Coates Hire Structural Propping & Support

13
PROPPING EQUIPMENT

Transcript of Coates Hire Structural Propping & Support

Page 1: Coates Hire Structural Propping & Support

PROPPINGEQUIPMENT

Page 2: Coates Hire Structural Propping & Support

2 // For further information visit www.coateshire.com.au/productsPropping Equipment

At Coates Hire, we offer not only the highest quality equipment, we equip our customers with the best expertise in the industry. We can provide expert advice on evaluating the risks associated with equipment supply, performance and operation. Our Engineering Services Team offers comprehensive technical support and we can assist in the concept and design of all engineering solutions. All of which ensures that your site is always performing to its full potential.

Our unique ability to provide total equipment solutions helps you drive both time and costefficiencies. We have the expertise to ensure you have everything you need, anytime you need it. So no matter how big or small your project is, you can count on Coates Hire to help make it happen.

• Commitment to Safety: We are passionately commited to safety, helping deliver your project on time whilst ensuring you’re meeting duty of care obligations.

• 130 Years’ Experience: We have a track record that spans every market sector, helping to deliver successful projects across a wide range of industries

• Project Support: Over product specialists and engineers are committed to providing complete, cost-effective solutions to your specific project needs.

• Industry Leading Customer Service: At Coates Hire we take customer service seriously and ensure we are continually improving your experience.

• Engineering and Technical: Our dedicated team of experts can provide technical solution, design, certification and installation services for temporary works requirements.

• R&D Capabilities: Our research, development & innovation arm constantly strives to find new and better solutions, systems and equipment for our customers.

OUR EXPERTISE:

CONTENTSPROPPING EQUIPMENTAcrow Props 04 Strong Boy Wall Supports 04

Titan Super Props 05Titan Ledger Frames & Accessories 07

Mini Tri Props 09

Trishore Props 11 Trishore Prop Components 12 Mono Props 13 Tilt Props 15 Needle & Grillage Beams 16 Sleepers 16 Propping Accessories 16 Universal Prop System 15 17 Universal Prop System 30 18 Universal Prop System 60 19Turnkey Solutions & Installation Model 20

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PROPPING EQUIPMENT

Acrow PropsThe remarkably versatile Acrow Prop has many uses and it would be hard to find a building site where it is not used in one way or another. The universal popularity of the Acrow Prop is due to the fact that it provides the simplest and quickest method of temporary support.

A multitude of uses:The main use of the Acrow Prop is in the temporary support of formwork for reinforced concrete floors and beams. They are equally useful as raking shores to support formwork for columns, walls and staircases. They are invaluable in repair work, for replacing a permanent support, for supporting canopies, lintels and the like, while brick work or concrete is setting.

PROP RANGE SPECIFICATIONS

Prop Size Weight Closed Open Est WeightLoad Cap (Closed)

Load Cap (Open)

No. 0 12kg 1050mm 1830mm 13.0kg 40kN 25kN

No. 1 16.2kg 1600mm 2800mm 17.3kg 34kN 14kN

No. 2 18.9kg 1900mm 3400mm 20.0kg 40kN 11kN

No. 3 21.4kg 2170mm 3975mm 22.6kg 35kN 8kN

No. 4 29kg 3100mm 4900mm 30.0kg 20kN 7kN

Working Load Height Working Load Height Working Load Height Working Load Height Working Load Height

43 1.025 35 1.6 39 1.9 37 2.2 22 3.1

43 1.15 19 2.2 23 2.225 37 2.35 20 3.125

25 1.6 14 2.6 17 2.55 25 2.5 11 3.95

23.5 1.8 13 2.8 11 3.25 13 3.15 8 4.9

11 3.4 9 3.925

7.5 3.975

No. 0 No. 1 No. 2 No. 3 No. 4

No. 0

No. 1

No. 2No. 3

No. 4

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No. 0

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No. 2No. 3

No. 4

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LOAD CHART

Strong Boy Wall SupportsSupporting walls while you fit lintels, R.S.J’s or beams can be tricky but not with the Strong Boy wall support. Simply hammer the blade into a raked mortar joint and support it with a single Acrow prop while you remove the masonry beneath. (refer to an engineer for load capacities).

STRONG BOY SUPPORTS

WLL = 350kg (maximum working height = 3.2m)

Prop Height (m)

Wor

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Titan Super Props

PROPPING EQUIPMENT

Capable of supporting eight times the load for the same weight of its steel counterpart, this extruded aluminium prop is easily handled in awkward locations. Ideally suited for building remediation and difficult access application due to their light weight and ease of erection.

• Massive 10t safe load• Light alloy easy handling

Titan Super Props are available in three sizes:

TITAN SUPER PROPS SPECIFICATIONS

Prop Size Weight Closed OpenLoad Cap (Closed)

Load Cap (Open)

No. 2 18kg 1700mm 2900mm 100.0kN 42.0kN

No. 4 22.4kg 2900mm 4100mm 94.9kN 41.0kN

No. 6 29.4kg 4300mm 5500mm 42.0kN 27.0kN

TITAN SUPER PROPS (ALUMINIUM)

ExtensionsNo.2

1.7 - 2.9m5’7” - 9’6”

No.42.9 - 4.1m

9’6” - 13’5”

No.64.3 - 5.5m

14’1” - 13’5”

Metres 17kg 21kg 28kg

1.70 100 kN - -

1.90 100 kN - -

2.10 100 kN - -

2.30 100 kN - -

2.50 88 kN - -

2.70 57 kN - -

2.90 42 kN 94.9 kN -

3.10 - 79.9 kN -

3.30 - 70.0 kN -

3.50 - 62.4 kN -

3.70 - 55.0 kN -

3.90 - 50.0 kN -

4.10 - 41.0 kN -

4.30 - - 42.0 kN

4.50 - - 39.0 kN

4.70 - - 37.1 kN

4.90 - - 33.0 kN

5.10 - - 31.0 kN

5.30 - - 28.0 kN

5.50 - - 27.0 kN

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PROPPING EQUIPMENT

Titan Super Props

Titan Super Props can be used in combination for longer spans.

