DIAMONDG r o u p

Anything in steel

COMPANY PROFILE

Diamond group is one of India’s leading and fast growing steel fabrication units,

providing engineering solutions to a host of competent players across the globe.

The Group’s core competency lies in Heavy Steel Fabrication and Supply including

machining and Assembly of steel Structures, Material Handling Equipment and Industrial

Process Equipment for domestic and overseas projects in close association with major

international EPC and OEM companies.

Incorporated in 1978, Diamond Engineering (channai) Private Limited (DECPL) was

acquired by Sri. P. Mohanraj in 1987. Then, the company was a sick unit with just 7 employees.

But Mr.p. Mohanraj had the vision to give it a new lease of life, and turn it into one of India’s

leading steel Fabrication companies.

‘Anything in steel’ was the maxim coined by him, and has been the guiding principle

since 1987. Under his excellent and innovative leading, Diamond Group is now competing for --

the World’ s No. 1 position in the fabrication industry by providing qualitative service to its

clients.

Presently, the group has state-of- the-art manufacturing facilities spread over 200 acres

with 5 workshop, having a monthly production capacity of 5000 tons and permanent workforce

of around 4500 employees. Major expansions are underway with plans to have automated

machinery installed for streamlined production. The production capacity is estimated to ramp up

to 10,000 tons per month, shortly.

Diamond Group caters to various business segments like Cement, mining, power

(Thermal and Renewable), Steel, Oil and Gas, petrochemicals, Ship Yards, Automotive

Industries, etc. Nearly 50-60% of the annual sales is contributes by exports to countries across

the World.”

They have exported their products to countries across the globe includes

Asia

Middle east

Africa

Europe

America

Australia

Diamond Group's credentials include: ISO 9001:2008 certification for all its production

units, Two Star Export House Status, Export Excellence Awards at the National and Regional

level from EEPC-India for the last 6 consecutive years, BHEL- Trichy’s Best Subcontractor

award (2009), and Rashtriya VikasRatan award (2009) from Economic Growth Society of India

in recognition of its sterling merit.

With its focus on maintaining a Clean and Green Environment, besides implementing health and

safety measures, the Group enjoys the reputation of being the most recommended supplier and

the preferred employer by steadfastly meeting the objectives and needs of its clients and

employees.

The Group's strengths include compliance with client's specifications, setting new quality

standards, surpassing clients' expectations, conformance with international standards, constant

up-gradation of manufacturing processes and infrastructure, competent production team, efficient

project management, competitive pricing, adherence to delivery schedules, innovative guidelines

for packing

Considering the growing domestic demand as well as the fact that many of the

international buyers are turning to India for steel fabrication, Diamond Group is gearing up

towards increasing its production capacity to take advantage of the lucrative growth

opportunities, and is quite confident of being one of the leading contenders for high-value

projects.

GOALS:

Executive management, managers and staff understand their HSE accountabilities, and

are responsible for leading and engaging in meeting HSE policy, standards, objectives and goals

OBJECTIVES OF THE DIAMOND ENGINEERING GROUP:

Processes are in place to meet the following requirements:

Managers and employees are accountable for the HSE performance of the business, the

implementation and communication of the HSEQ Policy, and meeting HSE performance

objectives.

Managers ensure compliance with laws, regulations and permits relating to HSE, which is

maintained across all Diamond Group’s operations.

Inductions addressing relevant HSE objectives, hazards, risks, controls, and behaviour are

conducted for managers, staff and visitors.

Competence-based training programs and assessments are in place for positions where

critical HSE tasks / activities have been identified.

All internal and external complaints related to HSE aspects of the Group's operations are

recorded, acknowledged, and investigated as incidents.

Hazards and risks are identified, evaluated, prioritized, and controlled by a structured

process, including means that address normal and non-routine work activities.

The results of hazard identification, evaluation and control, and formal risk assessments

are considered in the preparation and review of emergency response plans and procedures.

