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8060CNCHardware configuration.

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MACHINE SAFETY

It is up to the machine manufacturer to make sure that the safety of the machineis enabled in order to prevent personal injury and damage to the CNC or to theproducts connected to it. On start-up and while validating CNC parameters, itchecks the status of the following safety elements. If any of them is disabled, theCNC shows the following warning message.

• Feedback alarm for analog axes.

• Software limits for analog and sercos linear axes.

• Following error monitoring for analog and sercos axes (except the spindle)both at the CNC and at the drives.

• Tendency test on analog axes.

FAGOR AUTOMATION shall not be held responsible for any personal injuries orphysical damage caused or suffered by the CNC resulting from any of the safetyelements being disabled.

DUAL-USE PRODUCTS

Products manufactured by FAGOR AUTOMATION since April 1st 2014 willinclude "-MDU" in their identification if they are included on the list of dual-useproducts according to regulation UE 428/2009 and require an export licensedepending on destination.

TRANSLATION OF THE ORIGINAL MANUAL

This manual is a translation of the original manual. This manual, as well as thedocuments derived from it, have been drafted in Spanish. In the event of anycontradictions between the document in Spanish and its translations, the wordingin the Spanish version shall prevail. The original manual will be labeled with thetext "ORIGINAL MANUAL".

HARDWARE EXPANSIONS

FAGOR AUTOMATION shall not be held responsible for any personal injuries orphysical damage caused or suffered by the CNC resulting from any hardwaremanipulation by personnel unauthorized by Fagor Automation.

If the CNC hardware is modified by personnel unauthorized by FagorAutomation, it will no longer be under warranty.

COMPUTER VIRUSES

FAGOR AUTOMATION guarantees that the software installed contains nocomputer viruses. It is up to the user to keep the unit virus free in order toguarantee its proper operation. Computer viruses at the CNC may cause it tomalfunction.

FAGOR AUTOMATION shall not be held responsible for any personal injuries orphysical damage caused or suffered by the CNC due a computer virus in thesystem.

If a computer virus is found in the system, the unit will no longer be under warranty.

All rights reserved. No part of this documentation may be transmitted,transcribed, stored in a backup device or translated into another languagewithout Fagor Automation’s consent. Unauthorized copying or distributing of thissoftware is prohibited.

The information described in this manual may be subject to changes due totechnical modifications. Fagor Automation reserves the right to change thecontents of this manual without prior notice.

All the trade marks appearing in the manual belong to the corresponding owners.The use of these marks by third parties for their own purpose could violate therights of the owners.

It is possible that CNC can execute more functions than those described in itsassociated documentation; however, Fagor Automation does not guarantee thevalidity of those applications. Therefore, except under the express permissionfrom Fagor Automation, any CNC application that is not described in thedocumentation must be considered as "impossible". In any case, FagorAutomation shall not be held responsible for any personal injuries or physicaldamage caused or suffered by the CNC if it is used in any way other than asexplained in the related documentation.

The content of this manual and its validity for the product described here has beenverified. Even so, involuntary errors are possible, hence no absolute match isguaranteed. However, the contents of this document are regularly checked andupdated implementing the necessary corrections in a later edition. We appreciateyour suggestions for improvement.

The examples described in this manual are for learning purposes. Before usingthem in industrial applications, they must be properly adapted making sure thatthe safety regulations are fully met.

Hardware configuration.

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I N D E X

About the product - CNC 8060 ..................................................................................................... 5Declaration of CE conformity and warranty conditions ................................................................. 9Version history - CNC 8060 .........................................................................................................11Safety conditions ........................................................................................................................ 13Returning conditions ................................................................................................................... 17CNC maintenance ...................................................................................................................... 19

CHAPTER 1 PREVIOUS INFORMATION.

CHAPTER 2 CONFIGURATION.

2.1 Central unit + Monitor + Keyboard. ................................................................................ 232.2 Central unit + Monitor + Keyboard and Operator panel. ................................................ 232.3 Keyboard. ...................................................................................................................... 242.4 Operator panels. ........................................................................................................... 242.5 Remote modules............................................................................................................ 252.6 General diagram. ........................................................................................................... 26

CHAPTER 3 CENTRAL UNIT (CPU) ENCLOSURE.

3.1 Calculation of the surface needed for heat dissipation. ................................................. 29

CHAPTER 4 CN60-10H / CN60-10HTCN60-10V / CN60-10VTCN60-10K.

4.1 Specifications. ............................................................................................................... 324.2 Dimensions. ................................................................................................................... 344.2.1 CN60-10V / CN60-10VT (8060M-Power and 8060T-Power models). .................... 344.2.2 CN60-10V / CN60-10VT (8060M-Power and 8060T-Power models). .................... 354.2.3 CN60-10K (8060M-FL, 8060T-FL and 8060L models). ............................................ 364.3 Enclosure and securing of the modules......................................................................... 374.3.1 Ambient characteristics of the enclosure. .................................................................. 374.3.2 Enclosure design........................................................................................................ 374.3.3 Securing the module. ................................................................................................. 394.4 Power supply for the module. ........................................................................................ 404.4.1 Electrical characteristics............................................................................................. 404.4.2 Voltage supply at 24 V DC. ........................................................................................ 404.4.3 Protection against over-voltage and reverse voltage. ................................................ 404.4.4 Non-volatile RAM (FRAM).......................................................................................... 414.4.5 Specs of the power supply. ........................................................................................ 414.4.6 NOT recommended circuits. ...................................................................................... 424.5 Hardware functionality. Connectors. .............................................................................. 434.5.1 Front of the monitor. USB connector. ........................................................................ 434.5.2 Rear. Central unit and handwheel connectors. .......................................................... 444.5.3 RS expansion board (available soon). ...................................................................... 514.6 Technical/electrical characteristics of the inputs and outputs. ....................................... 524.6.1 Digital inputs............................................................................................................... 524.6.2 Digital outputs. ........................................................................................................... 524.6.3 Analog outputs. .......................................................................................................... 524.6.4 Feedback inputs......................................................................................................... 534.7 Connections. .................................................................................................................. 554.7.1 Connecting the relay for the emergency chain........................................................... 554.7.2 Feedback connection. ................................................................................................ 564.7.3 Handwheel connection (only CN60-10K). .................................................................. 574.7.4 Probe connection. ...................................................................................................... 584.7.5 Connection to an Ethernet network............................................................................ 614.7.6 RS232 serial line connection...................................................................................... 624.7.7 RS422 serial line connection...................................................................................... 634.7.8 RS485 serial line connection...................................................................................... 64

CHAPTER 5 HORIZONTAL KEYB 2.0 + TOUCHPAD.

5.1 Specifications. ............................................................................................................... 65


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5.2 General diagram. .......................................................................................................... 665.3 Dimensions. .................................................................................................................. 675.4 Enclosure and mounting of the module. ........................................................................ 685.4.1 Enclosure design. ...................................................................................................... 685.4.2 Securing the module. ................................................................................................. 695.5 Voltage supply for the module. ...................................................................................... 705.6 Connectors. ................................................................................................................... 715.7 Selecting the language and the keyboard distribution. .................................................. 715.8 Using the Fagor logo key. ............................................................................................. 735.9 Numeric keypad............................................................................................................. 735.10 Touchpad (touch screen). ............................................................................................. 74

CHAPTER 6 OP-PANEL-329.

6.1 Specifications. ............................................................................................................... 756.2 General diagram. .......................................................................................................... 766.3 Dimensions. .................................................................................................................. 776.4 Enclosure and mounting of the module. ........................................................................ 786.4.1 Enclosure design. ...................................................................................................... 786.4.2 Securing the module. ................................................................................................. 796.5 Power supply for the module. ....................................................................................... 806.6 Hardware functionalities. ............................................................................................... 816.6.1 Ground connection. ................................................................................................... 816.6.2 Rear connectors. ....................................................................................................... 816.7 Handwheel connection. ................................................................................................. 85

CHAPTER 7 OP-PANEL / OP-PANEL+SPDL RATE.

7.1 Specifications. ............................................................................................................... 877.2 General diagram. .......................................................................................................... 887.3 Dimensions. .................................................................................................................. 897.4 Enclosure and mounting of the module. ........................................................................ 907.4.1 Enclosure design. ...................................................................................................... 907.4.2 Securing the module. ................................................................................................. 917.5 Power supply for the module. ....................................................................................... 927.6 Hardware functionalities. ............................................................................................... 937.6.1 Ground connection. ................................................................................................... 937.6.2 Rear connectors. ....................................................................................................... 937.7 Handwheel connection. ................................................................................................. 97

CHAPTER 8 CAN BUS (CANOPEN PROTOCOL).

8.1 Identification of the modules at the bus. ...................................................................... 1018.2 Type of CAN bus. ........................................................................................................ 1038.3 Selecting the speed for the CANopen bus................................................................... 103

CHAPTER 9 SERCOS-II BUS.

9.1 Module identification and connection........................................................................... 1079.2 Data exchange via Sercos........................................................................................... 108

CHAPTER 10 INSTALLING A SENSOR FOR GAP CONTROL (LASER MODEL).


