Quittner & Schimek

CABLE SYSTEMSFIBRE OPTICS

ELECTROMECHANICALASSEMBLIES

AND

WIRE HARNESSES

CONNECTOR ASSEMBLY

COMPONENTS TOOLS

INTERCONNECTIONS

MIL

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ER

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Quittner & Schimek – Introduction

Quittner & Schimek – today

Quality Assurance

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Distribution of interconnection components

Added Value Distributor / Assembly of

Production of Electro mechanical assemblies

1991

1994

19961999200020012003201320142015

AS9100 / ISO9001

Certificates for connectors assembly shop - Amphenol Added Value Assembler- QPL MIL-DTL-38999 1/2/3 RoHS compliant- QPL MIL-DTL-38999 3 J M- QPL MIL-DTL-38999 3 K S- QPL MIL-DTL-5015 MIL-DTL-26482 S2- LJT/JT/SJT/TV 62/162GB

VG95328

Certificates for wire harness production

NBCDMCIPC/WHMA-A-620VG96927POA

- technical and project support

QPL & VG certified circular connectors

- wire harnesses, boxes, panels

- the first activity with distribution of electric components- focus on customers in aircraft, military, transport and special industries- official Amphenol, Glenair and DMC distributor- wide activities in range of fibre optic components- establishment of sister company – SQS - Fibre Optics- official distributor of Hellermann, Leach, Brady, Nexans, Raychem (Tyco)- Value Added Distributor of Amphenol Ltd (UK) MIL connectors- start of production of wire harnesses, boxes, panels etc.- important contracts with Huber+Suhner (CH) and EADS Eurofighter (DE)- Value Added Distributor of Amphenol Aerospace (US)- strategic contract with Rheinmetall Defence, preferred supplier of wiring harnesses- Value Added Distributor of VG96927- POA - CZ.21G.0059

- annual turnover more than 20,5 mil EUR (2015)- 230 employees (160 people of production and assembly shop)- 7200 m freshly renovated space in 2 halls + 8000m m spare space in 2 halls for further

growth in short term + total ground area 40.000m

2000 - ISO9001 - TÜV CERT2007 - - Lloyd´s Register Quality Assurance

:for Series -incl. Black Zinc Nickel platingfor Series , Composite classes ,for Series Firewall and Stainless steel classes ,for (MS3450) and

and Series from Amphenol Ltd.- - MIL-DTL-26482/S2 / PT

:2003 - QSF-A of EADS (production for Aerospace industry)2007 - IPCA/J-STD-001 for soldering2003 - 2009 Raychem training for components and procedures2007 - Raychem training for assembly of components2008 - certificate for Repair and Calibration Centre2011 - Certified, currently version B2014 - - approval for assembly of wiring harnesses by BAAINBw (formerly BWB)2015 - (CZ.21G.0059)

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COMPANY

CUSTOMERS AND PROJECTS

There is a long list of customers and projects the company has supported.See below listed just some of interesting and important references:

L-159 A/B ALCA, AE-270 IbisSikorsky S-76, - , S-70iAlenia C-27J Spartan, Saab JAS-39 GripenL-410, L-410NGcomplete set of electrical tools

upgrades of MiG-29, L-39, AN-26, L-410components for defence interconnectionsswitching devices for upgrade of armoured vehicles

panels and wiring harnesses for galleys and otherequipment for Airbus and Boeing aircraftsEurofighter Typhoon - boxes, wiring harnessesAE-270, L-159, L-39, ...EFB ... wiring harnessesEV-55 Outback twin-propeller aeroplaneMi-17/171 - harnesses for avionics and communicationsAPU Safír 5K/G, TJ100 jetPC-6, PC-7, PC-12, PC-21wiring harnesses for Flight Data Recorder Systemsavionic testing racks and harnesses, hi-temp cable assyairplane engines harnesses

cable sets for tracked and wheeled armoured vehiclesvarious cable systems for air defence applicationscables for military communication systemscable systems for armoured vehiclesspecial cables assembled for armoured vehiclescomplete sets of harnesses for MIL intercom systemcabels for MIL/COM, C4Iwiring harnesses for radar applicationscable sets for navigation and other equipmentNBC cables for remote controlled weapon stations

cable assemblies, panels, boxes

cable sets for motor control of tramway and undeground

Supply of Interconnection components, kits

Aerospace - Wiring harnesses, Panels, Boxes

Defence - Cable Systems Assemblies, Boxes

Railway

Aero Vodochody

Aircraft IndustriesCSA, Smart Wings

LOT TrenčínVOP CZEVPU

Zodiac Aerospace

EADSAero VodochodyEvektorLOM PrahaPBS Velká BítešPilatus AircraftSpeel PrahaHoneywell

