Company Profile · 2013. 9. 10. · Mazak Integrex 400-IV As to improve and optimize our works, we...

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Transcript of Company Profile · 2013. 9. 10. · Mazak Integrex 400-IV As to improve and optimize our works, we...

Page 1: Company Profile · 2013. 9. 10. · Mazak Integrex 400-IV As to improve and optimize our works, we enriched our CNC department with a MAZAK INTEGREX 400-IV. This machine as Mazak
Page 2: Company Profile · 2013. 9. 10. · Mazak Integrex 400-IV As to improve and optimize our works, we enriched our CNC department with a MAZAK INTEGREX 400-IV. This machine as Mazak

Company Profile

Sefa Industries was founded in July 2001 by 4 specialized technicians in the field of mechanical engineering. They aimed at creating a competitive and lively new working environment.

Thanks to the twenty years‘ Experience, achieved in the mechanical field, SEFA's management team has focused its activity on three main concepts

Page 3: Company Profile · 2013. 9. 10. · Mazak Integrex 400-IV As to improve and optimize our works, we enriched our CNC department with a MAZAK INTEGREX 400-IV. This machine as Mazak

Mission

Quality and excellence. We believe that striving for quality and achieving excellence is really important to give our customer a product that leads the market for reliability and precision.

Professionality. We believe that facing the daily challenges, from the easiest to the most complex ones, in a serious and rational way encourages our customers and other workers to confront themselves with our company in a profitable and constructive way.

Customer oriented.

We believe that our staff courtesy and competence is the starting point to build a fiduciary relationship, the basis of "customer satisfaction".

Page 4: Company Profile · 2013. 9. 10. · Mazak Integrex 400-IV As to improve and optimize our works, we enriched our CNC department with a MAZAK INTEGREX 400-IV. This machine as Mazak

Nowadays In order to improve our organization and workflow, in April 2009 we moved in a modern and new plant in the centre of the mechanical industrial area of the city of Molfetta.

Numbers

• 1500 mq production dept • 600 mq finishing dept • 500 mq offices

This and more to guarantee quality, faster delivery and courtesy.

Page 5: Company Profile · 2013. 9. 10. · Mazak Integrex 400-IV As to improve and optimize our works, we enriched our CNC department with a MAZAK INTEGREX 400-IV. This machine as Mazak

Products & Services Our know-how is the foundation of our productive capacity, an ever growing quality, thanks to our technicians and worker expertise we are able to product a huge range of items. Established as an outsourcing company, nowadays SEFA is also able to support the client in the stage of design and streamlining of its components, either for executive single details (parts) or for assembled components. Works are executed using customer's draws or samples, with the support of our competence to improve the component features; we are also able to work all kind of materials from the metallic to the plastic ones and supply all the items with heat and surface treatments. Above all, we are specialized in the construction of spindles, calibers and assembled structures provided with all the necessary certificates. The delivered items are ready use.

Page 6: Company Profile · 2013. 9. 10. · Mazak Integrex 400-IV As to improve and optimize our works, we enriched our CNC department with a MAZAK INTEGREX 400-IV. This machine as Mazak

Products & Services

Feeder Arm

Magnesium Structures Clamps

Page 7: Company Profile · 2013. 9. 10. · Mazak Integrex 400-IV As to improve and optimize our works, we enriched our CNC department with a MAZAK INTEGREX 400-IV. This machine as Mazak

Products & Services

Internal grinding spindle

Self-centering spindle

Page 8: Company Profile · 2013. 9. 10. · Mazak Integrex 400-IV As to improve and optimize our works, we enriched our CNC department with a MAZAK INTEGREX 400-IV. This machine as Mazak

Products & Services

Test Bench

Centering Ogive

Page 9: Company Profile · 2013. 9. 10. · Mazak Integrex 400-IV As to improve and optimize our works, we enriched our CNC department with a MAZAK INTEGREX 400-IV. This machine as Mazak

Products & Services

Gripper

Aluminium Stamp

Work in progress Finished

Page 10: Company Profile · 2013. 9. 10. · Mazak Integrex 400-IV As to improve and optimize our works, we enriched our CNC department with a MAZAK INTEGREX 400-IV. This machine as Mazak

Products & Services

Cast Iron slide

Assembled structure on 5 axis

Page 11: Company Profile · 2013. 9. 10. · Mazak Integrex 400-IV As to improve and optimize our works, we enriched our CNC department with a MAZAK INTEGREX 400-IV. This machine as Mazak

Products & Services

Aluminium mask

Handheld

Clamp

Page 12: Company Profile · 2013. 9. 10. · Mazak Integrex 400-IV As to improve and optimize our works, we enriched our CNC department with a MAZAK INTEGREX 400-IV. This machine as Mazak

