Concrete Waterproofing and Durability Enhancement Using ...FLEXI B Component (Liquid) as per the...

18
www.supershieldglobal.com SUNKEN SLAB - 101 Page 1 of 3 SUNKEN SLAB - PREREQUISITE FOR SUPERSHIELD WATERPROOFING TREATMENT l The SUNKEN SLAB that is to be treated should be minimum 7 days old. l The pipe penetrations through the horizontal brick walls should be packed and plastered to a minimum thickness of 25 mm with the ratio of 1:3 cement mortar. l The side walls that are of non-concrete should be plastered to a minimum thickness of 25 mm with the ratio of 1:3 cement mortar to a height of minimum 6" above the nearest floor level. SUPERSHIELD SPECIFICATION AND APPLICATION METHODOLOGY Provide, mix and brush apply one coat of SUPERSHIELD CRYSTALGUARD ULTIMA, single compound Deep Penetrating Capillary (DPC) waterproofing system that generates a non-soluble crystalline formation of dendritic fibers within the pores and capillary tracts of the concrete with hard surface finish @ 0.8 Kg/m² on the sunken slab and to the side walls that are of concrete to the height of 2" above the nearest floor level. Provide, mix and brush apply two coats of SUPERSHIELD FLEXI, two component material that forms seamless flexible membrane @ 1.2 Kg/m² on the side walls to height of 2" above the nearest floor level. The coating should overlap a minimum 1” over the crystalline coating at th junction. Concrete Substrate Non concrete substrate with plastering WATERPROOFING SPECIFICATIONS AND METHODOLOGIES SUNKEN SLAB 101 Concrete Waterproofing and Durability Enhancement Using Supershield DPC Crystalline Technology 2 ONE COAT OF CRSYTALGUARD ULTIMA @ 0.8 Kg/m SUPERSHIELD CRYSTALGUARD ULTIMA Sunken Slab Coving SUPERSHIELD FLEXI FIRST COAT SUPERSHIELD FLEXI SECOND COAT COATING

Transcript of Concrete Waterproofing and Durability Enhancement Using ...FLEXI B Component (Liquid) as per the...

Page 1: Concrete Waterproofing and Durability Enhancement Using ...FLEXI B Component (Liquid) as per the pre-measured packaging. 6) Application of SUPERSHIELD FLEXI - Apply the first coat

www.supershieldglobal.com SUNKEN SLAB - 101 Page 1 of 3

SUNKEN SLAB - PREREQUISITE FOR SUPERSHIELD WATERPROOFING TREATMENT

l The SUNKEN SLAB that is to be treated should be minimum 7 days old.

l The pipe penetrations through the horizontal brick walls should be packed and plastered to a

minimum thickness of 25 mm with the ratio of 1:3 cement mortar.

l The side walls that are of non-concrete should be plastered to a minimum thickness of 25 mm with the

ratio of 1:3 cement mortar to a height of minimum 6" above the nearest floor level.

SUPERSHIELD SPECIFICATION AND APPLICATION METHODOLOGY

Provide, mix and brush apply one coat of SUPERSHIELD CRYSTALGUARD ULTIMA, single compound Deep

Penetrating Capillary (DPC) waterproofing system that generates a non-soluble crystalline formation of dendritic

fibers within the pores and capillary tracts of the concrete with hard surface finish @ 0.8 Kg/m² on the sunken

slab and to the side walls that are of concrete to the height of 2" above the nearest floor level.

Provide, mix and brush apply two coats of SUPERSHIELD FLEXI, two component material that forms seamless

flexible membrane @ 1.2 Kg/m² on the side walls to height of 2" above the nearest floor level. The coating should

overlap a minimum 1” over the crystalline coating at th junction.

Concrete Substrate

Non concrete substrate with plastering

WATERPROOFING SPECIFICATIONS AND METHODOLOGIES

SUNKEN SLAB 101

Concrete Waterproofing and Durability Enhancement Using Supershield DPC Crystalline Technology

2 ONE COAT OF CRSYTALGUARD ULTIMA @ 0.8 Kg/m

SUPERSHIELD CRYSTALGUARD ULTIMA

Sunken Slab

Coving

SUPERSHIELD FLEXI FIRST COAT

SUPERSHIELD FLEXI SECOND COAT

COATING

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www.supershieldglobal.com

Application Methodology

Curing

Watch Points

Performance Criteria

1) Surface preparation - The concrete substrate that is to be applied with SUPERSHIELD CRYSTALGUARD

ULTIMA must be free from foreign materials and to be micro cleaned by mechanical means like wire brushing or

vacuum cleaning.

2) Pre-wetting - Concrete surface must be thoroughly saturated with clean water prior to the coating to ensure

moisture presence inside the pores and capillaries and remove any excess water to ensure surface is touch dry

while coating.

3) Mixing of CRYSTALGUARD ULTIMA - Mix SUPERSHIELD CRYSTALGUARD ULTIMA powder with clean water

to form a slurry consistency with 5 parts of powder and 2 parts of water.

4) Application of CRYSTALGUARD ULTIMA - Apply one coat of SUPERSHIELD CRYSTALGUARD ULTIMA as a

slurry consistency on the concrete surface.

Continue with the SUPERSHIELD FLEXI membrane coating on the non-concrete substrate after 8 hours of

crystalline coating.

5) Mixing of SUPERSHIELD FLEXI - Mix SUPERSHIELD FLEXI A component (Powder) with SUPERSHIELD

FLEXI B Component (Liquid) as per the pre-measured packaging.

6) Application of SUPERSHIELD FLEXI - Apply the first coat of SUPERSHIELD FLEXI as a slurry

consistency on the non-concrete plastered side walls, overlapping the crystalline coating for 2" at the junction.