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ABOUT THE PRODUCT - CNC 8060

BASIC CHARACTERISTICS.

(*) Differential TTL / Sinusoidal 1 Vpp (**) TTL / Differential TTL / Sinusoidal1 Vpp / SSI protocol / FeeDat / EnDat

Basic characteristics. 8060M FL

8060M Power

8060T FL

8060T Power

8060L

Number of axes. 3 to 4 3 to 6 3 to 4 3 to 6 3 to 6

Number of spindles. 1 1 to 2 1 to 2 1 to 3 1

Maximum number of axes and spindles. 5 7 5 7 7

Interpolated axes. 4 4 4 4 4

Number of tool magazines. 1 1 1 1 to 2 1

Number of execution channels. 1 1 1 1 to 2 1

Number of handwheels. 1 to 3

Type of servo system. Analog / Sercos Digital

Communications. RS485 / RS422 / RS232Ethernet

Integrated PLC. PLC execution time.Digital inputs / Digital outputs.Marks / Registers.Timers / Counters.Symbols.

< 1ms/K1024 / 10248192 / 1024

512 / 256Unlimited

Block processing time. < 2.0 ms < 1.5 ms < 2.0 ms < 1.5 ms < 1 ms

Remote modules. RIOW RIO5 RIO70 RIOR RCS-S

Valid for CNC. 807080658060

807080658060

80708065- - -

DISCONTINUED

807080658060

807080658060

Communication with the remote modules. CANopen CANopen CANfagor CANopen Sercos

Digital inputs per module. 8 24 / 48 16 48 - - -

Digital outputs per module. 8 16 / 32 16 32 - - -

Analog inputs per module. 4 4 8 - - - - - -

Analog outputs per module. 4 4 4 - - - 4

Inputs for PT100 temperature sensors. 2 2 - - - - - - - - -

Feedback inputs. - - - - - - 4 (*) - - - 4 (**)


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SOFTWARE OPTIONS.

Some of the features described in this manual are dependent on the acquired software options. The activesoftware options for the CNC can be consulted in the diagnostics mode (accessible from the task windowby pressing [CTRL] [A]), under software options.

Consult the ordering handbook for information on the software options available for your model.

SOFT 8060 ADDIT AXESAdditional shaft.Add axes to the default configuration.

SOFT 8060 ADDIT SPINDLESAdditional spindle.Add spindles to the default configuration.

SOFT 8060 ADDIT TOOL MAGAZAdditional tool magazine.Add tool magazines to the default configuration.

SOFT 8060 ADDIT CHANNELSAdditional channel.Add channels to the default configuration.

SOFT DIGITAL SERCOSSercos digital bus.Sercos digital bus.

SOFT EDIT/SIMULEDISIMU mode (editing and simulation).It allows for the editing, modification and simulation of apart-program.

SOFT TOOL RADIUS COMPCompensación de radio.Tool compensation allows programming the contour to bemachined based on part dimensions of the and withouttaking into account the dimensions of the tool that will beused later on. This avoids having to calculate and definethe tool path based on the tool radius.

SOFT PROFILE EDITORProfile editor.Allows for the part profiles to be edited graphically and toimport dxf files.

SOFT 60 F3D GRAPHICSF3D graphics.High definition solid 3D graphics for the execution andsimulation of part-programs and canned cycles of theeditor.During machining, the F3D graphics display the toolremoving the material from the part in real time, allowingfor the condition of the part to be seen at all times. F3Dgraphics can display up to 4 views of the part, where eachcan be rotated, zoomed in or zoomed out. Measurementscan also be made on the part and even sections on thepiece from any angle.

SOFT 60 IIP CONVERSATIONALInteractive Icon-based Pages (conversational mode).IIP or conversational mode is specifically designed forpeople without any prior programming knowledge or forthose that are not familiarized with Fagor CNC's.Working in conversational mode is easier than in ISOmode, as it ensures proper data entry and minimizes thenumber of operations to be defined. There is no need towork with part-programs.

SOFT 60 RTCPDynamic RTCP (Rotating Tool Center Point).The dynamic RTCP option is required for interpolationmachining with 4, 5 or 6 axis.


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SOFT 60 C AXISC axis.It activates the kinematics for working with the C axis andthe associated canned cycles. The CNC can controlseveral C axes. The parameters of each axis indicate if itwill function as a C axis or not, where it will not benecessary to activate another axis for the machineparameters.

SOFT 60 Y AXISY axis for lathe.It activates the kinematics for working with the Y axis andthe associated canned cycles.

SOFT 60 TANDEM AXESTandem axes.A tandem axis consists in two motors mechanicallycoupled (slaved) and making up a single transmissionsystem (axis or spindle). A tandem axis helps provide thenecessary torque to move an axis when a single motor isnot capable of supplying enough torque to do it.When activating this feature, it should be kept in mind thatfor each tandem axis of the machine, another axis must beadded to the entire configuration. For example, on a large3-axis lathe (X Z and tailstock), if the tailstock is a tandemaxis, the final purchase order for the machine mustindicate 4 axes.

SOFT 60 SYNCHRONISMSynchronization of axes and spindles.The axes and ballscrews may be synchronized in twoways: in terms of speed or posi t ion. The CNCconfiguration takes into consideration the synchronizationof 2 axes or 2 spindles. Once synchronized, only themaster displays and programs the element.

SOFT 60 HSSA I MACHINING SYSTEMHigh Speed Surface Accuracy.This is the new version of algorithms for high speedmachining (HSC). This new HSSA algorithm allows forhigh speed machining optimization, where higher cuttingspeeds, smoother contours, a better surface finishing andgreater precision are achieved.

SOFT 60 HSSA II MACHINING SYSTEMHSSA-II machining system.This is the new version of algorithms for high speedmachining (HSC). This new HSSA algorithm allows forhigh speed machining optimization, where higher cuttingspeeds, smoother contours, a better surface finishing andgreater precision are achieved.

SOFT 60 PROBEProbing canned cycles.The CNC may have two probes; usually a tabletop probeto calibrate tools and a measuring probe to measure thepart. This option activates the functions G100, G103 and G104(for probe movements) and probe canned cycles (whichhelp to measure part surfaces and to calibrate tools).For the laser model, it only activates the non-cycle functionG100.

SOFT 60 CONV USER CYCLESConversational user cycles.Incorporation of user cycles in conversational mode.

SOFT 60 PROGTL3ProGTL3 programming languageAnother language apart from ISO for the programming ofprofiles using a geometric language without the need touse external CAD systems. This language allows forprogram functions to define lines and circles which definethe points of intersection on a profile, in addition to macrosfor the creation of solids defined by a flat profile and oneor more section profiles.

SOFT 60 PPTRANSPart-program translator.The program translator may be used to convert programswritten in other languages into Fagor ISO codes.

SOFT THIRD PARTY CANOPENThird-party CANopen.Enables the use of non-Fagor CANopen modules.

SOFT MAB SYSTEM.MAB drives.Sercos connection with MAB drives.

SOFT 60 PWM CONTROLPulse-Width Modulation.This function is only available for Sercos bus controlledsystems. It is mostly oriented toward laser machines forthe cutting of very thick sheets, where the CNC generatesa series of PWM pulses to control the power of the laserwhen drilling the starting point.This feature is essential for cutting very thick sheets andit requires two quick digital outputs located on the centralunit. With this new feature, the OEM does not need toinstall or program any external device, which reducesmachine costs and installation times. The end user alsobenefits, since the “Cutting with PWM ” feature is mucheasier to use and program.

SOFT 60 GAP CONTROLGap control.This is mostly oriented toward laser machines. Gapcontrol makes it possible to maintain a set distancebetween the laser nozzle and the surface of the sheet. Thisdistance is calculated by a sensor connected to the CNC,so that the CNC offsets the sensor variations on thedistance programmed with additional movements in theaxis programmed for the gap.

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DECLARATION OF CE CONFORMITY AND WARRANTY CONDITIONS

DECLARATION OF CONFORMITY

The declaration of conformity for the CNC is available in the downloads section of FAGOR’S corporatewebsite. http://www.fagorautomation.com. (Type of file: Declaration of conformity).

WARRANTY TERMS

The warranty conditions for the CNC are available in the downloads section of FAGOR’s corporate website.http://www.fagorautomation.com. (Type of file: General sales-warranty conditions.

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VERSION HISTORY - CNC 8060

Here is a list of the features added to each manual reference.

Ref. 1402

Ref. 1409

Ref. 1412

Ref. 1505

Ref. 1512

Ref. 1703

Ref. 1709

First version.

The name of the E21 connector (K21 before) of the central unit has been corrected.

New ambient characteristics of the enclosure.

New ambient characteristics of the enclosure.

Detailed description of the connectors of the central unit.

CN60-10K configuration (available for 8060M-FL, 8060T-FL and 8060EN models).

Módulo OP-PANEL. Handwheel cable connection to the ground plate.

Laser model.

• Installing a sensor for gap control (laser model).

• X24 connector. Minimum cycle on (pins LO1 LO2); 25 µs.

New. HORIZONTAL KEYB 2.0 + TOUCHPAD.

