Connection Manual - Despin SA
Transcript of Connection Manual - Despin SA
GSK983M Milling CNC System
Connection Manual
GSK983M Milling Machine CNC System Connection Manual
Ⅰ
The operating manual describes all matters concerning the operation of the system in detail as much as possible. However, it is impractical to give particular descriptions of all unnecessary and/or unavailable works on the system due to the length limit of the manual, specific operations of the product and other causes. Therefore, the matters not specified herein may be considered impractical or unavailable.
This operating manual is the property of GSK CNC Equipment Co., Ltd. All rights reserved. It is against the law for any organization or single to publish or reprint this manual without the express written permission of GSK and the latter reserves the right to ascertain their legal liability.
GSK983M Milling Machine CNC System Connection Manual
Ⅱ
Company Profile
GSK CNC EQUIPMENT CO., LTD(GSK) , CNC Industry Base of South China, is responsible for the National High Technology Research and Development Program of China (863 Program): Moderate CNC Industrialization Key Technology. For ten years, we are exclusively engaged in research, Development, manufacture, sale, training and popularization of Machine Tool CNC system, Servo Motor and driver, and other mechanical products. Today, GSK has already expressed into a large-scale new high-tech enterprise that deals with research, teaching, working and trading. Our products support more than 60 domestic manufacturers of machine tools with after-sales service network through the country. With a yield in the lead in China from 2000 to 2005 in succession, GSK series products are in great demand in the domestic demand and have a ready sale in Southeast Asia at high performance-to-price ratio.
Field technical support services Field support services are available when you encounter a problem insolvable through telephone. GSK CNC Equipment Company Limited will designate a technical support engineer to the field to solve technical problems for you. Chinese version of all technical documents in Chinese and English languages is regarded as final.
GSK983M Milling Machine CNC System Connection Manual
Ⅲ
Foreword
Dear user, We are really grateful for your patronage and purchase of GSK983M milling CNC system, which is made by GSK CNC Equipment Co., Ltd.
This manual consists of two volumes. Volume I mainly describes the specifications and programming of the system while Volume II operations, all codes, parameters, I/O interfaces and other appendices.
! This system can only be operated by authorized and qualified personnel as improper operations may cause accidents. Please carefully read this operating manual before usage.
All specifications and designs herein are subject to change without further notice.
We are full of heartfelt gratitude to you for supporting us in the use of GSK’s products.
GSK983M Milling Machine CNC System Connection Manual
ⅰ
Content
Precautions for Connection ............................................................................................................................. 1 1. Interface Layout of the System ................................................................................................................... 3 2. Interface Layout of CPU Board................................................................................................................... 4 3. Interface Layout of Position Control Board ............................................................................................... 5 4. Interface Layout of I/O Board...................................................................................................................... 6 5. Interface Layout of MDI/LCD Panel ........................................................................................................... 7 6. Interface Layout of Machine Operator panel ............................................................................................ 8 7. Connection Layout........................................................................................................................................ 9 8. Connection Cables for Communication with PC(RS232) ..................................................................... 10 9. Connection Cables for MPG (Handwheel).............................................................................................. 11 10. External MPG(Handwheel) Connection 1: Internal Connection of Operator panel ........................ 12 11. External MPG(Handwheel) Connection 2: external MPG connection .............................................. 13 12 . Connection Cables for Keyboard .......................................................................................................... 14 13. Connection Cables for Display ............................................................................................................... 15 14. Communication Cable between Operator panel and System............................................................ 16 15. Cables for Connecting DA98B Drive ..................................................................................................... 17 16. Z Axis Connecting Holding Cable of DA98B Drive .............................................................................. 18 17. Cables for Spindle Frequency Changer ................................................................................................ 19 18. Cables for Connecting DAP01 Servo Spindle ...................................................................................... 20 19. Connection Diagram of Machine Emergency Stop and Holding Brake............................................ 21 20. External I/O Unit ....................................................................................................................................... 22 21. Communication Connection Cables for External I/O Unit and System ............................................ 23 22. Definition for I/O input/output point ........................................................................................................ 24 Appendix 1 M6302 Instruction of PMC Version ....................................................................................... 26 Appendix 2: Installation Dimension Diagram ........................................................................................... 34
GSK983M Milling Machine CNC System Connection Manual
1
Precautions for Connection
1. Power should be supplied by isolating transformer.
2. Shells of the system parts and the machine must be securely grounded.
3. The system should be installed far away from place where the interference may occur (such as
converter, AC contactor, static generator, high voltage generator and subsection devices of
power line); and the space dimension around the system should also be complied with the
installation dimension described in the manual.
4. The environment around the system should conform to the requirements described in the
manual.
5. The signal cables and control cables of weak current should be distributed far away from the
place where there are strong current and strong electromagnetic interference; they should be
distributed straightly against interfering signal, otherwise, it easily receives the interfering
signal.
6. Interference suppression: Connect parallel RC loop to the two connector lugs of AC coil(Fig.1)
and the RC loop should be fixed as near as possible to the inductive load; connect reversely
parallel freewheeling diode at the two connector lugs of DC coil(Fig.2); connect parallel surge
absorber at the connector lugs of AC motor coil(Fig.3).