Rheinmetall DefenceRheinmetall Air DefenceThalesKrauss-Maffei WegmannSagemMesitHarrisERA, Retia, RametHoneywellRafael

Huber+Suhner

Škoda Plzeň

UH 60M Black Hawk

Dicom, Tesla, TTC interconnection components for MIL/Comm

Technify/Continental Motors

Marenco Swiss Helicopter entire harness for helicopter

supplied to customersBombardier, Stadler, Liebherr and others

CUSTOMERS AND PROJECTS

Production EquipmentInstalled equipment for a work with wires in wide range of cross sectionsfrom - (AWG 30 - 500 MCM)

All tools and equipment are subjected to regular calibrations and inspections.

- 2 x Spectrum Technologies (Nova 820, Capris 50)

- Komax, Schleuniger + Alphajet (black and white inks)

printers - Brady and TE/Raychem

pneumatic and hydraulic tools DMC, Schleuniger, Pico, TE

manual tools and automatic machines

- precise stripping tools for all insulation types

50 stations, Hot air guns and IR tools

Adhesive and Sealing equipment

0.1 mm up to 240 mm

UV Laser marking

Ink-jet marking

Thermotransfer

Crimp -

Cut & Strip -

Hot knives and hot tweezers

soldering

dispensing

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Quittner & Schimek have become preferred producer of various Electrical assemblies.The company produces not only for local customers but also for widely knownEuropean customers as can be found in the extensive list of Customer references inthis brochure.

andQuality, customer support, flexibility competitive hour ratesare main advantages customers benefit from cooperation with our company. All qualitystandards are met at reasonable costs.The company provides the complete range of services regardless components areprocured by the company or provided by customers.

The company offers assembly of:

e.g. panels, racks, boxes and other electrical installations

The company supports projects from design phase, prototype building, throughelectrical and mechanical testing until serial production with the maximal effort to meetcustomer’s needs.All what is needed is an , how a wiring harness or a cable should look like.Complete production specification is created using sophisticated Wiring HarnessesDesign Software

With , production series ranges from single cable, single engine harness andsingle testing equipment up to complete series production of thousands cableassemblies. Up to now 65 000 pieces just of one cable type have been produced.

Everything from single contact installation, one cable side terminated with a connectorup to a complete and tree for a large transport aircraftsuch as C-130 Hercules.

Wire harness, Custom cablesElectromechanical assemblies

idea

HarnWare

no MOQ

complicated wire harness

®

CABLE ASSEMBLY

WIRE HARNESS ASSEMBLY

Production and Prototype Testing

Tensile test system

,

4 x Electroemulation and interconnection automatic testers

Cable Pull & Bending tests

WEE Electrotest Engineering with 4000 test points (up to 8000 points) rating 3A,max 2500VDC or 1500VAC, relays, fuses, switchesAdapter/test cables for almost 1000 connector types available

- MPT 200A for crimp terminations up to 200 lbf- MTM 1000 for pull tests up-to 10.000 N- PT 40XP for precise miniature contacts

Inspection gauges, Contact retention test tools

Proprietary equipment for

Watertightness Vibration and Climate tests capability

Electrical assemblies require precise definition of all assembly operations unique forevery project. The in-house Technology team puts together all specific requirementscombined with exact assembly instructions of chosen components. That’sthe company has. Typical assembly comprises of:

Production process

know-how

- Wire & tube marking and cutting – UV Laser, Ink jet- Thermotransfer printing – heat shrink sleeves and labels- Jacket and core stripping – automated or manual including hot-knives- Soldering & Crimping – manual, pneumatic, hydraulic, micro assemblies- Manual stranding and branching of wires and cables into a desired form- Fixation using lacing tapes or ties- Individual and overall screening – installation and termination- Installation of outer protection – braids, heat-shrinkable tubing, conduits- Moulded parts installation – including NBC systems- Moulding, Potting and Sealing

The company arranges the complete subcontracted production and assembly ofmechanical parts utilizing special operations such as metal sheet cutting, bending,welding, milling, turning and plating to fulfill various needs of customer’s projects.

assemblies with Butt-joint termini or Expanded beam technology.The company works with FO connectors such as D38999, Arinc801, M28876, TFOCA,M83526 (Probeam, HMA, EB4) etc., eventually ribbon cable with MT ferrules.

Fiber Optic

Only 100% tested and inspected products are approved anddelivered to customers.