Maintained procedures are in place for the timely reporting, investigation, mitigation, and

appropriate communication of all HSE incidents.

Procedures are in place to identify and determine the significance of environmental

aspects and impacts of all operations, projects, goods, equipment and services.

Pollution prevention and waste minimization programs are developed, implemented, and

maintained to eliminate, reduce, reuse, recycle, treat, or appropriately dispose waste.

Business Activities

Equipment

Fabrication

Heavy Fabrication

Steel Fabrication

Structural Fabrication

Machining

AWARDS:

COMPANY CUSTOMERS:

COMPANY INFRASTRUCTURE:

Production

Unit

Estb.

Yr

Area in

Sqm

Covered

Area (Sqm)

Distance

from HQ

Capacity /

Mth in

MT

No.of

Production

Groups

Diamond

(HQ)

1987 9000 4500 - 1000 4

Emerald – 1 2003 20235 8000 12 KM 2000 6

Emerald – 2 2005 101175 27910 18 KM 5000 15

Ruby 2007 675825 20100 20 KM 2000 10

Total 824235 62010 10000 35

FOUNDER

Diamond Group is headed by Sri. P. mohanraj, a gold medalist in mechanical

Engineering from Anna university- Channai, who has used his eight years of professional

experience working with BHEL to embark upon setting up Indian’s largest Fabrication unit.

Under his excellent and innovative leadership along with his perseverance, Diamond Group is

now competing for the World’s No.1 position in the steel fabrication Industry.

Through out this amazing journey from a taking over a sick unit with around 7 employees

to building a steel fabrication empire of this magnitude in a short span of 25 year, he has always

kept his employees ‘ Welfare uppermost in mind second only to Customer Satisfaction. The fact

that all the customers gained since 1987 are still with us stands as a testament to his business

acumen and enterprising skills.

VISION

We are committed to fabricate and supply high quality steel products to our customer. As

a pioneering steel fabrication unit, the emphasis is always on the achievements of four

indispensable goals.

Customers satisfaction

High quality of products and services

Offer the most competitive price for our customer

prompts Delivery

Towards this end, we would strive to achieve the best international standards of

manufacturing to achieve the best international standards of manufacturing process quality. The

manufacturing activity will be given the best logistics support to deliver the products at the

project site on time in proper condition to our customer. Our human resource will be constantly

trained and fully equipped with the best material resources and technologically competent

machinery to achieve the goals of quality, customer satisfaction and prompt delivery.

MISSION

We continually improve our business process to maximize value for our customers and to

enhance our company performance. We achieve this through timely supply of products and

services of consistent quality meeting all contractual requirements.

QUALITY POLICY

We, at diamond engineering, are dedicated to manufacturing and supply steel products

conforming to customer specification as per agreed quality and effect timely.

Moreover, in order to be in pace with changing era, we assure to improve upon our

thoughts, activities and quality through continual improvement.

UNITS

1. DIAMOND

Diamond engineering (Chennai) private limited, was established in 1978 and later

transformed to diamond group by P. Mohanraj who took the organization to give it the position

of the world’s n.1 fabricator. As the first company that was formed under the diamond group,

‘diamond engineering’ is the head office for all the other units, the organization is equipped with

the best of technology to support the production facilities and also has a well-qualified team if

expert to run its operation

2. TOPAZ:

Topaz engineering was the first company that was added to the diamond group in 1998.