GSK983M Milling Machine CNC System Connection Manual
ⅰ
(Fig. 3)
KM
Surgeabsorber
3~
M
(Fig. 2)
(Fig. 1)
0V
+24V
AC220V
GSK983M Milling Machine CNC System Connection Manual
3
1. Interface Layout of the System
Unused
Servo driver interface of X axis
Servo driver interface
Servo driver interface
Servo driver interface of the 4th axis
The 5th axis/spindle interface
External I/O unit interface
Machine operation panel interface
Supply socket
Connected with PC serial port
X axis of miling/Z of turning machine
Z of milling/spindle of turning machine
Indicator for I/O communicationIndicator for DNCIndicator for power supply
Indicator for DNC buffer storage
PRDY indicator
Alarm indicatorPRM.WT
ON
OFF
PRWD
CN4
(LCD)
(5th/
SP axi
s)PR1-+
CV5
+24V
0V
(+24V IN)
CP1
CC3
(DNC)
(Z/SP
axi
s)
CN3
(KEY)
(4th axis)
CV3
CV4
CN2
(MPG)
(Y/Z axis)
CV2
HF
CD1
(LCD)
+24EFFF
(OP)
SD2SD1
CC2
CN1
(232)
(X axis)
CV1
CC1
(IO)Data transmission interface
MPG interface
Keyboard interface of MDI panel
Displayer interface of MDI panel
Positioning boardCPU board
connected with PC serial port
for DNC machining
Bolt for earthing
Power-on control of the main power of servo driver
GSK983M Milling Machine CNC System Connection Manual
4
2. Interface Layout of CPU Board
PRM.WT is the switch for parameters writing.Note:
(KEY_board)
(D-9 female)
CN4
(D-25 female)
(D-9 female)
(232)
CN1
(MPG)
CN2
(KEY)
CN3
(LCD)
CN4
OFF
ON
PRM.WT
Data service ready
Request transmitting
Carrier detection
Serial data receiving
Serial data transmitting
Data terminal ready
HB,*HB: B phase difference of MPG
HA,*HA: A phase difference of MPG
SW00-07: Line scanning input signal of keyboard matrix
CM00-07: Column scanning input signal of keyboard matrix
(Unused)
Cancelling transmission
GSK983M Milling Machine CNC System Connection Manual
5
3. Interface Layout of Position Control Board
SONY-SRDYY 14SONY+09
04
09
10
06
07
08
(5th Axis SV I/F)
+24v
SRDYZ
VCZ
0v
CV3+5V
VCY
03
04
05
01
02
05
*PCBZ
0V
SONZ-
(D-15 female)
*PCZZ
*PCAZ
0V
SONZ+0913
0V1014
15
PCAZ07
06 PCZZ11
PCBZ0812
(Y/Z Axis SV I/F)
0V1015
(Z Axis SV I/F)
+24v03
SRDY5
VC505
04
+5V
0v
CV501
02
(D-15 female)
13 *PCB5
0V
14
15
SON5-
11
12
*PCZ5
*PCA5
0V
SON5+
PCZ5
PCA5
PCB5
08
10
09
06
07
(4th Axis SV I/F)
+24v
SRDYX
+24v
VCX
0v
CV1+5V
03
05
04
01
02
+5V
0v
03
01
02
CV2
*PCBX
0V
SONX-
*PCZX
*PCAX
(D-15 female)
08 PCBX13
(X Axis SV I/F)
10 0V15
1409 SONX+
06 PCZX11
07 PCAX12
*PCBY
*PCZY
*PCAY
13
PCZY0611
PCBY0812
PCAY07
(D-15 female)
+24v03
VC4
SRDY4
05
04
+5V
0v
CV401
02
(D-15female)
13 *PCB4
0V15
14 SON4-
11
12
*PCZ4
*PCA4
01 PRDY+
PR102 PRDY-
0V
PCB4
SON4+
PCZ4
PCA4
PRWD
(5th/SP axis)
PR1-
+
CV5
(Z/SP axis)
(4th axis)
CV3
CV4
(Y/Z axis)
CV2
(X axis)
CV1
Note:
PCAX~PCA5: A phase feedback signal of encoder (pulse signal of difference input ,drive →NC)
PCBX~PCB5: B phase feedback signal of encoder (pulse signal of difference input ,drive →NC)
PCZX~PCZ5: Z phase feedback signal of encoder (pulse signal of difference input ,drive →NC)
SONX+~SON5+,SONX+~SON5-: enable signal (on-off signal, NC→drive)
SRDYX~SRDY5: Servo ready (on-off signal, drive→NC)
VCX~VC5: Speed control voltage (DC voltage, NC→drive)
PRDY+ signal is used for the power-on control of the main power of servo driver;
PRDY- is directly connected to 0V.CV5 is used for spindle control or the 5th axis control.
"*" stands for X, Y, Z, 4th, and 5th axes
GSK983M Milling Machine CNC System Connection Manual
6
4. Interface Layout of I/O Board
CD1
(LCD)
14
13
12
07
05
06
11
10
04
03
02
01
0815
DG02*DG03
*DG00DG00
*DG01DG01
*DG02
DG03
ORH*ORH
SLH
SLL*SLH
*SLL
0V
09
01
02
03
+24V
0V
CP1
0V0V
(DNC I/F)
(D-9S)CC3
09
08
07
06
05
04
03
02
01
*TXD2
*RXD2
(IO)
CC1
CC2
SD1
SD2
(OP)
FF
EF
+24
(LCD)
CD1
HF
(DNC)
CC3
CP1
(+24V IN)
SLH *SLH: Reading signal of 4 digits to the left of the decimal point(difference)
SLL *SLL: Reading signal of 4 digits to the right of the decimla point (difference)
ORH *ORH: Data display ready signal(difference)
DG00-03 *DG00-03: Data display signal(difference)
(D-15 female)
(POWER SUPPLY)
RS232 data transmitting
RS232 data receiving
- difference terminal of data transmitting
- difference terminal of data transmitting
- difference terminal of data transmitting
- difference terminal of data receiving
+ difference terminal of data transmitting
+ difference terminal of data receiving
+ difference terminal of data transmitting
RS232 interface (unused)
+ difference terminal of data receiving
RD1-RD1+
RD0-RD0+
*TXD0
*RXD0
TD0+
01
02
03
04
05
06
07
08
09
CC1 (D-9S)
(IO I/F)
0V0V
TD0-
TD1-
0V0V
(OP I/F)
(D-9S)CC2
09
08
07
06
05
04
03
02
01
TD1+
GSK983M Milling Machine CNC System Connection Manual
7
5. Interface Layout of MDI/LCD Panel
C M00-07 : C o lum scann ing ou tpu ts ignal of keyboard m atrix
S W 00-07 : L ine scann ing inpu ts igna l of keyboard matrix
*SW06
*CM00
*SW00
*SW04
*SW02
*CM04
*CM06
*CM02
0V
0V
0V
16 *SW05
20 *CM05
23 0V
*CM07
22
21
0V
*CM0118
*CM0319
*SW0717
*SW01
*SW03
14
15
(D-25 fem ale)
PW
10
11
08
09
07
06
04
05
01
03
02
CN3
(KE Y_board)
0V25 0V
13
0V1224 0V
(PO W E R SU PPLY)
(D-15 fem ale)
D G00-03 *DG 00 -03 d isp lay da ta signal d iffe rence)
O RH *ORH da ta d isp lay ready s ignal(difference)
S LL *SLL read ing s igna l o f 4 d ig its to righ t o f the decim al point(difference)
S LH *SLH read ing s igna l o f 4 d ig its to le ft o f the decimal point(difference)09
0V
*SLL
*SLHSLL
SLH
*ORHORH
DG03
*DG02DG01
*DG01DG00
*DG00
*DG03DG02
1508
01
02
03
04
10
11
06
05
07
12
13
14
CN4
(LCD)
GSK983M Milling Machine CNC System Connection Manual
8
6. Interface Layout of Machine Operator panel
ESP2(emergency stop 2)
ESP1(emergency stop 1)
PON
0V04
05
(MPG)
090V
*HB
01
03
02
+5V
(D-9 male)CN2
07+5V
0V08 HB
*HA
HA06
POFF
PCOM
MT1
09TD+
0V04
0V05
(NC LINK)
0V
(D-9 female)
TD-
RD-RD+01
CC1
07*TXD
*RXD
0803
0206
NC LINK
PC1
+24V
MPG
ESP2
MT1
+24V
0V
PC1 CC1CN2
Reserved
PON(power on)
P COM(power on-off)
POFF(power off)
HA,*HA: A phase difference of MPG
HB,*HB: B phase difference of MPG
RD+ RD-: RS422 difference receiving terminalTD+ TD-: RS422 difference transmitting terminal
*RXD: RS232 receiving terminal
*TXD: RS232 sending terminal
Note: The feet pattern of CN2 are used for internal handwheel.