7) Second coat SUPERSHIELD FLEXI - Apply the second coat of SUPERSHIELD FLEXI as a slurry

consistency on the first coat after a minimum of 4 hours gap.

l The SUPERSHIELD CRYSTALGUARD ULTMA coating should be cured with a misty fog spray of clean water,

24 hours after the application and to be kept moist for minimum 3 days.

l The SUPERSHIELD FLEXI coating should be air cured for a minimum of 3 days and protected from water/

rain for a minimum of 18 hours.

Cracks, horizontal, vertical joint sealing, tie hole, pipe penetrations, construction joints, expansion joints and

other defects in the concrete which is to be waterproofed should be treated as per SUPERSHIELD specification

and application methodologies.

Crystalline waterproofing system should meet or exceed the performance requirements as specified herein.

l Crystalline Penetration : Crystallizing capability of waterproofing material shall be evidenced by

SUNKEN SLAB - 101 Page 2 of 3

WATERPROOFING SPECIFICATIONS AND METHODOLOGIES

SUNKEN SLAB 101

Concrete Waterproofing and Durability Enhancement Using Supershield DPC Crystalline Technology

2 ONE COAT OF CRSYTALGUARD ULTIMA @ 0.8 Kg/m

Page 3: Concrete Waterproofing and Durability Enhancement Using ...FLEXI B Component (Liquid) as per the pre-measured packaging. 6) Application of SUPERSHIELD FLEXI - Apply the first coat

www.supershieldglobal.com

independent SEM (Scanning Electron Microscope) photographs documenting penetration of needle like

crystal formation deep within concrete.

l Self-healing capability and permeability resistance : Independent testing performed according to U.S. Army

Corps of Engineers CRD-C48-73 "Permeability of Concrete".

l Testing on the effectiveness of coating from negative side of concrete : Independent testing that

demonstrates the capability of the coating to seal the leakage/dampness from negative side.

l Resistance to chloride ion penetration : Independent testing performed according to ASTM C 1202-03

should exhibit a resistance of 100% better than that of the untreated specimen.

l Potable Water Approval : Independent testing shall be performed according to EN or NSF Standard 61, and

approval for the use of waterproofing material on structures holding potable water shall be evidenced.

A) Manufacturer : Manufacturer should publish a third party product quality assurance certificate from a notified

body with continuous surveillance audit or CE certificate with FPC (Factory Production Control) as per the

harmonized standard EN to prove that the facility from where the material is produced for the project has

undergone the required testing and extensive inspection and is under continuous surveillance by a notified body

appointed by the European union as per the European norms for the system. Manufacturers who cannot provide

the performance test data specified herein and FPC certificate shall not be considered for the project.

B) Applicator : Waterproofing applicator shall be experienced in the installation of cementitious crystalline

waterproofing materials and shall be approved by the manufacturer in writing.

A) Manufacturer's Warranty : Manufacturer shall provide standard product warranty executed by authorised

company official.

B) Applicator's Warranty : Applicator shall warrant the waterproofing installation against defects caused by faulty

workmanship or materials for a period of (specify term) years from Date of Substantial Completion. The warranty

will cover the surfaces treated and will bind the applicator to repair, at his expense, any and all leaks through the

treated surfaces which are not due to structural weaknesses or other causes beyond applicator's control such as

fire, earthquake and cyclone.

Product data sheets, Application guidelines, Material safety data sheet, CE certificate, Summary of test reports.

Quality Assurance

Warranty

Submittals

SUNKEN SLAB - 101 Page 3 of 3

WATERPROOFING SPECIFICATIONS AND METHODOLOGIES

SUNKEN SLAB 101

Concrete Waterproofing and Durability Enhancement Using Supershield DPC Crystalline Technology

2 ONE COAT OF CRSYTALGUARD ULTIMA @ 0.8 Kg/m

Page 4: Concrete Waterproofing and Durability Enhancement Using ...FLEXI B Component (Liquid) as per the pre-measured packaging. 6) Application of SUPERSHIELD FLEXI - Apply the first coat

www.supershieldglobal.com

SUNKEN SLAB - PREREQUISITE FOR SUPERSHIELD WATERPROOFING TREATMENT

l The SUNKEN SLAB that is to be treated should be minimum 7 days old.

l The pipe penetrations through the horizontal brick walls should be packed and plastered to a

minimum thickness of 25 mm with the ratio of 1:3 cement mortar.

l The side walls that are of non-concrete should be plastered to a minimum thickness of 25 mm with the

ratio of 1:3 cement mortar to a height of minimum 6" above the nearest floor level.

SUPERSHIELD SPECIFICATION AND APPLICATION METHODOLOGY

Provide, mix and brush apply two coats of SUPERSHIELD CRYSTALGUARD, single compound Deep Penetrating

Capillary (DPC) waterproofing system that generates a non-soluble crystalline formation of dendritic fibers within

the pores and capillary tracts of the concrete @ 1 Kg/m² for two coats on the sunken slab and to the side walls that

are of concrete to the height of 2" above the nearest floor level.

Provide, mix and brush apply two coats of SUPERSHIELD FLEXI, two component material that forms seamless

flexible membrane @ 1.2 Kg/m² on to the side walls to a height of 2" above the nearest floor level. The coating

should overlap a minimum of 1” over the crystalline coating at the junction.

Concrete Substrate

Non concrete substrate with plastering

WATERPROOFING SPECIFICATIONS AND METHODOLOGIES

SUNKEN SLAB 102 2TWO COATS OF CRYSTALGUARD @ 1 Kg/m

SUNKEN SLAB - 102 Page 1 of 3

SUPERSHIELD CRYSTALGUARD FIRST COAT

Sunken Slab

Coving

SUPERSHIELD CRYSTALGUARD SECOND COAT

SUPERSHIELD FLEXI FIRST COAT

SUPERSHIELD FLEXI SECOND COAT

Concrete Waterproofing and Durability Enhancement Using Supershield DPC Crystalline Technology

Page 5: Concrete Waterproofing and Durability Enhancement Using ...FLEXI B Component (Liquid) as per the pre-measured packaging. 6) Application of SUPERSHIELD FLEXI - Apply the first coat

www.supershieldglobal.com

Application Methodology

Curing

Watch Points

Performance Criteria

1) Surface preparation - The concrete substrate that to be applied with SUPERSHIELD CRYSTALGUARD must be

free from foreign materials and to be micro cleaned by mechanical means like wire brushing or vacuum cleaning.