TITAN PROP

Height(mm)

2 4 6

4600-5600 1 1

5800-6800 2

6000-7000 1 1

7200-8200 1 1

8600-9600 2

Joint InformationMinimum 8 x M12 x 35mm 8.8 grade bolts with 16 x 13mm washers.

PERMISSABLE LOAD (KN) FOR TITAN PROPS IN COMBINATION

Total PropHeight (mm)

5600 5800 6000 6200 6400 6600 6800 7000 7200 7400 7600 7800 8000 8200 8400 8600 8800 9000

kN 22 21 20 19 18 17 16 15.2 14.5 13.8 13 12.5 11.9 11.4 10.8 10.4 9.9 9.5

The Titan is a versatile, well engineered prop that replaces traditional steel props. Manufactured from aluminium, the Titan Prop works in compression to provide a versatile solution for a wide variety of applications.

Titan No.2 Titan No.4 Titan No.6

Headplate Detail

Section Detail

Baseplate Detail

Titan Ledger Frames & Accessories

PROPPING EQUIPMENT

Coates Hire has a range of Titan Ledger Frames.Note: Frame dimensions shown are in millimetres and centre-to-centre of Titan legs.Ledger Frames are only designed for loads between two vertical Titan legs.

600 (5.6kg)

900 (7.5kg) 1200 (7.8kg) 1600 (9.5kg)

1800 (10.2kg)Titan Rocking Head (2.8kg)For sloping soffits, ramps and other inclined surfaces.

Maximum slope angle = 33 degrees to Top Plate

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PROPPING EQUIPMENT

Titan Super Props

TITAN LEG GRAPH

SAFE

VER

TICA

L LO

AD

- kN

FLOOR TO SOFFIT HEIGHT - m

SAFE

VER

TICA

L LO

AD

- kN

ADJUSTABLE JACK EXTENSION - mm

TITAN JACK GRAPH

Mini Tri Props

PROPPING EQUIPMENT

The Heavy Load Support System with capacity up to 125kN. The Mini Tri Prop allows for fine adjustment by screw jacks.

The permissible loading given is for a free standing strut without intermediate bracing. Prop load rating can be increased by providing adequate bracing at intermediate points (to be calculated by an engineer). To be effective the bracing must be in two directions, preferably at right angles. In every case some cross bracing is essential for erection and stabilising against any lateral force. Bracing to be correctly fitted to Australian Standards requirements.

Lightweight, high capacity, intermediate props load capacity 12t @ 3m.

Mini Tri Prop advantages:

MINI TRI PROP SPECIFICATIONS

Description 1 metre Section 1.5 Metre Section 2 metre Section

Weight 15.8kg 22.3kg 29.3kg

LOAD CHART

LEFT HANDED HEAD JACK SPECIFICATIONS

Description Head Jack

Weight 19.6kg

Adjustable From 195-475mm

Base 200 x 200mm

RIGHT HANDED HEAD JACK SPECIFICATIONS

Description Base Jack

Weight 19.6kg

Adjustable From 195-475mm

Base 200 x 200mm

Left Hand Thread Right Hand Thread Mini Tri outside dimensions

length Load

0 127

1 126.5

2 125

3 122

4 118

5 112

6 102

7 89

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• Left and right hand threadedjacks – turn prop for adjustment

• Lightweight• No spanners required

• Economical – savings in erection and transportation

• Braced with standard scaffold tube and clips

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PROPPING EQUIPMENT

Mini Tri Props

WARNING: Mini Tri Props are not designed for eccentric or lateral loads. Loading must be positioned directly over centre of prop, bracing must be in two directions preferably at right angles.

MINI TRI PROP COMPONENT SPECIFICATIONS

MassOverall Height of Mini Tri Prop with Base and

Head Jack

Number of Intermediate Sections Required

Kg Metres 1m 1.5m 2m

55 1.390 - 1.950 1 - -

61.5 1.890 - 2.450 - 1 -

68.5 2.390 - 2.950 - - 1

77.3 2.890 - 3.450 1 1 -

88.3 3.390 - 3.950 - 2 -

90.8 3.890 - 4.450 - 1 1

97.8 4.390 - 4.950 - - 2

106.6 4.890 - 5.450 1 1 1

113.6 5.390 - 5.950 1 - 2

120.1 5.890 - 6.450 - 1 2

127.1 6.390 - 6.950 - - 3

Trishore Props

PROPPING EQUIPMENT

The Heavy Load Support System with capacity up to 178kNTrishore advantages:• Able to support heavy loads at considerable height• Fine adjustment by screw jacks• Economical, savings in labour and transport• Braced in groups can support exceptionally heavy loads• Interchangeable sections

Features:• Intermediate sections available in three different lengths • Domed bearing plate to ensure concentric loading• Head Jack adjustments fits flanged beams• Quick action connector

The permissible loading given is for a free standing strut without intermediate bracing. Prop load rating can be increased by providing adequate bracing at intermediate points (to be calculated by a qualified engineer).

