Condition monitoring, traceability, production efficiency 2014

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Condition monitoring, traceability, production efficiency. www.ifm.com

description

From sensor to ERP

Transcript of Condition monitoring, traceability, production efficiency 2014

Page 1: Condition monitoring, traceability, production efficiency 2014

Condition monitoring,traceability, production efficiency.

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Page 2: Condition monitoring, traceability, production efficiency 2014

From sensor to ERP

Consulting and engineering

Software

• Condition monitoring –

condition-based maintenance

• Production efficiency –

increase productivity

• Tracking & tracing –

object identification and tracing

• Energy efficiency –

resource efficiency

LINERECORDER –

Applications for your production, e.g.

• Product and process traceability

• MDE – OEE

(Machine data acquisition –

machine uptime)

• Maintenance management /

condition monitoring

• Order control

• Process control /

process interlock

• Material and incoming goods

management

• Knowledge database

• Tool management

• Reporting

Info screen to iPad

• Ease of use

LINERECORDER Agent –

The data collector with

ERP connection

Enterprise Resource Planning (ERP)

LINERECORDER

LINERECORDER Agent

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Our goals:

Software, hardware, consultingand implementation from a single source

Higher machine uptime

Higher energy efficiency

Process optimisation

Higher productivity

Maintenance cost reduction

More efficient planning

Quick and easy installation and integration

Industry-independent use

Traceability

Bi-directional data transfer

Formats

ASCIIConnector

DBConnector

PLCConnector

SerialConnector

SECS GEMConnector

SystembusConnector

TCP/IPConnector

ZVEIConnector

Message BrokerConnector

ASCIIFile

XML,CSV...

MachineDatabase

HardwarePLC

SoftwarePLC

MessageBroker RS-232

SECSGEM

SemiE5

AS-i BusProfibusModbusI/O-Link

Unit DataControl Data

TCP/IPSoket,XML

Packages,Other

formates

Assessment for machineconnections in the electronicsproduction at Deloitte

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Integration capability

Reusability

Scalability

Orientation towardsthe future

Performance

Organisationand processes LINERECORDER

Agent

Hardwareinterface

OPC UA

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ifm consulting gmbhFriedrichstraße 145128 EssenTel. 02 01 / 24 22-0Fax 02 01 / 24 22-1700E-Mail: [email protected]: www.ifm-consulting.com

ifm datalink gmbhBenno-Strauß-Str. 190763 FürthTel. 09 11 / 99 86 88-0Fax 09 11 / 99 86 88-77E-Mail: [email protected]: www.ifm-datalink.com

”Using RTM we can recognise machine

standstill at an early stage and are then

able to schedule maintenance in the

non-productive area.“

Hans-Jürgen KruppHead of MaintenanceAmcor Flexibles Singen GmbH

"The graphic display of uptime losses in

real time allows our maintenance

personnel to immediately validate their

maintenance measures."

Hans-Peter SimonsPlant Manager location FuldaProcess Control of Production DüsseldorfTEEKANNE GmbH & Co. KG

”ifm consulting gives us great

support with ongoing plant and

process optimisation.“

Stefan AumannEuropean Petcare Maintenance ManagerMars GmbH

”Using condition monitoring from ifm

consulting on machine tools we want to

achieve a more predictable and efficient

maintenance.“

Roland BernhardManager of Maintenance Planning TF-IDivision Production TFMTU Friedrichshafen GmbH

”Safety-related products must also be

monitored when tools are changed – here

we use the LINERECORDER functions.“

Hauke DavidProject EngineeringAutoliv

”Using the LINERECORDER software we

also integrate assembly stations into the

continuous process reliability and

traceability.“

Dr. Hans-Peter BrandtAlbonair

”The modular and scalable LINERECORDER

concept meets the requirements for

traceability and quality assurance of our

medium-sized company, in particular

because manual workstations are integra-

ted into the process.“

Helmut PlättnerManaging DirectorPlättner Elektronik GmbH

”Within a year we were able to schedule

250 hours of machine downtime during

scheduled maintenance periods.“

Roland WieserManager MaintenanceZF Friedrichshafen AG

”ifm consulting provided fundamental

support in the after-sales area with

condition monitoring system solutions.“

Heinz-Jürgen KockelDipl.-Ing (TU)After Sales ServiceAerzener Maschinenfabrik GmbH

"With condition monitoring we stand out

from our competitors."

Alfred GeißlerTechnical Managing DirectorDECKEL MAHO Pfronten GmbH

”The cooperation with ifm consulting

sustainably improved the reliability of

condition-based maintenance.“

Hans-Joachim SchallerTechnical Service Planned MaintenancePirelli Deutschland GmbH plant Höchst

”With condition monitoring and RTM we

can recognise damage at an early stage

and avoid high consequential damage

and production downtime.“

Michael KreideWESO-Aurorahütte GmbH