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Commercial-Foundry Flexible Mixed Signal ASIC Design Center
ACME
SSED
Foundry-Portable, Mixed-Signal Foundry-Portable, Mixed-Signal
ASIC Design CenterASIC Design Center
Application of Commercially Manufactured Electronics
Commercial-Foundry Flexible Mixed Signal ASIC Design Center
ACME
SSED
Problem Statement:
• Traditional military sources of high-performance, mixed-signal ASIC technology are going away.
• In the future, defense programs will need to use commercial sources for this technology, or do without.
• Military business is not attractive to commercial ASIC foundries because they must divert scarce, specialized design resources from higher volume/profit, opportunities.
• Commercial ASIC foundries tailor their processes and design rules toward applications that are typically used in less strenuous environments over shorter lifetimes.
• Commercial ASIC foundries do not always characterize processes and provide models for the mil temp range.
Commercial-Foundry Flexible Mixed Signal ASIC Design Center
ACME
SSED
Program Goal:
Establish the tools, knowledge and foundry agreements needed to provide U.S. defense programs with an
affordable, portable & reliable access path to commercial mixed-signal ASIC foundries.
Subgoal:
Demonstrate this capability with a pathfinder IC design that is implemented in one or more commercial foundries & has been
successfully ported between foundries
Commercial-Foundry Flexible Mixed Signal ASIC Design Center
ACME
SSED
Boeing ACME-Related Productivity EnhancementsBoeing ACME-Related Productivity EnhancementsBoeing ACME-Related Productivity EnhancementsBoeing ACME-Related Productivity Enhancements
Cadence - Virtuoso Custom Router
Cadence - Virtuoso Custom Router
Automated Analog RoutingAutomated Analog Routing
NeoLinear - NeoCellNeoLinear - NeoCell
Automated Analog Placement & RoutingAutomated Analog
Placement & Routing
Prolific - ProGenesisProlific - ProGenesis
Automated Digital Library Migration
Automated Digital Library Migration
Barcelona DesignBarcelona Design
Optimized Cell DesignsOptimized Cell Designs
Boeing - Cell MinerBoeing - Cell Miner
Cell LibrarianCell Librarian
Boeing Soft CellsBoeing Soft Cells
Automated Sub-Cell Design & Layout
Optimization
Automated Sub-Cell Design & Layout
Optimization
NeoCAD/Ultra-Syn/NeoRFNeoCAD/Ultra-Syn/NeoRF
Automated RF Design Optimization, Routing, and
Layout - Boeing is Commercialization
Demonstrator
Automated RF Design Optimization, Routing, and
Layout - Boeing is Commercialization
Demonstrator Potential
Commercialization Path
Potential Commercialization
Path
Commercial-Foundry Flexible Mixed Signal ASIC Design Center
ACME
SSED
Impact on Design Flow Impact on Design Flow
Detailed Design
StartDevelop
Requirements
P-Cells
System Design
MATLAB,Mathcad ...
Mentor Flow
AVHDL
Design &Schematics
Composer
Simulation
Spectre
SpectreSVerilog
ATS
Statistical Analysis
RF Simulation
Floor Planning
DeviceModels
SSED CellLibrary Access
CellMiner
DesignOptimization
NeoCircuit
Topologies
DesignOptimization
Barcelona
Cell Library
Placement
Virtuoso XL
Route
VCR
NeoCell
CCARParasitic
Extraction
Diva
BackAnnotation
Composer
DRC
Diva
DesignRules
LVS
Diva LVS
Netlist
Netlist
GDSII
ComplianceMatrix
Checklist
Tapeout
Fabrication
Package
TestUpdate Library
MS Access
Soft Cells
BiasNet ...
TechnologyFiles
Detailed Design
StartDevelop
Requirements
P-Cells
System Design
MATLAB,Mathcad ...