To be effective the bracing must be in two directions, preferably at right angles. In every case some cross bracing is essential for erection and stabilising against any lateral force.

Bracing to be correctly fitted to Australian Standards requirements.

LOAD CHARTHeight ft Height m Load

16 4.8768 177.9

17 5.1816 176.6

18 5.4864 174.8

19 5.7912 173

20 6.096 171.2

21 6.4008 169.5

22 6.7056 167.2

23 7.0104 165

24 7.3152 162.4

25 7.62 159.7

26 7.9248 157

27 8.2296 154.3

28 8.5344 151.7

29 8.8392 149

30 9.144 146.3

31 9.4488 143.7

32 9.7536 141

33 10.0584 137.9

34 10.3632 134.8

35 10.668 131.7

36 10.9728 128.50

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36 10.9728 128.5

37 11.2776 125.4

38 11.5824 122.3

39 11.8872 119.2

40 12.192 115.2

41 12.4968 112.1

42 12.8016 109

43 13.1064 105.4

44 13.4112 101.8

45 13.716 98.3

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Prop Height (m)Prop Height (m, Effective Length)

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PROPPING EQUIPMENT

Trishore Prop ComponentsAll Trishores are made up with a Base Jack whose height may be varied between 406mm and 667mm and a Flat Head Piece with a height of 165mm or a Head Jack with a height adjustable between 387mm and 680mm. The Intermediate Sections required for various overall heights are shown below.

Trishore outside dimensions

TRISHORE PROP COMPONENT SPECIFICATIONS

MassOverall Height of Trishore with Base Jack and Flat

Head Piece

Number of Intermediate Sections

Required

Overall Height of Trishore with Base Jack

and Head JackMass

Kg Metres 1250 1500 2000 Metres Kg48 0.50 - 0.84 - - - 1.10 - 1.30 6676 1.82 - 2.08 1 - - 2.04 - 2.60 9480 2.07 - 2.33 - 1 - 2.29 - 2.84 9789 2.57 - 2.83 - - 1 2.79 - 3.35 107104 3.07 - 3.33 2 - - 3.30 - 3.85 122109 3.32 - 3.58 1 1 - 3.54 - 4.09 127113 3.57 - 3.83 - 2 - 3.78 - 4.34 131117 3.82 - 4.08 1 - 1 4.04 - 4.60 135122 4.07 - 4.33 - 1 1 4.29 - 4.85 140132 4.32 - 4.58 3 - - 4.55 - 5.10 150130 4.57 - 4.83 - - 2 4.80 - 5.35 148141 4.82 - 5.08 1 2 - 5.04 - 5.59 159145 5.07 - 5.33 2 - 1 5.29 - 5.85 163150 5.32 - 5.58 1 1 1 5.54 - 6.10 168154 5.57 - 5.83 - 2 1 5.78 - 6.35 172158 5.82 - 6.08 1 - 2 6.03 - 6.60 177163 6.07 - 6.33 - 1 2 6.28 - 6.85 181173 6.33 - 6.58 3 - 1 6.53 - 7.10 191171 6.57 - 6.83 - - 3 6.78 - 7.35 190182 6.82 - 7.08 1 2 1 7.03 - 7.60 200186 7.07 - 7.33 2 - 2 7.28 - 7.85 205191 7.32 - 7.58 1 1 2 7.53 - 8.10 209195 7.57 - 7.83 - 2 2 7.78 - 8.35 214200 7.82 - 8.08 1 - 3 8.03 - 8.60 218204 8.08 - 8.33 - 1 3 8.28 - 8.85 222215 8.33 - 8.58 3 - 2 8.53 - 9.10 233213 8.57 - 8.82 - - 4 8.78 - 9.35 231224 8.82 - 9.08 1 2 2 9.03 - 9.60 242228 9.07 - 9.33 2 - 3 9.28 - 9.85 246232 9.32 - 9.40 1 1 3 9.53 - 10.10 251236 9.57 - 9.83 - 2 3 9.78 - 10.35 255241 9.82 - 10.08 1 - 4 10.03 - 10.60 269245 10.07 - 10.33 - 1 4 10.28 - 10.85 264256 10.34 - 10.58 3 - 3 10.53 - 11.10 273254 10.57 - 10.83 - - 5 10.78 - 11.35 272265 10.82 - 11.08 1 2 3 11.03 - 11.60 283269 11.07 - 11.33 2 - 4 11.28 - 11.85 287273 11.32 - 11.58 1 1 4 11.53 - 12.10 292278 11.57 - 11.83 - 2 4 11.78 - 12.35 296282 11.84 - 12.08 1 - 5 12.03 - 12.60 300286 12.07 - 12.33 - 1 5 12.28 - 12.85 305

INTERMEDIATE SECTIONS SPECIFICATIONS

Description Intermediate Section

Intermediate Section

Intermediate Section

Length 1250mm 1500mm 2000mm

Weight 28kg 33kg 41kg

HEAD JACK SPECIFICATIONS

Description Head Jack

Weight 32kg

Adjustment from 378 - 680mm

BASE JACK SPECIFICATIONS

Description Base Jack

Weight 34kg

Adjustment from 406 - 667mm

FLAT HEAD PIECE SPECIFICATIONS

Description Flat Head Piece

Weight 14kg

Height 165mm

Mono Props

PROPPING EQUIPMENT

The Heavy Load Support System with capacity up to 300kNMono Prop advantages: • Able to support heavy loads at considerable height • Savings in labour and transport due to high load capacity• Mono Props braced in groups can support exceptionally heavy loads • Interchangeable sections • Fine adjustment by screw jacks

Features:• Able to support heavy loads at considerable height • Savings in labour and transport due to high load capacity• Mono Props braced in groups can support exceptionally heavy loads • Interchangeable sections • Fine adjustment by screw jacks

All Mono Props are made up with a Base Jack whose height may be varied between 280mm and 550mm and a Flat Head Piece with a height of 145mm or a Head Jack with a height adjustable between 320mm and 580mm. The Intermediate Sections required for various overall heights are shown below.

