

18 FN 0: Q13 = +Q3 ...................................................... CURRENT Z

19 L X-10 Y+70 R0 F9998 M3

20 LBL 2

21 L Z+Q13 FQ1

22 L X+10 Y+70 RL FQ2

23 RND R2

24 L Y+90

25 RND RQ6

26 L X+50

27 RND RQ6

28 L X+90 Y+50

29 RND RQ6

30 L Y+10

31 RND RQ6

32 L X+50

33 RND RQ6

34 L X+10 Y+50

35 RND RQ6

36 L Y+70

37 RND R2

38 L X-10 Y+70 R0 F9998

39 FN 1: Q13 = +Q13 + +Q12

40 FN 11: IF +Q13 GT +Q4 GOTO LBL 2

41 FN 9: IF +Q13 EQU +Q4 GOTO LBL 2

42 L Z+2 F9998

43 LBL 0

44 END PGM 7285 MM

SPGM


Task: Program(s):Finish milling rectangular pocket

C05 7286/1

100

100

0 95

0

85

40 050

50

15

5

R10


1

2

3

4

5

6

7

8

9

10

11

12

13

14

15


Program layout: Finish milling rectangular pocket

FN 0: Q1 = . . . Q9 = . . .

BLK FORM

TOOL 1 . . . R5

L Z10 R0 F9999 M3

CALL LBL 1

L Z . . . M2

LBL 1

FN 4: Q13 = Q3 DIV 2

FN 4: Q14 = Q4 DIV 2

FN 4: Q16 = Q108 DIV 4

FN 4: Q17 = Q7 DIV 2

L X+Q1 Y+Q2 R0 F9999 M3

L Z+Q9

L Z-Q5 FQ7

L IXQ13 YQ2 RL

RND RQ . . . FQ . . .

L IY . . .

L IX0 IYQ14

RND RQ . . . FQ . . .

L XQ1 YQ2 R0 F9999

L Z+Q9

LBL 0

X/2

Y/2

Approach radius (RND)

Appr. feed rate (RND)

Approach center

Z-clearance

Z-depth

First contour point

Last contour point

Move to center

Retract tool in Z

7286/2D02

Load data

Retract tool, end

SPGM

○

○

○

○

○


Solution:


Finish milling rectangular pocket

7286/3C01

Retract tool, end

100

100

0 95

0

85

40 050

50

15

5

R10

20


1 FN 0: Q1 = +50 ......................................................... X-CENTER

2 FN 0: Q2 = +50 ......................................................... Y-CENTER

3 FN 0: Q3 = +90 ......................................................... LENGTH X

4 FN 0: Q4 = +70 ......................................................... WIDTH Y

5 FN 0: Q5 = +20 .......................................................... DEPTH Z

6 FN 0: Q6 = +10 ......................................................... ROUNDING

7 FN 0: Q7 = +1000 ..................................................... FEED RATE Z

8 FN 0: Q8 = +300 ....................................................... FEED RATE PLANE

9 FN 0: Q9 = +2 ........................................................... Z-CLEARANCE

10 BLK FORM 0.1 Z X+0 Y+10 Z-40

11 BLK FORM 0.2 X+100 Y+90 Z+0



14 L Z+10 R0 F9998 M3

15 CALL LBL 1

16 L Z+50 R0 M2


Solution:


Finish milling rectangle pocket

7286/4C01

SPGM 17 LBL 1

18 FN 4: Q13 = +Q3 DIV +2

19 FN 4: Q14 = +Q4 DIV +2

20 FN 4: Q16 = +Q6 DIV +4

21 FN 4: Q17 = +Q7 DIV +2

22 L X+Q1 Y+Q2 R0 F9998 M3

23 L Z+Q9

24 L Z-Q5 FQ7

25 L IX+Q13 Y+Q2 RL

26 RND RQ16 FQ17

27 L IY+Q14 IX+0 FQ8

28 RND RQ6 FQ17

29 L IX-Q3 IY+0

30 RND RQ6 FQ17

31 L IY-Q4 IX+0

32 RND RQ6 FQ17

33 L IX+Q3 IY+0

34 RND RQ6 FQ17

35 L IY+Q14 IX+0

36 RND RQ16 FQ17

37 L X+Q1 Y+Q2 R0 F9998

38 L Z+Q9

39 LBL 0

40 END PGM 7286 MM


Task: Program(s):Milling cylindrical pins

C05 7288/1

100

100

0

022 02050

50

R40

Q Meaning Value Comment

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15


Solution:


Milling cylindrical pins

7288/3C01

Retract tool, end

100

100

0

0

22 02050

50

R40


1 ................................................................................. MILLING CYLINDRICAL PINS

2 ................................................................................. WITH 2 CUTS AND

RADIAL SETTING

3 FN 0: Q1 = +50 ......................................................... X-CENTER

4 FN 0: Q2 = +50 ......................................................... Y-CENTER

5 FN 0: Q3 = +0 ........................................................... Z-UPPER EDGE

6 FN 0: Q4 = +80 ......................................................... DIAMETER

7 FN 0: Q5 = +1 ........................................................... OVERSIZE RADIUS

8 FN 0: Q6 = +20 ......................................................... MILL DEPTH

9 FN 0: Q7 = +200 ....................................................... MILL FEED RATE

10 BLK FORM 0.1 Z X+0 Y+10 Z-22

11 BLK FORM 0.2 X+100 Y+90 Z+0



14 L Z+10 R0 F9999 M3

15 CALL LBL 1

16 L Z+50 M2


Solution:


Milling cylindrical pins

7288/4C05

SPGM 17 LBL 1

18 FN 1: Q23 = +Q3 + +2 .............................................. Z-HEIGHT OF MOVEMENT

(CLEARANCE)

19 FN 4: Q24 = +Q4 DIV +2 .......................................... RADIUS

20 FN 1: Q25 = +Q24 + +Q5 ......................................... RADIUS + OVERSIZE

21 FN 1: Q34 = +Q25 + +Q108 ..................................... RADIUS + OVERS. + TOOL RADIUS

22 FN 1: Q35 = +Q34 + +Q5 ......................................... RAD. + 2 * OVERS. + TOOL RADIUS

23 FN 4: Q28 = +Q5 DIV +2 .......................................... ONE HALF OVERSIZE

24 FN 4: Q27 = +Q7 DIV +2 .......................................... ONE HALF FEED RATE

25 FN 3: Q29 = +Q7 * +2 .............................................. DOUBLE FEED RATE

26 CC X+Q1 Y+Q2

27 LP PR+Q35 PA+0 R0 F9999 ..................................... UNCORRECTED STARTING POINT

28 L Z+Q23 ................................................................... GO TO SETUP CLEARANCE

29 L Z-Q6 FQ27 ............................................................ PLUNGE

30 LP PR+Q25 PA+0 RL FQ7 ........................................ MOVE TO WITH OVERSIZE

31 RND RQ28 FQ27 ...................................................... APPROACH TANG. WITH OVERS.

32 CP PA+0 DR- FQ7 .................................................... CIRCLE WITH OVERSIZE

33 RND RQ28 FQ27 ...................................................... DEPART WITH OVERSIZE

34 LP PR+Q35 PA+0 R0 FQ29

35 LP PR+Q24 PA+0 RL FQ29 ...................................... FINISH CUT

36 RND RQ28 FQ27

37 CP DR- FQ7

38 RND RQ28 FQ27

39 LP PR+Q35 PA+0 R0 FQ29 ...................................... RETRACT TOOL

40 L Z+Q23 R0 F9999

41 LBL 0

42 END PGM 7288 MM


Task: Program(s):1 Bolt hole circle (parametric),

1 tool, 1 cycle (center)