Mentor Flow
AVHDL
Design &Schematics
Composer
Simulation
Spectre
SpectreSVerilog
ATS
Statistical Analysis
RF Simulation
Floor Planning
DeviceModels
SSED CellLibrary Access
CellMiner
DesignOptimization
NeoCircuit
Topologies
DesignOptimization
Barcelona
Cell Library
Placement
Virtuoso XL
Route
VCR
NeoCell
CCARParasitic
Extraction
Diva
BackAnnotation
Composer
DRC
Diva
DesignRules
LVS
Diva LVS
Netlist
Netlist
GDSII
ComplianceMatrix
Checklist
Tapeout
Fabrication
Package
TestUpdate Library
MS Access
Soft Cells
BiasNet ...
TechnologyFiles
ACMEACME
ACMEACME ACMEACME
ACMEACME
ACMEACME
DeliverDeliver
Cadence Flow Shown
Cadence Flow Shown
Commercial-Foundry Flexible Mixed Signal ASIC Design Center
ACME
SSED
NeoCad ProgramNeoCad Program
Chord-RF:Behavior Level MOR
Task 2.2(CMU)
“Hints” fromCircuit Synthesis
(Neolinear)
NeoRFTM :Parasitic Aware Physical Synthesis
Task 3.1, Task 3.2 (Neolinear)
Verified Layout
VHDL-AMSSpecification(e.g., RF ADC)
Behavioral AMS Modelfor Use in System Design(CMU, MIT, Neolinear)
BehaviorMOR:Task 2.2
(CMU, Neolinear)
Module Generation
Device LevelGeometry
Device / Cell / Block LevelInterconnect Parasitics
Layout
Intelligent Parasitic Backannotation(CMU, Neolinear)
UltraSYN Synthesis System: Task 4
Sp
ice,
AM
S P
aras
i tic
ou
t pu
tM
icro
c osm
CharacterizationLayouts (Boeing)
NeoCircuit-HSTM: Parasitic AwareHierarchical Circuit Synthesis
Task 3.1 (Neolinear)
ATSS (Automatic TopologySelection System): Task 3.3
(CMU, Neolinear)
FastWave:Full-wave 3D Solver
Task 1(Microcosm, MIT)
FastWave-MOR:Circuit Level MOR
Task 2.1(MIT,CMU, Microcosm)
Parasitic Information
Commercial-Foundry Flexible Mixed Signal ASIC Design Center
ACME
SSED
Digital Cell Library Migration - ProlificDigital Cell Library Migration - Prolific Digital Cell Library Migration - ProlificDigital Cell Library Migration - Prolific
Migrates up to 400 cells in 8 - 12 hr
Migrates up to 400 cells in 8 - 12 hr
ProGenesisProGenesis GDSIIGDSIISPICE NetlistSPICE Netlist
ProlificProlific
Global Place & Route
Global Place & Route
ProGenerate
Device Generators
ProGenerate
Device Generators
ProGen
Detailed Place & Route,
Compaction, Post-Process
ProGen
Detailed Place & Route,
Compaction, Post-Process
ProMigrateProMigrate
GDSIIGDSII GDSIIGDSII
Digital Cell
Library
Commercial-Foundry Flexible Mixed Signal ASIC Design Center
ACME
SSED
SPICE Netlist
&Placement
SPICE Netlist
&Placement
VCRVCR
Cadence Virtuoso Custom Router (VCR)Cadence Virtuoso Custom Router (VCR)Cadence Virtuoso Custom Router (VCR)Cadence Virtuoso Custom Router (VCR)
GDSIIGDSII
FoundryFoundryTechnologyTechnology
FilesFiles
FoundryFoundryTechnologyTechnology
FilesFiles
• Automatic Cell-Level Routing• Interactive Placement
• Automatic Cell-Level Routing• Interactive Placement
• Can match signal characteristics
• Coax and Differential Routing• Can control crosstalk• Critical Net Pre-routing
• Can match signal characteristics
• Coax and Differential Routing• Can control crosstalk• Critical Net Pre-routing
Commercial-Foundry Flexible Mixed Signal ASIC Design Center
ACME
SSED
SPICE NetlistSPICE Netlist NeoCircuitNeoCircuit
NeoLinear ToolsNeoLinear ToolsNeoLinear ToolsNeoLinear Tools
NeoCellNeoCell GDSIIGDSII
FoundryFoundryTechnologyTechnology
FilesFiles
FoundryFoundryTechnologyTechnology
FilesFiles
• Device Sizing Optimization
• In Development
• Device Sizing Optimization
• In Development
• Auto Analog Place & Route
• RFP Issued
• Auto Analog Place & Route
• RFP Issued
Sized NetlistSized Netlist