New. OP-PANEL / OP-PANEL+SPDL RATE.

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SAFETY CONDITIONS

Read the following safety measures in order to prevent harming people or damage to this product and thoseproducts connected to it. Fagor Automation shall not be held responsible of any physical or material damageoriginated from not complying with these basic safety rules.

PRECAUTIONS BEFORE CLEANING THE UNIT

PRECAUTIONS DURING REPAIRS

In case of a malfunction or failure, disconnect it and call the technical service.

PRECAUTIONS AGAINST PERSONAL HARM

Before start-up, verify that the machine that integrates this CNC meets the 2006/42/EC Directive.

Do not get into the inside of the unit. Only personnel authorized by Fagor Automation may access theinterior of this unit.

Do not handle the connectors with the unitconnected to AC power.

Before handling these connectors (I/O, feedback, etc.), make surethat the unit is not powered.

Do not get into the inside of the unit. Only personnel authorized by Fagor Automation may access theinterior of this unit.

Do not handle the connectors with the unitconnected to AC power.

Before handling these connectors (I/O, feedback, etc.), make surethat the unit is not powered.

Interconnection of modules. Use the connection cables provided with the unit.

Use proper cables. To prevent risks, only use cables and Sercos fiber recommended forthis unit. To prevent a risk of electrical shock at the central unit, use the properconnector (supplied by Fagor); use a three-prong power cable (oneof them being ground).

Avoid electric shocks. To prevent electrical shock and fire risk, do not apply electrical voltageout of the indicated range.

Ground connection. In order to avoid electrical discharges, connect the ground terminalsof all the modules to the main ground terminal. Also, beforeconnecting the inputs and outputs of this product, make sure that theground connection has been done.In order to avoid electrical shock, before turning the unit on verify thatthe ground connection is properly made.

Do not work in humid environments. In order to avoid electrical discharges, always work with a relativehumidity (non-condensing).

Do not work in explosive environments. In order to avoid risks, harm or damages, do not work in explosiveenvironments.


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PRECAUTIONS AGAINST DAMAGE TO THE PRODUCT

SAFETY SYMBOLS

Symbols that may appear in the manual.

Work environment. This unit is ready to be used in industrial environments complying withthe directives and regulations effective in the European Community.Fagor Automation shall not be held responsible for any damagesuffered or caused by the CNC when installed in other environments(residential, homes, etc.).

Install this unit in the proper place. It is recommended, whenever possible, to install the CNC away fromcoolants, chemical product, blows, etc. that could damage it.This unit meets the European directives on electromagneticcompatibility. Nevertheless, it is recommended to keep it away fromsources of electromagnetic disturbance such as:

Powerful loads connected to the same mains as the unit.Nearby portable transmitters (radio-telephones, Ham radiotransmitters).Nearby radio / TC transmitters.Nearby arc welding machines.Nearby high voltage lines.

Enclosures. It is up to the manufacturer to guarantee that the enclosure where theunit has been installed meets all the relevant directives of theEuropean Union.

Avoid disturbances coming from themachine.

The machine must have all the interference generating elements(relay coils, contactors, motors, etc.) uncoupled.

Use the proper power supply. Use an external regulated 24 Vdc power supply for the keyboard,operator panel and the remote modules.

Connecting the power supply to ground. The zero Volt point of the external power supply must be connectedto the main ground point of the machine.

Analog inputs and outputs connection. Use shielded cables connecting all their meshes to the correspondingpin.

Ambient conditions. Maintain the CNC within the recommended temperature range, bothwhen running and not running. See the corresponding chapter in thehardware manual.

Central unit enclosure. To maintain the right ambient conditions in the enclosure of the centralunit, it must meet the requirements indicated by Fagor. See thecorresponding chapter in the hardware manual.

Power switch. This switch must be easy to access and at a distance between 0.7 and1.7 m (2.3 and 5.6 ft) off the floor.

Danger or prohibition symbol.This symbol indicates actions or operations that may hurt people or damage products.

Warning or caution symbol.This symbol indicates situations that certain operations could cause and the suggested actions to preventthem.

Obligation symbol. This symbol indicates actions and operations that must be carried out.

Information symbol.This symbol indicates notes, warnings and advises.

Symbol for additional documentation.This symbol indicates that there is another document with more detailed and specific information.

i


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Symbols that the product may carry.

Ground symbol.This symbol indicates that that point must be under voltage.

ESD components.This symbol identifies the cards as ESD components (sensitive to electrostatic discharges).

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RETURNING CONDITIONS

Pack it in its original package along with its original packaging material. If you do not have the originalpackaging material, pack it as follows:

1 Get a cardboard box whose 3 inside dimensions are at least 15 cm (6 inches) larger than those of theunit itself. The cardboard being used to make the box must have a resistance of 170 Kg (375 lb.).

2 Attach a label to the device indicating the owner of the device along with contact information (address,telephone number, email, name of the person to contact, type of device, serial number, etc.). In caseof malfunction also indicate symptom and a brief description of the problem.

3 Protect the unit wrapping it up with a roll of polyethylene or with similar material. When sending a centralunit with monitor, protect especially the screen.

4 Pad the unit inside the cardboard box with polyurethane foam on all sides.

5 Seal the cardboard box with packaging tape or with industrial staples.

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CNC MAINTENANCE

CLEANING

The accumulated dirt inside the unit may act as a screen preventing the proper dissipation of the heatgenerated by the internal circuitry which could result in a harmful overheating of the unit and, consequently,possible malfunctions. Accumulated dirt can sometimes act as an electrical conductor and short-circuit theinternal circuitry, especially under high humidity conditions.

To clean the operator panel and the monitor, a smooth cloth should be used which has been dipped intode-ionized water and /or non abrasive dish-washer soap (liquid, never powder) or 75º alcohol. Never useair compressed at high pressure to clean the unit because it could cause the accumulation of electrostaticcharges that could result in electrostatic shocks.

The plastics used on the front panel are resistant to grease and mineral oils, bases and bleach, dissolveddetergents and alcohol. Avoid the action of solvents such as chlorine hydrocarbons, venzole, esters andether which can damage the plastics used to make the unit’s front panel.

PRECAUTIONS BEFORE CLEANING THE UNIT

Fagor Automation shall not be held responsible for any material or physical damage derived from theviolation of these basic safety requirements.

• Do not handle the connectors with the unit supplied with power. Before handling these connectors (I/O,feedback, etc.), make sure that the unit is not powered.

• Do not get into the inside of the unit. Only personnel authorized by Fagor Automation may access theinterior of this unit.

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1 PREVIOUS INFORMATION.

About this manual.

This manual describes the characteristics, technical data and connections of the hardwareassociated with the CNC. The installation manual describes the CNC configuration, machineadaptation and start-up.

Installation and startup.

The hardware described in this manual is ready to be used in industrial environmentscomplying with the directives and regulations effective in the European Community. Beforestart-up, verify that the machine that integrates this CNC meets the 89/392/CEE directive.

Safety conditions.

In order to avoid personal injuries and damage to this product or to those connected to it,read carefully the section on safety conditions in the introduction to this manual. FagorAutomation shall not be held responsible of any physical damage or defective unit resultingfrom not complying with these basic safety regulations.

Do not handle the connectors with the unit connected to AC power. Before doing it, make sure thatthe unit is unplugged from the power outlet.

Do not get into the inside of the unit. This unit MUST NOT be opened by unauthorized personnel. Onlypersonnel authorized by Fagor Automation may manipulate the inside of this unit.


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2 CONFIGURATION.

2.1 Central unit + Monitor + Keyboard.

The central unit is located on the rear of the monitor.

2.2 Central unit + Monitor + Keyboard and Operator panel.

The central unit is located on the rear of the monitor.

Identification. Description.

MONITOR-LCD-10 HORIZONTALMONITOR-LCD-10 TOUCH HORIZONTAL

Available for 8060M-Power and 8060T-Powermodels.

• Central unit.• 10.4" LCD monitor (800x600) 18-bit color.• Built-in keyboard.• USB 2.0 port, at the front, protected by a

cover.• Touch-screen optional.

MONITOR-LCD-10 VERTICALMONITOR-LCD-10 TOUCH VERTICAL

Available for 8060M and 8060T models.

• Central unit.• 10.4" LCD monitor (800x600) 18-bit color.• Built-in keyboard.• USB 2.0 port, at the front, protected by a

cover.• Touch-screen optional.


MONITOR-LCD-10K-001

Available for 8060M-FL, 8060T-FL and 8060Lmodels.

• Central unit.• 10.4" LCD monitor (800x600) 18-bit color.• Built-in keyboard.• Built-in operator panel.• USB 2.0 port, at the front, protected by a

cover.


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2.3 Keyboard.

2.4 Operator panels.


HORIZONTAL KEYB 2.0 + TOUCHPAD.

Available for all models.

• USB horizontal, alphanumeric QWERTYkeyboard.

• Multi-touch touchpad (touch panel).• Numeric keypad optimized to operate with

the CNC (keys for axes, feedrate, speed, etc).• Special functions with the Fagor key.


