Company Profile ( Master)

8/8/2019 Company Profile ( Master)

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PT.UNIBELT INTI PERKASABELT SPLICING SPECIALICT

SUPPLY , INSTALL , MAITAIN

Head Office:

Jln.Bromo Dilem No.180 Kepanjen

Malang 65163 , East JavaTilp.+62 341 395150Fax. +62 341 395875

Email. support@unibeltintiperkasa

Branch Office :

Jln. H. Isa II No.202 Tanjung RedepBerauEast KalimantanTilp.+62 554 2027524Fax. +62 554 21051Email. support.berau@unibeltintiperka

COMPANY PROFILE

www.unibeltintiperkasa.co
mailto:[email protected]:[email protected]


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Table Of Contents

1. Introduction .......................................................................................................12. Company Activity ..............................................................................................1

2.1. Supply .............................................................................................................1

2.2. Services ...........................................................................................................1

2.3. External Support............................................................................................2

3. Belt Inspection Service .......................................................................................23.1. Scope of Services ............................................................................................2

3.2. Method: .........................................................................................................2

3.2.1. Initial Technical Audit ..............................................................................2

3.2.2. Annual Daily Inspections ..........................................................................3

3.3.3. Inspection Report .....................................................................................3

4. Flow Chart .........................................................................................................45. Equipment ..........................................................................................................5

Attachment


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Introduction

PT.Unibelt Inti Perkasa was established on 2008 in Malang East Java as a wholly local owned

private company that runs its business mostly in Belt Conveyor Splicing Specialist , Supply , Install

and Maintain on Mining industry .

PT. Unibelt Inti Perkasa is supported by experienced belt technician and back up by professional

companies with high expertise in conveyor belt maintenance and engineering .The fact that some

personal posses commendable certificates which are recognized internationally have added most

to our company profile and ultimately being a great advantage for PT.Unibelt Inti Perkasa as a

whole.

We commitment to increase time for production , reduces breakdowns time and increases live

time of belt and conveyor component . We also offers professionalism with its mission to

achieve.


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LEGAL OF INFORMATIONSTRUCTURES OF ORGANISATION

SAFETY COMMITMENT

SCOUPE OF SERVICES

PRODUCTS


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LEGAL OF INFORMATION

PT.Unibelt Inti Perkasa Company Names

Jln. Bromo No.180 , Dilem Kepanjen Malang 65163 Address

East - Java INDONESIA .

Telp. +62 341 395150Fax . +62 341 395875

E-mail :[email protected] Website: www.unibeltintiperkasa.com

Dewi Indahwati . SH.No.C-1705-HT.03.01-Th.1999 Notary Decision No.

02.785.128.6-654.00 NPWP No.

510/212/421.107.2008 S I U P No.

132515000666 T D P No.

AHU-100483.AH.01.01. Th.2008 Minister decision No.
mailto:[email protected]:[email protected]:[email protected]:[email protected]


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STRUCTURE OF ORGANISATION

Director

Tahar

Accounting Manger

Irfan Yunaedi SE

Operation Manager

Dodil Agus Subagio

HES Coordinator

Nur Hoch. Khasan

Marketing Manager

Ir. Ainul Yakin

Berau Branch Manager

M. Al Hamid , SH


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SAFETY COMMITMENT

Absolute priority is given to safety at PT.Unibelt Inti Perkasa. We have developed strictly

followed processes for ensuring that our excellent job safety record remains intact.

Prior to any work commencing, jobs are subjected to a Job Safety Analysis procedure. Thisidentifies any potential hazards and enables assigned staff to take the necessary

precautions. Client sign-off on the Job Safety Analysis endorses the integrity of the safetyand risk assessment procedure.

PT.Unibelt Inti Perkasa employs a fulltime Occupational Health and Safety Manager

whose role includes regular assessment of work procedures and regular and appropriatetraining of all staff in safe work practices.

