COMPANY PROFILES, PRODUCTS & SERVICES · Teradyne J750 Seiko Epson NS6K series Seiko Epson NS7K...

TRANSCENDT PHOENIX SOLUTIONS PTE LTDTRANSCENDT PHOENIX SOLUTIONS PTE LTD

COMPANY PROFILES, PRODUCTS & SERVICES

1Transcendt Phoenix Solutions Pte Ltd Confidential

Doc. Rev: V2.1.7

Date: 8 Jan 2016

Company’s Name : Transcendt Phoenix Solutions Pte Ltd

(Company Reg. 200617605N)

Incorporated : October, 2006

Address : Blk 19 Kallang Avenue #05-163 Singapore 339410Tel: (65) 67489178

Fax: (65) 67480254

COMPANY’S PROFILECOMPANY’S PROFILE

Fax: (65) 67480254

Products and Services : Systems Integration

IT Applications

Software development

Shareholders : Transcend Technologies (Singapore) Pte Ltd

(Represented by Neo Say Hoe)

Nguoi Haw Sieng


OUR PRODUCTS & SERVICESOUR PRODUCTS & SERVICES

Software and Hardware Services

Systems integration, data acquisition, mining and analytics to process data into useful management information and reports

Innovative equipment interface and networking solutions for all types of devices and machines, new or old.

SEMI SECS/GEM solutions for Equipment and Host

GPIB Data Capture Solutions for Tester, Handler & Instruments

Wired or wireless data acquisition embedded System with digital or analog Input/Output options

Security system such as CCTV system solutions


Application Software Solutions

Equipment monitoring and control system (OEE System)

Equipment recipe management system

Tool life tracking and inventory management system

Temperature & Humidity Monitoring & Control System

Customization and Enhancement services

Users defined application (software & hardware)

Networking & connectivity solutions

Collate information and generate reports for presentationProvide system solutions as per customer requirements


Transportation ServicesDevelop Application & Interface software

Standard commercial software

Radio Control & Monitoring System

Audio Server & Router System

Break-in & Live Message Broadcast System in Tunnels

Proxy Server (Passenger Messaging System) for Train

Other standard software & hardware


EQUIPMENT EQUIPMENT CONNECTIVITYCONNECTIVITY



CONNECTIVITYCONNECTIVITY

TPS SECS/GEM SOLUTIONSTPS SECS/GEM SOLUTIONS

Our SECS/GEM Solutions and Services1. Provide machine SECS/GEM software solution to some machine

manufacturers 2. Provide innovative solution to make Non-SECS/GEM machines

compatible with SECS/GEM functions for data acquisition and control

3. Provide Host SECS/GEM (Cell Controller) software solution to connect a group of SECS/GEM machines

4. Provide SECS/GEM Host Simulator testing


4. Provide SECS/GEM Host Simulator testing

Host SECS/GEM (Cell Controller)

HSMS

(TPC/IP) or

SECS-I

(RS232)


EQ#01

EQ#02


(RS232)

.

.EQ#n

Enable non-SECS/GEM machines to SECS/GEM Compliance

Touch Screen Panel PC

Machine Basic Requirements1. Type of machine controllers such as

PC-based, PLC, VME, etc2. Type of machine operation system

such as OS9, Linux, Unix, RTOS, DOS, Windows, etc

3. Type of machine interfacing such as RS232, RS485, TCP/IP, etc



Non-

SECS/GEM

Machine

(Application, interfacing &

SECS/GEM driver)

Interfacing

SECS/GEM HOST

or Cell ControllerHSMS (TCP/IP)

4. Type of Data available and machine capable for SECS/GEM requirements

Enable non-SECS/GEM machines to SECS/GEM ComplianceTPS SECS/GEM SOLUTIONSTPS SECS/GEM SOLUTIONS


TPS UNIVERSAL GPIB DATA CAPTURE SYSTEMTPS UNIVERSAL GPIB DATA CAPTURE SYSTEM

� Provide Universal GPIB Data Capture System for different types of testers, handlers and probers combinations

� Replace the use of PCI bus slots by using TPS plug & play GPIB-USB or GPIB-Ethernet controller for less maintenance

� Capture data provided by testers via GPIB bus such as Start of Test (SOT), End of Test (EOT), Bin information, Test Time, Index Time, etc

� These data will be collated to generate reports for OEE System and other useful information to improve Equipment Efficiency and Productivity