Reserved
ESP1
GSK983M Milling Machine CNC System Connection Manual
9
7. Connection Layout
Spi
ndle
mot
or
Spi
ndle
pos
ition
enc
oder
*LZ-
*LZ+
*LY-
*LY+
*LX-
PE
L21,L
22,L
23
Spi
ndle f
requ
ency
cha
nger
0-1
0V
U,V,
W PE
PE
CW,CCW control
CN2
PE
PE
Servo driver of Z axis
r,t
R,S,
T
CN1
CN1
CN2
r,t
R,S,
T
U,V,W
U,V,W PE
PE
brak
e ho
ld
resi
stan
ce
R,S,T
Servo driver of X axis
r,t
CN2
CN1
R,S,
T
PE
U,V,W
PE
0V
ESP1
ESP2
SB00
NC ON
ESP PE
*DECZ
*DECX*DECY
0V
*LY+*LY-
*LX-*LX+
PE
*LZ-*LZ+
R0,S0,T0
Machi
ne e
lect
rica
l
cabin
et
PE
M3、M4
983
M-00-7
91
24V
CC1
PC1P
ower
off
Pow
er o
n
L21,L22,L23
+24V,0V
Servo driver of Y axis
PE
PE
Pos
ition
ing
boar
d
CV5
CV4
CV3
CV1
CV2
CP1
CD1
CC3
CC1
CC2
Not
e:
*DECX
*DECY
*DECZ
Car
riage
PE
983M-
00-772
CN3
CN4
PE
MPG
983M-
00-774
983
M-00-7
71CN3
CN4
CN2
CN1
PW
*LX+
983M
24V in
put
983M-00-773
983M-00-777A
983M-00-782
983M-00-772
983M-00-776
983M-00
-776
PC
com
mun
icat
ion
MP
G
Key
pad
Mac
hine
pan
el
com
mun
icat
ion
IOco
mm
unic
atio
n
Dis
play
DN
C
Vpo
wer
Xax
is
Yax
is
Zax
isKA0
KA0
GSK983M Milling Machine CNC System Connection Manual
10
8. Connection Cables for Communication with PC(RS232)
RXD
DTR
DSR
TXD
CN1
CTS
RTS
0V
0V
(RS232 I/F)
CD
04
05
06
FG
09
08
07
01
02
03
04 DTR
FG
05
06
0V
DSR
08 CTS
07 RTS
01 CD
(RS232 I/F)
09 0V
03 TXD
02 RXD
COM
05 0V
CN101
03
02CD
TXDRXD
06
08
07
0409
DTRCN1CTS
RTS
DSR
0V
983M-00-772
0V
CD
TXDRXD
DTR05
COM01
03
02
04COM
DSR
CTS
RTS
0V
06
08
07
09
GSK983M system
(D-9 female) (D-Sub 9 male)
(D-Sub 9 female)
PC
Carrier detection
Serial data receiving
Serial data transmitting
Data terminal ready
Data service ready
Request transmission
Cancelling transmission
Note: The shell of NC and of PC should be safely grounded.
(D-9 male)
GSK983M Milling Machine CNC System Connection Manual
11
9. Connection Cables for MPG (Handwheel)
030V
04
05
06
09
08
07
0V
0V
*HA
HA
*HB
HB
01
02
CN2+5V
+5V
FG
0V 03
FG
0V 04
HB
*HB
HA
*HA 07
08
09
06
0V 05
+5V
+5VCN2
02
01
0V
CN2
05
01
03
04
02
CN2
HA
HB
*HA
*HB0V
06
08
07
+5V
0V
+5V
090V
Machine operator panel
983M-00-774
HA
*HA
*HB
HB0V
0V
0V
+5V
CN201
(D-9 male)+5V
02
03
04
05
06
07
08
09
ZBG-3-003-100
-+
B-
+5V
A
B
/A
/BAB
A-
GSK983M system
(D-Sub 9 male)Internal MPG
(MPG I/F)
(D -9 female)
(D -Sub 9 female)
HA *H A: A phase difference signal of MPG
H B *H B: B phase difference signal of MPG
GSK983M Milling Machine CNC System Connection Manual
12
10. External MPG(Handwheel) Connection 1: Internal Connection of Operator panel
Standby Standby
0V10
HX1
HX3
HX2
HHX
01
03
02
04
HHZ
0V
HH4
HHY
06
09
07
08
05
05
08
07
09
06
HHY
HH4
0V
HHZ
04
02
03
01
HHX
HX2
HX3
HX1
Control panel(10p female)CM2
(Colored winding displacement,L=200mm)
983M-00-706 (DB9 male)CN2
Operator panel(axis and override selection)
CM2 interface definition of control panelOperator panel
Hand box override X10
0V10
05
08
07
09
06HHY
HH4
0V
HHZ
04
02
03
01
HHX
HX2
HX3
HX1
Pin No.CM2 Signal name Signal function
Hand box override X1
Hand box override X100
Axis selection of hand box X axis(Axis selection of hand box) Y axis(Axis selection of hand box) Z axis
(Axis selection of hand box) 4th axis
I/O
II
I
I
I
II
HX1
HX3
HX2
HHX
01
03
02
04HHZ
0V
HH4
HHY
06
09
07
08
05
Interface definition of axis and override:
Pin No.Signal name
GSK983M Milling Machine CNC System Connection Manual
13
11. External MPG(Handwheel) Connection 2: external MPG connection
0V 0V
08
24VG
+24V
HX1
HX2
HX3
HHXHHY
HHZ
HH4
+5V0VHA
*HA
HB
*HB
Hand unit emergency stop
Emergency stop
PE
PE
Operator panel
983M system
(Axis and override selection)
05
07
06
HHY
HH4
HHZ
CN2(DB9 male)
04
02
03
01
HHX
HX2
HX3
HX1
24VG
CPU board CN2
(MPG I/F)
0301
09
07
08
06
+5V0V
*HB
*HA
HB
HA
PE
Transfer terminal
24VG
ESP4
ESP3
HH4
HHZ
HHY
HHX
HX3
HX2
HX1
+24V
COM
Enabling
NC1
NC1
X100
X10
X1
4
ZYX
LED indicator
*HB
HB
*HA
HA0V
Hand unit
0V
+5V
B
AB
A
+5V
Operator panel
Power switch box
983M-00-783
983M-00-784
Note:The emergency stop of external MPG(handwheel) should be serially connected to the emergency link circuit, see it in "The connection diamgram of emergency stop and brake hold of Z axis".