Products & Services

Positioning Rings Cutting Blade

Page 13: Company Profile · 2013. 9. 10. · Mazak Integrex 400-IV As to improve and optimize our works, we enriched our CNC department with a MAZAK INTEGREX 400-IV. This machine as Mazak

Machines Traditionals

Miller IT 2 VS Number: 3 X=600 - Y=350 - Z=350 Miller SIA 406 Number: 1 X=900 - Y=450 - Z=450 M iller Bonza ITF160 NUmber: 1 X=1120 – Y=400 – Z=450 Miller Wiker PBM-4VS Number: 1 X=800 – Y=400 – Z=400

Parallel Lathe CMT Ursus 200 Number: 1 Corse 200x1500x52 mm Parallel Lathe CMT Ursus 300 Number : 2 Corse 300x2000x105 mm Parallel Lathe OMG Zanoletti TP300 Number 1 Corse 600x2000x102 mm

Grinder Tacchella 1018UM Number : 1 X=1000 - H. punte= 180 D. Max 360 Grinder Tacchella 1018U Number : 1 X=1000 - H. Punte=180 D. max. 360 Grinder STUDER Number : 1 X=1050 - H. punte=180 D. Max 360

Sharpening-machine Majevica OM600 Number : 1 X=400 - Y=300 - Z=300 Sharpening-machine Tacchella Number : 1 X=400 - Y=300 - Z=300 Grinder GIORIA RHN1000 Number : 1 X=1000 - H. punte=165 D. Max 330

Page 14: Company Profile · 2013. 9. 10. · Mazak Integrex 400-IV As to improve and optimize our works, we enriched our CNC department with a MAZAK INTEGREX 400-IV. This machine as Mazak

Machines CNC

Mazak Variaxis 630II Number : 1 X=630 - Y=765 - Z=510 A= +30°/-120° - C= +360°/-360° Spindle speed 12.000 g/min Mazak VTC 300C Number : 1 X=1740 - Y=760 - Z=660 + 4° asix Spindle speed 12.000 g/min Mazak Nexus 510C Number : 1 X=1050 - Y=510 - Z=510 Spindle speed

12.000 g/min

Mazak Quick Turn Nexus 200MY Number : 1 X=230 - Y=100 - Z=575 Spindle speed 4.500 g/min Mazak VTC200C Number : 1 X=1660 - Y=510 - Z=510 Spindle speed 10.000 giri/min. Tangential Grinder ROSA LR16 Number : 1 D. Max grindable X=1650 Y=720 Z=550

Lathe Graziano MT500C Number : 1 X=300 - Z=950 C= +50/-50 D. Max 400 D. Max spindle hole 75 Spindle speed 4.000 g/min Wire-cut Agiecut Classic 3 Number : 1 X=500 - Y=350 - Z=256 - UxV= +/- 70 mm Wire-cut AC Classic V3 Number : 1 X=500 - Y=350 – Z=426 - UxV= +/- 70 mm Grinder Elektra Plus Tacchella CN X=1640 - H. Punte= 230 D. max. grindable 450 Number : 1

Page 15: Company Profile · 2013. 9. 10. · Mazak Integrex 400-IV As to improve and optimize our works, we enriched our CNC department with a MAZAK INTEGREX 400-IV. This machine as Mazak

Machines CNC- Highlights

Mazak Integrex 400-IV As to improve and optimize our works, we enriched our CNC department with a MAZAK INTEGREX

400-IV. This machine as Mazak Philosophy says can make possible the DONE IN ONE concept that is work on a singular particular in a continuous way, as to optimize produiction costs and times.

Turbin Blades

Technical Facts

Axial stroke X 630 mm Axial stroke Y 230 mm - Axial stroke Z 1585 mm Axial stroke B 225° - Axial stroke C 360° Main chuck spindle size 12" Maximum rotating speed 3300 rpm Maximum milling spindle speed 12000 rpm

Page 16: Company Profile · 2013. 9. 10. · Mazak Integrex 400-IV As to improve and optimize our works, we enriched our CNC department with a MAZAK INTEGREX 400-IV. This machine as Mazak

Technical Facts • X = 730 mm Y = 850 mm Z = 560 mm A +30∞/-120∞ C +/-360∞ Spindle speed 10000 rpm

Machines CNC- Highlights

Mazak Variaxis 730-5X II The Variaxis II series adds a new dimension of work to a vertical cnc. The ability of work any surface of a particular make possible the finishing of a single part in one singular setup. Even the most complex profile can be done in ONE, thanks to the simultaneous control of the 5 asix... A new dimension for an improved productivity.

