Composites

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1 THE COMPANY ORMAMACCHINE is a leading Italian factory specialized in the production of automatic pressing plants for: PU sandwich panels, composite materials, plastic, rubber, wood and metal. With a production capacity of 900 plants/year, 150 employees, 5 production units (all located in Italy) and 40 years experience, Ormamacchine grants a high professionality, competence and technology. With its production units integrated network, R&D laboratories and service centers, Ormamacchine fulfills its customer needs with high efficiency and high performance products in different fields. OUR CONTACTS ORMAMACCHINE SPA VIALE LOMBARDIA 47 TORRE BOLDONE (BG) ITALY TEL +39 035 364011 - FAX +39 035 346290 E-MAIL: [email protected] - WEBSITE: www.ormamacchine.it – SKYPE: ormamacchine

Transcript of Composites

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THE COMPANY

ORMAMACCHINE is a leading Italian factory specialized in the production of automatic pressing plants for: PU sandwich panels, composite materials, plastic, rubber, wood and metal.With a production capacity of 900 plants/year, 150 employees, 5 production units (all located in Italy) and 40 years experience, Ormamacchine grants a high professionality, competence and technology.With its production units integrated network, R&D laboratories and service centers, Ormamacchine fulfills its customer needs with high efficiency and high performance products in different fields.

OUR CONTACTSORMAMACCHINE SPAVIALE LOMBARDIA 47TORRE BOLDONE (BG)

ITALYTEL +39 035 364011 - FAX +39 035 346290

E-MAIL: [email protected] - WEBSITE: www.ormamacchine.it – SKYPE: ormamacchine

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POLYURETHANE AND COMPOSITE MATERIAL DIVISIONThe PU and Composite Material Division has

its operational circle in different fields such as:

PU panels foaming and gluing (discontinuous plants)printing and coupling of kevlar, fiberglass, carbon fiber panels

"solid surface" materials thermoforming (with membrane)Polyester resin printing at high or low pressure

Medium/low pressure vacuum embossing to transfer fiberglass + phenolic resinsPhenolic resins and fiberglass printing at high/low pressure

Thermal and acoustic panel coupling with PU adhesives Aluminium honeycomb sandwich panel coupling by pressing with epoxy, PU and EVA film

adhesives______________________________

Since the last 10 years a special attention has been focused to the reintroduction in the production cycle of recycled materials

Having this in mind we have created the "eco friendly" section of our division that cares about the production of plants (grinding, pressing, cutting) suitable for recycled materials such as: cork,

tetrapak®, rubber, natural fibers and many others.A close and constant cooperation with the main "market players", allows Ormamacchine to face different

technological challenges always finding the most suitable solutions.

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DISCONTINUOUS PLANT FOR PU PANELS FOAMING AND GLUING

MATERIALSFACINGS: SHEETS, FIBERGLASS, WOOD, PVC, PAPERSCORE: PUR/PIR DENSITY 40 KG/M³

FIELDS- COLD ROOMS, COLD STORAGES, REFRIGERATED TRUCKS- INDUSTRIAL BUILDINGS, CLEANROOMS, DOORS- INDUSTRIAL DOORS- TELCOM SHELTERS

PROCESSES:FOAMING OR COUPLING BY GLUINGPRESSURE: 1 kg/cm² (approx.)TEMPERATURE : between 40 and 70°CCYCLE TIME: according to the thickness

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CARBON FIBER, KEVLAR, FIBERGLASS, PREPREGS PANELS

MATERIALSCARBON FIBER, KEVLAR, FIBERGLASS, PREPREGS FABRICS

FIELDSAERONAUTICNAUTICALAUTOMOTIVEMEDICALTELECOMMUNICATIONTEXTILE

PROCESSES:PRINTING AND COUPLINGPRESSURE: between 1 and 10 kg/cm²TEMPERATURE : from 120 to 200°CCYCLE TIME : according to the material to be processed

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SOLID SURFACE

MATERIALSAvonite®, Corian®, Creanit®, Hanex®, Harmony®, Hi-Macs®,            Polifen®, Plexicor®, Staron®, Wilsonart®,  Pral®

FIELDSKITCHEN FURNITUREBATHROOM FURNITUREINTERIOR DESIGN

PROCESSTHERMOFORMING WITH MEMBRANEDEPRESSURE : about 0,5 kg/cm² with vacuumTEMPERATURE : about 160°CCYCLE TIME : according to the material thickness

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SHEET MOULDING COMPOUND

MATERIALSPolyester resins (+ wood or other materials)Phenolic foams + resins

FIELDSFURNISHINGSAUTOMOTIVECONSTRUCTION

PROCESSES:HIGH LOW PRESSURE PRINTINGPRESSURE : between 5 and 50 kg/cm²TEMPERATURE : about 170°CWORKING CYCLE TIME : between 2 and 6 minutes

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RESIN TRANSFER MOULDING

MATERIALSFiberglass and resins

FIELDSAUTOMOTIVERAILWAYNAUTICAL

PROCESSES:PRINTING AND TRANSFER BY VACUUM AT HIGH/MEDIUM PRESSUREPRESSURE: between 1 and 10 kg/cm²TEMPERATURE : --------CYCLE TIME : according to the to the product (average time 3/5 minutes)

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THERMAL AND ACOUSTIC INSULATING SANDWICH PANELS

MATERIALSMetal sheet (or other coverings) + mineral wool/cork/rubber

FIELDSCONSTRUCTIONAUTOMOTIVERAILWAYNAUTICAL

PROCESSES:COUPLING WITH HOT OR COLD PRESSING WITH PU ADHESIVES PRESSURE : 0,2-2 kg/cm²TEMPERATURE : between 50-90°CCYCLE TIME : according the product

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ALUMINIUM HONEYCOMB SANWICH PANELS

MATERIALSFACES: Aluminium, PVC,HPL, other materialsCORE: Aluminium honeycomb in different thicknesses

FIELDSCONSTRUCTION (public areas)HOTELSRAILWAY (walls)NAUTICAL (walls)

PROCESSES:COUPLING BY PRESSING USING EPOXY, PU AND EVA FILM ADHESIVESPRESSURE : 1-5 kg/cm²TEMPERATURE : between 80°C and 180°CCYCLE TIME : according thickness and kind of covering

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ECO FRIENDLY

MATERIALSMATERIALS FROM RECYCLING PROCESS AS: RUBBER, CORK, TETRAPAK®, NATURAL FIBERS, EXPANDED FOAMSEXTRUDED POLYSTYRENE

FIELDSCONSTRUCTION: FLOORS, ACOUSTIC AND THERMAL INSULATING PANELS, PLAYGROUNDS, ZOOTECHNICS, CIVIL BUILDING INSULATION

PROCESSES:GRINDING, MIXING WITH GLUE, PRESSING, CUTTINGPRESSURE : 2-10 kg/cm²TEMPERATURE : up to 200°C (according materials, cycle hot/cold); with or without glue (DIE) - cold pressing (polystyrene)CYCLE TIME : according the materials

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SOME PLANTS AND MACHINES

DUPLEX – MACHINE FOR SOLID SURFACE SHAPING

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SOME PLANTS AND MACHINES

PXE – DISCONTINUOUS PLANT FOR FOAMED SANDWICH PANELS

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SOME PLANTS AND MACHINES

SG – PLANT TO PRODUCE PANELS MADE BY RECYCLED CORK/RUBBER

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SOME PLANTS AND MACHINES

PFS/S – PLANT FOR AUTOMOTIVE COMPONENTS