GSK983M Milling Machine CNC System Connection Manual
14
12 . Connection Cables for Keyboard
0V100V10
FG
04*SW06
18*CM01
07
19
06
20
21
08
*CM07
*CM02
*CM03
*CM04
*CM05
*CM06
05*CM00
17*SW07
23
0V
240V
0V25
13
12
11
14*SW01
02
16
03
15
*SW05
*SW04
*SW03
*SW02
01*SW00
CN3
0V
0V
0V0V
0V
0V
13
12
11
*CM07
*CM06
*CM05
*CM04
*CM03
*CM02
*CM01
*CM00
*SW0604
FG
18
07
19
06
20
21
08
05
17 *SW07
23 0V
24
25
0V
0V
*SW01
*SW02
*SW05
*SW04
*SW03
*SW00
CN3
14
02
16
03
15
01
(D-Sub 25 male)*CM01
*CM03
*CM05
*CM07
GSK983M system
(D-25 female)
*SW07
*SW05
*SW03
*SW01
*CM06
*CM04
*CM02
*CM00
CN3
14
15
18
19
210V
20
16
17
22
01
02
05
07
06
09
08
04
03
*SW00
*SW02
*SW06
*SW04
CN3
0V
GSK983MDI/LCD panel
*SW00
*SW02
*CW00
*CW04
*CW02
*CW06
*SW06
*SW04
983M-00-771
(D-Sub 25 male)
CN3
0V
CN3
01
02
05
07
06
09
08
04
03
(D-25 female)
14
15
*SW01
*SW03
18
19
21
20
16
17
*CW01
*CW03
*CW07
*CW05
*SW05
*SW07
22 0V
SW00-07: Line scanning input signal of keyboard matrixCM00-07: Column scanning output signal of keyboard matrix
GSK983M Milling Machine CNC System Connection Manual
15
13. Connection Cables for Display
*DG00
(D-15 female)
*SLL
*ORH
*DG03
*DG01
*DG02
*SLH
09
02
11
04
03
10
01
13
14
07
06
15
08
05
12
07 DG00DG0007
*SLH
SLL
*ORH
DG03
ORH
*SLL
SLH
*DG02
*DG01
DG00
DG01
*DG00
0V
DG02
*DG03
11
04
FG
13
07
14
06
15
08
05
12
0V15
08*DG00
(LCD I/F)
09
02
03
10
01
FG
1508 0V
(LCD I/F)
(D-Sub 15 male)
GSK983 system
(D-15 female)CD1
*SLL10*ORH11
12 *DG03
13
14 *DG01
*DG02
*SLH09
03
04
06
05
01
02
ORH
DG03
DG01
DG02
SLH
SLL
CN4
(D-Sub 15 male)
GSK983 MDI/LCD panel
10
11
12
14
13
09
CN4
03
04
06
05
01
02
ORH
DG01
DG02DG03
SLL
SLH
*ORH
DG03
*DG02
DG00
*DG01
DG01
0V
*DG00
DG02
*DG03
*SLH
*SLL
SLL
ORH
CN4SLH
CD1
CD1
983M-00-773
SLH *SLH: Reading signal of 4 digits to the left of the decimal pointSLL *SLL: Reading signal of 4 digits to the right of the decimal pointORH *ORH: Data display ready signalDG00-03 *DG00-03: Data display signal
GSK983M Milling Machine CNC System Connection Manual
16
14. Communication Cable between Operator panel and System
03 *TXD07
0307
CC1(D-Sub 9 male)
0VTD1+
02
04
03
06
01
08
09
05
RD1-
TD1+
TD1-
0V
0V
05
04
RD1+
FG
(OP)
0V
TD1-08
09
08 TD-
01 RD+
FG
06 RD-
09 0V
05 0V
05 0V
(OP I/F)
0V
TD-08TD+04
09
03 *TXD
02
04
*RXD
TD+
CC1
RD1+
CC201
02
GSK983M system
RD1-06
(D-9 female) (D-Sub 9 male)
RD-01
02
CC1RD+
*RXD06
(D-9 female)
CC2
CC2
983M-00-777A
RD+ RD-: RS422 difference receiving terminalTD+ TD-: RS422 difference transmitting terminal*RXD: RS232 receiving terminal*TXD: RS232 transmitting terminal
GSK983M operator panel
GSK983M Milling Machine CNC System Connection Manual
17
15. Cables for Connecting DA98B Drive
20(X Axis SV I/F)
FG
04SRDYX
05
14
15
10
VCX
0V
0V
SONX-
09SONX+
03+24V
11*PCZX
07PCAX
12*PCAX
06
CV1PCZX
13*PCBX
08PCBX
05 ALM
17
32
33
01
DG
VCMD+
DG
VCMD-
24 FSTP
23 SON
COM+39
38 COM+
09 RSTP
(GSK DA98B-CN1)
16
19
18
17
04
02
01
03
VCMD-GND
34
43 PZOUT-
27 PAOUT+
PAOUT-12
DG
DG
32
31VCMD+
33
42 PZOUT+
CN1
13 PBOUT-
28 PBOUT+
PCBX
SONX+
PCAX
PCZX
GSK983M system
+5V
0v
SRDYX
+24v
02
04
03
01
08
09
07
06
VCX0510 0V (D-Sub 44 female)
(D-Sub 15 male)
12
14
13
11
15 0V
*PCAX
SONX-
*PCBX
(D-15 female)
*PCZX
CN1
X axis driver (GSK DA98B)
29
24
23
22
27
26
25
28
21
3014
13
07
08
12
10
09
11
06
15
05
PBOUT-
PAOUT-
RSTP
44
PZOUT-
COM+
PZOUT+
COM+
43
FSTP
37
38SON
42
40
39
41PAOUT+
PBOUT+
36
(D-44 male)
35
CV1
CV1983M-00-776
FG
ALM
PCA *PCA: A phase difference signal of encoder feedback (pulse signal, drive ↓NC)PCB *PCB: B phase difference signal of encoder feedback (pulse signal, drive ↓NC)PCZ *PCZ: Z phase difference signal of encoder feedback (pulse signal, drive ↓NC)SON+/-: Enabling signal (ON-OFF signal, NC↓drive)ALM: Alarm signal (ON-OFF signal, drive↓NC)VC: Speed control voltage(DC, NC↓drive)
Note 1: The "X" in PCAX, PCBX… stands for X axis, and Y for Y axis in PCAY, PCBY…Note 2: The connecting cable of Y axis driver is the same that of X axis. And the connecting cable of Z axis without brake hold is also the same that of X axis. See the connection of Z axis with brake hold in the next page.Note 3: As for this connection, set the parameter No.19 (version before V2.05) of DA98B to 1, the feed direction is positive while watching the counterclockwise rotation from the motor shaft. If the motion direction is reverse to Descartes coordinate system, set the parameter No.19 of driver to a reverse value, and exchange the two wires of PAOUT+/PAOUT- by that of PBOUT+/PBOUT- respectively. (The parameter No.19 of DA98B is matched with the A, B phase feedback signals of encoder. And its delivery setting is 1.The rotation direction of motor can be modified by parameters as for versions after V2.05.Note 4: When matching with DA98D-1, the wiring of it is the same that of DA98B, by this means the rotation direction of the motor complies to the Descartes coordinate system(the feeding is positive direction while watching counterclockwise rotation from the motor shaft). If counterclockwsie rotation is required, set the parameter PA46 of DA98D-1 to 3 (the default is "0").
