Compressor and Gas Storage Systems - · PDF file16 Selected Compressor / Gas Storage (CGS)...
Transcript of Compressor and Gas Storage Systems - · PDF file16 Selected Compressor / Gas Storage (CGS)...
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Düsseldorf, Germany
2011
Compressor and Gas Storage Systems
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Table of contents
1. Technip in Germany
2. Compressor and Gas Storage Systems
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1. Technip in Germany
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Our Offices
TECHNIP GERMANY GmbHTheodorstrasse 9040472 DüsseldorfGermany
Project Meeting Rooms
TASK FORCEBuilding
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IssueDateRevisionSerial
No.IssuerDocumentOverall Organization
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Our Product Portfolio
PROCESS PLANTS MATERIAL HANDLING DISTRIBUTION
• Refining plants• Chemical plants• Petrochemical plants• Gas Oil Separation Plants• Re-injection units
• Sulphur handling• Coke Calcining• Direct reduction iron• Aluminium fluoride
• Pipeline systems• Flow lines• Pressure boosting stations• Gas storages• Tank farms
SUPPORT TO THE POWER INDUSTRY
• Lifetime monitoring system• Surge analysis• Fluid dynamics• Vibration equalizer• Damage analysis
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Our Scope of Services
Studies and Conceptual Design Basic & Detail Design
Process optimisation and conceptual engineeringEconomic and financial viability analysisCost - benefit analysisCost estimation and assets evaluationRehabilitation and rationalisation programs
Value engineeringProcess simulationSystem design and hydraulic simulationsCost estimating and tariff calculationOperation and maintenance philosophies
EPC Implementation Commissioning & Start-upProject managementFEED verification / endorsementDetail designHSE responsibilityProcurement of all materials and equipmentConstruction management
Commissioning planning and supervisionCoordination of vendor representativesLoop checksTraining HSE responsibilityAs-build documentationHand over
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Global Procurement NetworkEPC internet-based procurement system
Los AngelesHouston
Rio de Janeiro
Aberdeen
Paris Düsseldorf
Rome
Kuala Lumpur
RegionalProcurement
Manager
GlobalProcurement
Officer
Commodity Family
Managers
A worldwide network for increased flexibility and competitiveness
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2. Compressor and Gas StorageSystems
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Overview
Field Development and Underground Storage Projects are very similar
Field DevelopmentIn-field lines (multiphase)Process plant, a real challengeExport pipelines (gas, oil, condensate, others …)Re-injection lines (gas and/or water)
Underground StorageWithdraw (multiphase, but only gas and water)Process plant, drying and compression are the main units Import / Export pipeline (gas)Injection (gas)
Very suitable projects for TPGyTPGy is the pipeline and underground storage competence center of the TP GroupProcess excellence of all TP offices
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Expertise and Scope of Services
Basic engineering and dehydration studies
Compressor capacity optimisation
EPC and EPCM execution models
Project financing in liaison with EIB, WB, ADB, etc.