OP-PANEL-329

Available for all models.

• Length 329 mm (12.95").• 12 configurable user keys.• Jog switch (0 - 200 %).• 15 configurable jog keys.• CNC power-down key.• CAN communication (CANopen protocol).• Spindle override key.• Possibility to connect up to three

handwheels.

OP-PANEL

Available for all models.• Length 420 mm (16.54")• 16 configurable user keys.• Jog switch (0 - 200 %).• 15 configurable jog keys.• CNC power-down key.• CAN communication (CANopen protocol).• Spindle override key.• Possibility to connect up to three

handwheels.

OP-PANEL+SPDL RATE

Available for all models.• Length 420 mm (16.54")• 16 configurable user keys.• Jog switch (0 - 200 %).• 15 configurable jog keys.• CNC power-down key.• CAN communication (CANopen protocol).• Spindle override switch.• Possibility to connect up to three

handwheels.


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2.5 Remote modules.

Remote modules may be used to have extra resources (see table below) distributed atdifferent locations of the machine or installed in the electrical cabinet.


RIO5 series

• CAN communication (CANopen protocol).• Digital inputs and outputs.• Analog inputs and outputs.• Analog inputs for PT100 temperature

sensors.

RIOW series

• CAN communication (CANopen protocol).• Digital inputs and outputs.• Analog inputs and outputs.• Analog inputs for PT100 temperature

sensors.

RIOR series

• CAN communication (CANopen protocol).• Digital inputs and outputs.• Analog inputs and outputs (configurable to

voltage or current).• Analog inputs for PT100 temperature

sensors.

RCS-S Series

• Sercos II communication.• Feedback inputs.• Analog outputs.


CNC 8060

2.

·26·

(REF: 1709)

CO

NF

IGU

RA

TIO

N.

2.6 General diagram.

See the schematic description of all the elements that make up the CNC system:

CAN

CNC

Operator panel.

Remote modules.

The 8060 FL can only comewith the MAB system. Othermodels may come with either aMAB or DDS system.

Servo drive system.

RCS-S Modules.

Sercos II

MAB(*)

(*)

DDS

USB

Keyboard.

MONITOR-LCD-10 HORIZONTALMONITOR-LCD-10 TOUCH HORIZONTAL

MONITOR-LCD-10K-001

MONITOR-LCD-10 VERTICALMONITOR-LCD-10 TOUCH VERTICAL

Sercos II

OP-PANEL-329 HORIZONTAL KEYB 2.0+ TOUCHPAD.

RCS-S

RIOWRIO5

RIOR

CAN

OP-PANELOP-PANEL+SPDL RATE


CNC 8060

3.

·27·

(REF: 1709)

CE

NT

RA

L U

NIT

(C

PU

) E

NC

LO

SU

RE

.

3 CENTRAL UNIT (CPU) ENCLOSURE.

The enclosure must be designed to ensure an ambient temperature of 45 ºC (113 ºF) andwhile the unit is running, the inside temperature of the CNC must not exceed 60 ºC (140 ºF).The inside temperature of the CNC may be monitored from the diagnosis mode (see theoperating manual).

Enclosure requirements.

The enclosure must meet the following requirements.

• The protection degree of the enclosure must be IP54.

• The dissipation surface of the enclosure must be enough to evacuate (by convection)the heat generated inside. Dissipation surfaces are all the surfaces of the enclosureexcept the front and bottom.

• The enclosure must respect the minimum distances recommended between theenclosure walls and the central unit to let the air flow and improve heat dissipation.

Minimum enclosure dimensions.

If necessary, increase the dimensions of the enclosure; NEVER use smaller dimensions thanthe recommended minimum values.

CN60-10V.

To meet the previous requirements, Fagor recommends the following.• The enclosure must not have any ventilation holes, because they could let dust or other substances

in.• To improve heat dissipation, install a fan inside the enclosure for air circulation.

Before building an enclosure with glass fiber u another poor heat dissipating material, contact FagorAutomation.

i

i

Required minimum dimensions:

(*) The minimum gap between the CNCand the side walls of the enclosure.

Dissipating surface:

CN60-10V

A 394 mm 15.51 inch

B 423 mm 16.65 inch

C 125 mm 4.92 inch

D* 15 mm 0.59 inch

E* 15 mm 0.59 inch

F* 50 mm 1.97 inch

0.32 m² 3.44 ft²A

B

C

E

F

D

D


CNC 8060

3.

·28·

(REF: 1709)

CE

NT

RA

L U

NIT

(C

PU

) E

NC

LO

SU

RE

.

CN60-10H.

CN60-10K.

Power dissipated by the CNC.

To calculate the dissipated power, all the elements that are inside the enclosure must betaken into account. The central unit dissipates 24 W.

Characteristics of the inside fan of the enclosure.

• Type of fan; ball bearings.

• Work temperature, between -10 ºC (14 ºF) and +60 ºC (140 ºF).

• Air flow greater than 13.6 m³/h

• Life expectancy L10 >= 100.000 hours (taken at 25 ºC (77 ºF))

A

B

C

E

E

D

D




CN60-10H

A 502 mm 19.76 inch

B 305 mm 12.00 inch

C 125 mm 4.92 inch

D* 15 mm 0.59 inch

E* 15 mm 0.59 inch

0.29 m² 3,12 ft²




CN60-10K

A 450 mm 17,72 inch

B 380 mm 14,96 inch

C 135 mm 5.31 inch

D* 15 mm 0.59 inch

E* 15 mm 0.59 inch

0.33 m² 3.55 ft²

A

B

C

E

E

D

D


CNC 8060

3.

·29·

(REF: 1709)

CE

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(C

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NC

LO

SU

RE

.

3.1 Calculation of the surface needed for heat dissipation.

To calculate the total surface required for the enclosure, in order to dissipate the heatgenerated in it, the following data must be considered.

H e a t d i s s i pa t i o n e x a m p l e f o r a n e n c l o s u r e w i t h t h erecommended minimum surface.

The dissipation coefficient corresponds to an enclosure made of painted sheet metal.

In this case, for an inside temperature of 45 ºC (113 ºF), the enclosure must be larger or aninside fan must be installed to improve heat dissipation by making the air flow inside.

Data Units Meaning

TO (m²) Total required surface (The entire surface of the enclosure except thebottom one is considered useful).

P (W) Total power dissipated by all the elements that generate heat inside theenclosure, including the power supply and the fan, if there is one.

Ta (ºC) Ambient temperature (outside the enclosure).

Ts (ºC) Internal CNC temperature.

Cf (m²) Dissipation coefficient of the material used for the enclosure.

Heat dissipation by natural convection. Heat dissipation by forced convection withinternal fan (flow Q = 13.6 m³/h).

CN60-10H CN60-10V CN60-10K

Ambient (room) temperature(Ta).

45 ºC (113 ºF) 45 ºC (113 ºF) 45 ºC (113 ºF)

Dissipated power. 24 W 24 W 24 W

Dissipating surface. 029 m² (3.12 ft²) 0.32 m² (3.34 ft²) 0.33 m² (3.,55 ft²)

Fan. Yes No Yes No Yes No

Air flow of the fan. 13.6m³/h

- - - 13.6m³/h

- - - 13.6m³/h

- - -

Dissipation coefficient. 6.2 4.2 6.2 4.2 6.2 4.2

Internal CNC temperature. 58.3 ºC136.9 ºF

64.6 ºC148.3 ºF

57 ºC134.6 ºF

62.8 ºC145 ºF

56.5 ºC133.7 ºF

62.1 ºC143.8 ºF

Ts

A

P

Ta

A =P

Cf · (Ts-Ta)

Ts

TaA

P

A P

4,2 Ts Ta– ------------------------------=

Ts

TaA

P

A P

6,2 Ts Ta– ------------------------------=


CNC 8060

3.

·30·

(REF: 1709)

CE

NT

RA

L U

NIT

(C

PU

) E

NC

LO

SU

RE

.


CNC 8060

4.

·31·

(REF: 1709)

CN

60-

10H

/ C

N60

-10

HT

CN

60-

10V

/ C

N60

-10

VT

CN

60-1

0K.

4 CN60-10H / CN60-10HTCN60-10V / CN60-10VTCN60-10K.

The front USB port allows for a pendrive, mouse or keyboard to be connected; no type ofhub or hard drive should be connected to the USB port.

Module. Differences.

CN60-10HCN60-10HT(*)CN60-10VCN60-10VT(*)

(*) Touch-screen.

Available for 8060M Power and 8060T Power models.• The central unit is located on the rear of the monitor.• 10.4" (800 × 600 pixels) LCD monitor, aspect ratio 4:3, 18-bit

color.• Keyboard.• USB 2.0 port, at the front, protected by a cover.• Touch screen (only CN60-10HT / CN60-10VT).

CN60-10K Available for 8060M-FL, 8060T-FL and 8060L models.• The central unit is located on the rear of the monitor.• 10.4" (800 × 600 pixels) LCD monitor, aspect ratio 4:3, 18-bit

color.• Keyboard and operator panel.• USB 2.0 port, at the front, protected by a cover.