2) Pre-wetting - Concrete surface must be thoroughly saturated with clean water prior to the coating to ensure

moisture presence inside the pores and capillaries and remove any excess water and ensure surface is touch dry

while coating.

3) Mixing of CRYSTALGUARD - Mix SUPERSHIELD CRYSTALGUARD powder with clean water to form a slurry

consistency with 4 parts of powder and 2 parts of water.

4) Application of CRYSTALGUARD - Apply the first coat of SUPERSHIELD CRYSTALGUARD as a slurry

consistency on the concrete surface.

5) Second coat of CRYSTALGUARD - Apply the second coat of SUPERSHIELD CRYSTALGUARD as a slurry

consistency on to first coat after a minimum of 4 hours gap.

Continue with the SUPERSHIELD FLEXI membrane coating on to the non-concrete substrate after 8 hours of

crystalline coating.

6) Mixing of SUPERSHIELD FLEXI - Mix SUPERSHIELD FLEXI A component (Powder) with SUPERSHIELD

FLEXI B Component (Liquid) as per the pre-measured packaging.

7) Application of SUPERSHIELD FLEXI - Apply the first coat of SUPERSHIELD FLEXI as a slurry consistency on

the non-concrete plastered side walls, overlapping the crystalline coating for 2" at the junction.

8) Second coat SUPERSHIELD FLEXI - Apply the second coat of SUPERSHIELD FLEXI as a slurry consistency on

the first coat after a minimum of 4 hours gap.

l The SUPERSHIELD CRYSTALGUARD coating should be cured with a misty fog spray of clean water, 24 hours

after the application and to be kept moist for minimum 3 days.

l The SUPERSHIELD FLEXI coating should be air cured for a minimum of 3 days and protected from water/

rain for a minimum of 18 hours.

Cracks, horizontal, vertical joint sealing, tie hole, pipe penetrations, construction joints, expansion joints and

other defects in the concrete which is to be waterproofed should be treated as per SUPERSHIELD specification

and application methodologies.

Crystalline waterproofing system should meet or exceed the performance requirements as specified herein.

l Crystalline Penetration : Crystallizing capability of waterproofing material shall be evidenced by

SUNKEN SLAB - 102 Page 2 of 3

WATERPROOFING SPECIFICATIONS AND METHODOLOGIES

SUNKEN SLAB 102 2TWO COATS OF CRYSTALGUARD @ 1 Kg/m

Concrete Waterproofing and Durability Enhancement Using Supershield DPC Crystalline Technology

Page 6: Concrete Waterproofing and Durability Enhancement Using ...FLEXI B Component (Liquid) as per the pre-measured packaging. 6) Application of SUPERSHIELD FLEXI - Apply the first coat

www.supershieldglobal.com

independent SEM (Scanning Electron Microscope) photographs documenting penetration of needle like

crystal formation deep within concrete.

l Self-healing capability and permeability resistance : Independent testing performed according to U.S. Army

Corps of Engineers CRD-C48-73 "Permeability of Concrete".

l Testing on the effectiveness of coating from negative side of concrete : Independent testing that

demonstrates the capability of the coating to seal the leakage/dampness from negative side.

l Resistance to chloride ion penetration : Independent testing performed according to ASTM C 1202-03

should exhibit a resistance of 100% better than that of the untreated specimen.

l Potable Water Approval : Independent testing shall be performed according to EN or NSF Standard 61, and

approval for the use of waterproofing material on structures holding potable water shall be evidenced.

A) Manufacturer : Manufacturer should publish a third party product quality assurance certificate from a notified

body with continuous surveillance audit or CE certificate with FPC (Factory Production Control) as the per the

harmonized standard EN to prove that the facility from where the material is produced for the project has

undergone the required testing and extensive inspection and is under continuous surveillance by a notified body

appointed by the European union as per the European norms for the system. Manufacturers who cannot provide

the performance test data specified herein and FPC certificate shall not be considered for the project.

B) Applicator : Waterproofing applicator shall be experienced in the installation of cementitious crystalline

waterproofing materials and shall be approved by the manufacturer in writing.

A) Manufacturer's Warranty : Manufacturer shall provide standard product warranty executed by authorised

company official.

B) Applicator's Warranty : Applicator shall warrant the waterproofing installation against defects caused by faulty

workmanship or materials for a period of (specify term) years from Date of Substantial Completion. The warranty

will cover the surfaces treated and will bind the applicator to repair, at his expense, any and all leaks through the

treated surfaces which are not due to structural weaknesses or other causes beyond applicator's control such as

fire, earthquake and cyclone.

Product data sheets, Application guidelines, Material safety data sheet, CE certificate, Summary of test reports.

Quality Assurance

Warranty

Submittals

SUNKEN SLAB - 102 Page 3 of 3

WATERPROOFING SPECIFICATIONS AND METHODOLOGIES

SUNKEN SLAB 102 2TWO COATS OF CRYSTALGUARD @ 1 Kg/m

Concrete Waterproofing and Durability Enhancement Using Supershield DPC Crystalline Technology

Page 7: Concrete Waterproofing and Durability Enhancement Using ...FLEXI B Component (Liquid) as per the pre-measured packaging. 6) Application of SUPERSHIELD FLEXI - Apply the first coat

www.supershieldglobal.com

SUNKEN SLAB - PREREQUISITE FOR SUPERSHIELD WATERPROOFING TREATMENT

l The SUNKEN SLAB that is to be treated should be minimum 7 days old.

l The pipe penetrations through the horizontal brick walls should be packed and plastered to a

minimum thickness of 25 mm with the ratio of 1:3 cement mortar.

l The side walls that are of non-concrete should be plastered to a minimum thickness of 25 mm with the

ratio of 1:3 cement mortar to a height of minimum 6" above the nearest floor level.

