Colorimetric Tubes Drager
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Transcript of Colorimetric Tubes Drager
DRAEGER SAFETY • GT-MMT„DRAEGER TUBES“ • 31.12.2004 • 1/41
DRAEGER-TUBES® - MEASUREMENT SYSTEMS
INDEX
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“A detector tube is a hermetically sealed glass tube containing an inert solid or granular material such as silica gel, alumina,resin, pumice, or ground glass.
The inert material is impregnated with or mixed with one or more reagents which change color when specific types of air contaminants are introduced.
The length of the color change or stain, or the intensity of color change as compared to a comparative standard indicates the amount of material present.”
Source: Air Monitoring Instrumentation, C. J. Maslansky/S. P. Maslansky
WHAT IS A DETECTOR TUBE?
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• Glass Vial (120 x 7 mm)
• Filled with a chemical reagent (s)
• Air is pulled through with a hand operated pump
• The reagents change color if the targeted chemical is present
WHAT IS A DETECTOR TUBE?
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• More than 200 Draeger-Tubes
• Detecting more than 500 substances
• Measurements in air, liquids, and soil
• Gases (CO, H2S, Cl2,…)
• Vapors (acetone, benzene, ethyl alcohol,…)
• Aerosols (nickel, sodium cyanide,sulfuric acid,…)
DRAEGER-TUBE CAPABILITIES
Example
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• Extremely portable and easy to use.
• Can be specific to a chemical or detect general family of gases.
• Can measure low/sub ppm levels to Vol. %.
• Can be used to determine an unknown or the chemical group (aromatic, aliphatic, alcohol).
• Accuracy varies from +/- 5 to 25 % depending on gas and measuring range.
DRAEGER-TUBE CAPABILITIES
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Carbon Monoxide 10/b (10 - 3,000 ppm)
• Gas / Vapor to be detected
• Indicates lowest standard measuring range
• Indicates latest engineering revision
• Specifies measuring range
• ppm, Vol %, mg/m3, mg/l, lbs/mmcf, or qualitative
DRAEGER-TUBE NOMENCLATURE
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• Carbon Monoxide 10/b Short-term
• Carbon Monoxide 10/a-L Long-term
• Carbon Monoxide 50/a-D Diffusion
• Carbon Monoxide 5/a-P Aerotest
Diffusion Tubes
DRAEGER-TUBE NOMENCLATURE
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• Short-Term Tubes
• Gases, vapors, & aerosols - white label
• Single Stroke - Gases & Vapors - orange label
• Long-Term Tubes
• Active - yellow label (-L)
• Passive (Dosimeter) - magenta label (-D)
• Sorbent Tubes (silica gel, charcoal) – green label
• Compressed Air Testing - blue label (-P)
DRAEGER-TUBE TYPES
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• Batch / Lot Number
• Total Number of Tests (10, 9, 8, 5)
• Tube Type
• Tube Nomenclature in 4 Languages
• Measuring Range
• ISO 9001
• Storage Temperature (25 °C / 77°F)
• Expiration Date
INFORMATION ON THE BOX
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• Nomenclature
• Part Number*
• Batch / Lot Number*
• Number of Pump Strokes
• Airflow Directional Arrow
• Measurement Scale(s) or color intensity layer
* Consider for questions on a particular batch.
WHAT'S ON THE TUBE?
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• Scaled Tubes
• Color Comparison Tubes
• Color Match Tubes
• Qualitative Tubes
• Ampoule Tubes
• Two Tube Systems
• Double Tube Systems
• Single Stroke Tubes
• Simultaneous Test Sets
SHORT-TERM DRAEGER-TUBE
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Draeger
Water Vapor 1/b
n=
2
15
10
5
3
1
Airflow directional arrow
Tube nomenclature indicates gas to be measured
Determine reading using the length of color stain
Number of pump strokesBatch: ARHM - 0111
(Aim towards pump inlet)
Quality control batch number
8101781
Part number
Hermetically-sealed glass tube housing
DRAEGER-TUBES
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• Adequate lighting - but no direct sunlight• Hold the tube against a light background• Scale tubes:
a) full length of discoloration(sum of all colors)
b) diffuse indication(end point of the slightest discoloration)
• Compare with an unused tube• Diagonal leading edge:
average between the shortest andlongest discoloration
READING DRAEGER-TUBES
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• Operating Instructions
• Draeger-Tube Handbook
• VOICE Software
MUST be verified by Draeger, DO NOT assume that the measuring range is linear for all sample volumes!