INTERMEDIATE SECTIONS AVAILABLE IN THREE DIFFERENT LENGTHS

Intermediate Section Mass

1200mm 45kg

1500mm 49kg

2000mm 60kg

280mm

280mm

280mm

170mm

170mm

170mm

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LOAD CHARTHEAD JACK, BASE JACK & FLAT HEAD PIECE SPECIFICATIONS

Description Weight Adjustable

Head Jack 38kgFrom 230 -

580mm

Base Jack 41kg From 280 - 550mm

Flat Head Piece

23kg Height 145mm

Dia. 300mm

Height Load

1 345

2 335

3 300

4 250

5 190

6 143

7 108

8 85

9 70

10 65

0

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PROPPING EQUIPMENT

Mono Props

Head Jack

Flat Head Piece

Base Jack

The permissible loading given is for a free standing strut without intermediate bracing. The effective length ‘L’ can be reduced by providing adequate bracing at intermediate points. To be effective the bracing must be in two directions, preferably at right angles. In every case some cross bracing is essential for erection and stabilising against any lateral force. Bracing to be correctly fitted to Australian Standards requirements.

MONO PROPS SPECIFICATIONS

MassOverall Height of Mono Prop with Base Jack and

Flat Head Piece

Number of Intermediate Sections

Required

Overall Height of Mono Prop with Base

Jack and Head JackMass

Kg Metres 1200 1500 2000 Metres Kg109 1.62 - 1.90 1 - - 1.80 - 2.33 124113 1.92 - 2.20 - 1 - 2.1 - 2.63 128124 2.42 - 2.70 - - 1 2.06 - 3.13 139154 2.82 - 3.10 2 - - 3.0 - 3.53 169158 3.12 - 3.40 1 1 - 3.30 - 3.82 173162 3.42 - 3.70 - 2 - 3.60 - 4.13 177169 3.62 - 3.90 1 - 1 3.80 - 4.33 184173 3.92 - 4.20 - 1 1 4.10 - 4.63 188199 4.02 - 4.30 3 - - 4.20 - 4.74 214184 4.42 - 4.70 - - 2 4.60 - 5.13 240207 4.62 - 4.90 1 2 - 4.80 - 5.32 222214 4.82 - 5.10 2 - 1 4.99 - 5.53 229218 5.12 - 5.40 1 1 1 5.30 - 5.83 233222 5.42 - 5.70 - 2 1 5.60 - 6.13 237229 5.62 - 5.90 1 - 2 5.81 - 6.32 244233 5.92 - 6.20 - 1 2 6.10 - 6.63 248259 6.02 - 6.30 3 - 1 6.20 - 6.73 274244 6.42 - 6.70 - - 3 6.60 - 7.13 259267 6.62 - 6.90 1 2 1 6.80 - 7.32 282274 6.82 - 7.10 2 - 2 7.0 - 7.53 289278 7.12 - 7.40 1 1 2 7.30 - 7.82 293282 7.42 - 7.70 - 2 2 7.60 - 8.13 297289 7.62 - 7.90 1 - 3 7.80 - 8.33 304293 7.92 - 8.20 - 1 3 8.10 - 8.63 308319 8.02 - 8.30 3 - 2 8.20 - 8.72 334304 8.42 - 8.70 - - 4 8.60 - 9.13 319327 8.62 - 8.90 1 2 2 8.80 - 9.33 342334 8.82 - 9.10 2 - 3 9.00 - 9.53 349338 9.12 - 9.40 1 1 3 9.29 - 9.83 353342 9.42 - 9.70 - 2 3 9.60 - 10.13 357349 9.62 - 9.90 1 - 4 9.80 - 10.33 364353 9.92 - 10.20 - 1 4 10.10 - 10.63 368379 10.02 - 10.30 3 - 3 10.20 - 10.73 394364 10.42 - 10.70 - - 5 10.60 - 11.13 379

WARNING: Mono Props are not designed for eccentric or lateral loads. Loading must be positioned directly over centre of prop, bracing must be in two directions preferably at right angles.

Prop Height (m)

Wor

king

Loa

d Li

mit

(kn)

Tilt Props

PROPPING EQUIPMENT

A

A C

B

COATES LOCK ACCESSORIES

Description Image

Coates Lock A

Coates Pins B

Coates Magnet C

Padlock D

Advances in precast concrete construction techniques have brought new challenges as panel sizes and resulting loads have escalated. Our range of push-pull props suit high load applications. Props are individually tagged with service certificates. Available in 7 sizes.