SUPERSHIELD SPECIFICATION AND APPLICATION METHODOLOGY

Provide, mix and brush apply two coats of SUPERSHIELD CRYSTALGUARD, single compound Deep Penetrating

Capillary (DPC) waterproofing system that generates a non-soluble crystalline formation of dendritic fibers within

the pores and capillary tracts of the concrete @ 1.5 Kg/m² for two coats on the sunken slab and to the side walls

that are of concrete to the height of 2" above the nearest floor level.

Provide, mix and brush apply two coats of SUPERSHIELD FLEXI, two component material that forms seamless

flexible membrane @ 1.2 Kg/m² on to the side walls to a height of 2" above the nearest floor level. The coating

should overlap a minimum of 1” over the crystalline coating at the junction.

Concrete Substrate

Non concrete substrate with plastering

WATERPROOFING SPECIFICATIONS AND METHODOLOGIES

SUNKEN SLAB 103 2TWO COATS OF CRYSTALGUARD 1.5 Kg/m

SUNKEN SLAB - 103 Page 1 of 3

SUPERSHIELD CRYSTALGUARD FIRST COAT

Sunken Slab

Coving

SUPERSHIELD CRYSTALGUARD SECOND COAT

SUPERSHIELD FLEXI FIRST COAT

SUPERSHIELD FLEXI SECOND COAT

Concrete Waterproofing and Durability Enhancement Using Supershield DPC Crystalline Technology

Page 8: Concrete Waterproofing and Durability Enhancement Using ...FLEXI B Component (Liquid) as per the pre-measured packaging. 6) Application of SUPERSHIELD FLEXI - Apply the first coat

www.supershieldglobal.com

Application Methodology

Curing

Watch Points

Performance Criteria

1) Surface preparation - The concrete substrate that to be applied with SUPERSHIELD CRYSTALGUARD must be

free from foreign materials and to be micro cleaned by mechanical means like wire brushing or vacuum cleaning.

2) Pre-wetting - Concrete surface must be thoroughly saturated with clean water prior to the coating to ensure

moisture presence inside the pores and capillaries and remove any excess water and ensure surface is touch dry

while coating.

3) Mixing of CRYSTALGUARD - Mix SUPERSHIELD CRYSTALGUARD powder with clean water to form a slurry

consistency with 5 parts of powder and 2 parts of water.

4) Application of CRYSTALGUARD - Apply the first coat of SUPERSHIELD CRYSTALGUARD as a slurry

consistency on to the concrete surface.

5) Second coat of CRYSTALGUARD - Apply the second coat of SUPERSHIELD CRYSTALGUARD as a slurry

consistency on to first coat after a minimum of 4 hours gap.

Continue with the SUPERSHIELD FLEXI membrane coating on to the non-concrete substrate after 8 hours of

crystalline coating.

6) Mixing of SUPERSHIELD FLEXI - Mix SUPERSHIELD FLEXI A component (Powder) with SUPERSHIELD

FLEXI B Component (Liquid) as per the pre-measured packaging.

7) Application of SUPERSHIELD FLEXI - Apply the first coat of SUPERSHIELD FLEXI as a slurry

consistency on to the non-concrete plastered side walls, overlapping the crystalline coating for 2" at the junction.

8) Second coat SUPERSHIELD FLEXI - Apply the second coat of SUPERSHIELD FLEXI as a slurry

consistency on to the first coat after a minimum of 4 hours gap.

l The SUPERSHIELD CRYSTALGUARD coating should be cured with a misty fog spray of clean water, 24 hours

after the application and to be kept moist for minimum 3 days.

l The SUPERSHIELD FLEXI coating should be air cured for a minimum of 3 days and protected from water/

rain for a minimum of 18 hours.

Cracks, Horizontal, vertical joint sealing, tie hole, pipe penetrations, construction joints, expansion joints and

other defects in the concrete which is to be waterproofed should be treated as per SUPERSHIELD specification

and application methodologies.

Crystalline waterproofing system should meet or exceed the performance requirements as specified herein.

l Crystalline Penetration : Crystallizing capability of waterproofing material shall be evidenced by

SUNKEN SLAB - 103 Page 2 of 3

WATERPROOFING SPECIFICATIONS AND METHODOLOGIES

SUNKEN SLAB 103 2TWO COATS OF CRYSTALGUARD 1.5 Kg/m

Concrete Waterproofing and Durability Enhancement Using Supershield DPC Crystalline Technology

Page 9: Concrete Waterproofing and Durability Enhancement Using ...FLEXI B Component (Liquid) as per the pre-measured packaging. 6) Application of SUPERSHIELD FLEXI - Apply the first coat

www.supershieldglobal.com

independent SEM (Scanning Electron Microscope) photographs documenting penetration of needle like

crystal formation deep within concrete.

l Self-healing capability and permeability resistance : Independent testing performed according to U.S. Army

Corps of Engineers CRD-C48-73 "Permeability of Concrete".

l Testing on the effectiveness of coating from negative side of concrete : Independent testing that

demonstrates the capability of the coating to seal the leakage/dampness from negative side.

l Resistance to chloride ion penetration : Independent testing performed according to ASTM C 1202-03

should exhibit a resistance of 100% better than that of the untreated specimen.

l Potable Water Approval : Independent testing shall be performed according to EN or NSF Standard 61, and

approval for use of waterproofing material on structures holding potable water shall be evidenced.