Page 17: Company Profile · 2013. 9. 10. · Mazak Integrex 400-IV As to improve and optimize our works, we enriched our CNC department with a MAZAK INTEGREX 400-IV. This machine as Mazak

Machines CNC- Highlights

Mazak Integrex 400-I 1500U The new series INTEGREX-I was totally re-designed and claim lot of new and improved functions, all studied to enanche the performance, productivity and the precision. Integrex I400 is the laste generation of multitasking machines designed to ensure the maximum quality with particular attention to the environment and the energetic economization.

Technical Facts •X 615 mm - Y 250 mm •Z 1585 mm - B 225° •C 360° - Spndle speed 12000 rpm

To complete our I400 we choose an Autoblock SLU 3.2 and the new Mazatrol Matrix2, capable to bring the productive standard higher and higher.

Page 18: Company Profile · 2013. 9. 10. · Mazak Integrex 400-IV As to improve and optimize our works, we enriched our CNC department with a MAZAK INTEGREX 400-IV. This machine as Mazak

Machines Measurement Room

Mitutoyo Outline Projector PH-A14 This Outline projector is a high performance tool equipped with the Linear Scale measurement system. The 200x100 mm working table makes the PH-A14 suitable for thousand of applications. Using the two additional optional processing unity guarantee an improved measurement care.

Mitutoyo Roundtest RA-120 Max Ø 380 mm - Measurement range ± 1000 μm - Max H. 280 mm - Max rotation error (0,04 + 6H/10 000) μm. Different analysis options: roundness; concentricity; undulation on ray; runout; perpendicularity; thickness variation; flatness; parallelism; interrupted profiles.

Mitutoyo Crysta Apex C-9166 - Tridimensional measurement machine With CRYSTA-APEX series, Mitutoyo offers his customers an easy and reliable tool for the control of tridimensional measurement. Measurement range X=905 - Y=1605 - Z=605 - Accuracy MPEE = (1,7 + 0,4 L/100) μm

Tesa Altimeter MICRO-HITE PLUS 600 Motorized Integrated air cushion to improve the tool displacement on the granite plate. Motorized head for faster handling all over the plate, Tesa µ System to guarantee an easier usage and a precise reliability, automatic error correction (CCA - Computer Aided Accuracy) to guarantee high precision measurement.

To improve and enforce the quality control we have set up a new area for the measurement of all the produced details. The main technological machines are:

Page 19: Company Profile · 2013. 9. 10. · Mazak Integrex 400-IV As to improve and optimize our works, we enriched our CNC department with a MAZAK INTEGREX 400-IV. This machine as Mazak

Machines Measurement Room

Crosscheck plan Mitutoyo 901 Series Because of its natural features black granite has a huge employment in both traditional and coordinate measurement tools. We chose a Mitutoyo Crosscheck plate for the following reasons: ➢ Dimensional stability: granite is a naturally aged material therefore free of internal stress. ➢ Thermal stability: the thermal dilatation coefficient is smaller than that of steel and cast-iron. ➢ Hardness: the granite hardness is comparable to that of the hardened steel. ➢Wear resistance: hardness guarantees a longer duration of the granite tools. ➢ Work tolerance: working with granite plate allows obtaining a lower flatness than with other traditional materials. Moreover, it has the following characteristics: unassailable by acids, not magnetic, electric insulated, oxidation resistant.

Durometer Mitutoyo HR-320MS Tool with an adavnced technology to measure hardness with the maximum precision according to the Rockwell and Vickers standards (HRC or HV).

Moreover to complete our measurement room:

➢ “Surftest SJ–201 P“ ➢ Measurement pad ➢ Parallel plan brick ➢ Digital caliber ➢ Digital micromete

Page 20: Company Profile · 2013. 9. 10. · Mazak Integrex 400-IV As to improve and optimize our works, we enriched our CNC department with a MAZAK INTEGREX 400-IV. This machine as Mazak

Numbers

Market Fragmentation

30%

20%

5%

10%

5%

20% 10%

Automotive Automation & Robotics Prototype

Trasmissions Medicals Machines

Measurements Tools

Page 21: Company Profile · 2013. 9. 10. · Mazak Integrex 400-IV As to improve and optimize our works, we enriched our CNC department with a MAZAK INTEGREX 400-IV. This machine as Mazak

Contacts

Sales & Administrative Manager

Emanuele Carrieri

E-mail: [email protected] Tel. 080 337 5025 – 080 338 2389 Fax. 080 338 2316

Purchaising Manager Technical Manager Abbattista Francesco E-mail: [email protected] Tel. 080 337 5025 – 080 338 2389 Fax. 080 338 2316

Sales Manager Production Manager Valente Sergio E-mail: [email protected] Tel. 080 337 5025 – 080 338 2389 Fax. 080 338 2316

Quality Manager Technical Manager Bufano Arcangelo E-mail: [email protected] Tel. 080 337 5025 – 080 338 2389 Fax. 080 338 2316