TILT PROPS SPECIFICATIONS

Prop Name LengthClosed SWL

Middle SWL

Full SWL

Weight Availability

Shisham Mini

2.4m–4.1m 2.4m-35kN 3.5m-32kN 4.1m-30kN 36kg Not available in all states

RJB Mini 2.6m–4.4m 2.6m-44kN 3.5m-35kN 4.4m-30kN 37kg NSW,SA,VIC, QLD, ACT

RJB Standard

4.4m–6.8m 4.4m-40kN 5.5m-23kN 6.8m-14kN 53kg NSW,SA,VIC, QLD, ACT

Shisham Standard 1

4.35m–7.0m 4.35m-40kN 5.8m-22kN 7.0m-18kN 55kg Not available in all states

RJB Jumbo 6.2m–10.0m 6.2m–25kN 8.0m-13kN 10m-6kN 78kg NSW,SA,VIC, QLD, ACT

Shisham Jumbo

6.4m-11.5m 6.4m–30kN 9.0m-15kN 11.5m-8kN 106kg Not available in all states

Shisham Supa Jumbo

8.5m-14.5m 8.5m–26kN 11.5m-8kN 14.5m-4kN 137 kg Not avilable in all states

Safe working load recommendations• Two props/braces minimum per panel for stability and load transfer. • Whenever possible the props/braces should be fixed to the panel prior to lifting.• For additional or more in-depth information contact Coates Hire.

D

B

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PROPPING EQUIPMENT

Needle & Grillage BeamsNeedle Beams are used in propping and needling applications. They are available in various lengths and sizes. NB. Spigot joints are not designed to support beam loads. Grillage Beams can be used for dispersing heavy loads on poor quality footings.

NEEDLE AND GRILLAGE BEAM SPECIFICATIONS

Description Length Width Height Weight

Needle Beams 2m 75mm 150mm 40kg

Needle Beams 3m 75mm 150mm 60kg

Needle Beams 2m 130mm 200mm 60kg

Needle Beams 3m 130mm 200mm 90kg

Needle Beams 2m 165mm 310mm 100kg

Needle Beams 3m 165mm 310mm 150kg

Grillage Beams 2m 254mm 254mm 190kg

Grillage Beams 2.5m 254mm 254mm 236kg

SleepersSleepers can be used in different formations such as grid patterns to form base pads or sole plates to support and spread the load on various surfaces.

SLEEPER SPECIFICATIONS

Description Dimensions mm Approx. Weight

Full Sleepers 2400 x 200 x 100 40kg

Half Sleepers 1200 x 200 x 100 20kg

Quarter Sleeper 600 x 200 x 100 10kg

Propping Accessories

Mono Coupler Tube Coupler

Titan Coupler

Coates Hire has a range of bracing accessories which are used to tie together various structures. If you have a special requirement contact a Coates Engineer.

SCAFFOLD TUBE SPECIFICATIONS

Length Outside Dimensions

1m 50mm

2m 50mm

3m 50mm

4m 50mm

5m 50mm

6m 50mm

Scaffold Tubing

LOAD CHART

Universal Prop System 15

PROPPING EQUIPMENT

Needle Beam Fixing Clamp Screw Jack (System 15)

2m

1m

500mm

250mm

125mm

Packing PlateRaking Bracket (limited load capacity)

Universal System 15 is the latest addition to the Coates Hire Support System range of propping. It can connect to the System 30 as well as System 60 to provide a versatile propping system.

Besides being used as a compression member, this system has found use as a form work soldier, a raking prop and also as a bracing where it provides an efficient load carrying capacity for the loads up to 160kN.The section of the System 15 prop is 140 x 190 mm.

M14 N, B & W are required to connect members and accessories of System 15 together.

End Plate Detail (mm) System 15 Typical Hole Centres (mm)

UNIVERSAL PROP SYSTEM 15 SPECIFICATIONS

Description Length Weight

System 15 125mm Section 125mm 5.5kg

System 15 250mm Section 250mm 8kg

System 15 500mm Section 500mm 12kg

System 15 1000mm Section 1000mm 21kg

System 15 2000mm Section 2000mm 38kg

SYSTEM 15 SCREW JACK SPECIFICATIONS

Description Screw Jack

Weight 16kg

Adjustment 400 - 610mm

Base 190 x 140mm

Height Load

0 163

3 163

4 128

5 105

6 90

7 80

8 75

0

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Prop Height (m)Prop Height (m, Effective Length)

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LOAD CHART

PROPPING EQUIPMENT

Universal Prop System 30

Typical Hole Centres (mm)

End Plate Detail (mm)

2m

1m

500mm

250mm 125mm

SYS 30 Bracing

Flange Scaffold Coupler Swivel Scaffold Coupler Packing Plates

End ConnectorTruss Fixing Bracket

Raking Bracket (limited load capacity)

Screw Jack

Transfer Fixing plate (allows system to be fixed to concrete)

Needle Beam Fixing Clamp

Universal System 30 is amongst the latest addition to the Coates Support Systems range of propping and is essentially a lighter version of System 60. This system is more efficient than a formwork soldier. The System 30 prop unit has a safe axial capacity of 30 tonnes and is a similar fabrication to System 60 Prop Unit but with a 190mm square section. Holes in both flanges of the prop unit enable the positive and direct bolting of bracing members and other props. Highly efficient frames, trusses and three dimensional structures can be designed and built entirely from off the shelf components thereby reducing lead time. The modular concept and simple connection details also ensure rapid assembly and dismantling times. The System 30 beams can attach directly to the web of System 60 enabling substitution for cross members in System 60 designs. M18 N, B and W are required to connect members of System 30 and 60. Coates Hire has a range of propping and needling accessories which can be used as illustrated. The permissible loading given is for a free standing strut, incorporating one screw jack and multiples of beam section connected by standard 4 bolt pattern, without intermediate bracing, placed between firm and level bearing surfaces. Refer to AS 3610 for acceptable criteria for installation, bracing and eccentricity of loading. Screw jack to be placed at a strut end only.