A) Manufacturer : Manufacturer should publish a third party product quality assurance certificate from a notified

body with continuous surveillance audit or CE certificate with FPC (Factory production control) as the per the

harmonized standard EN to prove that the facility from where the material is produced for the project has

undergone the required testing and extensive inspection and is under continuous surveillance by a notified body

appointed by the European union as per the European norms for the system. Manufacturers who cannot provide

the performance test data specified herein and FPC certificate shall not be considered for the project.

B) Applicator : Waterproofing applicator shall be experienced in the installation of cementitious

crystalline waterproofing materials and shall be approved by the manufacturer in writing.

A) Manufacturer's Warranty : Manufacturer shall provide standard product warranty executed by authorised

company official.

B) Applicator's Warranty : Applicator shall warrant the waterproofing installation against defects caused by

faulty workmanship or materials for a period of (specify term) years from Date of Substantial Completion. The

warranty will cover the surfaces treated and will bind the applicator to repair, at his expense, any and all leaks

through the treated surfaces which are not due to structural weaknesses or other causes beyond applicator's

control such as fire, earthquake and cyclone.

Product data sheets, Application guidelines, Material safety data sheet, CE certificate, Summary of test Reports.

Quality Assurance

Warranty

Submittals

SUNKEN SLAB - 103 Page 3 of 3

WATERPROOFING SPECIFICATIONS AND METHODOLOGIES

SUNKEN SLAB 103 2TWO COATS OF CRYSTALGUARD 1.5 Kg/m

Concrete Waterproofing and Durability Enhancement Using Supershield DPC Crystalline Technology

Page 10: Concrete Waterproofing and Durability Enhancement Using ...FLEXI B Component (Liquid) as per the pre-measured packaging. 6) Application of SUPERSHIELD FLEXI - Apply the first coat

www.supershieldglobal.com

SUNKEN SLAB - PREREQUISITE FOR SUPERSHIELD WATERPROOFING TREATMENT

l The SUNKEN SLAB that to be treated should be minimum 7 days old.

l The pipe penetrations through the horizontal brick walls should be packed and plastered to a

minimum thickness of 25 mm with 1:3 cement mortar.

l The side walls that are of non-concrete should be plastered to a minimum thickness of 25 mm with 1:3

cement mortar to a height of minimum 6" above the nearest floor level.

SUPERSHIELD SPECIFICATION AND APPLICATION METHODOLOGY

Provide, mix and brush apply one coat of SUPERSHIELD CRYSTALGUARD, single compound Deep Penetrating

Capillary (DPC) waterproofing system @ 0.75 kg/m² and one coat of SUPERSHIELD CRYSTALGUARD ULTIMA,

single compound highly concentrated crystalline coating as a top coat that forms hard surface finish @ 0.75

kg/m² on to the sunken slab and to the side walls that are of concrete to the height of 2" above the nearest floor

level that generates a non-soluble crystalline formation of dendritic fibers within the pores and capillary tracts of

the concrete with hard surface finish.

Provide, mix and brush apply two coats of SUPERSHIELD FLEXI, two component material that forms seamless

flexible membrane @ 1.2 Kg/m² on to the side walls to a height of 2" above the nearest floor level. The coating

should overlap a minimum of one inch over the crystalline coating at the junction.

Concrete Substrate

Non concrete substrate with plastering

WATERPROOFING SPECIFICATIONS AND METHODOLOGIES

SUNKEN SLAB 104

SUNKEN SLAB - 104 Page 1 of 3

SUPERSHIELD CRYSTALGUARD COATING

Sunken Slab

Coving

SUPERSHIELD CRYSTALGUARD ULTIMA COATING

SUPERSHIELD FLEXI FIRST COAT

SUPERSHIELD FLEXI SECOND COAT

Concrete Waterproofing and Durability Enhancement Using Supershield DPC Crystalline Technology

2ONE COAT OF CRYSTALGUARD AND ONE COAT OF CRYSTALGUARD ULTIMA @ 1.5 Kg/m

Page 11: Concrete Waterproofing and Durability Enhancement Using ...FLEXI B Component (Liquid) as per the pre-measured packaging. 6) Application of SUPERSHIELD FLEXI - Apply the first coat

www.supershieldglobal.com

Application Methodology

Curing

Watch Points

Performance Criteria

1) Surface preparation - The concrete substrate that to be applied with SUPERSHIELD CRYSTALGUARD

/ULTIMA must be free from foreign materials and to be micro cleaned by mechanical means like wire brushing or

vacuum cleaning.

2) Pre-wetting - Concrete surface must be thoroughly saturated with clean water prior to the coating to ensure

moisture presence inside the pores and capillaries and remove any excess water to ensure surface is touch dry

while coating.

3) Mixing of CRYSTALGUARD - Mix SUPERSHIELD CRYSTALGUARD powder with clean water to form a slurry

consistency with 5 parts of powder and 2 parts of water.

4) Application of CRYSTALGUARD - Apply one coat of SUPERSHIELD CRYSTALGUARD as a slurry

consistency on to the concrete surface.

5) Mixing of CRYSTALGUARD ULTIMA - Mix SUPERSHIELD CRYSTALGUARD ULTIMA powder with clean water

to form a slurry consistency with 5 parts of powder and 2 parts of water.

6) Application of CRYSTALGUARD ULTIMA - Apply one coat of SUPERSHIELD CRYSTALGUARD ULTIMA as a

slurry consistency on to the CRYSTALGUARD coating minimum after 4 hours gap as a top coating.

Continue with the SUPERSHIELD FLEXI membrane coating on to the non-concrete substrate after 8 hours of

crystalline coating.

