Condition monitoring, traceability, production efficiency 2014
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Transcript of Condition monitoring, traceability, production efficiency 2014
Condition monitoring,traceability, production efficiency.
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From sensor to ERP
Consulting and engineering
Software
• Condition monitoring –
condition-based maintenance
• Production efficiency –
increase productivity
• Tracking & tracing –
object identification and tracing
• Energy efficiency –
resource efficiency
LINERECORDER –
Applications for your production, e.g.
• Product and process traceability
• MDE – OEE
(Machine data acquisition –
machine uptime)
• Maintenance management /
condition monitoring
• Order control
• Process control /
process interlock
• Material and incoming goods
management
• Knowledge database
• Tool management
• Reporting
Info screen to iPad
• Ease of use
LINERECORDER Agent –
The data collector with
ERP connection
Enterprise Resource Planning (ERP)
LINERECORDER
LINERECORDER Agent
Our goals:
Software, hardware, consultingand implementation from a single source
Higher machine uptime
Higher energy efficiency
Process optimisation
Higher productivity
Maintenance cost reduction
More efficient planning
Quick and easy installation and integration
Industry-independent use
Traceability
Bi-directional data transfer
Formats
ASCIIConnector
DBConnector
PLCConnector
SerialConnector
SECS GEMConnector
SystembusConnector
TCP/IPConnector
ZVEIConnector
Message BrokerConnector
ASCIIFile
XML,CSV...
MachineDatabase
HardwarePLC
SoftwarePLC
MessageBroker RS-232
SECSGEM
SemiE5
AS-i BusProfibusModbusI/O-Link
Unit DataControl Data
TCP/IPSoket,XML
Packages,Other
formates
Assessment for machineconnections in the electronicsproduction at Deloitte
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Integration capability
Reusability
Scalability
Orientation towardsthe future
Performance
Organisationand processes LINERECORDER
Agent
Hardwareinterface
OPC UA
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ifm consulting gmbhFriedrichstraße 145128 EssenTel. 02 01 / 24 22-0Fax 02 01 / 24 22-1700E-Mail: [email protected]: www.ifm-consulting.com
ifm datalink gmbhBenno-Strauß-Str. 190763 FürthTel. 09 11 / 99 86 88-0Fax 09 11 / 99 86 88-77E-Mail: [email protected]: www.ifm-datalink.com
”Using RTM we can recognise machine
standstill at an early stage and are then
able to schedule maintenance in the
non-productive area.“
Hans-Jürgen KruppHead of MaintenanceAmcor Flexibles Singen GmbH
"The graphic display of uptime losses in
real time allows our maintenance
personnel to immediately validate their
maintenance measures."
Hans-Peter SimonsPlant Manager location FuldaProcess Control of Production DüsseldorfTEEKANNE GmbH & Co. KG
”ifm consulting gives us great
support with ongoing plant and
process optimisation.“
Stefan AumannEuropean Petcare Maintenance ManagerMars GmbH
”Using condition monitoring from ifm
consulting on machine tools we want to
achieve a more predictable and efficient
maintenance.“
Roland BernhardManager of Maintenance Planning TF-IDivision Production TFMTU Friedrichshafen GmbH
”Safety-related products must also be
monitored when tools are changed – here
we use the LINERECORDER functions.“
Hauke DavidProject EngineeringAutoliv
”Using the LINERECORDER software we
also integrate assembly stations into the
continuous process reliability and
traceability.“
Dr. Hans-Peter BrandtAlbonair
”The modular and scalable LINERECORDER
concept meets the requirements for
traceability and quality assurance of our
medium-sized company, in particular
because manual workstations are integra-
ted into the process.“
Helmut PlättnerManaging DirectorPlättner Elektronik GmbH
”Within a year we were able to schedule
250 hours of machine downtime during
scheduled maintenance periods.“
Roland WieserManager MaintenanceZF Friedrichshafen AG
”ifm consulting provided fundamental
support in the after-sales area with
condition monitoring system solutions.“
Heinz-Jürgen KockelDipl.-Ing (TU)After Sales ServiceAerzener Maschinenfabrik GmbH
"With condition monitoring we stand out
from our competitors."
Alfred GeißlerTechnical Managing DirectorDECKEL MAHO Pfronten GmbH
”The cooperation with ifm consulting
sustainably improved the reliability of
condition-based maintenance.“
Hans-Joachim SchallerTechnical Service Planned MaintenancePirelli Deutschland GmbH plant Höchst
”With condition monitoring and RTM we
can recognise damage at an early stage
and avoid high consequential damage
and production downtime.“
Michael KreideWESO-Aurorahütte GmbH