UNIVERSAL PROP SYSTEM 30 SPECIFICATIONS

Description Length Weight

System 30 125mm Section 125mm 8kg

System 30 250mm Section 250mm 11kg

System 30 500mm Section 500mm 17kg

System 30 1000mm Section 1000mm 30kg

System 30 1500mm Section 1500mm 42kg

System 30 2000mm Section 2000mm 55kg

SYSTEM 30 SCREW JACK SPECIFICATIONS

Description Screw Jack

Weight 25kg

Adjustment 400 - 610mm

Base 190 x 190mm

SYSTEM 30 ACCESSORIES

Description

Raking Bracket

End Connector

Packing Plates

Swivel Scaffold Coupler

Flange Scaffold Coupler

Transfer Fixing Plate

Truss Fixing Plate

Needle Beam Fixing Clamp

System 30 Bracing

Height Load

0 365

1 365

2 365

3 305

4 247

5 193

6 145

7 110

8 83

9 65

10 55

0

50

100

150

200

250

300

350

400

0 1 2 3 4 5 6 7 8 9 10

Wor

king

Loa

d Li

mit

(kN

)

Prop Height (m)

0

50

100

150

200

250

300

350

400

0 1 2 3 4 5 6 7 8 9 10

Wor

king

Loa

d Li

mit

(kN

)

Prop Height (m)Prop Height (m, Effective Length)

Wor

king

Loa

d Li

mit

(kn)

Universal Prop System 60

PROPPING EQUIPMENT

Universal System 60 is a high capacity prop in the System Prop family. It is fully compatible with system 30 and also connects to System 15 props. System 60 has a nominal safe axial load of about 60 tonnes. This extremely versatile modular system, comprising bracing members, grillage beams, needle beams and an extensive range of ancillary components is more than capable of providing a safe and economical solution for medium to heavy duty propping applications. System 60 can be integrated with System 30 to achieve varying structures. The versatility of the system and its components ensures that solutions can be found for a very wide range of support problems. The permissible loading given is for a free standing strut, incorporating one screw jack and multiples of beam section connected by standard 4 bolt pattern, without intermediate bracing, placed between firm and level bearing surfaces. Refer to AS 3610 for acceptable criteria for installation, bracing and eccentricity of loading. Screw jack to be placed at a strut end only.

UNIVERSAL PROP SYSTEM 60 SPECIFICATIONS

Description Length Weight

System 60 125mm Section 125mm 19kg

System 60 250mm Section 250mm 23kg

System 60 500mm Section 500mm 33kg

System 60 1000mm Section 1000mm 54kg

System 60 1500mm Section 1500mm 76kg

System 60 2000mm Section 2000mm 96kg

SYSTEM 60 SCREW JACK SPECIFICATIONS

Description Screw Jack

Weight 32kg

Adjustment 400 - 610mm

Base 250 x 250mm

Typical Hole Centres (mm)

End Plate Detail (mm)

Multi Angle Bracket

SYS 60 Bracing

Flange Scaffold Coupler Swivel Scaffold Coupler Packing Plates

End Connector Truss Fixing Bracket

Raking Bracket (limited load capacity)

Screw Jack

Transfer plate (allows system to be fixed to concrete

Needle Beam Fixing Clamp

2m

1.5m

1m

500mm

125mm250mm

LOAD CHART

10

600

500

400

300

200

100

0

0 1 2 3 4 5 6 7 8 9

Prop Height (m, Effective Length)

Allo

wab

le L

oad

(kn)

SYSTEM 60 ACCESSORIES

Description

Raking Bracket

End Connector

Packing Plates

Swivel Scaffold Coupler

Web Scaffold Coupler

Flange Scaffold Coupler

Transfer Fixing Plate

Truss Fixing Plate

Needle Beam Fixing Clamp

System 30 Bracing

Page 11: Coates Hire Structural Propping & Support

20 // // 21For further information visit www.coateshire.com.au/productsPropping Equipment Propping Equipment

Turnkey Solutions & Installation Model

Our turnkey solution began as a customer project site support offering, focusing on dewatering andstructural propping services. This includes not only the provision of engineering support and great product solutions but also a team of qualified site engineers that can install the products safely and then support the project at every stage up to completion.

We have decided to further develop the turnkey solutions model to other areas of our specialist product portfolio and to enhance the offering by building a team of fully trained and accredited riggers andengineers that can project manage from conceptual designs through to installation.

Qualified Project Managers oversee the process from start to finish and with the full support of ourengineering team we can now partner with our customers to supply an exceptional and unique installation service. This single point of contact streamlines the process and means we can react quickly to fulfil customer expectations.

Our engineers are able to sign off installations and quickly manage any variations to an agreeable outcome, reducing down time and speeding up processes. This provides our customers with great value and peace of mind knowing that a single source solution is eliminating the need for multiple contractors on the project to achieve the same goal, reducing valuable down time and saving time and money along the way.

Engineering & Technical Services

At Coates Hire, we aim to supply cost effective custom designed solutions for all our specialist product areas and in particular projects where temporary works play a key part in the construction process.To achieve this we have set up a team of fully qualified structural, civil, mechanical and environmentalengineers with many years of industry experience to work with our clients at all stages in the projectprocess from design right through to commissioning and handover.

This enables us to support our clients, along with their consultants and contractors, delivering the best and most cost effective engineering solution for their project.

We can now support you at the very early planning stage, manage the installation process via a range of turnkey solutions and also provide engineering sign off for designs and installed schemes when needed.