7) Mixing of SUPERSHIELD FLEXI - Mix SUPERSHIELD FLEXI A component (Powder) with SUPERSHIELD

FLEXI B Component (Liquid) as per the pre-measured packaging.

8) Application of SUPERSHIELD FLEXI - Apply the first coat of SUPERSHIELD FLEXI as a slurry

consistency on to the non-concrete plastered side walls, overlapping the crystalline coating for 2" at the junction.

9) Second coat SUPERSHIELD FLEXI - Apply the second coat of SUPERSHIELD FLEXI as a slurry

consistency on to the first coat after a minimum of 4 hours gap.

l The SUPERSHIELD CRYSTALGUARD/ ULTIMA coating should be cured with a misty fog spray of clean water,

24 hours after the application and to be kept moist for minimum 3 days.

Cracks, Horizontal, vertical joint sealing, tie hole, pipe penetrations, construction joints, expansion joints and

other defects in the concrete which is to be waterproofed should be treated as per SUPERSHIELD specification

and application methodologies.

Crystalline waterproofing system should meet or exceed the performance requirements as specified herein.

l Crystalline Penetration : Crystallizing capability of waterproofing material shall be evidenced by

SUNKEN SLAB - 104 Page 2 of 3

WATERPROOFING SPECIFICATIONS AND METHODOLOGIES

SUNKEN SLAB 104

Concrete Waterproofing and Durability Enhancement Using Supershield DPC Crystalline Technology

2ONE COAT OF CRYSTALGUARD AND ONE COAT OF CRYSTALGUARD ULTIMA @ 1.5 Kg/m

Page 12: Concrete Waterproofing and Durability Enhancement Using ...FLEXI B Component (Liquid) as per the pre-measured packaging. 6) Application of SUPERSHIELD FLEXI - Apply the first coat

www.supershieldglobal.com

independent SEM (Scanning Electron Microscope) photographs documenting penetration of needle like

crystal formation deep within concrete.

l Self-healing capability and permeability resistance : Independent testing performed according to U.S. Army

Corps of Engineers CRD-C48-73 "Permeability of Concrete".

l Testing on the effectiveness of coating from negative side of concrete : Independent testing that

demonstrates the capability of the coating to seal the leakage/dampness from negative side.

l Resistance to chloride ion penetration : Independent testing performed according to ASTM C 1202-03

should exhibit a resistance of 100% better than that of the untreated specimen.

l Potable Water Approval : Independent testing shall be performed according to EN or NSF Standard 61, and

approval for use of waterproofing material on structures holding potable water shall be evidenced.

A) Manufacturer : Manufacturer should publish a third party product quality assurance certificate from a notified

body with continuous surveillance audit or CE certificate with FPC (Factory production control) as the per the

harmonized standard EN to prove that the facility from where the material is produced for the project has

undergone the required testing and extensive inspection and is under continuous surveillance by a notified body

appointed by the European union as per the European norms for the system. Manufacturers who cannot provide

the performance test data specified herein and FPC certificate shall not be considered for the project.

B) Applicator : Waterproofing applicator shall be experienced in the installation of cementitious

crystalline waterproofing materials and shall be approved by the manufacturer in writing.

A) Manufacturer's Warranty : Manufacturer shall provide standard product warranty executed by authorised

company official.

B) Applicator's Warranty : Applicator shall warrant the waterproofing installation against defects caused by

faulty workmanship or materials for a period of (specify term) years from Date of Substantial Completion. The

warranty will cover the surfaces treated and will bind the applicator to repair, at his expense, any and all leaks

through the treated surfaces which are not due to structural weaknesses or other causes beyond applicator's

control such as fire, earthquake and cyclone.

Product data sheets, Application guidelines, Material safety data sheet, CE certificate, Summary of test Reports.

Quality Assurance

Warranty

Submittals

SUNKEN SLAB - 104 Page 3 of 3

WATERPROOFING SPECIFICATIONS AND METHODOLOGIES

SUNKEN SLAB 104

Concrete Waterproofing and Durability Enhancement Using Supershield DPC Crystalline Technology

2ONE COAT OF CRYSTALGUARD AND ONE COAT OF CRYSTALGUARD ULTIMA @ 1.5 Kg/m

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SUNKEN SLAB - PREREQUISITE FOR SUPERSHIELD WATERPROOFING TREATMENT

l The that to be treated should be minimum 7 days old

l The pipe penetrations through the horizontal brick walls should be packed and plastered to a

minimum thickness of 25 mm with 1:3 cement mortar

l The side walls that are of non-concrete should be plastered to a minimum thickness of 25 mm with 1:3

cement mortar to a height of minimum 6" above the nearest floor level

SUPERSHIELD SPECIFICATION AND APPLICATION METHODOLOGY

Provide, mix and brush apply one coat of SUPERSHIELD MULTIGUARD, single compound dual protection

system enhanced with Supershield Multiseal Technology that forms hydrated & hygroscopic crystals and also a 2repellant barrier @ 0.8 Kg/m on to the Sunken slab and to the side walls that are of concrete to the height of 2"

above the nearest floor level that generates a non-soluble crystalline formation of dendritic fibers within the pores

and capillary tracts of the concrete and forms a repellant barrier on the substrate.

Provide, mix and brush apply two coats of SUPERSHIELD FLEXI, two component material that forms seamless

flexible membrane @ 1.2 Kg/m² on to the side walls to height of 2" above the nearest floor level. The coating

should overlap a minimum one inch over the crystalline coating at the junction.