CN60-10H / CN60-10HT

CN60-10V / CN60-10VT

CN60-10K


CNC 8060

4.

·32·

(REF: 1709)

CN

60-

10H

/ C

N60

-10

HT

CN

60-

10V

/ C

N60

-10

VT

CN

60-1

0K.

4.1 Specifications.

Type. Description.

General. • Monitor and keyboard set with the central unit attached on the rear. TheCN60-10K also comes with an operator panel.

• Touch screen monitors (models CN60-10HT / CN60-10VT).• USB 2.0 port, at the front, protected by a cover.• Dimensions of CN60-10H / CN60-10HT (width × height × depth).

- 472 × 275 × 58.5 mm.- 18.58" × 10.83" × 2.30".

• Dimensions of CN60-10V / CN60-10VT (width × height × depth).- 329 × 393 × 58.5 mm.- 12.95" × 15.47" × 2.30".

• Dimensions of CN60-10K (width x height x depth)- 420 × 350 × 68 mm.- 16.54" × 13.78" × 2.68".

System. • Processor: Atom Z510 1.1 GHz.• Memory: 1 GB.• Storage: Internal 2 GB CompactFlash.• Storage expansion (optional): 2 GB Compact flash.

(additional storage space for user programs).• RAM memory with battery.

LCD. • Type: TFT LCD. • Size: 10.4" (aspect ratio 4:3).• Resolution: 800 x 600 pixels.

Regulation. • CE.

Packaging. • The package meets the regulation EN 60068-2-32 procedure 1 with arandom fall from a height not greater than 1 m.

• Work temperature: The unit must not be running out of temperature rangebetween a maximum of 55 ºC (131 ºF) and a minimum 5 ºC (41 ºF).

• The temperature outside the enclosure where the unit is mounted must bewithin the temperature range, between the maximum of 40 ºC (104 ºF) andthe minimum of 5 ºC (41 ºF).

• Ambient temperature: between -40 ºC (-40 ºF) and +70 ºC (158 ºF).• Relative humidity: 20 ~ 85% RH without condensation.• Pollution degree: 2• Maximum work altitude: The unit must work properly at 2000 m according

to IEC 61131-2.• Vibration test according to IEC 60068-2-6 with a frequency step of 1

octave/minute (±10%) and 10 sweeps long. - 8.4 Hz f 5 Hz; Constant movement with an amplitude peak of 3.5 mm.- 150 Hz f 8.4 Hz; Constant peak acceleration of 1g.

• Degree of protection: IP65 (front), IP20 (rear).

Power supply. • Universal DC power supply. Use a regulated 24 V DC power supply (between-15% and +20%) and 2 A (including voltage ripple and noise). The powersupply must meet the UL1950 standard.

Connectivity. Monitor.• 1 USB 2.0 port, accessible at the front, protected by a cover.

Central unit.• 1 USB 2.0 ports• 1 RS-232/422/485 (115 kbps) serial port (optional). • 1 LAN RJ45 port for Ethernet 10/100/100 BaseT network.• CAN Bus (CANfagor/CANopen).• Sercos II bus.


CNC 8060

4.

·33·

(REF: 1709)

CN

60-

10H

/ C

N60

-10

HT

CN

60-

10V

/ C

N60

-10

VT

CN

60-1

0K.

The machine manufacturer must comply with the EN 60204-1 (IEC-204-1) regulationregarding electrical shocks in case of defective input/output pins with external power supplywhen not plugging the connector before turning the power supply on.

Inputs/outputs. • 16 opto-coupled digital inputs (24 V DC).- IEC61131-2 type 1 and type 3 compliant.

• 8 opto-coupled digital outputs (24 V DC, 500 mA). - ON cycle: minimum 75 µs (25 µs, optional in two of them).

• 1 analog outputs (±10 V, 16-bit resolution).• 1 feedback inputs (5 V 250 mA).

- Incremental TTL signal, differential TTL or 1 Vpp.- SSI or EnDat communication protocols.- Frequency : 100 kHz (TTL), 1000 kHz (TTL differential) / 500 kHz (1 Vpp).

• 1 relay with one normally open contact (1A at 24V). • 2 probe inputs (5 V or 24 V)• 1 input for three handwheels with A and B signals (5 V DC TTL) (only

CN60-10K).

Type. Description.

Do not get into the inside of the unit. This unit MUST NOT be opened by unauthorized personnel. Onlypersonnel authorized by Fagor Automation may access the interior of this unit.

Fagor Automation offers several flash compact in its catalog to increase storage space; if you are goingto use other compact flashes, always use industrial grade compact flash SLC; they supporttemperatures between -40ºC and +80ºC (-40 ºF and 176 ºF) and last 27 years with 1000 writes per day.Fagor Automation shall not be held responsible for any problems caused by using other lower-qualitycompact flash.

No USB devices must be used nor connected while executing a part program. Using USB devices mayslow down the execution or cause some "RT-IT overflow" type error.

DO NOT connect any kind of hub to the USB port.


CNC 8060

4.

·34·

(REF: 1709)

CN

60-

10H

/ C

N60

-10

HT

CN

60-

10V

/ C

N60

-10

VT

CN

60-1

0K.

4.2 Dimensions.

4.2.1 CN60-10V / CN60-10VT (8060M-Power and 8060T-Power models).

mm inch

a 472 18.58

b 275 10.83

c 58.5 2.30

mm inch

Da 440 17.32

Db 243 9.57

a

b

c

Db

Da


CNC 8060

4.

·35·

(REF: 1709)

CN

60-

10H

/ C

N60

-10

HT

CN

60-

10V

/ C

N60

-10

VT

CN

60-1

0K.

4.2.2 CN60-10V / CN60-10VT (8060M-Power and 8060T-Power models).

mm inch

a 329 12.95

b 393 15.47

c 58.5 2.30

mm inch

Da 296 11.65

Db 361 14.21

a

b

c

Db

Da


CNC 8060

4.

·36·

(REF: 1709)

CN

60-

10H

/ C

N60

-10

HT

CN

60-

10V

/ C

N60

-10

VT

CN

60-1

0K.

4.2.3 CN60-10K (8060M-FL, 8060T-FL and 8060L models).

mm inch

Da 388 15.28

Db 318 12.52

mm inch

a 420 16.54

b 350 13.78

c 68 2.68

a

bDb

c

Da


CNC 8060

4.

·37·

(REF: 1709)

CN

60-

10H

/ C

N60

-10

HT

CN

60-

10V

/ C

N60

-10

VT

CN

60-1

0K.

4.3 Enclosure and securing of the modules.

4.3.1 Ambient characteristics of the enclosure.

To ensure the ambient conditions inside the enclosure, it must meet the requirementsmentioned earlier. See chapter "3 Central unit (cpu) enclosure.".

4.3.2 Enclosure design.

Room reserved for cables.

Reserve some room for the cables in the connector area. This space makes it possible tobend the cables for the CPU connection with the recommended bending radius. Special caremust be taken with the Sercos connection because bending the optic fiber too much couldbreak it.

Dimensions of the cut off part and the enclosure.

CN60-10H / CN60-10HT.

mm inch

W 442 17.40

H 245 9.65

mm inch

e 1.5 - 4 0.06 - 0.16

H

W

e


CNC 8060

4.

·38·

(REF: 1709)

CN

60-

10H

/ C

N60

-10

HT

CN

60-

10V

/ C

N60

-10

VT

CN

60-1

0K.

CN60-10V / CN60-10VT.

CN60-10K.

mm inch

W 299 11.77

H 363 14.29

mm inch

e 1.5 - 4 0.06 - 0.16

H

W

e

mm inch

W 391 15.40

H 321 12.63

mm inch

e 1.5 - 4 0.06 - 0.16

H

W

e


CNC 8060

4.

·39·

(REF: 1709)

CN

60-

10H

/ C

N60

-10

HT

CN

60-

10V

/ C

N60

-10

VT

CN

60-1

0K.

4.3.3 Securing the module.

The module must be installed in a proper enclosure that may be located on the machine oron an external support. To insert the unit into the enclosure, it must have a big enough holeto allow to insert it easily, without obstacles and without forcing the unit.

The module is secured from the inside of the enclosure; therefore, there is no need to drillany holes on the front. Once the unit has been inserted into the enclosure, secure it fromthe inside with the tension jacks. To properly secure it, use all the tension jacks on the backof the unit. Apply a tightening torque of 0.7 Nm.

1 2 3

0.7 Nm


CNC 8060

4.

·40·

(REF: 1709)

CN

60-

10H

/ C

N60

-10

HT

CN

60-

10V

/ C

N60

-10

VT

CN

60-1

0K.

4.4 Power supply for the module.

4.4.1 Electrical characteristics.

• The unit is electrical safety class III.

• The nature of the installation where it is connected must not exceed OVC II.

• The unit must be powered with class DVC A power supply with a PELV protection outputvoltage.

4.4.2 Voltage supply at 24 V DC.

Universal DC power supply. Use a regulated 24 V DC power supply (between -15% and+20%) and 2 A (including voltage ripple and noise). See "4.4.5 Specs of the power supply."on page 41.