C05 7416/1

100 22 0

100

0 50

50

0

R20

10 x

0°

2

7


1

2

3

4

5

6

7

8

9

10

11

12

13

14

15


Program layout: Simple bolt hole circle, subprogram 1

7416/2C01

LBL 1

FN 0: Q24 = 1

FN 0: Q25 = Q5

FN 4: Q26 = 360 DIV Q4

CC XQ1 YQ2

LP PRQ3 PAQ5 R0 F9999 M3

L Z+Q6 M99

LBL 2

FN 1: Q24 = Q24 +1

FN 1: Q25 = Q25 +Q26

LP PRQ3 PAQ25 M99

FN 12: IF Q24 LT Q4 GOTO LBL 2

LBL 0

SPGM 1

Starting values

Preparation

First hole

Start grinding

SPGM 1, end

Counter

Current angle

Angular step

Pole

Move to

Count

Calculate/update

Next holes

Check with

return jump


Solution:


1 Bolt hole circle (parametric),

1 tool, 1 cycle (center)

7416/3C05


1 ................................................................................. 1 BOLT HOLE CIRCLE

2 BLK FORM 0.1 Z X+0 Y+10 Z-22

3 BLK FORM 0.2 X+100 Y+90 Z+0

4 TOOL DEF 1 L+0 R+3,5


6 L Z+10 R0 F9999 M3

7 CYCL DEF 1.0 PECKING .......................................... CYCLE TYPE AND CYCLE VALUES

8 CYCL DEF 1.1 SET UP -Q6

9 CYCL DEF 1.2 DEPTH -2

10 CYCL DEF 1.3 PECKG -2

11 CYCL DEF 1.4 DWELL 0

12 CYCL DEF 1.5 F100

13 FN 0: Q1 = +50 ......................................................... X-CENTER

14 FN 0: Q2 = +50 ......................................................... Y-CENTER

15 FN 0: Q3 = +20 ......................................................... RADIUS

16 FN 0: Q4 = +10 ......................................................... NUMBER

17 FN 0: Q5 = +0 ........................................................... STARTING ANGLE

18 FN 0: Q6 = +2 ........................................................... Z-SETUP CLEARANCE

19 CALL LBL 1

20 L Z+20 R0 F9998 M2 ................................................ RETURN JUMP

21 LBL 1

22 FN 0: Q25 = +Q5

23 FN 0: Q24 = +1

24 CC X+Q1 Y+Q2

25 FN 4: Q26 = +360 DIV +Q4

26 LP PR+Q3 PA+Q5 R0

27 L Z+Q6 M99

28 LBL 2

29 FN 1: Q25 = +Q25 + +Q26

30 FN 1: Q24 = +Q24 + +1

31 LP PR+Q3 PA+Q25 M99

32 FN 12: IF +Q24 LT +Q4 GOTO LBL 2

33 LBL 0

34 END PGM 7416 MM

SPGM,

Bolt hole circle

Center

Geometry values

Retract tool, end

100 22 0

100

0 50

50

0

R20

10 x

0°

2

7


Task: Program(s):6 Bolt hole circles (parametrisch)

C05

74160/1

74161/1

100 22 0

100

0 50

50

0

R200°

2

7R30

8515

15

85

R10


1

2

3

4

5

6

7

8

9

10

11

12

13

14

15


Program layout: 6 Bolt hole circles with 1 tool,

1 cycle, 1 clearance height

74160/2

○

○

○

C01

○

○

LBL 1

LP . . . M3

L Z . . . M99

LBL 3

LP PA M99

LBL 0

Structure for 1 tool /

1 cycle

Preparation for several

tools / cycles

○

○

○

○

○

LBL 1

LP . . . M3

L Z . . . M99

LBL 3

LP PA M99

LBL 0

Set up

Depth

Set up

Depth

TOOL DEF 1 L0 R3,5

TOOL CALL . . .