GSK983M Milling Machine CNC System Connection Manual
18
16. Z Axis Connecting Holding Cable of DA98B Drive
CV3
CV3
35
(D-44 m ale)
36
PBOUT+
PAOUT+41
39
40
42
SON38
37
FSTP
43
COM+
PZOUT+
COM+
PZOUT-
44
RSTP
PAOUT-
PBOUT-
05
15
06
11
09
10
12
08
07
13
1430
21
28
25
26
27
22
23
24
29
CN1
*PCZZ
(D -15 female)
*PCBZ
SONZ-
*PCAZ
0V15
11
13
14
12
(D-Su b 15 fem ale)
(D-Su b 44 fem ale)0V1005 VCZ
06
07
09
08
01
03
04
02
+24v
SRDYZ
0v
+5V
G SK983M system
PCZZ
PCAZ
SONZ+
PCBZ
PBOUT+28
PBOUT-13
CN1PZOUT+42
33
VCMD+31
32
DG
DG
12 PAOUT-
PAOUT+27
PZOUT-43
34
VCMD-GND
03
01
02
04
17
18
19
16
(GSK DA98B-CN1)
RSTP09
COM+38
39 COM+
SON23
FSTP24
VCMD-
DG
VCMD+
DG
01
33
32
17
ALM05
PCBZ 08
*PCBZ 13
PCZZ
CV306
*PCAZ 12
PCAZ 07
*PCZZ 11
+24V 03
SONZ+ 09
SONZ-
0V
0V
VCZ
10
15
14
05
SRDYZ 04
FG
(Z Axis SV I/F)
P CAZ *PCA Z: A p ha se differen ce s ig na l of e ncod er fee db ack (p ulse s ig na l ,drive →N C)P CBZ * PC BZ: B ph ase d iffe re nce sign al o f en co de r fe ed ba ck (pu lse sign al ,drive →N C)P CZZ * PC ZZ: Z ph ase d iffe re nce sign al o f en co de r fe ed ba ck (pu lse sign al ,drive →N C)S ON Z+/- : En ab ling s ig na l (O N-OFF sign al, NC →d rive)A L M : A la rm s ig n a l (O N-OFF signal, drive → N C)V CZ: Sp ee d co ntro l vo ltag e(DC , NC →d rive)
N ote 1: As for this co nn ec tion , se t th e pa ra me te r No .1 9 (version b efore V2 .0 5) o f DA 98 B to 1 , th e fe ed in g dire ctio n is the p os itive wh ile watching the cou nterclockw ise ro ta tion fro m th e mo to r sh aft. If th e mo tion d irec tion is re ve rse to D esca rtes coo rd in ate system , se t th e pa ra me te r No .1 9 of driver for a reverse value , an d exch an ge the two w ires o f PAOU T+/P AO UT- by tha t of P BO UT+/PB OU T- respe ctively. (Th e pa ra me te r No .1 9 of DA98B is m atch ed w ith th e A, B p ha se fee db ack sign als of e ncod er . An d its de live ry setting is 1.The rotatio n dire ctio n of m otor can b e mo dified b y pa ra me te rs a s fo r ve rs io ns a fter V2.05.N ote 2 Wh en m atch in g with D A9 8D -1 , th e wiring o f it is th e sa me tha t of D A9 8B , by this me an s th e ro ta tion d irec tion o f th e mo to r co mp lies to the D esca rtes coo rd in ate system (the fee ding is po sitive w hile w atch in g th e co un te rc lo ckwise rotatio n from the m otor sha ft ) . If cou nterclockw ise rotation is req uire d, set the p aram eter P A4 6 of D A9 8D -1 to 3 (the d efau lt value is "0").
20
E N1
HOLD-06
07 HOLD+E N1
983M-00-776Z
FG
ALM
D rive r of X A xis (G SK DA98B)
GSK983M Milling Machine CNC System Connection Manual
19
17. Cables for Spindle Frequency Changer
A phase dif ference signal of encoder
B phase dif ference signal of encoderB phase dif ference signal of encoderA phase dif ference signal of encoder
0V+10V
FG
0V
0V+10V
Z phase dif ference signal of encoderZ phase dif ference signal of encoder
0v
+5V
0V
FG
CV5
07 PCA5
FGSON5-14
0V15
*PCA5
*PCB5
12
13
0V10
PCB5
09
08
SON5+
VC505
04 SRDY5
11
14
1312
15
05VC5
03 +24v
+5V01
0v02
*PCZ511
PCZ506
CV5
14
15
10
0V
SON5-
0V
FG
SON5+
PCA507
06 PCZ5
08
09
PCB5
+5V01
04
030v02
SRDY5
+24v
VC50510 0V
09SON5+
CV5
0V
*PCZ5
SON5-
*PCB5*PCA5
CN2-30
CN2-32
CN2-31
CN3-16
CN3-15
Spindle frequency changer
CV5
GSK983M system and I/O unit
They may not connected if not unused
Spindle CW M03
Spindle CCW M04
Spindle zero-speed detect ion ZSP
Spindle speed in-position detection SAR
Spindle ready detection SRDY
Terminal string of spindle f requency changer
(CW control)FWD
(CCW control)
COM (Com)
(D-Sub 15 male)(D-15 female)
Spindle encoder
Spind le f requency changer
Spind le encoder
Fig.1:Wiring without spindleencoder (983M-00-792
Spind le f requency changer
Fig.2:Wiring with spindle encoder (983M-00-775
(D-15 female)
(5 Axis SV I/F)
I /O Unit
GSK983M Milling Machine CNC System Connection Manual
20
18. Cables for Connecting DAP01 Servo Spindle
FG
CN2-30 *SRDY
CN2-32
CN3-15 M03
CN3-07 M19
CN2-31 *ZSP
CN2-29 SOR.M
CN3-16 M04
FG
A phase difference of encoder
B phase difference of encoder
Z phase difference of encoder
Speed control voltage
983M-00-785DAP01 version V2.00
Enabling
983M I/O unit
Servo ready
Speed in-position
CW control
Spindle orientation
Positioning over
CCW control
983M CV5CN1
GSK983M Milling Machine CNC System Connection Manual
21
19. Connection Diagram of Machine Emergency Stop and Holding Brake
*ESP(X38.4)
X axis limit
SB00
Y1.5(IO unit CN3-14)
Y axis limit
Z axis limit
0V
+24VKA0
KA0
KA2
KA1 KA2
PRDY+(PR1-01)DA98B brake hold signal(CN1-07)
KA3
External MPGemergency stop(short-circuit if it is unused)
KA0
Emergency stop linkOvertravel release
Servo drive power on
NC ready signal Drive brake hold signal
GSK983M Milling Machine CNC System Connection Manual
22
20. External I/O Unit
C P1C C1
C P 1: + 24V power input
C C1: c ommunic at ion with s ys tem
C N3 ,CN 4 : in te rfac e signal output o f machine
C N 1,C N2: fo r interfaces igna l input of machine
CN
1
CN
3
CN
4
CN
2
W iring principle of input in terface
Mac hine s ide
R1a R4a
Relay
R3a
C1a
U LN 2803
0V
W iring princ ip le of output in terface
R2a
V CC1
N C side+ 24VNC side Mac hine
s ide
Note: Thelo w le vel of d elivery sett ing of input int erfa ce is valid; an d tha t of outpu t int erface is Darlington arra y ULN2803.