We provide full project support, which includes a team of qualified experts offering support and advice ranging from simple enquiries to highly complex project challenges.

Technical and Engineering Solutions

At Coates Hire, we have been providing a wide range of specialist equipment and services for over 130 years. We pride ourselves in providing much more than just our product range. Our specialist solutionsteam has a wealth of experience in the provision of:

• Traditional trench shoring• Specialist excavation temporary works• Structural propping solutions• Synchronised jacking• Traffic management• Ground water management• Water treatment solutions

Our aim is to meet our customers’ productivity, safety, environmental and cost managementexpectations.

Our equipment offering is supported by a highly trained and motivated team of qualified engineers,Regional Sales Engineers and Product Specialists. These experts are assisted by knowledgeable hire teams based at specialist supply depots throughout Australia.

Coates Hire has a solid reputation for quality and service, whilst ensuring we meet all of our legislative requirements. No job is too large or too small, we have the equipment and expertise to add value to any construction project and we look forward to servicing your needs.

Page 12: Coates Hire Structural Propping & Support

22 // // 23For further information visit www.coateshire.com.au/productsPropping Equipment Propping Equipment

Key capabilities of the design service

ü Full Temporary Works support packages, including installation services for shoring, propping, traffic and water management solutions

ü Well presented, design solutions using the latest CAD software

ü Method statements, both generic and scheme specific, pictorial or written word

ü Tender support packages for estimators and planning functions including schemes and budget costing

ü Support for site teams to develop best solutions and cost effective design options to keep within timescales and budget expectations

ü Risk Assessments both generic and scheme specific

ü Safety in design

ü Competitive pricing solutions

ü Develop safe and sustainable solutions

ü Training and coaching of site staff in all products via a range of tool box talks and ongoing support to help keep projects on track and provide safest possibleworking environment

ü Advice and support on installation and extraction techniques

ü Engineering design sign off and installed equipment sign off available both internal and third party

PARTS LISTPART NUMBERQTYITEM

STANDARD TILT PROP167SYSTEM-30-BEAM-2000368SYSTEM-30-BEAM-100049SYS30-JACK ASSEMBLY810SYSTEM 30-SH RACK BRACKET ASSY411SYSTEM-30-BEAM-05001212SYSTEM-30-END CONNECTOR12136 m x 2.4 m Steel Road Plate 32 mm thick214Hard Wood Full Sleeper- 200 x 100 , 2400 long2016

1

1

2

2

3

3

4

4

A A

B B

C C

D D

RMS, Southern Road Service Concept

S.Raina

22/03/2013

This design is the property of COATES HIRE Ltd. A.B.N 99 074 126 971

STANDARD DISCLAIMERTHE ADVICE PROVIDED IN THIS DOCUMENT (TOGETHER WITH ANY DRAWINGS, IF APPLICABLE) HAS BEEN PREPARED AND DESIGNED, BASEDSOLELY UPON THE INFORMATION, WEIGHT, LOAD BEARING DATA, SURFACE CONDITIONS AND THE REQUIRED USE OR PURPOSE PROVIDEDBY THE CUSTOMER. COATES HIRE HAS NOT, NOR WAS IT REQUIRED BY THE CUSTOMER, TO VERIFY THE ACCURACY OF ANY INFORMATIONOR DATA PROVIDED. IT IS STRONGLY RECOMMENDED THAT THE CUSTOMER OBTAIN INDEPENDANT ADVICE AND A REVIEW OF THE MATERIAL AND INFORMATIONCONTAINED IN THIS DOCUMENT. COATES HIRE DOES NOT WARRANT THE ADVICE AND MATERIAL CONTAINED IN THE DOCUMENT AS SUITABLE FOR ANY OTHER PURPOSE OREVENT OTHER THAN THOSE PURPOSES OR EVENTS PROVIDED BY THE CUSTOMER. COATES HIRE DENIES ANY LIABILITY IN THE CASE OFDAMAGE TO PROPERTY OR INJURY TO PEOPLE CAUSED THROUGH THE INCORRECT OR IMPROPER USE OF THE ADVICE OR MATERIALCONTAINED IN THIS DOCUMENT OR IF THE ADVICE WAS USED FOR A PURPOSE OTHER THAN THAT SPECIFIED BY THE CUSTOMER TO COATESHIRE. SUBJECT TO ANY OTHER TERMS OR CONDITIONS CONTAINED WITH THE SUPPLY OF THIS SERVICE, LIABILITY OF COATES HIRE ARISING FROMTHIS ADVICE (INCLUDING NEGLIGENCE) IS LIMITED TO FIVE TIMES THE FEES PAID FOR THE PROVISION OF THIS SERVICE.

Drawn By

Drawing Number

Date

BU

Thornes Bridge SupportConcept ( four required)

CLIENT

NOTES-All connections for System 30 must be fastened using 4 of M18 nuts, bolts & washers positioned in the corner holes.-For connecting Tilt Props, use 1 of M18 Nut & Bolt on each end-Please note that this drawing is issued for confirming dimensions only. The foot pint and the height of the tower will be changed according to the dimensions required. Parts list shows all components required to construct 1 complete tower as shown. Four of these will be required, two on eac side.- The Qty required will change if the dimensions are changed dimensions.

PLAN VIEW

FRONT ELEVATION SIDE ELEVATION

ISOMETRIC

5000

4690

6000

2400

400-

610

7000

400-

610

10032

10

9

8

12

7

11

14

16

1.0m EXT. 5.0m EXTENSION 3.0m EXTENSION

1.0m EXT.