Connector pinout.

4.4.3 Protection against over-voltage and reverse voltage.

Protection against over-voltage and reverse voltage. The central unit has a F2A fuse thatmay be accessed from the outside to protect against over-voltage (greater than 36 V DC or25 V AC). The central unit is also protected against reverse connection of the power supply.

Power supply.

Over -vo l tageprotection fuse.

Plug-in part 3-pole Phoenix-contact combicon connector (7.62 mmpitch). Rated current; 12 A.

Pin Signal. Function.1 - - -.

2 11 0 V reference signal.3 +24 V Power supply.


CNC 8060

4.

·41·

(REF: 1709)

CN

60-

10H

/ C

N60

-10

HT

CN

60-

10V

/ C

N60

-10

VT

CN

60-1

0K.

4.4.4 Non-volatile RAM (FRAM).

The CNC has non-volatile RAM (FRAM) that keeps the information saved in it even whena power failure occurs. The non-volatile RAM (FRAM) always saves the position of the axes,the rest of the data that it saves is determined by machine parameters, like for example, PLCregisters (parameter BKUPREG), common arithmetic parameters (parameter BKUPCUP),etc.

4.4.5 Specs of the power supply.

Power the central unit with an external regulated 24V power supply with the followingcharacteristics. The power supply must meet the UL1950 standard.

• Output voltage.

24 V DC (between -15% and +20%) and 2 A (including voltage ripple and noise).

• Output current.

The continuous load current must be greater than the current consumed by the CNC (2A) (at the maximum temperature inside the electrical cabinet - enclosure - where thepower supply is).

• Load fluctuations (including the current peak due to the load).

The output voltage must not exceed the previous limits (20.4 V ÷ 28.8 V), due to loadfluctuations.

• Output voltage holding time after an instantaneous power interruption.

10 ms (for an interruption of 100%) / 20 ms (for an interruption of 50%).

Example of voltage ripple and noise due to the switching power supply.

Noise.

Noise.

Voltage ripple.

Input AC voltage

Output voltage

Output current

0 A

20.4 V

28.8 V

Sudden load change

Instantaneous interruption.

(100 %) (50 %)


CNC 8060

4.

·42·

(REF: 1709)

CN

60-

10H

/ C

N60

-10

HT

CN

60-

10V

/ C

N60

-10

VT

CN

60-1

0K.

4.4.6 NOT recommended circuits.

The following types of circuits should NOT be used.

1 Examples of circuits that cannot maintain the output voltage in an instantaneousinterruption (the output voltage drops under 20.4 V).

2 Examples of circuits that exceed the output voltage range (20.4 V to 28.8 V) due to loadfluctuations. For these circuits, use a regulated second phase to power devices with largeload fluctuations so as not to affect the CNC and other units.

Example 1. Not recommended diagram.

A rectifier circuit is a circuit that uses diodes for full wave rectification.


A rectifier circuit is a circuit that uses diodes for full wave rectification.



AC input CNCRectifier circuit

+AC input CNC

Rectifier circuit

AC input CNCRegulated

power supply

Device with large load fluctuations.

AC input CNCRegulated

power supply

Device with high peak currents due to load

(rush current).


CNC 8060

4.

·43·

(REF: 1709)

CN

60-

10H

/ C

N60

-10

HT

CN

60-

10V

/ C

N60

-10

VT

CN

60-1

0K.

4.5 Hardware functionality. Connectors.

4.5.1 Front of the monitor. USB connector.

USB 2.0 port accessible from the front and protected by a cover, for the connection of apendrive, mouse or keyboard. The cover must be tightly closed for the keyboard to complywith standard IP65.

USB 2.0


CNC 8060

4.

·44·

(REF: 1709)

CN

60-

10H

/ C

N60

-10

HT

CN

60-

10V

/ C

N60

-10

VT

CN

60-1

0K.

4.5.2 Rear. Central unit and handwheel connectors.

Connector identification.

CN60-10HCN60-10HTCN60-10VCN60-10VTCN60-10K

H29

H30

H31

B32

E36

I25E21B28 I26

F2AA22

I23

I24

X27

Connector.

·A22· 24 V supply input. See Page 45.

·B28· CAN bus. See Page 45.

·B32· Sercos II bus. See Page 45.

·E21· Local feedback input. See Page 46.

·E36· Handwheel input (only CN60-10K model). See Page 46.

·F2A· Protection fuse. See Page 47.

·H29· Compact flash. See Page 47.

·H30· Type A USB port. See Page 47.

·H31· Ethernet. See Page 47.

·I23· Local digital inputs. See Page 48.

·I24· Local digital outputs. See Page 48.

·I25· Probe input. See Page 49.

·I26· General purpose ±10 V analog output (16 bits). See Page 49.

·X27· Relay for the emergency chain. See Page 50.


CNC 8060

4.

·45·

(REF: 1709)

CN

60-

10H

/ C

N60

-10

HT

CN

60-

10V

/ C

N60

-10

VT

CN

60-1

0K.

·A22· 24 V DC supply input.

·B28· CAN bus.

·B32· Sercos II bus.

Connector data.Number of poles. 3.Pitch. 7.62 mm.Connection technique. Screw connection.Minimum/maximum tightening torque. 0.5 / 0.6 Nm.Minimum/maximum section. 0.2 / 2.5 mm².Minimum/maximum AWG section. 24 / 12.Rated current In. 12 A.

Cable data.Length to be stripped. 7 mm.

See "4.4 Power supply for the module." on page 40.



See "8 CAN Bus (CANopen protocol)." on page 99.

Plug-in part 3-pole Phoenix-contact combicon connector (7.62 mmpitch). Rated current; 12 A.

Pin Signal. Function.1 - - -.


Plug-in part 5-pole Phoenix-contact minicombicon connector (3.5 mmpitch). Rated current; 8 A.

Pin. Signal. Function.1 11 Ground / 0 V.2 CL (LOW) bus signal.3 SH CAN shield.4 CH (HIGH) bus signal.5 SH CAN shield.

Honeywell emitter and receiver.

Signal. Function.IN Sercos signal receiver.OUT Sercos signal emitter.

See "9 Sercos-II Bus." on page 105.

IN

OUT


CNC 8060

4.

·46·

(REF: 1709)

CN

60-

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/ C

N60

-10

HT

CN

60-

10V

/ C

N60

-10

VT

CN

60-1

0K.

·E21· Local feedback input.

The feedback signals may be incremental (TTL, differential TTL, Vpp) or communicationprotocols (SSI, EnDat).

·E36· Handwheel input (only CN60-10K model).

The LCD-10K model admits the connection of up to 3 handwheels (MPG1, MPG2 andMPG3) with A and B signals (5 V DC TTL). If he handwheel has an axis selector button, thebutton signal may be connected to a digital input and may be managed from the PLC usingthe -NEXTMPGAXIS-mark.

See "4.6.4 Feedback inputs." on page 53. See "4.7.2 Feedbackconnection." on page 56.

Plug-in part 15-pin female SUB-D HD connector.• Feedback signals (TTL, differential TTL, Vpp).

Connect the cable shield to the connector housing at both ends.

Pin. Signal. Function.1 A Feedback signals.2 /A3 B4 /B5 I0 Reference signals.6 /I07 AL Feedback alarm.8 /AL9 +5 V DC Voltage supply for the feedback system.10 +5 V DC11 11 0 V reference signal.12 1113/15 - - - - - -

1 ... 511 ... 15

• Communication protocols (SSI, EnDat).


Pin. Signal. Function.1 A Feedback signals.2 /A3 B4 /B5 DATA Data line.6 /DATA7 CLOCK Clock line.8 /CLOCK9 +5 V Voltage supply for the feedback system.10 +5_SENSE11 11 Reference signal.12 GND_SENSE13/15 - - - - - -

Plug-in part 10-pole Phoenix-contact minicombicon connector (3.5mm pitch).

Pin Signal Function1 +5 V Power supply.2 - - - - - -3 - - - - - -4 MPG3-B B signal of the third handwheel.5 MPG3-A A signal of the third handwheel.6 MPG2-B B signal of the second handwheel.7 MPG2-A A signal of the second handwheel.8 MPG1-B B signal of the first handwheel.9 MPG1-A A signal of the first handwheel.10 11 Power supply.

1

10

Always connect the shield of the cable to the ground plate using a metallic clamp. See"4.7.3 Handwheel connection (only CN60-10K)." on page 57.


CNC 8060

4.

·47·

(REF: 1709)

CN

60-

10H

/ C

N60

-10

HT

CN

60-

10V

/ C

N60

-10

VT

CN

60-1

0K.

·F2A· Protection fuse.

·H29· Compact flash

·H30· USB port.

·H31· Ethernet.

The module has a F2A (fast 2A) fuse that may be accessedfrom the outside to protect against over-voltage (greater than36 V DC or 25 V AC).

Additional storage space for user programs.

Fagor Automation offers several flash compact in its catalog to increase storage space; if you are goingto use other compact flashes, always use industrial grade compact flash SLC; they supporttemperatures between -40ºC and +80ºC (-40 ºF and 176 ºF) and last 27 years with 1000 writes per day.