GSK983M Milling Machine CNC System Connection Manual
23
21. Communication Connection Cables for External I/O Unit and System
06TD0+
0VCC1
02
01TD0-06 RD0-
02
01
*RXD0
RD0+
CC1
RD0+
TD1+
03
04
RD1+05
0904 TD1+
08 TD1-
RD1-RD1+05
TD1-08
RD0-07
RD1-09
FG
0V01
TD0+02
09
08 TD0-
0V
(IO)
FG
CC1
*TXD0
TD0+
*RXD0
04
05
TD0-
RD0-
0V
08
06
07
04
03
05
02
TD0+0V
CC1*TXD007
03 CC1 07RD0+03
090V
TD0-06
RD0+ 01
RD0-
RD0+ RD0-: RS422 difference receiving terminalTD0+ TD0-: RS422 difference transmitt ing terminal
GSK983M system GSK983M external I/O unit
(D-Sub 9 male)
983M-00-782
(D-Sub 9 female)
(D-9 male)(D-9 female)IO board CC1
GSK983M Milling Machine CNC System Connection Manual
24
22. Definition for I/O input/output point
CN1 pin No. input
PMC address
Signal name
I/O CN2 pin No. input
PMC address
Signal name
I/O
1 32.0 *X+ limit I 1 48.0 I 2 32.1 *X- limit I 2 48.1
I
3 32.2 I 3 48.2 I 4 32.3 I 4 48.3 I 5 32.4 I 5 48.4 I 6 32.5 *X machine zero
return deceleration I 6 48.5
I
7 32.6 I 7 48.6 I 8 32.7 I 8 48.7 I 9 33.0 *Y+ limit I 9 49.0 I 10 33.1 *Y- limit I 10 49.1 I 11 33.2 I 11 49.2 I 12 33.3 I 12 49.3 I 13 33.4 I 13 49.4 I 14 33.5 *Y machine zero
return deceleration I 14 49.5
I
15 33.6 I 15 49.6 I 16 33.7 I 16 49.7 I 17 34.0 *Z+ limit I 17 35.0 *+L4limit I 18 34.1 *Z- limit I 18 35.1 *-L4 limit I 19 34.2 I 19 35.2 I 20 34.3 I 20 35.3 I 21 34.4 I 21 35.4 I 22 34.5 *Z machine zero
return deceleration I 22 35.5
*DEC4 machine zero return deceleration
I
23 34.6 I 23 35.6 I 24 34.7 I 24 35.7 I 25 38.0 I 25 39.0 I 26 38.1 I 26 39.1 I 27 38.2 I 27 39.2 I 28 38.3 I 28 39.3 I 29 38.4 *Emergency
stop input
I 29 39.4
I
30 38.5 I 30 39.5 I 31 38.6 I 31 39.6 I 32 38.7 I 32 39.7 I 33 0V 33 0V 34 0V 34 0V 35 0V 35 0V 36 0V
36 0V
GSK983M Milling Machine CNC System Connection Manual
25
37 24V 37 24V 38 24V 38 24V 39 24V 39 24V 40 24V 40 24V
CN3 pin No. output
PMC address
Signal definition
I/O CN4 pin No. output
PMC address
Signal definition
I/O
1 0.0 1 3.0 2 0.1 2 3.1 3 0.2 3 3.2 4 0.3 4 3.3 5 0.4 5 3.4 6 0.5 6 3.5 7 0.6 7 3.6 8 0.7 8 3.7 9 1.0 9 4.0 10 1.1 10 4.1 11 1.2 11 4.2 12 1.3 12 4.3 13 1.4 13 4.4 14 1.5 14 4.5 15 1.6 15 4.6 16 1.7 16 4.7 17 2.0 17 2.4 18 2.1 18 2.5 19 2.2 19 2.6 20 2.3 20 2.7 21 0V 21 0V 22 0V 22 0V 23 0V 23 0V 24 0V 24 0V 25 24V 25 24V 26 24V
26 24V
Note: The unmarked signals for CN1~CN4 is defined by PMC and also programming. The marked
signals can’t be changed.
GSK983M Milling Machine CNC System Connection Manual
26
Appendix 1 M6302 Instruction of PMC Version
1. Functions of M6302
Spindle function: M03(spindle CW);M04(spindle CCW);M05(spindle stop) M19(spindle orientation)
Spindle shifting gears: M41(command gear 1);M42(command gear 2) (spindle B) M43(command gear 3);M44(command gear 4)
Cooling function: M08(cooling ON);M09(cooling OFF) tool releasing and clamping function: M21 tool releasing;M22 tool clamping Toolpost forward and backward : M23 toolpost forward; M24 toolpost backward Tool selection: T1~T16 is used for instructing tool number required and rotating the
tool plate to the corresponding position Automatic machine zero returning: The automatic zero returning of the respective axis is set
by the corresponding PC parameter Hand box: use it by CM2 interface
2. I/O interface setting of M6302
GSK983M Milling Machine CNC System Connection Manual
27
CN1 pin No.(diagnosis)
input
Signal explanation CN2 pin No.(diagnosis)
input
Signal explanation
1(32.0) *X+ limit(fixed) 1(48.0) 2(32.1) *X- limit(fixed) 2(48.1) 3(32.2) * universal alarm 1 3(48.2) 4(32.3) * universal alarm 2 4(48.3) 5(32.4) * universal alarm 3 5(48.4) 6(32.5) *X machine zero return deceleration(fixed) 6(48.5) 7(32.6) * universal alarm 4 7(48.6) 8(32.7) * universal alarm 5 8(48.7)
9(33.0) *Y+ limit(fixed) 9(49.0)
10(33.1) *Y- limit(fixed) 10(49.1)
11(33.2) * universal alarm 6 11(49.2)
12(33.3) * universal alarm 7 12(49.3) 13(33.4) * universal alarm 8 13(49.4) 14(33.5) *Y machine zero return deceleration(fixed) 14(49.5) 15(33.6) Tool number counting 15(49.6) 16(33.7) Toolpost zero 16(49.7) 17(34.0) *Z+ limit(fixed) 17(35.0) *+L4 limit(fixed) 18(34.1) *Z- limit(fixed) 18(35.1) *-L4 limit(fixed) 19(34.2) 19(35.2)
20(34.3) 20(35.3)
21(34.4) 21(35.4)
22(34.5) *Z machine zero return deceleration(fixed) 22(35.5) *DEC4 machine zero return deceleration(fixed)
23(34.6) Toolpost forward(in-position detection) 23(35.6)
24(34.7) Toolpost backward(in-position detection) 24(35.7)
25(38.0) Gear 1 of spindle(in-position detection) 25(39.0)
26(38.1) Gear 2 of spindle(in-position detection) 26(39.1)
27(38.2) Gear 3 of spindle(in-position detection) 27(39.2)
28(38.3) Gear 4 of spindle(in-position detection) 28(39.3) In-position detection of spindle orientation releasing
29(38.4) *Emergency stop(fixed) 29(39.4) In-position detection of spindle orientation
30(38.5) Tool releasing(in-position detection) 30(39.5) Spindle ready 31(38.6) Tool clamping(in-position detection) 31(39.6) Zero-speed detection of spindle32(38.7) Buttons of tool releasing or clamping 32(39.7) In-position detection of spindle
speed 33 0V 33 0V
34 0V 34 0V
35 0V 35 0V
36 0V 36 0V
37 24V 37 24V
38 24V 38 24V
39 24V 39 24V
40 24V
40 24V
GSK983M Milling Machine CNC System Connection Manual
28
CN3 pin No. (diagnosis)output
Signal explanation CN4 pin No. (diagnosis)output
Signal explanation
1(0.0) Gear 1 of spindle M41(output instruction) 1(3.0) 2(0.1) Gear 2 of spindle M42(output instruction) 2(3.1) 3(0.2) Gear 3 of spindle M43(output instruction) 3(3.2) 4(0.3) Gear 4 of spindle M44(output instruction) 4(3.3)
5(0.4) Toolpost forward M23(output instruction) 5(3.4)
6(0.5) Toolpost backward M24(output instruction) 6(3.5)
7(0.6) Spindle orientation M19(output instruction) 7(3.6)
8(0.7) Tool releasing/clamping M21/M22 (output instruction)
8(3.7)
9(1.0) Toolpost forward rotation(output instruction) 9(4.0)
10(1.1) Toolpost backward rotation(output instruction) 10(4.1)
11(1.2) Spindle brake(mechanical) 11(4.2)
12(1.3) Cooling)ON M8 12(4.3)
13(1.4) Lubricating ON 13(4.4)
14(1.5) Overtravel releasing 14(4.5)
15(1.6) Spindle CW M3(output instruction) 15(4.6)
16(1.7) Spindle CCW M4(output instruction) 16(4.7)
17(2.0) RED.ALL 17(2.4)
18(2.1) YEL.ALL 18(2.5)
19(2.2) GRE.ALL 19(2.6)
20(2.3) 20(2.7)
21 0V 21 0V
22 0V 22 0V 23 0V 23 0V 24 0V 24 0V
25 24V 25 24V
26 24V
26 24V CM2 pin No. PLC
address Signal name
Signal function I / O
1 53.0 HX1 Hand box override X1 I 2 53.1 HX2 Hand box override X10 I 3 53.2 HX3 Hand box override X100 I 4 53.3 HHX (Axis selection of Hand box)X axis I 5 53.4 HHY (Axis selection of Hand box)Y axis I 6 53.5 HHZ (Axis selection of Hand box)Z axis I 7 53.6 HH4 (Axis selection of Hand box)the 4th axis I 8 I 9 0V 0V + 10 0V 0V
CM3 pin No.