Training of all staff in key competencies also actively promotes safety, as each person isfully conversant with the nature of the work that they are undertaking, and understands thesafe work practices necessary to deliver that outcome. Regular consultation with employees

provides important feedback to the safety manager who can then fine-tune SWI's in linewith the demands of specific tasks.

Drug & Alcohol Policy

PT.Unibelt Inti Perkasa is committed to providing a safe and healthy workplace for every

employee and, as a result, we have introduced a comprehensive Drug & Alcohol Program.

Encouragement, rehabilitation and assistance is offered to employees to seek help if theyhave a problem in meeting employment conditions of zero blood alcohol content and to be

free from the influence of other drugs whilst at work.


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SCOUPE OF PRODUCT AND SERVICE

With offices in Berau, Kaltim - each backed by a fully equipped workshop and well trained staffPT.Unibelt takes pride in being readily accessible to clients and in providing prompt, 24 hour,

seven day service to all callouts.

We understand the importance of conveyor systems to the viability of any operation and knowthat unscheduled down time is costly. All staff are "on call", enabling a rapid response to

breakdown calls and minimising your lost production time.

1. IntroductionPT.Unibelt Inti Perkasa have established since December 2008 in Malang .We supply

Products and parts for the mining industries .

2. Company ActivityPT. Unibelt Inti Perkasa provide technical and commercial support, applications designto much product to purpose and on site engineering service for conveyor belt linesystem.


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PRODUCT AND SERVICES


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2.1Supply:A. Conveyor Belting.

Bridgestone ( Japan ) Bando ( Indoneisa , japan ) Inabec ( Indonesia ) Continental ( Korea ) NILOS (Jermany)

B. Pulleys . Tyton ( Australia )

C. Idlers . Tyton ( Australia ) poltec Super HDPE Plastic anti abrasive and vibration ( Korea )

D. Belt Cleaners. Flexco (US , Australia ) Hosch Scraper (Australia )

E. Fasteners . Flaxco ( US, Australia )

F. Rubber/ Ceramic Pulley Lagging materials. Balle Bane Flexco ( Australia ) Nilos (Jermany) Rema tiptop (Jermany)

G.Hot / Cold splicing materials. Rema Tiptop Nilos

H. P E Pipe Product Of Indopipe POLYPLAST High Density Polyethylene Engineering Services Field Services Application :

- Gas- Water- Sevage- Cable Protection

And our products are accepted by Mining, Cement, Fertilizer, Pulp & Paper,Power Plant and related industries.


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Method.3.1.1 Initial technical audit

Technical audit will be performed to establish the existing condition of eachconveyor belt line. The main objective is to help in recording the conditions of eachconveyor belt line at the time of commencement of annual inspection contract and tohelp in measuring the improvement or deterioration of each conveyor belt. Atechnical audit report for all lines will be submitted within 1 month or maximum 6weeks period after the completing this technical audit activity.

3.1.2 Annual daily inspectionsThis inspection is conducted by daily basis to monitoring conveyor belt lineperformance. The standard inspection points as below.

Component Check points / Suggested parameters

Belts Physical conditions of belt and belt joints such as damageof cover rubber, edge rubber, carcass, abrasion, etc.

Pulleys Drum surface condition, rubber lagging condition such aswear, abrasion, etc.

Skirts Proper installation, marks on belting, material entrainment,quality of material during operation of the conveyor beltwith material.

Cleaner/VeePlough

Proper installation (Cleaning performance), damage,abrasion, etc.

Idlers Physical conditions, build-up, wear, rotation, lubrication,missing, specification, quality, design, etc.

Tracking Identify the root /cause of miss-tracking of conveyor belt.

Spillages Identify the root/cause of spillage.

Chutes Corrosion, wear, holes, fitment, design, materialdischarge, material accumulation, etc.

Support structures Corrosion, wear, bucking, distortion, design, installation,

etc.

Others Greasing , Clean up etc.