Fagor Automation shall not be held responsible for any problems caused by using other lower-qualitycompact flash.

Type A USB connector.

Pin. Signal.1 + 5 V2 DT -3 DT +4 11

1 4

No USB devices must be used nor connected while executing a part program. Using USB devices mayslow down the execution or cause some "RT-IT overflow" type error.

DO NOT connect any kind of hub to the USB port.

See "4.7.5 Connection to an Ethernet network." on page 61.

8-pin RJ45 connector and 2 status LED's.

Pin. 10Base-T (10/100 Mhz). 1000Base-T (1000 Mhz). 1 TX+ (transmit data). BI_DA+2 TX- (transmit data). BI_DA-3 RX+ (receive data). BI_DB+4 - - - BI_DC+5 - - - BI_DC-6 RX- (receive data). BI_DB-7 - - - BI_DD+8 - - - BI_DD-A Connection LED. The LED turns on when the central unit is

connected to network.B Activity LED. The LED blinks when data is being transferred.

1

8

A

B


CNC 8060

4.

·48·

(REF: 1709)

CN

60-

10H

/ C

N60

-10

HT

CN

60-

10V

/ C

N60

-10

VT

CN

60-1

0K.

·I23· Local digital inputs (16 inputs).

·I24· Local digital outputs (8 outputs).

Connector data.Number of poles. 9.Pitch. 2.5 mm.Connection technique. Spring connection.Minimum/maximum section. 0.14 / 0.5 mm².Minimum/maximum AWG section. 26 / 20.Rated current In. 4 A.


See "4.6.1 Digital inputs." on page 52.



See "4.6.2 Digital outputs." on page 52.

Plug-in part 2 identical connectors 9-pole Phoenix-contactminicombicon connector (2.5 mm pitch). Rated current; 4 A.

• Top connector.

• Bottom connector.

• Both connectors.

Pin. Signal. Function.1 24 V 24 V DC voltage supply.2 - 9 LI1 - LI8 Local digital inputs.

Pin. Signal. Function.1 11 0 V reference signal.2- 9 LI9 - LI16 Local digital inputs.

Plug-in part 2 identical connectors 6-pole Phoenix-contactminicombicon connector (2.5 mm pitch). Rated current; 4 A.

• Top connector.

• Bottom connector.

• Both connectors.

Pin. Signal. Function.1 24 V 24 V DC voltage supply.2-3 LO1 - LO2 Local digital outputs. In the laser model, use

these pins for PWM and synchronousswitching.

4-5 LO3 - LO4 Local digital outputs.6 11 0 V reference signal.

Pin. Signal. Function.1 24 V 24 V DC voltage supply.2- 5 LO5 - LO8 Local digital outputs.

6 11 0 V reference signal.

In the laser model, PWM and synchronous switching options can only use pins 2 (LO1) and 3 (LO2).


CNC 8060

4.

·49·

(REF: 1709)

CN

60-

10H

/ C

N60

-10

HT

CN

60-

10V

/ C

N60

-10

VT

CN

60-1

0K.

·I25· Probe input.

·I26· General purpose ±10 V analog output (16 bits).



See "4.7.4 Probe connection." on page 58.




Connect GND of 5V power supply to pin 1.Connect GND of 24 V power supply to pin 7.

Pin. Signal. Description.1 GND_5V 0 V reference signal for 5V.2 +5 V 5 V output.3 PRB1_IN5V 5 V input of probe 1.4 PRB2_IN5V 5 V input of probe 2.5 PRB1_IN24V 24 V input of probe 1.6 PRB2_IN24V 24 V input of probe 2.7 GND_24V 0 V reference signal for 24 V.8 Chassis Shield.


Pin Signal. Function.1 11 0 V reference signal.2 AO Analog output.3 CH Shield.


CNC 8060

4.

·50·

(REF: 1709)

CN

60-

10H

/ C

N60

-10

HT

CN

60-

10V

/ C

N60

-10

VT

CN

60-1

0K.

·X27· Relay for the emergency chain.



See "4.7.1 Connecting the relay for the emergency chain." on page55.

Plug-in part 2-pole Phoenix-contact minicombicon connector (3.5 mmpitch). Rated current; 8A.

Pin. Signal. Function.1 RELAY Relay for the emergency chain.2 RELAY Relay for the emergency chain.


CNC 8060

4.

·51·

(REF: 1709)

CN

60-

10H

/ C

N60

-10

HT

CN

60-

10V

/ C

N60

-10

VT

CN

60-1

0K.

4.5.3 RS expansion board (available soon).

·RS· RS232 / RS422 / RS485 serial line.

At the CNC, the type of serial line is selected by means of the machine parameters(parameter RSTYPE).

CN60-10HCN60-10HT

CN60-10VCN60-10VT CN60-10K

RSRS RS

Plug-in part 9-pin male SUB-D connector.

Pin. RS232 signal. RS422 signal. RS485 signal.1 DCD - - - - - -2 RxD LineTerm 120 . LineTerm 120 .3 TxD /LineTerm 120 . /LineTerm 120 .4 DTR - - - - - -5 11 11 116 DSR TxD - - -7 RTS /TxD - - -8 CTS RxD TxD RxD9 RI /RxD /TxD /RxD

1 ... 56 ... 9


CNC 8060

4.

·52·

(REF: 1709)

CN

60-

10H

/ C

N60

-10

HT

CN

60-

10V

/ C

N60

-10

VT

CN

60-1

0K.

4.6 Technical/electrical characteristics of the inputs and outputs.

4.6.1 Digital inputs.

All digital inputs are galvanically isolated up to 500 V through opto-couplers. All digital inputsmeet the standard IEC61131-2 type 1 and type 3.

4.6.2 Digital outputs.

All digital outputs are galvanically isolated up to 500 V through opto-couplers. All the digitaloutputs have the following characteristics:

4.6.3 Analog outputs.

Use shielded cables connecting their meshes to the corresponding shield pin. All the analogoutputs have the following characteristics:

Characteristic. Value.

Nominal voltage. +24 V DC (between +18 V DC and +30 V DC).

Activation level. From +11 V DC on and between 2.1 mA and 2.6mA.

Deactivation level. Under +10 V DC or 1.5 mA.


Nominal voltage. +24 V DC (between +18 V DC and +30 V DC).

Output voltage. 2 V less than the supply voltage.

Maximum output current. 500 mA per output.

Minimum cycle on. Pins LO1 LO2: 25 µs.Rest of pins: 75 µs.

For the PWM and synchronized switching, only pins LO1 or LO2 may be used. Depending on the inputreceiving the PWM pulse and the cable, an external load resistor (at least 10% of rated current; if 24V, 470 / 2 W) improves signal quality and noise immunity.


Command voltage within range. ±10 V.

Resolution. 16 bits.

Minimum impedance of the connected device. 10 k.

Maximum cable length (unshielded). 75 mm.


CNC 8060

4.

·53·

(REF: 1709)

CN

60-

10H

/ C

N60

-10

HT

CN

60-

10V

/ C

N60

-10

VT

CN

60-1

0K.

4.6.4 Feedback inputs.

The central unit has one feedback input. The feedback signals may be incremental (TTL,differential TTL, Vpp) or communication protocols (SSI, EnDat).

Work levels for TTL signal.

Work levels for differential TTL signal.


+5 V power consumption. 250 mA.


Maximum frequency: 100 kHz.

Phase difference: 90º ± 20º.

High threshold (logic level "1") VIH: 2,2 V < VIH < 5 V.

Low threshold (logic level "0") VIL: -1 V < VIL < 0,6 V.

Maximum voltage: -1 V ÷ 7 V

Hysteresis: 1.2 V.



Phase difference: 90º ± 20º.

Maximum voltage in common mode: -1 V ÷ 7 V

Maximum voltage in differential mode: ± 6 V.

Hysteresis: 0.2 V.

Maximum differential input current: 50 mA.

A

B

Io

A

B

Io

A

B

Io


CNC 8060

4.

·54·

(REF: 1709)

CN

60-

10H

/ C

N60

-10

HT

CN

60-

10V

/ C

N60

-10

VT

CN

60-1

0K.

Work levels for sinusoidal 1 Vpp signal.

Work levels for SSI signal.



A and B signals. Amplitude: 0.6 ÷ 1.2 Vpp

A and B signals. Centered: |V1-V2| / 2 Vpp =< 6,5%

A and B signals. Ratio: VApp / VBpp = 0.8 ÷ 1.25

A and B signals. Phase shift: 90º ± 10º

I0 signal. Amplitude: 0.2 ÷ 0.85 V

I0 signal. Width: T-90º =< I0 =< T+180º


Transmission: SSI synchronous serial transfer via RS 485.

Levels: EIA RS 485

Clock frequency: 100 kHz - 500 kHz

Maximum number of bits (n): 32 (configurable).

T: 1 µs to 10 µs

t1: > 1 µs

t2: 20 µs to 35 µs

SSI: Gray or binary (configurable).

Parity: Fully configurable.

