Conductivity Smart Switch Series - All-Electronics€¦ · The Gladiator Smart Conductivity Switch...
Transcript of Conductivity Smart Switch Series - All-Electronics€¦ · The Gladiator Smart Conductivity Switch...
Data Sheet
The Gladiator Smart Conductivity Switch is a third genera-tion, state-of-the-art level probe, designed to operate in tough industrial environments.
Principle of OperationsA low voltage AC signal is applied between the probe elec-trode and the tank wall or reference electrode in the case of a non-metallic tank. When the liquid comes into contact with the electrode tip, a conductive path is established between the sense electrode and the metallic tank wall/reference electrode. Current flow due to the conductive path is sensed, amplified and used to switch a relay for indication or control purposes.
Typical UsesFailsafe high-level/low-level alarmHigh-level alarmLow-level alarmHigh and low-levelInterface DetectionPump control
FunctionPoint level switch for conductive liquids. Metallic tanks may use either single or dual probe versions whilst non metallic tanks must used a dual probe version.
Primary Areas of Application- Brewing- Chemical - Dairy- Edible Oil- Fertilizer - Food & Beverage- Glass- Mining & Metals- Oil & Gas- Packaging
A higher level of performance
Features:No moving parts - low maintenanceLow voltage on probe for operational safetySimple ‘1-minute’ setupRemote sensor or Smart ‘all in one’ typesRelays outputs: Smart probe (1) Remote (2) Remote test functionAdjustable ON and OFF delays (0-20 sec)Smart communication options: GosHawk, Modbus, HART, Profibus DP, DeviceNet Remote GSM Connection optionRemote amplifier to probe separation up to 500 m (1640 ft)Bright visual status indication on probeIndependent housing alignment after mount-ing thread locked
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••
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Conductivity Smart Switch Series- A level switch for liquids and slurrys -
- Paint - Paper - Pharmaceutical - Power Generation- Refining- Semiconductor - Sugar- Textile- Water & Wastewater
Gladiator - Conductivity Smart Switch Series �
Typical Applications
Non-metallic tank
Metallic tank
Sump pump control
High level switch in water tank* mounting must be electrically connected to tank wall.
Gladiator - Conductivity Smart Switch Series�
Single Probe Two Probes single switch point
Dimensions
83mm (3.3”)
76.5 (3”)
61mm (2.4”) 8mm (0.3”)
106mm (4.2”)
106m
m (4
.2”)
10m
m (0
.4”)
151mm (5.9”)
145mm (5.7”)
38m
m (1
.5”)
160m
m (6
.3”)
192mm (7.6”)
166mm (6.5”)
142m
m (5
.6”)
10.5
mm
(0.4
”)
3 x 20mm (0.7”), 1x16mm (0.6”) Knock outs
166mm (6.5”)
192mm (7.6”)
160m
m (6
.3”)
Front Side BackDIN Rail Mounting (clips included)
Remote Amplifier Enclosure
Bar
e pr
obe
50m
m (2
”)
85mm (3.3”)
prob
e le
ngth
= L
1
M20 cable glandor 3/4” NPT adaptor on smart type.
Window forviewing statusLEDs
Mountingthread
90m
m (3
.5”)
50m
m (2
”)
5mm (0.2”)
85mm (3.3”)Window forviewing statusLEDs
OptionalFlange
90m
m (3
.5”)
50m
m (2
”)
2 x M20 cable glandsor 3/4” NPT adaptorson remote type.
8mm (0.3”)
teflo
n is
olat
ed p
robe
for b
uild
-up
prot
ectio
n
Bar
e pr
obe
50m
m (2
”)
prob
e le
ngth
= L
1 =
L2
teflo
n is
olat
ed p
robe
for b
uild
-up
prot
ectio
n
85mm (3.3”)Window forviewing statusLEDs
90m
m (3
.5”)
50m
m (2
”)
prob
e le
ngth
L2
prob
e le
ngth
L1
10m
m (0
.3”)
teflo
n is
olat
ed p
robe
fo
r bui
ld-u
p pr
otec
tion
Mountingthread, 1.5” NPT or BSP only
Mountingthread, 1.5” NPT or BSP only
Two Probesdual switch points
Standard probe lengths (L1 or L2): 30 cm (11.8”)50 cm (19.7”)100 cm (39.4”)
•••
Optional Flange Dimensions - 50mm (�”) ANSI (Class150)
A120.7 4.75”
B152.4 6”
C19.1 0.75”
DIN (PN40) 125 4.9” 165 6.5” 18 0.7”
JIS (10K) 120 4.7” 155 6.1” 19 0.75”
A BC
Gladiator - Conductivity Smart Switch Series �
Wiring
Laptop or PC Communicationsor PLC / DCS with
MODBUS RTU PortGosHawk Software for
inventory monitoring on PC
GSM NetworkorCDMA Network
Floatation Cells
Sultan AcousticWave Transmitter
Slurries
GladiatorAdmittance Switch
Sultan Acoustic Wave TransmitterSilo, bin levels, coal, plastic powder,
woodchip, sawdust, cement,clinker, iron ore, lime etc.