PLC address
Signal name
Signal function I / O
8 53.7 KEY Program lock I
GSK983M Milling Machine CNC System Connection Manual
29
9 0V 0V 10 0V 0V
Note: 1 Except the signal remarked with “(fixed)”which has been defined by NC system(they can’t
be defined by user), the other I/O interfaces can be defined through PMC by user. The above-mentioned I/O definitions are one of simple PMC I/O definitions to be convenient to user for the NC application group of GSK983M which can meet the requirements of some users to the machine I/O control.
Note: 2 Logic of input interface can be set by the jumper wire (S1, S2, S3, S4, S5, S6, S7, S8) in I/O unit (for high level or low level).
32.0-32.7 is defined by S1, 33.0-33.7 is defined by S2; 34.0-34.7 is defined by S3, 35.0-35.7 is defined by S4; 38.0-38.7 is defined by S5, 39.0-39.7 is defined by S6; 48.0-48.7 is defined by S7, 49.0-49.7 is defined by S8;
The factory setting of input interface logic is low level; (PMC logic should be changed when the high level or low level is switched).
GSK983M Milling Machine CNC System Connection Manual
30
3. PMC parameter of M6302
PC parameter 3001(DGN:600#) Bit 0 Manual absolute enabling Bit 1 Detection shield for speed
in-position Bit 2 Detection shield for zero
speed
Set to 1: invalid detecting;set to 0:valid detecting。 (no zero-speed detection in M6302.PMC)
Bit 3 tool clamping detection being valid
Bit 4 tool releasing detection being valid
Set to 1 for detecting the signal input Set to 0 for no detecting
Bit 5 Orientation type:1 for mechanical orientation ,0 for electronic orientation Bit 6 Unused Bit 7 Unused
PC parameter 3002 (DGN:601#)
Bit0 Automatic machine zero return Bit1 Machine zero return in X positive direction Bit2 Machine zero return in Y positive direction Bit3 Machine zero return in Z positive direction Bit4 Unused Bit5 Unused Bit6 Unused Bit7 Unused
PC parameter 3003 (DGN:602#) Bit0 1# user customizing universal alarm
enabling Bit1 2# user customizing universal alarm
enabling Bit2 3# user customizing universal alarm
enabling Bit3 4# user customizing universal alarm
enabling Bit4 5# user customizing universal alarm
enabling Bit5
6# user customizing universal alarm enabling
Bit6
7# user customizing universal alarm enabling
Bit7
8# user customizing universal alarm enabling
Universal alarm enabling: Set to 0: the corresponding alarm input point is invalid. Set to 1:the alarm occurs if the corresponding alarm
input is broken down(the setting will be 0). Alarm is displayed at the corresponding bit of the
diagnosis number 200#
Bit 7 6 5 4 3 2 1 0
Alarm 8# 7# 6# 5# 4# 3# 2# 1#
PC parameter 3004 (DGN:603#)
PC parameter Content 1001 Lubricating interval 1002 Starting time of lubricating pump 2001 Total tool numbers 2101 Current tool number
GSK983M Milling Machine CNC System Connection Manual
31
Bit0 1 # user customizing universal alarm off Bit1 2# user customizing universal alarm off Bit2 3# user customizing universal alarm off Bit3 4# user customizing universal alarm off Bit4 5# user customizing universal alarm off Bit5 6# user customizing universal alarm off Bit6 7# user customizing universal alarm off Bit7 8# user customizing universal alarm off
Universal alarm OFF: Set to 1, NC stops if the corresponding alarm occurs; Set to 0(no setting), NC continues but MC if relative alarm occurring , while there is a indication and the MT alarm indicator ON.
4. PMC version:
The version of PMC program is described by the address 219 of PMC (DGN#219) as follows:
BIT7 BIT6 BIT5 BIT4 BIT3 BIT2 BIT1 BIT0 PMC code name System code name PMC version number Explanation: ①PMC code name denotes the PMC specification of 983 configuration: Its significance: 00: matching external PLC 01: matching with GSK-PCA(imbedded) 10: matching with GSK-PCB(imbedded) 11: matching with GSK-PCC(imbedded) ② The system code name denotes the configuration of the machine(system)
and the corresponding NC functional setting. Its concrete significance is as follows:
00: matching(two axes)turning machine 01: matching(three axes)milling machine 10: matching(four axes)machining center 11: matching(five axes)machining center ③ The version of PMC denotes the version control code name designed by
PMC application program(ladder). 5: Spindle stop:
Manual mode: pressing down “Spindle Stop” button to stop the spindle Auto mode: “M05” The spindle will stop after pressing down Emergency Stop button For mechanical orientation, orientation locking pin is not properly released so that the spindle can’t rotate.
Spindle stop
In the state of tool releasing, the spindle is locked and not allowed to rotate by M6302 instruction.
Cycle start is invalid without the signal of spindle ready (NC spindle ready detecting opening) 6. Interlocking of spindle clockwise/counterclockwise rotating
The spindle clockwise/counterclockwise rotating can’t be switched directly, and must be started in the state of spindle stop.
Appropriate operation: Auto mode: M03 <=====>M05<=====>M04; Manual mode: spindle clockwise rotating <=====>spindle stop<=====>spindle counterclockwise rotating.
7. M23:Toolpost forward; M24:Toolpost backward.
The forward output instruction (TFR.0,DGN:0.4)of toolpost is set to 1 after M23 is input. While the toolpost is in-position, its forwarding finishes with the forward in-position detecting of toolpost changing for 1. M23 instruction is completed. And M23.C (DGN:225.4) is set to 0 with
GSK983M Milling Machine CNC System Connection Manual
32
the output forward instruction of toolpost(TFR.0,DGN:0.4)changing for 0. And the forward in-position detecting of toolpost (TFN.I ,DGN:34.6)is set to 1.
The backward output instruction of toolpost(TBK.0 ,DGN:0.5) is set to 1 after M24 is executed. As the toolpost retracts to the position, the backward operation finishes with the backward in-position detecting(TBK.I,DGN:34.7)set to 1. And M24 finishes with M24.C(DGN:225.5)set to 0, the toolpost backward output instruction(TBK.0,DGN:0.5)set to 0. The backward in-position detecting of toolpost(TBK.I,DGN:34.7)is set to 1.