TPS UNIVERSAL GPIB DATA CAPTURE SYSTEMTPS UNIVERSAL GPIB DATA CAPTURE SYSTEM

� List of some handlers/probers & testers combinations

Tester Type Prober Type

HP93K Series Seiko Epson NS6K series

Seiko Epson NS7K series

Semics OPUS II

Semics OPUS III

TEL PRECIO

Advantest T2K Series TEL PRECIO

Tester Type Handler TypeTeradyne CATALYST Seiko Epson NS6K series


Seiko Epson NS8K Series

HP93K Series Delta Design CASTLE





Teradyne UltraFLEX Semics OPUS III

TSK UF3000

Teradyne J750 Seiko Epson NS6K series


TSK UF3000

Semics OPUS II

Semics OPUS III

Multitest MT9K series

Teradyne IFLEX Multitest MT9K series

SRM XD series

Teradyne J750 Seiko Epson NS6K series



Multitest MT9K series

Teradyne TIGER Multitest MT9K series

TPS EQUIPMENT CONNECTIVITY CONTROLLER TPS EQUIPMENT CONNECTIVITY CONTROLLER

� Provide Universal TPS-ECC (Equipment Connectivity

Controller) to auto capture data, automated equipment

states, and/or manual equipment states & sub-states, etc

regardless of machine types/models such as different

Testers/Probers and Handlers combinations, DA, WB, Mold,

and so on.

� Provide Web-based OEE & Equipment Performance


� Provide Web-based OEE & Equipment Performance

Application software

TPSTPS--ECC (TOUCH) ECC (TOUCH) –– EXAMPLE: TESTER/HANDLEREXAMPLE: TESTER/HANDLER

Test Handler

Tester

TPS Touch Equipment Connectivity

Controller (TPS-ECC)

• Touch Screen

• Loaded with TPS custom runtime license

firmware

• Selection Equipment Main (SEMI-E10) &

Sub-state (SEMI-58) collection such as

Productive, Standby, Unscheduled

Downtime

• Must perform Corrective Action (CA) before

equipment can continue to run

• Recipe Upload & Download (Option)

• GPIB or RS232 interface

• Digital or Relay input for machine signals

• SECS/GEM Interface (option)

• Interface to Application software such as

Equipment Main Status

• Green Tower Light – Productive

• Yellow Tower Light – Standby

• Red Tower Light – Unscheduled Downtime

• Test Head Lock & Unlock Signal (Option)

• Machine Start or Stop signals – Must perform

Corrective Action (CA) before release the STOP

signal (Option)


GPIB Port

GPIB Port

RJ45 Cable connected

from TPS-ECC to Factory

network Ethernet Port

Test Head

Signals cable between

Handler signals &

TPS-ECC

Existing GPIB Cable

between Tester & Handler

• Interface to Application software such as

OEE

• Support 1D/2D or RFID Scanner for Load

board ID, Socket ID, badge ID, Lot ID, etc

(Option)

TPS-ECC (Touch)

was mounted to

Handler

TPSTPS--ECC (TOUCH) ECC (TOUCH) –– MACHINE PERFORMANCESMACHINE PERFORMANCES

Utilization Performance1. Availability

• Total Operation Time (TO)

• Uptime (UP)

• Manufacturing Uptime (Upm)

• Availability (AV)

2. Utilization• Uptime Utilization (UU)

• Manufacturing Utilization (UUm)

• Total Utilization (TU)

Stability Performance

3. Reliability• Mean Manufacturing Time Between Off-line (MTBOm)

• Mean Productive Time Between Failures (MTBFp]

• Mean Productive Time Between Assists (MTBAp]

• Mean Tested Units Between Assists (MUBA)

• Mean Productive Time Between Interrupts (MTBIp]

4. Maintainability• Mean Time Off-line (MTOL)

• Mean Manufacturing Time Off-Line (MTOLm)

• Mean Time to Repair (MTTR)

• Mean Time for Interrupts (MTFI)


CENTRALIZED CONTROL CENTRALIZED CONTROL SYSTEM (CCS)SYSTEM (CCS)



SYSTEM (CCS)SYSTEM (CCS)

OBJECTIVESOBJECTIVES

• To increase Production Productivity and Production Output by reduce Assist Times and Operator Waiting Times to clear and reset the non-critical alarm per machine at Centralized Control System (CCS) Host PC so the operator is not required to attend the issues on the physical machines

• To improve Man-Machine Ratio and reduce labor Cost by the remote operation at CCS Host PC and can reduce the number of operators because the operator is not required to assist the simple


operators because the operator is not required to assist the simple issues such as short stop, simple errors, etc on the physical machines

• To improve Machine Efficiency and Utilization by real-time update machine status at CCS Host PC so that operator can attend the machines faster to reduces the possible prolonged downtime

REQUIREMENTSREQUIREMENTS

� To install a Centralized Control System (CCS) for a group of machines such as Die bonders, Wire bonders, etc….