Orca Sonar InterfaceThickener, CCD
GSM or CDMA Network• Typically up to 31 transmitters or switches per string.• Maximum 250 transmitters or switches.• Using GSM/CDMA network, transmitters and switches can be
monitored, calibrated remotely.• Alarm status, diagnostics can be monitored.• Support from factory engineering for customer application problems.
Sultan Acoustic Wave TransmitterStockpiles, Stackers,
Reclaimers
Sultan AcousticWave SwitchBlocked Chute Detection
Sultan Smart TransducerFarm Tanks, Grain Terminals
Orca Sonar Interface Clari�er
SULTAN 234
SULTAN 234
Gladiator Admittance
Switch
Gladiator VibrationSwitch
GladiatorAdmittance Switch
Gladiator Admittance
Switch
MicrowaveLow Level
MicrowaveLow Level
Sultan Master/Slave Positioning System
GladiatorConductivitySwitch
GladiatorConductivitySwitch
(Limited Modbus query rate for Switches only)
Sultan AcousticWave Transmitter
Multidrop Connections
Communication Network Overview
Gladiator - Conductivity Smart Switch Series5
Wiring
Smart Probe Wiring
RELAY
1.
NC
2.
COM
3.
NO
COMMS DC-IN AC-IN
4.Te
st
12-30VDC 80-265 VAC
7. 8.
N9.
L110
.
1 2 3 4 5 6 7 8 9 10
RS 485
5.
B6.
A
SENSIT
IVIT
Y
DELAY
HI FSH TESTCAL
-
GLADIATOR SMART PROBE TERMINAL LAYOUT
Hole for securing of optional identification tag
M4 grounding screw
Ground the housing to vessel, if vessel is metallic.Ground the housing to plant ground, if vessel is non-metallic.
The AC earth/ground cable must be connected to the ground screw inside the housing when using AC power.
If only one cable is used for bothpower and output signal, then the second entry port must be plugged or blinded. Every Smart unit is supplied with two M20 glands (or 3/4”NPT adaptors) mounted on the unit and one blind plug loose.
Remove Plug-Interminal block for easier wiring.
!
Gladiator - Conductivity Smart Switch Series �
Remote Amplifier Wiring Diagram
1 2 3 4 5 6 7 8 9 10
GLADIATOR REMOTE AMPLIFIER TERMINAL LAYOUT
GLADIATOR REMOTE PROBE TERMINAL LAYOUT
M4 grounding screw
7.1. 2. 3. 4. 5. 6. 8. 9. 10.
TRANSDUCER
RED
WH
ITE
BLU
E
BLA
CK
Cable type between Amplifier and Probe4 conductor shielded twisted pair instrument cable.Conductor size dependent on cable length. BELDEN 3084A, DEKORON or equivalent.Max: BELDEN 3084A = 500m (1640 ft)Max: DEKORON IED183AA002 = 350m (1150 ft)
Hole for securing of optional identification tag
Ground the housing to vessel, if vessel is metallic.Ground the housing to plant ground, if vessel is non-metallic.
Remove Plug-Interminal block for easier wiring.
Terminals 1, 2, 3, 4, 9, 10 not used.
AC-IN
A L1+–
DC-INCOMMSSENSOR
NB
RELAY 2 (FAIL SAFE)
NC COM
NO
RED
BLAC
K
BLUE
WHI
TE
24 VDC 80-265 VAC
RELAY 1
NC COM
NOTest
in
NOT
USED
CURRENT
+ –Is
NOT USED
Wiring
Gladiator - Conductivity Smart Switch Series�
FailSafe LowFSL
1 2 3
1 2 3
1 2 3
1 2 3
FailSafe HighFSH (default)
1 2 3
1 2 3
1 2 3
1 2 3
RISING LEVEL
NC NO
NC NO
NC NO
NC NO
NC NO
NC NO
NC NO
COM COM
COM
COM COM
COM COMPOWER FAILURE
NC NO NC NOCOM COMINTERNAL FAILURE
POWER FAILURE
OR
SYSTEM OPERATING NORMALLY
NC NOCOM NC NOCOM
Relay Status
LED Status
Stat
e 1
Stat
e 2
Stat
e 1
Single Switch Point Dual Switch Points
FALLING LEVEL
OR
FALLING LEVELCONTACT LEVEL CONTACT LEVEL
RISING LEVEL
Smart Probe terminal numbers
Remote Amplifier terminal function labels
Relay Action
Relay Functions
Wiring
FailSafe Switch Contact ActionRelay � - Remote version only.For Smart Probes the Test terminal can act as a solid state output with a similar function.