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3.3.3Inspection ReportInspection report contents are the actual belt condition and related parts of conveyorbelt system at the date of inspection, finding summary and recommendation. The

report is submitted by weekly and monthly. Emergency/ Critical matters arereported immediately. Sample report attached

4. Flow ChartAttachment Flow Chart of Belt Inspection

Start

Daily Inspection

Weekly

Report

Emergency

Report

Monthly

Report

Monthly

Invoice

End

Action Plan


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5. EquipmentNo Description Qty

1 INSPECTION TOOLS

a. Digital Camera 1 Ea

b. Measurement5 Mtr 2 Pcs

c. Measurement50 Mtr 2 Pcs

d. Rubber Hardness Tester 1 Ea

e. Caliper100 MM 1 Ea

f. Stainless Steel Ruler 2 Pcs

g. Cordless Spot Light 2 Pcs

2. REPORTING EQUIPMENT

a. Computer 1 Unit

b. Color Printer/Scanner 1 Unit

c. Office Supply 1 Lot

3. PERSONAL PROTECTING EQUIPMENT

a. Uniform/Safety Jacket 4 Pcs

b. Safety Helmet 4 Pcs

c. Safety Shoes 4 Pcs

d. Safety Glass 4 Pcs

e. Ear Plug/Masker 4 Pcs

f. Safety full harness 4 Pcs

4. MOBILIZATION

a. Light vehicle 1 Unit

5. Man Power 4 Person

NOTE:

Please feel free to contact us with any questions regarding our Product and Services

Thank you for your attention .


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WORK

REFERENCE


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WORK REFERENCE

PT. Branita Sandhini ( Monsanto Indonesia)

July 2009 Sites Contract Maintenance Service Mojokerto,East Java

PT. Indocement Inti Prakarsa

July 2009 Field Services and Supply Batulicin,

South Kalimantan

PT. Perkebunan Kopi

Sept2009 Supply and Services Banyuwangi ,

East Java

CV. Jaya Makmur Pulp & Plastic Recycle

Des2009 Supply and Services Malang,

East Java

PT. YTL

Des2009 Supply Mobile Conveyor Paiton,

East Java

PT. PJB - PLTU

Des2009 Supply Belt Cleaners Jepara,

Central of Java

PT. Holcim

Feb.2010 Supply and Field Services Pasuruan,

East Java


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PROCEDURES


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Health Environmental And SafetyUBIP-HES-PR-001 Safety commitmentUBIP-HES-PR-002 Safety Meeting

UBIP-HES-PR-003 Isolation & LOTO Procedure

UBIP-HES-PR-004 Job Safety Analysis

UBIP-HES-PR-005 Tool Box Meeting

ProcedureUBIP-PR-01 Hot Fabric Splicing

UBIP-PR-02 Hot Steel Cord Splicing

UBIP-PR-03 Hot Method Belt RepairingUBIP-PR-04 Cold Method Belt Repairing

UBIP-PR-05 Pulley Lagging On Workshop

UBIP-PR-06 Pulley Lagging In Situation

UBIP-PR-07 Conveyor Running Belt Inspection

UBIP-PR-08 Conveyor Stop Belt Inspection


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DOCUMENTATION


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1. Belt Installation at BHP Billiton ,Blackwater Qld, Australia

2. 20 Km New Project Belt Installation ,Black Water Mine , Qld Australia

3. Belt Flagging , FMG ProjectPorthedland Western Australia


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4. Belt Flagging , Riotinto Mine Yandi, Western Australi

5. Cold Repaired , Fabric Belt

6. Mechanical Splicing , Used Fastener .


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7. Belt Repairing , Sidewall Conveyor , PT.Monsanto Indonesia , Mojokerto

8. Dryer Maintenance , PT.Monsanto Indonesia, Mojokerto


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9. Sidewall Conveyor Installation , PT.Branita Sandhini , Mojokerto

10. Mechanical Maintenance , PT.Branita Sandhini Mojoketo.


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Company Profile ( Master)

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