Combined Production Order Processing (DIMP) _ SCN

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13/4/2014 Combined Production Order Processing (DIMP) | SCN http://scn.sap.com/docs/DOC-51819 1/9 Getting Started Newsletters Store Products Services & Support About SCN Downloads Industries Training & Education Partnership Developer Center Lines of Business University Alliances Events & Webinars Innovation 3 points Welcome, Mohammed Salah Search the Community Activity Communications 3 Actions Brow se Create 0 Tweet 1 created by Ramagiri Srinivas Rao on Feb 3, 2014 11:29 AM, last modified by Ramagiri Srinivas Rao on Mar 29, 2014 7:06 AM Business Process of Order Combination: In certain segments of industry, including the steel, paper, and textile industries, but also the tools and special- purpose machinery sectors, the same operations are used to manufacture different products. These operations may include producing a melt,continuous casting, and hot and cold rolling. The operations before and after these identical operations are different for different products. The order combination function allows you to combine the sequences of identical operations in a consolidated production order. This document shows how two production orders created for the same material are combined. However, there is no system restriction in regard to the combination of production orders with different header material or the mix of MTO and MTS orders. Purpose: In this scenario, a combined order is created from two individual orders using the same operations and components. The confirmation and the goods issue are performed against the combined order. The goods receipt is performed against the individual orders. The costs of the combined order are settled to the individual orders Benefits: Combining machine processes for orders that run at the same time ;ie Reduction in setup time Settling the costs to the individual orders. Prerequisites: SAP ECC 6.0 Industry Solution ECC-DIMP to be activated in SFW5 Configuration: SPRO - Production - Shop floor control - Master data - Order - Administer selection profile for the combination. Create the selection profile as displayed below: Process Flow: Creation of two original production orders for finished products (CO01) Combination of the two original production orders into one combined order (MILL_OC) Post good issue against the combined order(MIGO) Confirmation of the combined order(CO11N) Post the goods receipt against individual orders.(MB31) Technical completion of combined order. Combined Production Order Processing (DIMP) Share 1 Like Version 2

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Combined Production Order Processing with SAP ECC DIMP

Transcript of Combined Production Order Processing (DIMP) _ SCN

Page 1: Combined Production Order Processing (DIMP) _ SCN

13/4/2014 Combined Production Order Processing (DIMP) | SCN

http://scn.sap.com/docs/DOC-51819 1/9

Getting Started Newsletters Store

Products Services & Support About SCN Downloads

Industries Training & Education Partnership Developer Center

Lines of Business University Alliances Events & Webinars Innovation

3 pointsWelcome, Mohammed Salah Search the Community

Activity Communications

3

Actions

Brow se Create

Your

0 Tweet 1

created by Ramagiri Srinivas Rao on Feb 3, 2014 11:29 AM, last modif ied by Ramagiri Srinivas Rao on Mar 29, 2014 7:06 AM

Business Process of Order Combination:

In certain segments of industry, including the steel, paper, and textile industries, but also the tools and special-

purpose machinery sectors, the same operations are used to manufacture different products. These operations may

include producing a melt,continuous casting, and hot and cold rolling. The operations before and after these identical

operations are different for different products.

The order combination function allows you to combine the sequences of identical operations in a consolidated

production order.

This document shows how two production orders created for the same material are combined. However, there is no

system restriction in regard to the combination of production orders with different header material or the mix of MTO

and MTS orders.

Purpose:

In this scenario, a combined order is created from two individual orders using the same operations and

components.

The confirmation and the goods issue are performed against the combined order.

The goods receipt is performed against the individual orders.

The costs of the combined order are settled to the individual orders

Benefits:

Combining machine processes for orders that run at the same time ;ie Reduction in setup time

Settling the costs to the individual orders.

Prerequisites:

SAP ECC 6.0

Industry Solution ECC-DIMP to be activated in SFW5

Configuration:

SPRO - Production - Shop floor control - Master data - Order - Administer selection profile for the combination.

Create the selection profile as displayed below:

Process Flow:

Creation of two original production orders for finished products (CO01)

Combination of the two original production orders into one combined order (MILL_OC)

Post good issue against the combined order(MIGO)

Confirmation of the combined order(CO11N)

Post the goods receipt against individual orders.(MB31)

Technical completion of combined order.

Combined Production Order Processing(DIMP)

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Version 2

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Cost settlement of the combined order to the original orders

Process Flow with screen shots:

There are two scenarios handled in combination order process.

1. Combination of production orders belonging to same material derived from single sales order.

2. Combination of production orders belonging to same material derived from two different sales orders.

1. Creation of Production Orders: ( Tcode: CO01/CO41)

List of production orders created against sales order 337372

List of production orders created against sales order 337373

2. Combination of Original production orders into combined order ( Tcode : MILL_OC)

In standard MILL_OC is the tcode used for combining the production orders. More than two production orders also

can be combined. Select the plant, selection profile and order numbers which needs to be combined as shown

below.