8. T function
The current tool number is displayed in DGN.064, the target tool number is displayed in DGN.71. In tool change, after comparing the target tool number with the current tool number in toolpost,
change the tools as near as possible. After the tool change, the toolpost stops. (If the output signal TC.O(DGN:1.0) is 1, the toolpost rotates forward.) (If the output signal TCC.O(DGN:1.1) is 1, the toolpost rotates backward.)
Total tool numbers:16. The total tool numbers can be changed by the counter presetting value of counter in M6302.
As for the tool number T0 or T17,T18…which are more than T16 tool number, TZ.ACM(DGN:
223.5)or TNO.AC(DGN:223.6)alarm, but the system will continue operation normally. The current tool number is displayed with octal system by numerical indicator tube.
Decimal system
Octal system
Displaying Decimal system
Octal system
Displaying
01 01 01 09 11 11 02 02 02 10 12 12 03 03 03 11 13 13 04 04 04 12 14 14 05 05 05 13 15 15 06 06 06 14 16 16 07 07 07 15 17 17
Tool number
08 10 10 16 20 20 9. Tool releasing or clamping
The releasing/clamping operation must be performed during the spindle stopping, and the spindle only rotates in the tool clamping. During the tool releasing, the spindle is locked and not allowed to rotate by M6302 instruction.
Manual tool releasing: The 25Pin(DGN:38.7)signal CK.ST of C01 is controlled by the releasing button on the spindle. Press it for tool releasing, then press it again for tool clamping. The state of tool releasing or clamping is memorized by system(DGN:599.0).
Instructions for tool releasing and clamping: M21:Tool clamping;M22:Tool releasing Detection of tool releasing or clamping:
The input point of tool clamping detecting: 12Pin(DGN:38.6) of C01 The input point of tool releasing detecting: 24Pin(DGN:38.5) of C01
Parameters: PC parameter 3001.3(DGN:600.3) for tool clamping detecting is valid; PC parameter 3001.4(DGN:600.4) for releasing detecting is valid. Set to 1 for detecting; set to 0 for no detecting. When the detection is valid, if DGN:38.6 is not set to 1, M21 is not executed, if DGN:38.5 is not
set to 1, M22 is not executed. 10. Cooling function
If Cooling on operator panel is invalid(indicator not lighting up), the running program jumps over
GSK983M Milling Machine CNC System Connection Manual
33
M8 and M9 instructions. If Cooling on operator panel is valid(indicator lighting up),the ON/OFF of the cooling is controlled
by M8 and M9 instructions and manual control is still valid. 11. Rapid override
In Auto mode, the rapid override is selected byX1、X2、X3, its correspondence is as follows: X1→F0% X10→50% X100→100% X1→F0% X10→50% X100→100%
12. Spindle shifting gear: (Only for spindle B)
In Auto mode, if M41 is commanded, the output point 0.1 is set to 1; if M42 is commanded, the output point 0.2 is set to 1; if M43 is commanded, the output point 0.3 is set to 1; if M44 is commanded, the output point 0.4 is set to 1.
Gear 1 Gear 2 Gear 3 Gear 4 Signal M41 M42 M43 M44 Output point of shifting gear
Diagnosis No. 0.1 0.2 0.3 0.4 Signal GR1.M GR2.M GR3.M GR4.M Input point of shifting gear in-position Diagnosis No. 38.0 38.1 38.2 38.3
If M41 is commanded without GR1.M, the shifting gear is not performed; If M42 is commanded without GR2.M, the shifting gear is not performed; If M43 is commanded without GR3.M, the shifting gear is not performed; If M44 is commanded without GR4.M, the shifting gear is not performed; While GR1.M is 1, the spindle speed parameter is 361( gear 1) While GR2.M is 1, the spindle speed parameter is 362 ( gear 2) While GR3.M is 1, the spindle speed parameter is 363 ( gear 3) While GR4.M is 1, the spindle speed parameter is 364 ( gear 4)
13. Spindle orientation (M19)function
Electric orientation: After PC parameter 3001.5(DGN:600.5) is set to 0, the electric orientation: When M19 is commanded, M19.0(DGN:0.6)is output if spindle doesn’t stop, and the spindle servo begins its orientation, as the orientation is in-position, the input signal SOR.M(DGN:39.4)is set to 1, which means the orientation and M19 instruction have been finished, but the spindle is still locked and the output signal M19.0(DGN:0.6)of M6302 still remains for 1 and M19.C(DGN:255.3)is set to 0. Once the spindle clockwise or counterclockwise rotation signal is output, the M19.0(DGN:
0.6 set to1)output will be cancelled. The spindle will be released to rotate normally.
GSK983M Milling Machine CNC System Connection Manual
34
Appendix 2: Installation Dimension Diagram
CD1(LCD)
CN3(KEY)(232) (MPG)
CN1 CN2
CC2
(Y/Z axis)CV2
(OP)
(X axis)CV1
CC1(IO)
(Z/SP axis)CV3
EFFFSD2
SD1
+24
HF
(LCD)
CN4 OFF
ON PRM.WT
(5th/SP axis)CV4
(4th axis)
-
PR1
+
+24V0V
CP1(+24V IN)
PR
WD
CV5
CC3(DNC)
Inst
alla
tion
dim
ensi
on o
f the
mai
n ca
bine
t
GSK983M Milling Machine CNC System Connection Manual
35
pane
l ins
talla
tion
dim
ensi
on
φ
PARAMETER
PAGE
POSITIO N
CO MMAND
SETT ING
DIA GNOSIS
PROGR AM
OFFSE T
[PM#
H]Q
DSP
B
*T
S=
L+
DA TA
INP UT
ALARM
GRAPH
RESET
OUTPUT
DATA
EOB
/CANCE L
0-
.
IN P
U T
ER
GC
ON
SH I
F T
I,X U
5TH
KJ
AF
WZ
YV
4TH
98
7
21
3
54
6
DEL
ETE
INSE
RT
AL T
E R
GSK983M Milling Machine CNC System Connection Manual
36
YX
4Z
90
80
+--
+
80
90
Z4
XY
φ
Ope
rato
r pan
el in
stal
latio
n di
men
sion
GSK983M Milling Machine CNC System Connection Manual
37
YX
4Z
9080
+-- +
80 90
Z 4
X Y
Φ
φ
MD
I/ LCD
p a n el a nd o p e ra to r pa n e l in st al la tio n d ime ns io n
ALTER
INSERT
DELETE
64 5
31 2
7 8 9
4TH
VY Z
W
FA
J K
5THUX
,I
SHIFT NOC
G RE
INPUT
.- 0
CANCEL/ EOB
DATA
OUTPUT
RESET
GRAPH
ALARMINPUT
DATA
+L
=S T
*
BSP
DQ] H
#M
P[
OFFSETPROGRAM
SETTING COMMAND
POSITION
PAGE
PARAMETER
DIAGNOSIS
GSK983M Milling Machine CNC System Connection Manual
38
±
φ±
R
External I/O unit installation dimension
Add: No.52, 1st . Street, Luochong North Road, Luochongwei, Guangzhou, 510165, China
Website: http://www.gsk.com.cn E-mail: [email protected] Tel: 86-20-81796410/81797922 Fax: 86-20-81993683
All specification and designs are subject to change without notice Jan. 2007/Edition 1
Jan. 2007/Printing 1