How to disassemble a monolithic app in (not-so) micro-services
Content 1 Component 2 repair instruction 3 How to define problem 4 How to repair 5 How to...
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1 Component 2 repair instruction3 How to define problem4 How to repair5 How to disassemble6 PC part7 Button and Ports
1.1\Component
LED driver board
Power board
182VG2.0 mother board
PC power on button and touch pinboard
PC
touch screen external
connection pinboard
60HZLEDscreen
1.2\ 6M48V2.0 Port
Power port Back light port
Button port
Remote control port
LVDS port Audio port
USB HDMI1 HDMI2 VGAAudio input
1.3\182VG2.0 Port
Power port
Audio output
USB HDMI x 3 VGA 音频输入
Button portLVDS portBack light
control
Remote control port
2 repair instruction
Precaution• Make sure panel is shut down and power is cut.• Non-professional can not do repair• This manual is suit to panel model (black)
Tools• Screwdriver• Multimeter• PC/laptop • tweezers
2 repair instruction
Part can be replaced
TV• TV power board
• TV mother board
• Speakers
• LVDS cable
• Cables
• Button board
• Remote control receiver board
• Touch screen pinboard
• LED driver board
• Touch screen
PC• Memory card
• Hard disk
• Mother board
• CPU
• Fan
• PC power
• Cables
• Touch/button pinboard
3/How to define problem
Problem1 : panel can not power on 1) Check if power indicator is RED after power connects and power button
is on.2) When indicator is RED, use remote control to power on panel, if can
power on, the power on/off button is fault. If remote control can not power on panel, to update TV mother board software. If update fail, to replace TV mother board.
3) When power indicator is not light take off back cover of panel Check electric of power switch button and power board, use multimeter to
test if power output is good under 5V/12V/24V. If there is no power, replace power board and check if panel works4) When power indicator is not light and there is power from power board. to check the connection between power board and TV mother board to check TV mother board power port, if there is power If there is power from TV mother board power port, to replace TV mother
board
3/How to define problem
Connect power and check power indicator is light
Power on? Test
End
Replace power switch or power
board
Power on?
Check connections between power board and
TV mother board
Indicator is RED or Blue, but screen can not light
on
Update TV mother board by software
Replace TV mother board
Contact with supplier
3/How to define problem
Problem2: Screen Blurred
1) Adjust TV software specs in factory mode (10 BIT or TIB)
2) If fail, to update TV mother board software
3) If not work, disassemble panel and check LVDS cable connection.
4) If LVDS cable connects good, to replace TV mother board
5) If screen still blurred after above steps, check if the screen is 120HZ.
If so, replace pinboard of 120HZ screen or update software.
3/How to define problem
Adjust software specs
Display ok
test
Update TV mother board software
Replace TV mother board
Check LVDS connection or replace
Display okreplace pin board of
120HZ screen or update software
end Contact supplier
3/How to define problem
Problem3: No signal
1) Check PC power indicator is YELLOW
2) If so, check resource setting is correct
3) If still no signal, check cable between PC and TV
4) Connect with external PC, if there is signal, PC has problem
5) When PC connects with TV by HDMI, replace it by VGA (to judge if port is wrong or connection not good)
6) If still no signal, take out the PC box and check memory card loose or dusty.
7) Replace memory card and check, if fail, replace PC mother board.
3/How to define problem
PC power indicator is YELLOW
Set signal resource
Signal ok
test
Check power connection
Check PC if fan works
Replace memory card or clean it
Replace PC mother board
Connect with other PC, no
signal
Replace TV mother board
signal port
Replace P
C pow
er
Signal ok
endCheck PC button
and flat cable
Replace CPU
3/How to define problem
Problem 4: screen can not display 1)When power on, after LOGO shows screen can not displayTV program damages, to update TV board. If not work, replace TV boardIf still not display, take off panel cover and check back light cable connection
2)Screen can not display when power on check power indicator is light If power indicator do not light, it is problem 1
3/How to define problem
Screen can not display
Display is ok
Replace TV board
Check connection of
back light cable
Organize back light cable and
LVDS
Update TV software
Display is ok
test end
Contact supplier
3/How to define problem
Problem 5 : NO sound
1) Check if there is audio output from PC
2) If there is audio output from PC, check connection between PC and TV
3) If connection good, take off back cover of panel, test speaker by multimeter and check connections. Replace speaker when it is faulty.
4) If still on sound after above steps. To replace TV mother board or replace amplifier IC(TDA7491LP) on TV mother board.
3/How to define problem
Check audio output from PC
Check speakersCheck
connections
Check sound driver
Check sound setting
Replace TV mother board
Check sound
Replace speakers
Replace PC mother board
Check audio output
end
test
4/Touch part repair
1. Touch part structure
PCB with USB cable
Flat cable Flat cable
flat cable
These PCB marked different number, there are different numbers on different size panel
Black PCB is receiver, white PCB is sender.MCU is sender No.1. the position must be
correct when repair
4/Touch part repair
2. How to define problem
Problem 1: can not touch
1) Connect panel with external PC, test by Checktool
If Checktool can not work, take off back cover and check USB port connection. If connection is good, take off touch screen and check touch port. Firstly, to see USB touch cable welding is good or not.
2) When welding is good, replace a good MCU and test.
3) If still not work after MCU replaced, to check PCB one by one.
4/Touch part repair
Connect panel with external PC
Check flat cable, USB cable welding is good
Replace MCU
Touch is good
end
Check PCB one by one
Replace faulty PCB
Check connection between Pinboard
and PC
Replace USB port on PC board
Replace cable or pinboard
Touch is good
Contact supplier
4/Touch part repair
Problem 2: Touch is not smooth
1) Connect panel with external PC, check infrared part by Checktool. ( see picture next page)
2) For example, if tube 1-14 on No.2 PCB is faulty in picture next page Find No.2 PCB from receiver or sender by multimeter, and then replace. Or directly replace No. 2 PCB from receiver or sender, and check AD by
checktool.
4/Touch part repair
Fault is No.2 PCB
Infrared tube number
AD is 0, wrong
number, so it is red
Wrong AD
4/Touch part repair
Checktool interface in English
5/How to disassemble
Take off all external connection cables and wall mount bracket
Take off back cover to check board, connections
If there is problem from touch part
Disconnect USB cable, button flat cable, control flat cable,etc
Take out fix part around four sides, see picture next pages
Take screen and glass to avoid dust
Replace touch part
5/How to disassemble
The part fix screen and glass
5/How to disassemble
Take out the screws
Take out all screws around frame and take off screen and glass , put them
together carefully to safe place
5/How to disassemble
Touch frameConnect this part with PC, use Checktool to test and replace PCB
6/PC part
PC power
Hard disk
Touch button connect board
memory
PC mother board
fan
7/Button and Ports
1.PC power on
2.TV power on
3. source
4.menu
Volume adjustChannel adjust
USB Touch
HDMI port
Audio input
Power switch
VGA port
TV power light PC power light
Power on,Light is red, light is blue when press TV button
later
Light is yellow when
press PC button