Q6 = +2

Q7 = +2

PECKING

SET UP -Q6

DEPTH -Q7

Q1 = . . . // Q5 = . . .

CALL LBL 1

Q3 = . . . /

CALL LBL 1

Q . . . = / Q . . . =

CALL LBL 1

CALL LBL 1

L Z100 M2

○

○

○

TOOL DEF 1 L0 R3,5

TOOL CALL . . .

Q6 = +2

Q7 = +2

PECKING

SET UP -Q6

DEPTH -Q7

CALL LBL 10

Further steps / cycles

L Z100 F9999 M2

LBL10

Q1 = . . . // Q5 = . . .

CALL LBL 1

Q3 = . . . /

CALL LBL 1

Q . . . = / Q . . . =

CALL LBL 1

CALL LBL 1

LBL 0

○

○

○

Geometry

1st bolt hole circle

2nd bolt hole circle

3rd bolt hole circle

6th bolt hole circle

Intermediate step


Solution:


6 Bolt hole circles with 1 tool, 1 cycle

74160/3C05


1 ................................................................................. 6 BOLT HOLE CIRCLES

2 BLK FORM 0.1 Z X+0 Y+0 Z-22

3 BLK FORM 0.2 X+100 Y+100 Z+0



6 L Z+10 R0 F9999 M3

7 FN 0: Q6 = +2

8 FN 0: Q7 = +2

9 CYCL DEF 1.0 PECKING


11 CYCL DEF 1.2 DEPTH -Q7




15 CALL LBL 10

16 L Z+50 R0 F MAX M2Retract tool, end

100 22 0

100

0 50

50

0

R200°

2

7R30

8515

15

85

R10


Solution:


6 Bolt hole circles with 1 tool, 1 cycle

74160/4C05

17 LBL 10

18 FN 0: Q1 = +50 ......................................................... X-CENTER

19 FN 0: Q2 = +50 ......................................................... Y-CENTER

20 FN 0: Q3 = +20 ......................................................... RADIUS

21 FN 0: Q4 = +10 ......................................................... NUMBER


23 CALL LBL 1 .............................................................. 1st BOLT HOLE CIRCLE

24 FN 0: Q3 = +30

25 CALL LBL 1 .............................................................. 2nd BOLT HOLE CIRCLE

26 FN 0: Q1 = +15

27 FN 0: Q2 = +15

28 FN 0: Q3 = +10

29 FN 0: Q4 = +8

30 CALL LBL 1 .............................................................. 3rd BOLT HOLE CIRCLE

31 FN 0: Q1 = +85

32 CALL LBL 1 .............................................................. 4th BOLT HOLE CIRCLE

33 FN 0: Q2 = +85


35 FN 0: Q1 = +15


37 LBL 0

38 LBL 1 ........................................................................ EXECUTION

39 FN 0: Q25 = +Q5

40 FN 0: Q24 = +1

41 CC X+Q1 Y+Q2

42 FN 4: Q26 = +360 DIV +Q4


44 L Z+Q6 M99

45 LBL 2

46 FN 1: Q25 = +Q25 + +Q26

47 FN 1: Q24 = +Q24 + +1



50 LBL 0

51 END PGM 74160 MM

SPGM,

Bolt hole circle itself

SPGM,

Bolt hole circle

geometry


Program layout: 6 Bolt hole circles with 3 tools,

3 cycles, 2 clearance heights

74161/2C05

Individual values:

SET UP

DEPTH

PLUNGING DEPTH

Cycle definition 1

SPGM–Aufruf

Individual values:

DEPTH

PLUNGING DEPTH

SPGM call

Individual values:

SET UP

DEPTH

Cycle definition 2

SPGM call

LBL 1

LP . . . M3

L Z . . . M99

LBL 3

LP PA M99

LBL 0

○

○

○

BLK- FORM

TOOL DEF 1 L0 R3,5

TOOL CALL . . .