Level SwitchContact Action
Relay - for Smart Probe Version(Set Relay Action selection switch)
Relay 1 - for Remote Version(Set Relay Action parameter)
Gladiator - Conductivity Smart Switch Series �
Correct
Correct (non-preferred low level mounting)
Incorrect
Correct Correct
If necessary, mount aprotection plate to prevent direct impact.
Housing can be rotated within 200º after the mounting thread is tightened, to allow cableentries to face downwards or allow optimal cable clearance.
30-45º
Possibleconductivebuild-up
Possible conductive build-up
Correct
Correct
Incorrect
Incorrect
Incorrect
Mounting Examples
MountingProbes can be mounted from above or from the side.
Use a protection plate for side mounting where the probe may be subject to impact damage.
Install the Probe far enough away from the vessel wall to prevent the probe from coming into contact with the wall, and prevent conductive build-up from bridging the probe to the wall over time.
Gladiator - Conductivity Smart Switch Series�
Advanced Remote Communication
GSM/CDMA CommunicationHawkLink GSM/CDMA communication device allows any authorized computer with a standard modem and GosHawk software to dial in and calibrate, test or check on the perform-ance of the connected Hawk product. The HawkLink device can be wired to the standard communication terminals of the Hawk products.
Remote technical support and complete commissioning of equipment in applications via our GSM/CDMA module allows monitoring and adjustments of settings no matter what corner of the world.
Remote connection worldwide!
Gladiator - Conductivity Smart Switch Series 10
Smart Probe Version CS�100 Gladiator Conductivity Switch - Smart Probe Power Supply B 24 Vdc standard (7-30Vdc) U Universal AC power supply (80-260 VAC input) and 7-30Vdc Output Options S Switch only, 1 level relay, Modbus Z Special Request Housing S Standard Powder Coated, Diecast with glass lid C Corrosion Resistant, Stainless Steel Housing Type of Electrodes S Single Point 1 Electrode Type for Metallic tanks D Dual Point 2 Electrode Type for Metallic tanks N Single Point 2 Electrode Type for Non-Metallic tanks (L1 must = L2) Mounting TN10 1” NPT Thread - Size only available for 1 electrode type TB10 1” BSP Thread - Size only available for 1 electrode type TN15 1.5” NPT Thread TB15 1.5” BSP Thread TZ Special Thread Request FD2 2” Flange DN 50 PN 40 FZ Special Flange Request Approval Standard X Standard CE Approved A22 ATEX 22 (Pending) L1. Probe Length (Active Probe) P�0 30 cm (11.8”) P50 50 cm (19.7”) P100 100 cm (39.4”) Z Special length L�. Probe Length (Reference Probe - equal to or longer than L1) X Not required for 1 electrode type P30 30 cm (11.8”) P50 50 cm (19.7”) P100 100 cm (39.4”) Z Special length CS�100 B S S S TN10 X P�0 X Single Point Switch - Metallic Tank CS�100 B S S D TN15 X P�0 P50 Dual Point Switch - Metallic Tank CS�100 B S S N TN15 X P�0 P�0 Single Point Switch - Non-Metallic Tank
Part Numbering
Gladiator - Conductivity Smart Switch Series11
Part Numbering
Remote Version
Remote AmplifierGSA Remote Gladiator System Amplifier Housing S Standard polycarbonate electronics housing Power Supply B 24 Vdc standard (7-30Vdc) C 48 VDC U Universal AC power supply (80-260 VAC input) and 7-30Vdc Output Options S Switch only, 1 level relay, 1 failsafe relay, Modbus I HART Isolated, 1 level relay, 1 failsafe relay D Profibus DP, 1 level relay, 1 failsafe relay P Devicenet, 1 level relay, 1 failsafe relay Z Special Request GSA S B S