• Any Topology• Any Topology
DUTDUT
User’s Test Bench
User’s Test Bench
NeoLinear and Cadence have a new agreement allowing Cadence to Distribute and
Support NeoCell
• Can match signal characteristics
• Coax and Differential Routing
• Can control crosstalk• Preserves Placement
Symmetry
• Can match signal characteristics
• Coax and Differential Routing
• Can control crosstalk• Preserves Placement
Symmetry
Commercial-Foundry Flexible Mixed Signal ASIC Design Center
ACME
SSED
Barcelona DesignBarcelona DesignBarcelona DesignBarcelona Design
OptimizerOptimizer
• Optimizer is designed specifically for each topology offered
• Tool runs at Barcelona Design Facility - no maintenance required
• Quick simulation• All parameters available without test
bench design
• Optimizer is designed specifically for each topology offered
• Tool runs at Barcelona Design Facility - no maintenance required
• Quick simulation• All parameters available without test
bench designWeb Pages
• Process Selection
• Topology Selection
• Requirements
• Simulation Results
FoundryTechnology
Files
FoundryTechnology
FilesTopology Library
Topology Library
Web-Based Interface
Web-Based Interface
Sized Netlist
and
GDSII
Sized Netlist
and
GDSII
Commercial-Foundry Flexible Mixed Signal ASIC Design Center
ACME
SSED
Barcelona Design CostsBarcelona Design Costs Barcelona Design CostsBarcelona Design Costs
Typical manual
design cost:
$8400
Typical manual
design cost:
$8400
• A design run is defined as a “Design Click”
• Op Amp trades may involve multiple Design Clicks
• An annual $20k subscription allows unlimited Design Clicks
Commercial-Foundry Flexible Mixed Signal ASIC Design Center
ACME
SSED
Boeing Cell Librarian and Boeing Cell Librarian and Design Synthesis ToolsDesign Synthesis Tools
Boeing Cell Librarian and Boeing Cell Librarian and Design Synthesis ToolsDesign Synthesis Tools
CellMiner LibrarianCellMiner LibrarianBiasNet Soft CellBiasNet Soft Cell
• CapNet Soft Cell in progress
• HV XSTR Soft Cell planned
• WSU current mirror soft cell
• Pursuing commercialization
• CapNet Soft Cell in progress
• HV XSTR Soft Cell planned
• WSU current mirror soft cell
• Pursuing commercialization
Organizes library & promotes re-useOrganizes library & promotes re-use
Unit Resistor Sizing & Placement OptimizationUnit Resistor Sizing & Placement Optimization
Commercial-Foundry Flexible Mixed Signal ASIC Design Center
ACME
SSED
BiasNet & CapNet Soft Cell Test Structures - Validates Sensitivity-
Weighted Optimization
BiasNet & CapNet Soft Cell Test Structures - Validates Sensitivity-
Weighted Optimization
Pathfinder ConceptPathfinder Concept Pathfinder ConceptPathfinder Concept
Barcelona Design & Low-Offset Amp
Characterization Cells
Barcelona Design & Low-Offset Amp
Characterization Cells
Bump Bond Corner Test Structures - Six Corners
Bump Bond Corner Test Structures - Six Corners
Georgia Tech. Reliability Test Structures
Georgia Tech. Reliability Test Structures
ACME A Reliability Test Structures
ACME A Reliability Test Structures
Optional Scribe Line to Enhance Test OptionsOptional Scribe Line to Enhance Test Options
F-22 PSM ChannelF-22 PSM Channel
HV Transistor Array - Demonstrates
Migration Avenue from HV to LV
Processes
HV Transistor Array - Demonstrates
Migration Avenue from HV to LV
Processes
250 mil x 250 mil
250 mil x 250 mil
AMI C5N 0.5 um, 2 AMI C5N 0.5 um, 2 poly, 3 metalpoly, 3 metal
AMI C5N 0.5 um, 2 AMI C5N 0.5 um, 2 poly, 3 metalpoly, 3 metal