Q6 = +2

Q7 = +2

Q8 = +2

PECKING

SET UP -Q . . .

DEPTH -Q . . .

PECKG -Q . . .

CALL LBL 10

TOOL DEF 2 L0 R2,5

TOOL CALL . . .

Q7 = +20

Q8 = +10

CALL LBL 10

TOOL DEF 3 L0 R3,0

TOOL CALL . . .

Q . . . = +5

Q . . . = +15

TAPPING

SET UP -Q . . .

DEPTH -Q . . .

CALL LBL 10

L Z100 M2

LBL 10

Q1 = . . . // Q5 = . . .

CALL LBL 1

Q3 = . . . // Q5 = . . .

CALL LBL 1

LBL 0

○

○

○

○

Preparation:

Center

Pecking

Tapping

Return jump

Subprograms


Solution:


6 Bolt hole circles with 3 tools, 3 cycles

74161/3C01

0 BEGIN PGM 74161 MM

1 ................................................................................. 6 BOLT H. C., 3 TOOLS, 3 CYCLES

2 BLK FORM 0.1 Z X+0 Y+0 Z-22

3 BLK FORM 0.2 X+100 Y+100 Z+0



6 FN 0: Q6 = +2 ........................................................... SET UP

7 FN 0: Q7 = +2 ........................................................... DEPTH

8 FN 0: Q8 = +2 ........................................................... PLUNGING DEPTH

9 L Z+10 R0 F9999 M3



12 CYCL DEF 1.2 DEPTH -Q7

13 CYCL DEF 1.3 PECKG -Q8



16 CALL LBL 10

17 STOP M6

18 TOOL DEF 2 L+0 R+2,5


20 FN 0: Q7 = +20

21 FN 0: Q8 = +10

22 L Z+10 R0 F MAX M3

23 CALL LBL 10

24 STOP M6



27 FN 0: Q6 = +5 ........................................................... SET UP

28 CYCL DEF 2.0 TAPPING





33 L Z+10 R0 F MAX M3

34 CALL LBL 10

35 L M30

Center

Pecking

Tapping


Solution:


6 Bolt hole circles with 3 tools, 3 cycles

74161/4C01

36 LBL 10

37 FN 0: Q1 = +50 ......................................................... X-CENTER

38 FN 0: Q2 = +50 ......................................................... Y-CENTER

39 FN 0: Q3 = +20 ......................................................... RADIUS

40 FN 0: Q4 = +10 ......................................................... NUMBER


42 CALL LBL 1

43 FN 0: Q3 = +30

44 CALL LBL 1

45 FN 0: Q1 = +15

46 FN 0: Q2 = +15

47 FN 0: Q3 = +10

48 FN 0: Q4 = +8

49 CALL LBL 1

50 FN 0: Q1 = +85

51 CALL LBL 1

52 FN 0: Q2 = +85

53 CALL LBL 1

54 FN 0: Q1 = +15

55 CALL LBL 1

56 L Z+50 R0 F MAX M5

57 LBL 0

58 LBL 1

59 FN 0: Q25 = +Q5

60 FN 0: Q24 = +1

61 CC X+Q1 Y+Q2

62 FN 4: Q26 = +360 DIV +Q4


64 L Z+Q6 M99

65 LBL 2

66 FN 1: Q25 = +Q25 + +Q26

67 FN 1: Q24 = +Q24 + +1



70 LBL 0

71 END PGM 74161 MM

Individual dimensions of

bolt hole circles

Bolt hole circles


Task: Program(s):Linear hole pattern

C05 746910/1

100 20 0

100

0

0

10

1019 28 37 46 55 64 7310

22

34

46

58

70

82

82 91


1

2

3

4

5

6

7

8

9

10

11

12

13

14

15


Program layout: Linear hole pattern with Q-parameters

BLK FORM

FN 0: Q1 = 10

FN 0: Q2 = 10

FN 0: Q3 = 9

FN 0: Q4 = 12

FN 0: Q5 = 10

FN 0: Q6 = 7

FN 0: Q7 = 2

TOOL 1 . . . / CYCL1 . . . SET UP -Q7

CALL LBL 1

L Z50 . . . M2

LBL 1

FN 0: Q21 = Q1

FN 0: Q22 = Q2

FN 0: Q25 = 0

FN 0: Q26 = 0

FN 0: Q23 = Q3

LBL 2

L XQ21 YQ22 R0 F . . . M . . .