Located in sholinganallur, Chennai. Topaz engineering is only 500meters from diamond

engineering exclusive for horizontal boring machine x-7100mm, y-3000mm, z-2000mm,

spindle- 160mm make – collet with rotary table10 tons size 1500mm x 1800mm, fully structured

and equipped with 10tons EOT crane capacity

3acres of outdoor workspace is used only fabricating and as storage area. Our engineers

and skilled trades people work efficiently and to exact specification and well-equipped facilities

ensure that projects get completed on time and within the estimated budget

EMARALD unit-1

Emerald Engineering Unit I is a part of the 200 cores Diamond group of Companies,

located at Pudupakkam village which is 33 kilometers away from Chennai. We provide steel

fabrication solutions to industrial leaders in the areas of cement plants, process plants and

petrochemicals. We also provide erection and commissioning services for various plants. The

company was started in the year 2003 with a total area of 5 acres. With the latest and

sophisticated machinery and material handling systems like 15 tons EOT cranes, 15 tons forklifts

we can confidently claim that we deliver the best quality products to our customers

EMERALD UNIT-2

Emerald Engineering Unit II is a part of the 200 cores Diamond group of Companies,

located at Mambakkam village and is 40 kilometres away from Chennai. We cater to industrial

leaders by providing steel fabrication solutions in the areas of cement plants, process plants and

petrochemicals. Erection and commissioning services of various plants are also provided. The

company was started in the year 2004 with a total area of 15 acres. We use complex and

advanced machineries for sand blasting and material handling systems like 15 tons EOT cranes,

15 tons of mobile cranes and 15 tons forklifts to deliver best quality products to our customers.

RUBY

Ruby Engineering is the biggest company under the Diamond Group of companies. The

factory stretches to 60 acres and beyond and is designed to meet world standards. The company

has the best of the latest machineries that are mainly used for sand blasting, painting, packing

and storing.

ORGANIZATION CHART CORPORATE

PRODUCT PROFILE:

Structural steel:

Beams and columns

Structure

Conveyor

Rafter

Column assembly

Conveyor gallery

MAERIAL HANDLING AND INDIVIDUAL PROCESS EQUIPMENT FOR

cement plants

power plants

mining

oil & gas petrochemicals

automotive industry

HEAVY FABRICATION:

Travel carriage

Rake car

Cold stack

Jib steel

Main girder

Mill housing

Kline hood

Riser duct

PRODUCTION DEPARTMENT:

Production is the process set of activities which included input as raw material,

availability of resource and capacity and the output of finished product

PROCUREMENT OF RAW MATERIALS:

In the diamond engineering groups the raw materials are the essence of the organization

as they always possess efficient raw materials needed for the fabrication purpose they procure

the raw materials from the other basic iron and steel industry in India or in case of urge they

procure the raw materials form the china accordion to the taste and preference of the customers

and according to the materials needed for the production.

CUSTOMERS:

In the diamond engineering the customers play the major role in their production process

here the customers is the person the entire sketch of the plant and give them to the diamond

engineering and then the starts preparing to do the fabrication process.

PURCHASE ORDER:

The customers give the order to the company and sometimes the intermediaries also gives

the order to the company and asks to do the fabrication according to their taste and preference

the purchase order have plenty of conditions applied and the company have to fulfill as those

conditions.

DRAWINGS:

The drawing is the free sketch diagram that have been drawn by the customers which

possess all the details about how and in what method the fabrication have to be done and what all

materials have to be used for the fabrication of the plant. The drawing possesses the code number

for each part of the plant, and has its own kind of metals to be used in a particular place.

MATERIALS FORCASTING:

Once the drawing have been accepted by the company, it first undergo the material

forecasting process it means the company checks whether there is adequate raw materials to

procurement. I.e. how many raw materials are used to produce a particular plant. The materials

forecasting is very beneficial for the company as it totally reduces the wastage of raw materials.

INDENT:

The indent is also a process that is more or less equal to the material forecasting here the

purchase department checks whether the company is capable of doing a particular plant, whether

the company have sufficient raw materials and machineries to start a project is being ordered by

the customers. Analyzing all these intend factors is also very important.

APPROVAL:

After the material forecasting and the intend process. The approval of the projects which

means the company accepts to the terms and conditions of the customer’s order. Once the

approval is made the fabrication process is started by the company.