Various options are available like imputing sales order number or material number or production order numbers. In

the below example production orders numbers which needs to be combined are entered.

Select the orders to be combined along with one order as reference order as shown below. Click on Execute button.

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New Pop screen will be displayed as shown below. Click OK.

New combined production order ( 1001365) is created for qty of 6 by combining the original order 1 (337372100002 -qty 3) and original order 2 (337373100002 - qty 3) as displayed below. Release the order and SAVE.

Observe the routing of one of the original order 337372100002.

Observe the routing of one of the original order 337373100002.

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Combination order 1001365 has same operations as original orders including the standard values like setup time,

machine time etc.

Observe the BOM of the combination order. Two negative elements are created automatically for two original orders

combined.

3. Goods issue against combined order ( Tcode : MIGO)

Good Issue to the combination order –Tcode MIGO

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Material cost for the combination order.

4. Confirmation against combined order: (Tcode : CO11N)

Go to T-code CO11N and confirm the operations of combination order

Confirmation of first operation 0010

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5. Goods Receipt against Original Orders: (Auto GR -CO11N or MB31)

Auto GR while doing confirmation of last operation is possible.

While confirming the last operation for combination order, click on the Quantity Distribution button as

shown below to distribute the total GR quantity to original orders

Below screen will appear, showing the confirmation quantity against the individual order. Click on execute or press

F8.

Below message will appear the showing the confirmation for original orders.

Original Order 337372100002 after GR completion with delivered qty of 3

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Average User Rating

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My Rating:

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Original Order 337373100002 after GR completion with delivered qty of 3

Documentation Referred:

http://help.sap.com/saphelp_erp60_sp/helpdata/en/7c/ea814440ce11d385c70000e8200b4c/content.htm

https://help.sap.com/bp_fm603/BBLibrary/HTML/372_EN_FR.htm

874471 - Additions for installing or activating ECC-DIMP on ECC 6.0

665 View s

Products: sap_erp_manufacturing_production_planning, sap_for_mill_products Topics: manufacturing Tasks: planning Tags:

order, pp, production_order, production, production_planning, order_combination, dimp, combination_order

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12 Comments

Like

(1)

Ajit Anand Mar 6, 2014 5:11 AM

Very nice and useful information.. Like the way it has been presented.

Like

(0)

Ramagiri Srinivas Rao Mar 6, 2014 7:52 AM (in response to Ajit Anand)

Thanks Ajit for your comments.

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Like

(1)

Jiaul Haque Mar 31, 2014 10:13 AM

It's useful and informative . We are also using the similar kind of solution in Industrial Equipment manufacturing .We named itas Umbrella Order .Apart from that we are using a collective report where user will combine theorder reference to design specification , operation details of any routing . Thanks for sharing . RegardsJH

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(0)

Ramagiri Srinivas Rao Mar 31, 2014 2:27 PM (in response to Jiaul Haque)

Thanks Haque for your feedback and sharing some valuable information. Thanks & Regards,Ramagiri

Like

(1)

Rammohan Shenoy Apr 1, 2014 5:06 PM

Ramagiri, Have you used Process batches in DIMP solution? I am struggling to get the create process batchpush button to appear in CO11N. done all the settings as per SAP help file.Could not figure out what the issue is. If you have used process bathes in your DIMP system, let meknow. Thanks for your document on combined order

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(0)

Ramagiri Srinivas Rao Apr 6, 2014 1:50 AM (in response to Rammohan Shenoy)

Hi Rammohan, Sorry..i did not use Process Batches.

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(1)

Naresh Patil Apr 2, 2014 8:11 AM

Good one. Really helpful. Thanks for sharing.......! Regards,Narresh

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(0)

Ramagiri Srinivas Rao Apr 6, 2014 1:51 AM (in response to Naresh Patil)

Thanks Naresh for your feedback

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(1)

Shripad Renapurkar Apr 7, 2014 7:06 AM

Excellent Document

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(0)

Ramagiri Srinivas Rao Apr 7, 2014 9:46 AM (in response to Shripad Renapurkar)

Thanks Shripad for your feedback.

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(1)

akundi venkat Apr 10, 2014 11:10 AM

Hi Nice document and well presented I have query in this cant we do GR for combination order instead of quantity split or else manual GRfor combination order Venkat

Ramagiri Srinivas Rao Apr 10, 2014 11:51 AM (in response to akundi venkat)

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Hi Venkat, Thanks for your feedback. We cannot do GR for combined order. GR to be done for theorginal orders only. Cost captured on combined order needs to be proportionally moved onorginal orders. Thanks & Regards,Ramagiri