SUNKEN SLAB

Concrete Substrate

Non concrete substrate with plastering

WATERPROOFING SPECIFICATIONS AND METHODOLOGIES

SUNKEN SLAB 105

Concrete Waterproofing and Durability Enhancement Using Supershield Multiseal Technology

2ONE COAT OF MULTIGUARD @ 0.8 Kg/m

SUPERSHIELD MULTIGUARD COATING

Sunken Slab

COVING

SUPERSHIELD FLEXI FIRST COAT

SUPERSHIELD FLEXI SECOND COAT

SUNKEN SLAB - 105 Page 1 of 3

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Application Methodology

Curing

Watch Points

Performance Criteria

1) Surface preparation - The concrete substrate that to be applied with SUPERSHIELD MULTIGUARD must be

free from foreign materials and to be micro cleaned by mechanical means like wire brushing or vacuum cleaning.

2) Pre-wetting - Concrete surface must be thoroughly saturated with clean water prior to the coating to ensure

moisture presence inside the pores and capillaries and remove any excess water to ensure surface is touch dry

while coating.

3) Mixing of MULTIGUARD - Mix SUPERSHIELD MULTIGUARD powder with clean water to form a slurry

consistency with 5 parts of powder and 2 parts of water.

4) Application of MULTIGUARD - Apply one coat of SUPERSHIELD MULTIGUARD as a slurry consistency on to

the concrete surface.

Continue with the SUPERSHIELD FLEXI membrane coating on to the non-concrete substrate after 8 hours of

crystalline coating.

5) Mixing of FLEXI - Mix SUPERSHIELD FLEXI A component (Powder) with SUPERSHIELD FLEXI B

Component (Liquid) as per the pre-measured packaging.

6) Application of FLEXI - Apply the first coat of SUPERSHIELD FLEXI as a slurry consistency on to the non-

concrete plastered side walls, overlapping the crystalline coating for 2" at the junction.

7) Second coat FLEXI - Apply the second coat of SUPERSHIELD FLEXI as a slurry consistency on to the first coat

after a minimum of 4 hours gap.

l The SUPERSHIELD MULTIGUARD should be air cured and protected from water/ rain for minimum 18

hours.

l The SUPERSHIELD FLEXI should be air cured for minimum 3 days and protected from water/ rain for

minimum 18 hours.

Cracks, Horizontal, vertical joint sealing, tie hole, pipe penetrations, construction joints, expansion joints and

other defects in the concrete which is to be waterproofed should be treated as per SUPERSHIELD specification

and application methodologies.

Crystalline waterproofing system should meet or exceed the performance requirements as specified herein.

l Crystalline Penetration : Crystallizing capability of waterproofing material shall be evidenced by

SUNKEN SLAB - 105 Page 2 of 3

WATERPROOFING SPECIFICATIONS AND METHODOLOGIES

SUNKEN SLAB 105

Concrete Waterproofing and Durability Enhancement Using Supershield Multiseal Technology

2ONE COAT OF MULTIGUARD @ 0.8 Kg/m

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www.supershieldglobal.com

independent SEM (Scanning Electron Microscope) photographs documenting penetration of needle like

crystal formation deep within concrete.

l Self-healing capability and permeability resistance : Independent testing performed according to U.S. Army

Corps of Engineers CRD-C48-73 "Permeability of Concrete".

l Testing on the effectiveness of coating from negative side of concrete : Independent testing that

demonstrates the capability of the coating to seal the leakage/dampness from negative side.

l Resistance to chloride ion penetration : Independent testing performed according to ASTM C 1202-03

should exhibit a resistance of 100% better than that of the untreated specimen.

l Potable Water Approval : Independent testing shall be performed according to EN or NSF Standard 61, and

approval for use of waterproofing material on structures holding potable water shall be evidenced.

A) Manufacturer : Manufacturer should publish a third party product quality assurance certificate from a notified

body with continuous surveillance audit or CE certificate with FPC (Factory production control) as the per the

harmonized standard EN to prove that the facility from where the material is produced for the project has

undergone the required testing and extensive inspection and is under continuous surveillance by a notified body

appointed by the European union as per the European norms for the system. Manufacturers who cannot provide

the performance test data specified herein and FPC certificate shall not be considered for the project.

B) Applicator : Waterproofing applicator shall be experienced in the installation of cementitious

crystalline waterproofing materials and shall be approved by the manufacturer in writing.

A) Manufacturer's Warranty : Manufacturer shall provide standard product warranty executed by authorised

company official.

B) Applicator's Warranty : Applicator shall warrant the waterproofing installation against defects caused by

faulty workmanship or materials for a period of (specify term) years from Date of Substantial Completion. The

warranty will cover the surfaces treated and will bind the applicator to repair, at his expense, any and all leaks

through the treated surfaces which are not due to structural weaknesses or other causes beyond applicator's

control such as fire, earthquake and cyclone.

Product data sheets, Application guidelines, Material safety data sheet, CE certificate, Summary of test Reports.

Quality Assurance

Warranty

Submittals

SUNKEN SLAB - 105 Page 3 of 3

WATERPROOFING SPECIFICATIONS AND METHODOLOGIES

SUNKEN SLAB 105

Concrete Waterproofing and Durability Enhancement Using Supershield Multiseal Technology

2ONE COAT OF MULTIGUARD @ 0.8 Kg/m

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www.supershieldglobal.com

SUNKEN SLAB - PREREQUISITE FOR SUPERSHIELD WATERPROOFING TREATMENT

l The that to be treated should be minimum 7 days old

l The pipe penetrations through the horizontal brick walls should be packed and plastered to a

minimum thickness of 25 mm with 1:3 cement mortar

l The side walls that are of non-concrete should be plastered to a minimum thickness of 25 mm with 1:3

cement mortar to a height of minimum 6" above the nearest floor level.

SUPERSHIELD SPECIFICATION AND APPLICATION METHODOLOGY

Provide, and spray apply one coat of SUPERSHIELD MULTISEAL 100, water based colorless liquid enhanced

with Multiseal technology that forms hydrated and hygroscopic crystals in the pores and capillary tracts of the

concrete with a repellant barrier finish on the surface @ 200 ml/m² on to the sunken slab and to the side walls that

are of concrete to the height of 2" above the nearest floor level.