EXTENDING THE MEASUREMENT RANGE
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Conversion of semantics:
ppm = ml/m³ mg/m³
C [ppm] = c [mg/m³] x 24.1 *)
Molar mass [g]
C [mg/m³] = c [ppm] x Molar mass [g]
24.1 *)
*) 24.1 L Mole volume at 20°C and 1013 hPa
MEASUREMENT OF GASESBASICS
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ppm = parts per million ml/m3 or l / 1 miol.
Vol.% = Liters of Contaminant100 Liters of Air
1 Vol.% = 10,000 ppm
ppm = mg x 24m3 x MW (at 20 °C, 68 °F)
MW=>molecular weight (g/mole) & 24 => mole volume (moles/L)
UNITS OF MEASUREMENT
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Draeger-Tubes (7 mm)
• Less Cross-Sensitivity• Shorter Testing Time...
e.g. NH3 5-70 ppm, 1 minute• More Distinct Length of Stain...
e.g. CO 2-60 ppm, 25 mm @ TLV
• Longer Shelf-Life (2 Years)• No Cold Storage Requirement...
0 to 25 °C (0 to 77 °F)• Advanced Tube Designs• Quality Control Batch Testing• ISO 9001 Certification • Detecting >500 substances
DRAEGER TUBE ADVANTAGES
5 mm Tubes
• Higher Cross-Sensitivity• Longer Testing Time
e.g. NH3 10-50 ppm, 3.5 minutes• Shorter Length of Stain
e.g. CO 5-50 ppm, 11 mm @ TLV• Ambiguous Shelf-Life• Cool Storage Requirement
0 to 15 °C (0 to 50 °F)require Pyrolyzer
• Batch Testing• ISO 9001 Certification
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Ü Draeger detector tubes and gas detection pumps are designed and calibrated as a unit.
Ü Interchanging Draeger pumps and tubes with other manufacturer’s products is not recommended nor permitted according to official regulations (e.g. ANSI / ISEA 102-1990, R 1998 or EN 1231)
WARNING !!!
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-- --
Pump stroke counter
Airflow directional arrow
End of stroke indicator
(Facing pump inlet)
Scissors & spring mechanisms provides uniform pump stroke
Durable EPDM rubber housing
Exhaust port
Allen screw for pump maintenance
Wrist strap
Ceramic tube opener
Bellows-style pump
AREL - F012
Quality control batch number
DRAEGER ACCURO PUMP
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• Insert unopened Draeger detector tube into socket.
• Squeeze pump completely and release.
• Pump is adequately leak proof if the end-of-strokeindicator has not appeared (popped up) after 15minutes.
• if the end-of-stroke indicator appears within 15 minutes:
1. Clean the exhaust valve and valve seating area2. Replace the exhaust valve3. Replace the socket
ACCURO LEAK TEST & CALIBRATION CHECKLEAK TEST PROCEDURE
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Draeger Pump
• Distinct end-of-stroke indicator• Automatic stroke counter• No O-rings to lubricate...• leakage not a problem• No frictional wear & tear parts• Simple leak test
Faster opening time per stroke• typically < 20 seconds• Optional one-hand operation
DRAEGER PUMP ADVANTAGES
Piston Pump
• Indicator at end of handle• manual stroke counter• O-Rings requiring lubrication• small particles can cause leaks
must maintain lubrication• improper procedure can damage
check valve • more time per stroke
1 to 3 minutes• two hand operation
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• Device Complete with Internal Pump
• Battery Operated (1,000 Strokes)
• Programmable to 199 Strokes
• Dual LCD Display (Selected & Actual Strokes)
• Microprocessor Controlled
• Rugged Design & Construction
• Intrinsically Safe Approval (CENELEC)
• Low Battery Warning
DRAEGER QUANTIMETER 1000
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• Extension of measurement range
• Special applications - aerosols & ppb
• Sulfuric Acid
• Dimethyl Sulfate
• High usage, e.g. plant turnaround
• Multi-tasking
• Indoor air applications
• Sampling tubes
APPLICATIONS ACCURO 2000 & QUANTIMETER 1000
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1. 3,10,15 meter Extension Hoses
2. Hot Air Probe
3. Exhaust Gas Probe
4. Tube Opener
1
2
34
EXTENSION HOSES & PROBES
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� Pumps Kits
� Simultaneous Test Sets
� HazMat Kit
� HazMat Simultest
� DLE Kit
� Aerotest Kit
DRAEGER TUBE KITS
CDS-Sets
Aerotest-Simultan
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accuro® Pump
Soft-side Pump Kit
Nylon carry case, accuro
pump, tube opener,
spare parts kit, and tools.