Technip Group global procurement network
Close relationship to a leading material research institute (MFI)
Close relationship to gas storage operators
Preferred access to construction equipment through Maats equipment pool
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Storage – Site, above ground installation
Underground Gas Storage Facilities
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Storage - CharacteristicCompressor Unit
Type of CompressorTurbo compressorReciprocating compressorCentrifugal and axial compressorRotary screw compressor
Arrangement of EnginesSerialParallel
Operation pressureInlet: 40 to 80 barOutlet: 100 to 220 bar
Underground Gas Storage Facilities
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Storage - CharacteristicDrying Unit
Types of Drying ProcessesLTS-systemMolecular sievesGlycol unitVortex technology
Selection criteriaImpurity of gasPressure range at withdrawal
Dew Points (average)Water: -8 °C at 70 barHC: -2 °C at 70 bar
Underground Gas Storage Facilities
Glycol
Adsorption
Twister
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2. Selected Compressor and Gas storage References
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Selected Compressor / Gas Storage (CGS) References
Country Client Type of Contract Type of Plant Year of completion
Germany Wingas EPCM CGS 2013
France GDF EPCM CGS 2013
Germany EKB (BP/DONG/ZMB) EPCM CGS 2011
Germany EDF / EnBW FEED / EPCM CGS 2011
Germany RWE DEA Study CGS 2010
New Zealand Contact Energy FEED Review CGS 2010
Belgium Fluxys Consultancy CGS 2010
Austria OMV FEED CGS 2009
Germany IVG (ETZEL) Conceptual CGS 2006
Turkey LURGI (MARMARA) Detail (part) CGS 2006
Romania ROMGAZ Feasibility CGS 1997
Germany STATOIL (ETZEL EPC CGS 1994
Germany SW SINGEN (SINGEN) EPC CGS 1994
Germany SGW AHAUS (EPE) EPC CGS 1990
Germany SW BRETTEN (BRETTEN) EPC CGS 1989
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Contract award2010
Completion date2013
ClientWingas GmbH & Co. KG
Scope of work:EPCM services
Contract type : Lump Sum & Re-imbursable
Type of storage: Salt caverns
Drying Unit: Glycol Wells / cavern: up to 12
Wellhead pressure: up to 207 bag
Working gas: 1,200 mio. Nm³ (phase 1)2,400 mio. Nm³ (phase 2)
Gas Storage Facilities Jemgum - Germany
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Contract award2010
Completion date2010
ClientContact Energy
Scope of work:Owner Engineering ServicesTechnical assurance / design review of FEED design
satisfies the required design and operating criteriaconsistant with all applicable code and standard requirementsrepresents sound engineering practiceconsistant with the basis for procurement and construction costingsIndependent cost review / estimater to complete the detail design, construction and pre-commissioning
Ahuroa Gas Storage Project Phase 2B –New Zealand
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Gas Storage Facilities Viking – Germany
Contract award2009
Completion date2011
ClientEKB (BP/Dong/ZMB)
Scope of work:FEED validation
EPC servicesType of storage: Salt caverns
Compressor Trains: 3 TrainsVSD driven high speed motor with single compressor
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Contract award2009
Completion date2010
ClientRWE DEA
Scope of work:Engineering Study to replace two compressor trainsEvaluation of different scenariosOptions for drivers (electrical / gas turbine)Manhours: 1000Type of storage: Exploited Gas FieldDrying Unit: glycolCompressor: existing are elctrical to be
replaced
Gas Storage Facilities Inzenham – Germany
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Contract award2009
Completion date2011
ClientEdf / EnBW
Scope of work:FEED incl. studiesEPC servicesManhours: 150,000 Type of storage: Salt caverns Drying Unit: Glycol Compressor: 2 x VSD driven high speed motor
(10,7 MW) with tandem compressorWells / cavern: 4 (phase 1) / 8 (phase 2)Wellhead pressure: 55 to 190 bargWorking gas: 1,400 mio. Nm³ (phase 1)
2,800 mio. Nm³ (phase 2)
Gas Storage Facilities Crystal – Germany
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Gas Storage Facilities Schönkirchen Tief –Austria
Contract award2008
Completion date2009
ClientOMV Gas GmbH, Wien, Austria
Scope of Work:Front End Engineering Design (FEED) Project StudiesAuthority ApprovalInvestment CostEstimate
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Contract award2008
ClientFluxys
Scope of work: Client consulting engineer
Control of performance of EPC manager
Control of budget and schedule
QA / QC
Manhours: 16,000
Type of caverns: Depleted Gas Field
Scope of EPC manager
Extension of an existing AGF by expanding the drying and compressor installations
Withdrawal capacity: Increase from 500,000 Nm³/h to 650,000 Nm³/h
Gas Storage Facilities Loenhout IV – Belgium
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Contract award2008
Completion date2013
ClientGDF
Scope of work:BE and EPC ServicesFrame agreementRevamping of AGFManhours: 200,000 over 6
yearsType of storage: Salt cavernsDrying Unit: under evaluationCompressor: under evaluation
Gas Storage Facilities Tersanne NA5 – France