� The CCS have a Host PC can be able to access, control and monitor at max up to 32 machines per CCS Host PC to do the following:

� Remote Access and Total Control of all machines over network

� Clear and Assist errors, alarms and stoppages remotely @ CCS Host


� Clear and Assist errors, alarms and stoppages remotely @ CCS Host PC

� Multi-level User Access Security and Privileges

� User-friendly GUI (Graphical User Interface)

� Able to AUTO CLEAR or RESET non-critical/assist errors (can be pre-defined errors) without human interaction

� Auto select program/recipe name or defined key or mouse sequence to perform some critical tasks

OVERALL SYSTEM DESIGN

CCS Host PC #2) CCS Host PC #1

Cell No. DB01 Cell No. WB01

Line 1

Line 1

Remote KVM & I/O

Server or it equivalent

Special

Remote

KVM & I/O

Controller or

Remote KVM & I/O

Server or it equivalent

Special Remote


Production

Machines (up to

32 machines per

Host PC)

Line 2 Line 2

Production

Machines (up to 32

machines per Host PC)

Controller or

it equivalent

per machine

Special Remote

KVM & I/O

Controller or it

equivalent per

machine

The requirements may be subject to change after the final specifications & requirements

TPS CCS CONCEPT


The requirements may be subject to change after the final specifications & requirements

Same display

as machine

to remote

control this

machine

MACHINE PERFORMANCE MEASUREMENTS

CCS may able to capture the following data depending by the information

availability display on main screen of the machine GUI

For example:1. Lot information such as Lot ID, Device Name, Quantity, Recipe name, etc2. Yield Losses such as Good %, Reject %, etc3. Alarm and error codes


3. Alarm and error codes4. Equipment status such as Productive, Standby, Downtime, etc

CCS can measure the equipment performance such as:• Uptime, Downtime, MTBA, MTTR, OEE, etc• Provide Pareto Chart for the10 Top error or alarm codes

APPLICATION SOFTWAREAPPLICATION SOFTWARE



WEBWEB--BASED OEE (WOEE) APPLICATIONBASED OEE (WOEE) APPLICATION

• Web OEE application software can access anywhere with

Internet Explore (IE) browser via Intranet (within the factory) and

Internet (outside world)

• Tracking and monitoring equipment OEE , OPE, Availability,

Performance, Production time, Standby time, Downtime,

Engineering, etc


Engineering, etc

• Provide Trend Charts & Excel Format reports by Hour, Shift,

Day, Week & Month

• Develop specific independent machine interface connectivity

software to support any machine type/model from Assembly,

Mold, Test (Wafer Probe & Final Test), Finish/Pack, etc

WOEE WOEE -- SOME SCREENSSOME SCREENS


WEBWEB--BASED TOOL LIFE MONITORING & CONTROL BASED TOOL LIFE MONITORING & CONTROL SYSTEM (WTLMCS)SYSTEM (WTLMCS)

Key Features:• Web-based TLMCS provides real-time graphical & tabular information of tools and parts

replacement and relocation from machines to machines/store or vice versa

• Easy to read colour code display of tool life status of each machine, viz: normal, reach warning

value, reach set value, stop, pending corrective action, etc

• Provide customized reports, raw data & corrective actions records, query & on-line help

• Warning messages via GUI, eMail or SMS (optional)

• Active control of machine by STOPPING and DISABLING the machine from further use once tool

life is reached. Users must key in the cause of defect and corrective actions, eg: clean, replace, life is reached. Users must key in the cause of defect and corrective actions, eg: clean, replace,

rework or re-use of tool to re-start the machine again

• Option for Wireless Input/output signal board to eliminate the headache of cabling/wiring