ACCURO PUMP KITS
Example
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• Set I: Acid Gas, HCN, CO, Basic, NOx
• Set II: SO2, Cl2, H2S, CO2, COCl2
• Set III: Ketones, Aromatics, Alcohols,
Aliphatics, Chlorinated Hydroc.
SIMULTEST SETSDETECT AND MEASURE 5 CHEMICALS SIMULTANEOUSLY
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Includes the 3 Simultest Sets
• Simple & Fast
• 45 seconds per set!!
• 15 chemicals in < 5 minutes
• No complicated charts
• Reliable Draeger Technology
HAZMAT SIMULTEST SETS
Example
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Types of chemical agents detected:
• Nerve
• Blister
• Lung
• Blood
• Nose and Throat Irritating
CDS KIT
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• Low cost vs. spectroscopic devices
• No power supply required
• On-the-spot results in five minutes
• No warm-up time
• No calibration
• Minimal training
• Simple operation
• No filters to replace
• Light weight and portable
CDS KITFEATURES / BENEFITS
Example
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• Objective: test PID’s, FID’s, Draeger Tubes (Phosphoric Acid Esters 0.05/a & Thioether)
• Agents: Tabun (GA), Sarin (GA), Mustard (HD)
• Temperatures: 0, 20, 40 °C
• Humidities: 0, 50, 90% RH
REPORT OF DETECTORS FOR CW AGENTS
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No consistent response factor for PID or FID
• The results with the Draeger tubes were consistent and the tubes performed well in all tests.
• None of the detectors would calibrate correctly after the field tests
• Gasoline exhaust, diesel exhaust, gasoline vapor, and diesel vapor adversely affect the sensitivity of the detectors
• Neither Draeger tube showed any positive reactionto the interference vapors tested
REPORT OF DETECTORS FOR CW AGENTS
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• Simultaneous measurementof CO, CO2, Oil, & H2O
• No calibration (limiting orifice)
• Time savings
• 300 bar = 4500 psi
AEROTEST SIMULTAN HPFEATURES
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Kit Contents• Pressure Reducer• Measuring Device (4 tubes)• CGA 347 Female Connector• CGA 347 Male Connector• Timer• Deluxe Tube Opener• Instruction Manual• Carrying Case
Four Boxes of Tubes• 6728521, CO2 100/a-P• 6728511, CO 5/ a-P• 6728371, Oil 10 / a-P• 8103061, H2O 20 / a-P
AEROTEST SIMULTAN HP
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• Aerotest Simultan LP (<10 bar = 150 psi)CO, CO2, H2O, and Oil
• Aerotest Simultan HP (<300 bar = 4500)CO, CO2, H2O, and Oil
• Aerotest Simultan HP + P (<300 bar = 4500 psi)CO, CO2, H2O, and Oil (Navy lubricant)accuro pump
• Aerotest Simultan MultiTest (<5 bar = 75 psi)Measuring device for seven tubesCO, CO2, H2O,Oil, SO2, H2S, and NOx
AEROTEST SIMULTAN VERSIONS
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• An instrument designed to produce a harmless, non-toxic cloud of smoke rendering even slight air
• currents visible.
• Determination of relative air speed, distribution, and direction.
• General purpose use only ( not intrinsically safe)
"FLOW CHECK" INDICATORWHAT IS IT?
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• Environmentally safe
• Puffs of smoke or continuous cloud
• Easy to use
• One hand operation
• Light weight
• Ergonomic design
"FLOW CHECK"FEATURES
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Flow Check Smoke Generation Tube
Non- irritating Irritates mucous membranes
Non-toxic Stannic Chloride, Sulfuric No
H2O needed H2O required for reaction
"FLOW CHECK"COMPETITIVE COMPARISON
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• Determination of volatile contaminants in water
• Extraction liquid phase and gas phase
• Measurement with Conventional Draeger-Tubes
• On-site results
DLE KIT
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� Bio-Check F
� Bio-Check Ozone
� Phosphine Badge
� ORSA
DRAEGER BADGES
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THANK YOU FOR YOUR ATTENTION!INDEX