Remote Probe CS��00 Remote Gladiator Conductivity Probe Housing S Standard Powder Coated, Diecast with glass lid C Corrosion Resistant, Stainless Steel Housing Type of Electrodes S Single Point 1 Electrode Type for Metallic tanks D Dual Point 2 Electrode Type for Metallic tanks N Single Point 2 Electrode Type for Non-Metallic tanks (L1 must = L2) Mounting TN10 1” NPT Thread - Size only available with 1 electrode type for metallic tanks TB10 1” BSP Thread - Size only available with 1 electrode type for metallic tanks TN15 1.5” NPT Thread TB15 1.5” BSP Thread TZ Special Thread Request FD2 2” Flange DN 50 PN 40 FZ Special Flange Request Approval Standard X Standard CE Approved A22 ATEX 22 (Pending) L1. Probe Length (Active Probe) P�0 30 cm (11.8”) P50 50 cm (19.7”) P100 100 cm (39.4”) Z Special length L�. Probe Length (Reference Probe - equal to or longer than L1) X Not required for 1 electrode type P30 30 cm (11.8”) P50 50 cm (19.7”) P100 100 cm (39.4”) Z Special length CS��00 S S TN10 X P�0 X Single Point Switch - Metallic Tank CS��00 S D TN15 X P�0 P50 Dual Point Switch - Metallic Tank CS��00 S N TN15 X P�0 P�0 Single Point Switch - Non-Metallic Tank
Gladiator - Conductivity Smart Switch Series 1�
Specifications
Hawk Measurement Systems (Head Office)15-17 Maurice CourtNunawading VIC 3131AustraliaPhone: +61 3 9873 4750Fax: +61 3 9873 [email protected]
Contact
Hawk Measurement 7 River StreetMiddleton, MA 01949USAPhone: +1 888 HAWKLEVEL (1-888-429-5538)Phone: +1 978 304 3000Fax: +1 978 304 [email protected]
For more information and global representatives: www.hawkmeasure.com
Represented by:
Rev 1.1, June 2008
Additional product warranty and application guarantees upon request. Technical data subject to change without notice. All
com
pany
or p
rodu
ct n
ames
are
regi
ster
ed tr
adem
arks
or t
rade
mar
ks o
f the
ir re
spec
tive
owne
rs.
Operating Voltage• 7 - 30Vdc (residual ripple no greater than 100mV)• 80 - 260Vac 50/60Hz
Power Consumption• <0.8W @ 24Vdc• <5VA @ 240Vac• <3VA @ 115Vac
Communications• GosHawk, Modbus• Remote version also with HART, Profibus DP and DeviceNet (options)• Multidrop mode can address 1-250 units over 4 wires
Relay Output: (1) SMART (�) Remote• Form ‘C’ (SPDT) contacts, rated 5A at 240Vac resistive • Remote failsafe test facility for one relay.
Measurement Range100 Ohms - 10 M-Ohms10000 Micro-Siemens - 1 Micro-Siemen
Stability• 0.01% Conductivity / °C
Operating Temperature• Remote electronics -40°C (-40°F) to 80°C (176°F)• Smart Probe -40°C (-40°F) to 80°C (176°F)• Remote Probe -40°C (-40°F) to 80°C (176°F)
Probe/Amplifier Separation• up to 500m (1640ft) using specified extension cable
Cable type between Amplifier and Probe• 4 conductor shielded twisted pair instrument cable.Conductor size dependent on cable length. BELDEN 3084A, DEKORON or equivalent.Max: BELDEN 3084A = 500m (1640 ft)Max: DEKORON IED183AA002 = 350m (1150 ft)
Maximum Operating Pressure• 2 BAR
Display (Remote version only)• 2 line x 12 character alphanumeric LCD• Backlight standard
Memory - Remote• Non-Volatile (No backup battery required)• >10 years data retention
Enclosure Sealing• Smart Probe IP67• Remote Electronics IP65 (Nema 4x)• Remote Probe IP67
Cable EntriesBSP process mounting• 2 x M20 GlandsNPT process mounting• 2 x 3/4” NPT threaded adaptorsRemote• 3 x 20mm (0.8”), 1 x 16mm (0.6”) knock outs.
Mounting• 1” NPT or BSP Thread• 1.5” NPT or BSP Thread• 50mm (2”) Flange (ANSI, DIN or JIS patterns available)
Remote Test Input• Press to test (used to check for malfunction of unit from remote position, PLC, SCADA etc)
Conductivity TablePlease see www.hawkmeasure.com or consult the Gladiator Conductivity manual.