Comline Introduction
description
Transcript of Comline Introduction
Business Activities
Conceptualdesign,layoutdesign, planningandproduction
•Constructionofcompletevehicleelectrical systems–includingintegrationanddeve- lopmentofexistingcustomerdrawingsand extensivedocumentation,ifrequired
•Systemsaswellascompletecentralelectri- calsystemsforthecarandutilityvehicle industry,mobilemachinesandsimilarareas ofapplication
•On-boardelectricalsystemsforagricultural, loading,materialhandlingandconstruction machinery
•Cableharnessassemblieswithelectronic componentsaswellasassembledsingle wires–withcontactsandplugconnectors fromallreputablemanufacturers
•Instrumentpanelscompletewithcable harnessassemblyandswitches
•Assemblyandintegrationofsimpletohighly complicatedcableharnesseswithover 3000individualpartsincludingelectronic and/orelectromechanicalcomponents
•Fullyorsemi-automatedmanufactureof cableharnessassembliesofanylength
•Cuttingtosizeandcontacting(connection ofcontactstoconductors)allcablesin- cludingtextimprintonautomaticproduction plants
•Safetyswitchwithcableharnessassembly fittedbyinjectionmouldingforvehicleseats
•Batteryandignitioncableproduction includingcrimpforcemonitoringforcross- sectionsofupto150mm2
•Trailerconnectioncableswithallassociated plugconnections
•Manufactureandprovisionofanyrequired sheetmetalorsteelparts
•Controlcabinetconstruction
•Vehiclelightingofallkinds,bothinside andoutside
Cablecoveringoptions
•Plasticsheathing
•Alltypesofsleeving–suchasprotection andbraidingorcoveringwithnylonthread, insulationsleevingorcorrugatedtubing
Auxiliaryservices
•On-sitecustomerassistanceinallphasesof development,production,seriesproduction supportandsparepartssupply
•Professionalinstallationofallelectrical and/orelectroniccomponentsinthe customer'sfacility–includingprogramming, ifrequired
•Provisionofbought-inpartsandcomponents fromourlargepoolofsuppliersatshort notice
Customerbenefits
•Shortreactiontimes
•Orderprocessingindependentofpiece numbers–from1toover1,000,000pieces
•Just-in-timeandJust-In-Sequencedelivery option
•Broadrangeofbusinessactivitiesand well-assortedmaterialstocks–forshort reactiontimes
•Highlymodernprocessingequipment, supportedbyspecialsoftware–fortop standardproduction
Weonlyusequalityproductscompliant withtheregulationsoftheinternational automotiveindustry!
ComlineElektronikElektrotechnikGmbHKarl-Rapp-Straße1•92442Wackersdorf•GermanyPhone+499431/7565-0•[email protected]•www.comline-elektronik.de
Planning andDeveloping
The solutions that we develop are as
individual as the requirements of our custo-
mers. Quality, cost and flexibility – these are
the three primary criteria that we take into
consideration for all projects – from very small,
challenging series productions to consistently
precise manufacture of large piece numbers.
For development and construction, we
use software solutions specifically adapted
to cable harness design and production.
We support the creation of a vehicle or
machine from the design phase, throughout
development, and up to the acceptance and
series production phase (as well as the end-
of-series phase, if applicable). Quick progress
to the prototype phase is facilitated by the
fact that we build cable harnesses and central
electrical systems at a relatively early stage
of construction.
Orders that do not require any development
work from us are naturally also conducted
strictly according to customer specification.
Comline Elektronik Elektrotechnik GmbHKarl-Rapp-Straße 1 • 92442 Wackersdorf • GermanyPhone +49 94 31 / 75 65-0 • Fax 75 [email protected] • www.comline-elektronik.de
We do not use crimping to connect cables
at Comline: instead we use modern ultrasonic
welding techniques, which can be checked
more effectively during the manufacturing
phase, as well as permitting a more efficient
work style.
We produce data lines in-house - with a
Komax machine, which can be used to twist
different line types with freely selectable
lengths of lay.
Battery cables and lines can be cut to
size and stripped in one work step. Similar to
the ignition cables, these are also pressed
with crimp force monitoring. Cables with cross-
sections of up to 150 mm2 can be processed.
All cable systems and components are
manufactured with high dimensional accuracy.
This is largely attributable to our machinery,
which includes the best manufacturing equip-
ment available: several fully automatic
Komax machines take care of most of the
quality-relevant processing steps required
for cable harnesses of 32 metres in length or
more – from cutting to length, printing
according to specification, to crimping. The
entire process is monitored electronically
and all contact/conductor connections are
inspected by means of a quality assurance
system before release. Other cable harnesses
are manufactured under similarly strict
quality management conditions using Tyco
equipment with an electronic crimp force
monitoring facility.
Production andManufacture
Comline Elektronik Elektrotechnik GmbHKarl-Rapp-Straße 1 • 92442 Wackersdorf • GermanyPhone +49 94 31 / 75 65-0 • Fax 75 [email protected] • www.comline-elektronik.de
We have specially adapted tools for the
approximately 800 different crimp contacts
included in our product range, and the
grinding marks of the connections created
are measured and analysed in our in-house
laboratory. These crimp connections are
100% compliant with the specifications of
the contact and tool manufacturers. Test
records for each crimp lot are optionally
available to our customers.
As partners of the German Association
of Construction Machine Engineers and
Master Craftsmen (VDBUM e.V.), we benefit
from a continuous exchange with our
product users. Feedback received is directly
implemented to ensure constant improvement
of our products and processes.
The consistently high quality of the entire
Comline manufacturing chain is not only
accounted for by our DIN EN ISO 9001:2008
certif ication. Fulf ilment of all required
specif ications is also guaranteed by our
implementation of extensive control and test
procedures in all production phases. Only
one example is the Weetech test systems we
use to test all cable harnesses and central
electrical systems. A complete and compre-
hensive test record can therefore be provided
on request.
Entire cable networks can be checked
using up to 64,000 connecting points and
passive components can also be included in
the tests. Functional tests of active com-
ponents can be performed, as well as high
voltage and insulation tests.
Quality andMonitoring
Comline Elektronik Elektrotechnik GmbHKarl-Rapp-Straße 1 • 92442 Wackersdorf • GermanyPhone +49 94 31 / 75 65-0 • Fax 75 [email protected] • www.comline-elektronik.de