5.0m EXTENSION

3.0m EXTENSION

1.0m

EXT

.

5.0m

EXT

ENSI

ON

3.0m

EXT

ENSI

ON

HYDR

AULI

C RA

M

1.5m

EXT

.

5.0m

EXT

ENSI

ON

HYDRAULIC RAM 1.5m EXT.5.0m EXTENSION

HYDRAULIC RAM

1.5m EXT.

5.0m EXTENSION

ALL DIMENSIONS ARE IN mmDISCLAIMER1. This design is provided to You subject to the Coates Hire Terms of Hire andSpecial Conditions as amended from time to time.2. Any designs, calculations, drawings, specifications and sketches produced byUs for You are prepared solely on the information supplied by You and We arenot responsible for the accuracy of the details contained therein.3. All designs, calculations, drawings, specifications and sketches produced byUs are indicative only and are prepared for the sole purpose of assisting You inassessing and comparing quotations.4. You acknowledge and agree that We are not liable for any loss or damagearising from the use of such designs, calculations, drawings, specifications andsketches. You indemnify Us against all liability, claims, damage, loss, costs andexpenses (including, without limitation, legal fees, costs and disbursements ona full indemnity basis, whether incurred or awarded against Us and anyenvironmental loss, cost, damage or expense) in respect of:(a) personal injury;(b) damage to tangible property; or(c) any claim of direct or indirect loss or damage by a third party, in relation toYour use or reliance on the designs, calculations, drawings, specifications andsketches produced by Us.5. You warrant that You will seek Your own independent advice from a qualifiedprofessional in relation to the proper installation and use of the ProppingEquipment for Your required purpose. Prior to the hire, You must advise us ofyour Propping Equipment requirements upon receipt of advice from thequalified professional, including any proposed alterations and adjustments thequalified professional requires to any designs, calculations, drawings,specifications and sketches provided by Us.6. You acknowledge that We have made the operating and safety instructionsfor the Propping Equipment You have hired available to You to read.7. Subject to clause 16 of the Terms of Hire and the general waiver of liabilitycontained therein, We are additionally excluded from all liability related to thehire and use of the Propping Equipment by You, including, but not limited to,liability arising from:(a) damage to all adjacent or surrounding structures and(b) damage to utilities or services.NOTES

1. All bracing components to be restrained withhanging chains connected at the positionsindicated in this drawing.

2. Frame 1 & 2 to be restrained directly to the top ofthe sheet pile.

3. Frame 3 to be restrained directly to the undersideof Frame 2.

4. Suitable edge protection to be supplied by thecontractor.

5. Suitable means of access/ egress to be supplied bythe contractor.

6. Appropriate site specific risk assessments shouldbe performed by the contractor prior tocommencement of any work.

7. This design has NOT been certified

HANGING CHAINS(To be attached at these

locations in accordance withthe installation instructions)

HANGING CHAINS 18 No.

Mega Brace Hydraulic Ram

Mega Brace 3.0m Beam Extension

Mega Brace 5.0m Beam Extension

Mega Brace 1.5m Beam Extension

Mega Brace 1.0m Beam Extension

Mega Brace 10.0m Beam Extension

Mega Brace 7.0m Beam Extension

1,120kg

410kg

585kg

760kg

1,120kg

1,475kg

2,008kg

Schedule of Weights: MEGA BRACE

Item Description Item Weight

Mega Shear Clamp 120kg

194kg

Schedule of Weights:TRENCH SHEETING

Item Description Item Weight

6.0m STS500/6 Trench Sheet

ISSUED FORCONSTRUCTION

Title

PROJECT NUMBER

Client

FAX: (02) 9829 2177PH: (02) 8796 5000

46 Williamson Road Ingleburn NSW 2565www.coateshire.com.au

A.B.N: 99 074 126 971

REV DATE COMMENTSA 19/10/13 PROPOSAL

DESIGNED DRAWN CHECKED DATE FIRST ISSUE

REVISIONDWG NUMBER

0 0.5 2mscale @

1:75PAPER SIZE: A3 SCALE: AS INDICATED

1.51

B 21/10/13 PROPOSALC 18/12/13 PROPOSALD 18/03/14 ISSUED FOR CONSTRUCTION

Access Air & Air Accessories Compaction Concrete & Masonry Earthmoving Floor and Cleaning Equipment Generators & Power Distribution Industrial tools & Equipment

Ladders & Scaffold Landscaping Lift & Shift Lighting Materials Handling Portable Buildings & Toilets Propping Pumps & Fluid Management

Shoring Tools & Equipment Traffic Management Training (RTO) Trucks, Vehicles & Trailers Welding

COATES HIRE’S AVAILABLE PRODUCT RANGE:

At Coates Hire, you’ll find an unmatched range of equipment, available and ready to hire. We stock Australia’s largest fleet from general hire gear and specialist products, to total site solutions.With the largest branch network in Australia, you are backed by one of the country’s largest deliverynetworks.

Page 13: Coates Hire Structural Propping & Support

24 // For further information visit www.coateshire.com.au/productsPropping Equipment

While Coates Hire makes every effort to supply the equipment described and pictured in this brochure, all equipment offered is subject to availability. Should Coates Hire through whatever circumstances need to offer an alternative make or model, customers can be assured that this will be of the same quality as the item shown or displayed in this brochure. All information about equipment in this brochure is to the best of our knowledge correct, but we would urge customers to check all details at the time of hire or enquiry. Coates Hire reserves the right to change information without prior notice.