COMPONENTS DISTRIBUTION

Quittner & Schimek - Authorized distributor- distribution of Electric Components for more than 20 years- technical service- over- 100% incoming inspection of components- BIN management (small electrical components and yard goods)- reserved material in stock for long term projects, kitting- complete range of Electrical components for long term contracts(e.g. 1000 items for Sikorsky S-76 production inAero Vodochody)

- certified Service of DMC tools

Amphenol (including Socapex,Air LB, Ltd,AAO, PCD, FSI, TMS, Nexus)Glenair (including Commital)DMC - Daniels Manufacturing ToolsTE Connectivity -Aerospace & Defense (Raychem,AMP, CII, Hartman, Deutsch)Leach InternationalNexans (Berk-Tek)HellermannTytonBrady

Connectors MILand industrial:

Connectors for RF and data: Amphenol, TE/Raychem, Pasternack,TMS,Trompeter, Emteq

Connectors fibre optic: Amphenol, Glenair, TEBackshells and accessories: Glenair, AmphenolTools: DMC, Ideal, TE/AMP, Band-It, PressmasterHeat-shrinkable parts: TE/Raychem, HellermannTyton, Glenair, SumitomoConduits and Braids: Glenair, Bentley Harris, IcoreWires and Cables: Nexans, TE/Raychem, TMS, Emteq, PIC, ECS, CarlisleLabelling and marking: Brady, TE/Raychem, HellermannTytonRelays and Contactors: Leach, TE/CII/Hartman/KilovacRelay sockets, Junction modules:Amphenol/PCD/Air LB, TE/DeutschSwitches, circuit breakers: Honeywell, Eaton, Vivisun, Sensata/Klixon

Solder Sleeves and Splices: TE/Raychem, SumitomoWire terminals and splices: TE/AMPSelf-fusing silicon tapes: Arlon, Flexfab, Kirkhill-TALacing tapes and cords: Breyden, GudebrodClamps, mounting flanges: Kirkhill-TA, Amphenol/PCD/Air LB, Fastener Specialty

30 000 stock items

Authorised distributor of following manufacturers:

Accessories:

The main components range with stock availabilityAmphenol, Glenair, Positronic,TE/AMP/Deutsch, Aero Electric

CONNECTOR ASSEMBLY

QPL MIL-Specs

24 hours

certified assembly shop for the circular connectors was established in1999 with purpose to reduce standard lead time that usually counts in weeks.Connectors of the following series are available in 3-5 days (for urgent cases ):

MIL-DTL-38999 Series 1 /

MIL-DTL-38999 Series 2 /

MIL-DTL-38999 Series 3 /

Amphenol SJT

MIL-DTL-5015 Series 3

MIL-DTL-26482 Series 2

Amphenol 62GB

Amphenol 162GB

VG95328

Amphenol LJT

Amphenol JT

Amphenol TV

/ Amphenol 944

/ Amphenol MB10

MIL-DTL-26482 Series 1 - solder

MIL-DTL-26482 Series 1 - crimp

kits

Contacts - M39029 & Special

Accessories -

Special modifications

integrated backshells

Installation kits -long term

projects

Design-in support -

(MS27466, MS27467, MS27468 etc.)

(MS27472, MS27473, MS27484 etc.)

(D38999/20, D38999/24, D38999/26 etc.)

- RoHS Ni or Black Zinc Nickel platings, Classes F and Z / Amphenol TV-RF/RZ- Composite, Classes J and M / Amphenol CTV-RW/RF- Stainless Steel and Firewall, Classes S and K / Amphenol TVS-RS/RK- Marine Aluminum Bronze, Amphenol TVS-RB

(in full compliance with VG96912, JN1003 and PAN6433-2)

(MS3450 to MS3459)

(MS3470 to MS3476)

(in full compliance with MS3110 to MS3116, acc. )

(in full compliance with MS3120 to MS3126, acc. )

- certified by BAAINB, series of MIL-DTL-26482/S2 / PT

All necessary contacts, tools, accessories, backshells and boots are available from ourstock as separate items or complete assembly based on customer requirements.

- Power, Coax,Triax, Quadrax, other Data, Thermocouple, PCB, Fibre Optic

metallic, rubber and composite Caps, dummy Receptacles, etc.

e.g.:- heavy duty coupling nuts- plugs with- receptacles with reduced flanges, clinched nuts- reduced receptacles for instrumentation- large scale of receptacles and contacts for PCB

containing connectors, contacts, caps, backshells, heat-shrinkableparts, shielding braid, marked wires etc. Large stock of spare parts for

with guaranteed stock and lead time.

the Company assists with selection of suitable parts and solutionsfor specific requirements during a product design phase.

Printed 2/2016

Quittner & Schimek s.r.o.

Komenského 304

509 01 Nová Paka

Czech Republic

Phone : +420 493 766 111

Fax : +420 493 721 107

E-mail : qs@qscomp.cz

www.qscomp.cz