Provide, mix and brush apply two coats of SUPERSHIELD FLEXI, two component material that forms seamless

flexible membrane @ 1.2 Kg/m² on to the side walls to a height of 2" above the nearest floor level. The coating

should overlap a minimum of one inch over the crystalline coating at the junction.

SUNKEN SLAB

Concrete Substrate

Non concrete substrate with plastering

WATERPROOFING SPECIFICATIONS AND METHODOLOGIES

SUNKEN SLAB 106

Concrete Waterproofing and Durability Enhancement Using Supershield Multiseal Technology

2ONE COAT OF MULTISEAL 100 @ 200 Ml/m

SUPERSHIELD MULTISEAL 100 COATING

Sunken Slab

Coving

SUPERSHIELD FLEXI FIRST COAT

SUPERSHIELD FLEXI SECOND COAT

SUNKEN SLAB - 106 Page 1 of 3

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www.supershieldglobal.com

Application Methodology

Curing

Watch Points

Performance Criteria

1) Surface preparation - The concrete substrate that to be applied with SUPERSHIELD MULTISEAL 100 must be

free from foreign materials and to be micro cleaned by mechanical means like wire brushing or vacuum cleaning.

2) Pre-wetting - Concrete surface must be thoroughly saturated with clean water prior to the coating to ensure

moisture presence inside the pores and capillaries and remove any excess water and ensure surface is

predominantly dry while coating to enhance MULTISEAL 100 impregnation.

3) Mixing of MULTISEAL 100 - No mixing is required and should not be diluted with water or by any other means.

4) Application of MULTISEAL 100 - Apply one coat of SUPERSHIELD MULTISEAL 100 evenly by means of

spraying and ensure the surface is completely impregnated with MULTISEAL 100.

Continue with the SUPERSHIELD FLEXI membrane coating on to the non-concrete substrate after 8 hours of

crystalline coating.

5) Mixing of FLEXI - Mix SUPERSHIELD FLEXI A component (Powder) with SUPERSHIELD FLEXI B

Component (Liquid) as per the pre-measured packaging.

6) Application of FLEXI - Apply the first coat of SUPERSHIELD FLEXI as a slurry consistency on to the non-

concrete plastered side walls, overlapping the crystalline coating for 2" at the junction.

7) Second coat FLEXI - Apply the second coat of SUPERSHIELD FLEXI as a slurry consistency on to the first coat

after a minimum of 4 hours gap.

l The SUPERSHIELD MULTISEAL 100 coating should be air cured and protected from water/ rain for at least

four hours.

l The SUPERSHIELD FLEXI coating should be air cured for a minimum of 3 days and protected from water/

rain for a minimum of 18 hours.

Cracks, Horizontal, vertical joint sealing, tie hole, pipe penetrations, construction joints, expansion joints and

other defects in the concrete which is to be waterproofed should be treated as per SUPERSHIELD specification

and application methodologies.

Crystalline waterproofing system should meet or exceed the performance requirements as specified herein.

l Crystalline Penetration : Crystallizing capability of waterproofing material shall be evidenced by

independent SEM (Scanning Electron Microscope) photographs documenting penetration of needle like

crystal formation deep within concrete.

SUNKEN SLAB - 106 Page 2 of 3

WATERPROOFING SPECIFICATIONS AND METHODOLOGIES

SUNKEN SLAB 106

Concrete Waterproofing and Durability Enhancement Using Supershield Multiseal Technology

2ONE COAT OF MULTISEAL 100 @ 200 Ml/m

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www.supershieldglobal.com

l Self-healing capability and permeability resistance : Independent testing performed according to U.S. Army

Corps of Engineers CRD-C48-73 "Permeability of Concrete".

l Testing on the effectiveness of coating from negative side of concrete : Independent testing that

demonstrates the capability of the coating to seal the leakage/dampness from negative side.

l Resistance to chloride ion penetration : Independent testing performed according to ASTM C 1202-03

should exhibit a resistance of 100% better than that of the untreated specimen.

l Potable Water Approval : Independent testing shall be performed according to EN or NSF Standard 61, and

approval for use of waterproofing material on structures holding potable water shall be evidenced.

A) Manufacturer : Manufacturer should publish a third party product quality assurance certificate from a notified

body with continuous surveillance audit or CE certificate with FPC (Factory production control) as the per the

harmonized standard EN to prove that the facility from where the material is produced for the project has

undergone the required testing and extensive inspection and is under continuous surveillance by a notified body

appointed by the European union as per the European norms for the system. Manufacturers who cannot provide

the performance test data specified herein and FPC certificate shall not be considered for the project.

B) Applicator : Waterproofing applicator shall be experienced in the installation of cementitious

crystalline waterproofing materials and shall be approved by the manufacturer in writing.

A) Manufacturer's Warranty : Manufacturer shall provide standard product warranty executed by authorised

company official.

B) Applicator's Warranty : Applicator shall warrant the waterproofing installation against defects caused by

faulty workmanship or materials for a period of (specify term) years from Date of Substantial Completion. The

warranty will cover the surfaces treated and will bind the applicator to repair, at his expense, any and all leaks

through the treated surfaces which are not due to structural weaknesses or other causes beyond applicator's

control such as fire, earthquake and cyclone.

Product data sheets, Application guidelines, Material safety data sheet, CE certificate, Summary of test Reports.

Quality Assurance

Warranty

Submittals

SUNKEN SLAB - 106 Page 3 of 3

WATERPROOFING SPECIFICATIONS AND METHODOLOGIES

SUNKEN SLAB 106

Concrete Waterproofing and Durability Enhancement Using Supershield Multiseal Technology

2ONE COAT OF MULTISEAL 100 @ 200 Ml/m