Key Benefits:• Visibility of tool life using real time monitoring

• Prevents quality accidents through timely intervention

• Monitor & compute MTBF of new tools under evaluation

• Archives records for customer audits

• Information of tools/parts usage for users to manage inventories & spending

• Provides empirical data for suppliers to improve their product quality & reliability


WTLMCS WTLMCS -- SOME SCREENSSOME SCREENS


TEMPERATURE MONITORING & CONTROL SYSTEM TEMPERATURE MONITORING & CONTROL SYSTEM (WTMCS)(WTMCS)

Key Features:• Web-based TMCS allows information to be accessed anywhere

• Real time graphical and tabular display of temperature and humidity readings for all entities

monitored by the system

• At-a-glance colour codes to let users know the current status, such as: equipment down,

preventive maintenance, out-of-range, event-driven or process-driven (continuous) monitoring

mode , pending corrective action, etc

• Database management, customized reports, raw data & corrective actions records, query &

on-line help

• Warning messages via GUI, eMail or SMS (optional)• Warning messages via GUI, eMail or SMS (optional)

• Archives records for customer audits

• Adjust temperature & humidity back to specification for any entities with built-in control that can

be interfaced to the TMCS

Key Benefits:

• Real time information of temperature & humidity anywhere

• Prevents out-of-control temperature & humidity from affecting product quality

• Cost avoidance to rework parts mis-processed at the wrong temperature or humidity

• Improves corrective action response time through real time alarms

• Active control capability takes the chore out of expensive labour to do adjustments, surveillance

and regular audits


SOME WTMCS SCREENSHOTSSOME WTMCS SCREENSHOTS


CUSTOMIZATION & ENHANCEMENT SERVICESCUSTOMIZATION & ENHANCEMENT SERVICES

� Users defined application (software & hardware)

� Networking & connectivity solutions

� Collate information to generate reports for presentation

� Provide system solutions as per customer requirements


CUSTOMIZED PROJECTS IMPLEMENTEDCUSTOMIZED PROJECTS IMPLEMENTED

� Auto Laser Marker Recipe Download with Paperless Shift Utilization Report for different types of Laser Markers

� OEE System – Retrieve data from Test Handlers for analysis. Process data into useful management information and reports

� Oven Control System with Temperature/ Humidity/ Pressure Profile download for different controllers

� Auto Data Collection for Wire Pull / Ball bond Shear / Solder Ball Pull / Die Bond Shear Tester / Thickness Measurements

� Final Pack Labeling Integration with Label Matrix Software


� Final Pack Labeling Integration with Label Matrix Software

� Ball Mount Material Check System

� Provide SECS/GEM development kit and runtime license software and services to machine markers to enable their machines to be compliant to SECS/GEM capabilities (More than 100+ licenses procured by machine markers)

� Enable Recipe Upload/Download, Equipment status, Equipment data of archaic Machines such as wire bonder, die bonder, mold, test handler, etc through innovative SECS/GEM compatible solutions

� Provide SECS/GEM Cell Controllers for UV Bake Photo-stabilizer & Wet station

� Query different test handler setup files & events log for compliance to the correct testing requirement

EXAMPLE: RMS, EVENTS, TEMPERATURE EXAMPLE: RMS, EVENTS, TEMPERATURE


EXAMPLE: OVEN CONTROL & MONITOREXAMPLE: OVEN CONTROL & MONITOR


CONSULTANCY SERVICESCONSULTANCY SERVICES

� Project Management

- Process Flow/Map

- Functional Specifications

- Training

- Verification and Certification

� Customized Applications� Customized Applications- Web-based design

� Interface and Integration- Solutions for different types of equipment interfaces

- Interface/Wrapper (Standard or non-standard)

� Between Equipment to Host Controller

� Between Host to MES Application


OTHER CUSTOMISED SOLTIONS & SERVICESOTHER CUSTOMISED SOLTIONS & SERVICES

1. Site survey to gather specifications and

requirements

2. Feasibility & project scope assessment

3. System design and proposal


TRANSCENDT PHOENIX SOLUTIONS PTE LTDTRANSCENDT PHOENIX SOLUTIONS PTE LTD

THANK YOU

Please contact us for more information:

TRANSCENDT PHOENIX SOLUTIONS PTE LTDBlk 19 Kallang Avenue #05-163Singapore 339410Tel: (65) 67489178 Fax: (65) 67480254


Tel: (65) 67489178 Fax: (65) 67480254

Contact Person: Nguoi HS (Cell No: (65) 90408830)email: [email protected]

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