MATERIAL PLANNING:

There is a separate department called material planning department where the company

plans for how many materials needed to do the ordered plant and how many labors needed to do

it within a particular prescribed time.

PURCHASE DEPARTMENT:

Now finally the process moves on to the purchase department where it has to keep all the

accurate records of the purchase and usage of the

Raw materials and should have an idea of the storage of the raw materials have been

allocated in each department:

STORE KEEPING:

The diamond engineering do not follow any special store keeping process they have a

basic terms of storing the raw materials in a particular place and to maintain then and to release

the raw materials to the department which is in need of a particular material. Here the store

keeping is the common process and not given any importance now they have been planned to

keep a separate department for store keeping with new technology which will be done in a few

years.

ISSUE OF RAW MATERIALS:

After the procurement is done the purchase department issues the raw materials equally to

each department according to their needs i.e. the size of the plant. Each department will be issued

with the raw materials and drawing on which the fabrication has to be done, in case if department

have completely used the raw materials they will be provided with the materials from the

department which is performing slowly.

INTERNAL QUALITY CONTROL:

After the raw materials equally to each department according to their needs i.e. the size of

the plant. Each department will be issued with the raw materials and drawings on which the

fabrication has to be done, in be provided with the materials from the department which is

performing slowly.

After the raw materials are being issued and the departments is started doing their

fabrication process s, now comes the quality control this departments checks over being done

without is being done with a quality and the fabrication is being done without any faults, bends

and cracks. The QC checks even a small mistake and will order the particular department to

rectify it. The QC finds the problem not being rectified the process will not be moved to the next

step.

PRODUCTION PROCESS:

The fundamental production done here is steel fabrication which consists of the following

process.

WELDING:

Welding is a core activity in the fabrication; it is to prepare joints of connection on plants

and for the attachment of other fixtures and fittings... here the welding is done with lots of safety

measures. There are different techniques used for welding process they are

SWAC (Shielded Design Arc Welding)

TIG(Tongues tone Inert Gas)

SAW (Submerged Arc Welding )

FCAW (Flex Code Arc Welding)

GAS CUTTING:

Gas cutting is one of the most popular methods of cutting steel, especially sheet metal.

Using this method it is possible to cut sheet metal with thickness from few millimeters to few

meters. The process of gas cutting involves the burning of metal in oxygen and throwing out the

burnt by product from the cut slit. Gas cutting may be conducted using a manual torch or

advanced numerically controlled machines (CNC). Here, at DECPL, we’re using first class

CNC machines. Here the gas is kept in a separate place where only the labors are allowed it is

the one of the important process of fabrication.

MINING & DRILLING:

The DIAMOND ENGINEERING supports the mining & drilling industries through

provision of a wide range of steel fabrication services, there are many new equipment for the

mining purpose used by this company they have a separate department for mining.

Drilling is another process of fabrication of steel it drills and put holes and shape the

product

for the screw and bolting purpose.

ASSEMBLING:

After each department performs their works all the separate plants are joint together and are

assembled to be made as a major plant, the project done by each department should fit each other

during assembling.

EXTERNAL QUALITY CONTROL

The external quality control is the person of the other company who comes to inspection to

the manufacturing company to check the documentation before the dispatch. The documentation

has to fulfill external quality control or he will refuse to accept the project he checks whether all

the plants are being done correctly or not.

\PAINTING PACKAGING AND DISPATCH:

These three processes are done by the RUBY engineering the other unit of the diamond

engineering. Here the plant after the QC inspection is over and approved. The plant is being

painted according to the customer’s preference and then it is packed.

MARKETING SEARCH:

The diamond groups involves basics marketing research under many research process

they are

Taking survey

o This is the process of conducting survey to the customers to know of the company

etc.

New update

o It includes government power, order, company profile and full details of the

company etc.

Customer satisfaction

It greatly helps to find out whether the customers really satisfaction with delivery of

products under time place & safety.