L Z+Q7 M99

FN 1: Q21 = Q21 + Q23

FN 1: Q25 = Q25 + 1


FN 0: Q25 = 0

FN 1: Q26 = Q26 + 1

FN 0: Q23 = -Q23

FN 1: Q21 = Q21 + Q23

FN 1: Q22 = Q22 + Q4


LBL 0

X start

Y start

X spacing

Y spacing

Num. of columns

Number of rows

Z clearance

X current

Y current

Current column

Current row

Copy X steps

Pecking

X step

Count column

Reset column

counter

Count row

Reverse X step

Compensation

Y step

746910/2C05

Preparation

Load data

Retract tool, end

SPGM

Starting values

Start grinding

Position

New row


Solution:


Linear hole pattern with Q-parameters

746910/3C05

0 BEGIN PGM 746910 MM

1 ................................................................................. LINEAR HOLE PATTERN

2 ................................................................................. WITH Q-PARAMETERS

3 BLK FORM 0.1 Z X+0 Y+0 Z-20

4 BLK FORM 0.2 X+100 Y+100 Z+0

5 FN 0: Q1 = +10 ......................................................... X START

6 FN 0: Q2 = +10 ......................................................... Y START

7 FN 0: Q3 = +9 ........................................................... X SPACING

8 FN 0: Q4 = +12 ......................................................... Y SPACING

9 FN 0: Q5 = +10 ......................................................... NUMBER OF COLUMNS

10 FN 0: Q6 = +7 ........................................................... NUMBER OF ROWS

11 FN 0: Q7 = +2 ........................................................... Z CLEARANCE



14 L Z+50 R0 F MAX M3







21 CALL LBL 1

22 L Z+50 R0 F MAX M2

Load data

Retract tool, end

Main program

100 20 0

100

0

0

10

1019 28 37 46 55 64 7310

22

34

46

58

70

82

82 91

6


Solution:


Linear hole pattern with Q-parameters

746910/4C01

Start grinding

Return jump

SPGM 24 LBL 1 ........................................................................ PREPARATIONS

25 FN 0: Q21 = +Q1 ...................................................... X

26 FN 0: Q22 = +Q2 ...................................................... Y

27 FN 0: Q25 = +0 ......................................................... COLUMN

28 FN 0: Q26 = +0 ......................................................... ROW

29 FN 0: Q23 = +Q3 ...................................................... X STEP

30 LBL 2

31 L X+Q21 Y+Q22 R0 F9999....................................... POSITION

32 L Z+Q7 R0 F9999 M99 ............................................. PECKING

33 FN 1: Q21 = +Q21 + +Q23 ....................................... X STEP

34 FN 1: Q25 = +Q25 + +1 ............................................ COLUMN


36 FN 0: Q25 = +0 ......................................................... COLUMN COUNTER

37 FN 1: Q26 = +Q26 + +1 ............................................ ROW

38 FN 0: Q23 = -Q23 ..................................................... REVERSE X-DIRECTION

39 FN 1: Q21 = +Q21 + +Q23 ....................................... COMPENSATION

40 FN 1: Q22 = +Q22 + +Q4 ......................................... Y STEP

41 FN 12: IF +Q26 LT +Q6 GOTO LBL 2 ...................... NOT COMPLETE?

42 LBL 0

43 END PGM 746910 MM

Conventional Programming No. Title...

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