Composites
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Transcript of Composites
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THE COMPANY
ORMAMACCHINE is a leading Italian factory specialized in the production of automatic pressing plants for: PU sandwich panels, composite materials, plastic, rubber, wood and metal.With a production capacity of 900 plants/year, 150 employees, 5 production units (all located in Italy) and 40 years experience, Ormamacchine grants a high professionality, competence and technology.With its production units integrated network, R&D laboratories and service centers, Ormamacchine fulfills its customer needs with high efficiency and high performance products in different fields.
OUR CONTACTSORMAMACCHINE SPAVIALE LOMBARDIA 47TORRE BOLDONE (BG)
ITALYTEL +39 035 364011 - FAX +39 035 346290
E-MAIL: [email protected] - WEBSITE: www.ormamacchine.it – SKYPE: ormamacchine
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POLYURETHANE AND COMPOSITE MATERIAL DIVISIONThe PU and Composite Material Division has
its operational circle in different fields such as:
PU panels foaming and gluing (discontinuous plants)printing and coupling of kevlar, fiberglass, carbon fiber panels
"solid surface" materials thermoforming (with membrane)Polyester resin printing at high or low pressure
Medium/low pressure vacuum embossing to transfer fiberglass + phenolic resinsPhenolic resins and fiberglass printing at high/low pressure
Thermal and acoustic panel coupling with PU adhesives Aluminium honeycomb sandwich panel coupling by pressing with epoxy, PU and EVA film
adhesives______________________________
Since the last 10 years a special attention has been focused to the reintroduction in the production cycle of recycled materials
Having this in mind we have created the "eco friendly" section of our division that cares about the production of plants (grinding, pressing, cutting) suitable for recycled materials such as: cork,
tetrapak®, rubber, natural fibers and many others.A close and constant cooperation with the main "market players", allows Ormamacchine to face different
technological challenges always finding the most suitable solutions.
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DISCONTINUOUS PLANT FOR PU PANELS FOAMING AND GLUING
MATERIALSFACINGS: SHEETS, FIBERGLASS, WOOD, PVC, PAPERSCORE: PUR/PIR DENSITY 40 KG/M³
FIELDS- COLD ROOMS, COLD STORAGES, REFRIGERATED TRUCKS- INDUSTRIAL BUILDINGS, CLEANROOMS, DOORS- INDUSTRIAL DOORS- TELCOM SHELTERS
PROCESSES:FOAMING OR COUPLING BY GLUINGPRESSURE: 1 kg/cm² (approx.)TEMPERATURE : between 40 and 70°CCYCLE TIME: according to the thickness
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CARBON FIBER, KEVLAR, FIBERGLASS, PREPREGS PANELS
MATERIALSCARBON FIBER, KEVLAR, FIBERGLASS, PREPREGS FABRICS
FIELDSAERONAUTICNAUTICALAUTOMOTIVEMEDICALTELECOMMUNICATIONTEXTILE
PROCESSES:PRINTING AND COUPLINGPRESSURE: between 1 and 10 kg/cm²TEMPERATURE : from 120 to 200°CCYCLE TIME : according to the material to be processed
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SOLID SURFACE
MATERIALSAvonite®, Corian®, Creanit®, Hanex®, Harmony®, Hi-Macs®, Polifen®, Plexicor®, Staron®, Wilsonart®, Pral®
FIELDSKITCHEN FURNITUREBATHROOM FURNITUREINTERIOR DESIGN
PROCESSTHERMOFORMING WITH MEMBRANEDEPRESSURE : about 0,5 kg/cm² with vacuumTEMPERATURE : about 160°CCYCLE TIME : according to the material thickness
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SHEET MOULDING COMPOUND
MATERIALSPolyester resins (+ wood or other materials)Phenolic foams + resins
FIELDSFURNISHINGSAUTOMOTIVECONSTRUCTION
PROCESSES:HIGH LOW PRESSURE PRINTINGPRESSURE : between 5 and 50 kg/cm²TEMPERATURE : about 170°CWORKING CYCLE TIME : between 2 and 6 minutes
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RESIN TRANSFER MOULDING
MATERIALSFiberglass and resins
FIELDSAUTOMOTIVERAILWAYNAUTICAL
PROCESSES:PRINTING AND TRANSFER BY VACUUM AT HIGH/MEDIUM PRESSUREPRESSURE: between 1 and 10 kg/cm²TEMPERATURE : --------CYCLE TIME : according to the to the product (average time 3/5 minutes)
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THERMAL AND ACOUSTIC INSULATING SANDWICH PANELS
MATERIALSMetal sheet (or other coverings) + mineral wool/cork/rubber
FIELDSCONSTRUCTIONAUTOMOTIVERAILWAYNAUTICAL
PROCESSES:COUPLING WITH HOT OR COLD PRESSING WITH PU ADHESIVES PRESSURE : 0,2-2 kg/cm²TEMPERATURE : between 50-90°CCYCLE TIME : according the product
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ALUMINIUM HONEYCOMB SANWICH PANELS
MATERIALSFACES: Aluminium, PVC,HPL, other materialsCORE: Aluminium honeycomb in different thicknesses
FIELDSCONSTRUCTION (public areas)HOTELSRAILWAY (walls)NAUTICAL (walls)
PROCESSES:COUPLING BY PRESSING USING EPOXY, PU AND EVA FILM ADHESIVESPRESSURE : 1-5 kg/cm²TEMPERATURE : between 80°C and 180°CCYCLE TIME : according thickness and kind of covering
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ECO FRIENDLY
MATERIALSMATERIALS FROM RECYCLING PROCESS AS: RUBBER, CORK, TETRAPAK®, NATURAL FIBERS, EXPANDED FOAMSEXTRUDED POLYSTYRENE
FIELDSCONSTRUCTION: FLOORS, ACOUSTIC AND THERMAL INSULATING PANELS, PLAYGROUNDS, ZOOTECHNICS, CIVIL BUILDING INSULATION
PROCESSES:GRINDING, MIXING WITH GLUE, PRESSING, CUTTINGPRESSURE : 2-10 kg/cm²TEMPERATURE : up to 200°C (according materials, cycle hot/cold); with or without glue (DIE) - cold pressing (polystyrene)CYCLE TIME : according the materials
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SOME PLANTS AND MACHINES
DUPLEX – MACHINE FOR SOLID SURFACE SHAPING
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SOME PLANTS AND MACHINES
PXE – DISCONTINUOUS PLANT FOR FOAMED SANDWICH PANELS
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SOME PLANTS AND MACHINES
SG – PLANT TO PRODUCE PANELS MADE BY RECYCLED CORK/RUBBER
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SOME PLANTS AND MACHINES
PFS/S – PLANT FOR AUTOMOTIVE COMPONENTS