A

B

Io

V1

V2

VApp

VBpp

VIopp

T

MSB LSB

1 2 3 n-1 n

t1 t2

Clock sequence


CNC 8060

4.

·55·

(REF: 1709)

CN

60-

10H

/ C

N60

-10

HT

CN

60-

10V

/ C

N60

-10

VT

CN

60-1

0K.

4.7 Connections.

4.7.1 Connecting the relay for the emergency chain.

Single-contact relay, normally open contact that closes when the CNC is powered up andrunning properly; it opens again when the CNC is turned off or when an internal failure occurs.The relay withstands up to 1 A at 24 V.

Connector pinout.

Plug-in part 2-pole Phoenix-contact minicombicon connector (3.5 mm pitch).

Pin. Signal. Function.1 RELAY Relay for the emergency chain.2 RELAY Relay for the emergency chain.


CNC 8060

4.

·56·

(REF: 1709)

CN

60-

10H

/ C

N60

-10

HT

CN

60-

10V

/ C

N60

-10

VT

CN

60-1

0K.

4.7.2 Feedback connection.

The central unit has one feedback input. The feedback signals may be incremental (TTL,differential TTL, Vpp) or communication protocols (SSI, EnDat).

Connector pinout.

Cable characteristics.

We recommend to run the feedback cables as far away as possible from the power cablesof the machine.

The cable being used must have overall shield. The cable shield must be connected to themetallic hood at each end. The unshielded portion of the wires of an unshielded cable cannotbe longer than 75 mm.

Plug-in part 15-pin male SUB-D HD type connector.


Pin. Incremental signal. Protocol.TTL.Differential TTL.1 Vpp sinusoidal.

SSIEnDat.

1 A A2 /A /A3 B B4 /B /B5 I0 DATA6 /I0 /DATA7 AL CLOCK8 /AL /CLOCK9 +5 V DC +5 V10 +5 V DC +5_SENSE11 11 1112 11 GND_SENSE13 - - - - - -14 - - - - - -15 - - - - - -

1 ... 56 ... 10

11 ... 15

Fagor Automation offers a wide range of cables and extension cables to connect the feedback systemsto the CNC. The cable characteristics , as well as its length, depend on the type of feedback beingused. Refer to our catalog for further information.


CNC 8060

4.

·57·

(REF: 1709)

CN

60-

10H

/ C

N60

-10

HT

CN

60-

10V

/ C

N60

-10

VT

CN

60-1

0K.

4.7.3 Handwheel connection (only CN60-10K).

The LCD-10K model admits the connection of up to 3 handwheels (MPG1, MPG2 andMPG3) with A and B signals (5 V DC TTL). If he handwheel has an axis selector button, thebutton signal may be connected to a digital input and may be managed from the PLC usingthe -NEXTMPGAXIS-mark.

We recommend to run the handwheel cable as far away as possible from the power cablesof the machine.

Connector pinout.

10-pin male Phoenix-contact minicombicon connector (3.5 mm pitch).


The cable being used must have overall shield. The unshielded portion of the wires of anunshielded cable cannot be longer than 75 mm.

Pin Signal Function1 +5 V Power supply.2 - - - - - -3 - - - - - -4 MPG3-B B signal of the third handwheel.5 MPG3-A A signal of the third handwheel.6 MPG2-B B signal of the second handwheel.7 MPG2-A A signal of the second handwheel.8 MPG1-B B signal of the first handwheel.9 MPG1-A A signal of the first handwheel.10 11 Power supply.

1

10

Always connect the shield of the cable to the ground plate using a metallic clamp.

Ground plate.

Cable shield.

Handwheel cable.


CNC 8060

4.

·58·

(REF: 1709)

CN

60-

10H

/ C

N60

-10

HT

CN

60-

10V

/ C

N60

-10

VT

CN

60-1

0K.

4.7.4 Probe connection.

Connector pinout.

Plug-in part 8-pole Phoenix-contact minicombicon connector (3.5 mm pitch).

The CNC offers two 5 V probe inputs and two 24 V probe inputs. The following diagram usesthe first probe input (pins 1/3 for 5 V or pins 5/7 for 24 V); For the second input, use pins 1/4for 5 V or pins 6/7 for 24 V. Pins 2 and 8 are common.

All the shields of the cables must be connected to ground only a the CNC through pin ·8·of the connector, leaving the other one free. The wires of the shielded cable must not belonger than 75 mm without the protection shield.

Probe connection.

Probe whose output has a normally open contact. Connection to +5 V.

The connection acts upon the up flank (positive pulse) of the probe signal.

Probe whose output has a normally open contact. Connection to +24 V.


Connect GND of 5V power supply to pin 1.Connect GND of 24 V power supply to pin 7.

Pin. Signal. Description.1 GND_5V 0 V reference signal for 5V.2 +5 V 5 V output.3 PRB1_IN5V 5 V input of probe 1.4 PRB2_IN5V 5 V input of probe 2.5 PRB1_IN24V 24 V input of probe 1.6 PRB2_IN24V 24 V input of probe 2.7 GND_24V 0 V reference signal for 24 V.8 Chassis Shield.

PROBE 8

2

1

3

5

Chassis

+ 5 V

GND_5V

PRB1_IN5V

PRB1_IN24V

PROBE

8

2

7

3

5

Chassis

+ 5 V

GND_24V

PRB1_IN5V

PRB1_IN24V

+ 24 V


CNC 8060

4.

·59·

(REF: 1709)

CN

60-

10H

/ C

N60

-10

HT

CN

60-

10V

/ C

N60

-10

VT

CN

60-1

0K.

Probe whose output has a normally closed contact. Connection to +5 V.


Probe whose output has a normally closed contact. Connection to +24 V.


Interface with an open-collector output. Connection to +5 V.

The connection acts upon the down flank (negative pulse) of the probe signal.

Interface with an open-collector output. Connection to +24 V.

The connection acts upon the down flank (negative pulse) of the probe signal.

Interface with a PUSH-PULL output. Connection to +5 V.

Depending on the interface being used, the connection acts upon the up flank or down flankof the probe signal.

PROBE

8

2

1

3

5

Chassis

+ 5 V

GND_5V

PRB1_IN5V

10K

PROBE

8

2

7

3

5

Chassis

+ 5 V

GND_24V

PRB1_IN5V

PRB1_IN24V

50K

+ 24 V

PROBE

8

2

1

3

5

Chassis

+ 5 V

GND_5V

PRB1_IN5V

1K5

PROBE

8

2

7

3

5

Chassis

+ 5 V

GND_24V

PRB1_IN5V

PRB1_IN24V

12K

+ 24 V

PROBE

8

2

1

3

5

Chassis

+ 5 V

GND_5V

PRB1_IN5V

PRB1_IN24V


CNC 8060

4.

·60·

(REF: 1709)

CN

60-

10H

/ C

N60

-10

HT

CN

60-

10V

/ C

N60

-10

VT

CN

60-1

0K.

Interface with a PUSH-PULL output. Connection to +24 V.

Depending on the interface being used, the connection acts upon the up flank or down flankof the probe signal.

PROBE

8

2

7

3

5

Chassis

+ 5 V

GND_24V

PRB1_IN5V

PRB1_IN24V

+ 24 V


CNC 8060

4.

·61·

(REF: 1709)

CN

60-

10H

/ C

N60

-10

HT

CN

60-

10V

/ C

N60

-10

VT

CN

60-1

0K.

4.7.5 Connection to an Ethernet network.

The Ethernet connection enables the CNC to be configured as another node in the localnetwork, thus being able to communicate with other CNCs or PCs to transfer files, runtelediagnoses, etc. The Ethernet connection also enables direct connection (point to pointconnection) to another CNC or PC.

Connector.

The RJ45 port has two LEDs to indicate whether the CNC is connected to the network (greenLED) and if data are being transmitted (yellow LED).


Use a specific Ethernet cable with the following characteristics.

Transmission speed.

The CNC permits a connection at 10, 100 or 1000 MHz; by default, it is configured for aconnection at 10 MHz. Use a cable having the recommended characteristics to ensure atransmission at 100 MHz or 1000 MHz. Even so, since the transmission speed depends onthe configuration of the network (number of nodes, their configuration, etc.) a 100 MHz or1000 MHz transmission might not be stable. In these cases, we recommend to lower thetransmission speed,

Element connection.

In order to ensure proper performance, the connection cable must be inserted all the wayinto the connectors so they're latched. This ensures that the cable is properly latched anddoes not come off due to vibration.

Characteristic. Description.

Type. 10/100 MHz connection Cat.5 (100 - 120 ) or greater.1000 MHz connection Cat.5e (100 - 120 ) or greater.Use a crossed cable to connect for the point to point connection tothe CNC.

Maximum length. 100 meters (328 ft).

LED. Meaning.A (green) Connection LED. The LED turns on when the CNC

is connected to the data network.B (yellow) Activity LED. The LED blinks when data is being

received/transferred.A B


CNC 8060

4.

·62·

(REF: 1709)

CN

60-

10H

/ C

N60

-10

HT

CN

60-

10V

/ C

N60

-10

VT

CN

60-1

0K.

4.7.6 RS232 serial line connection.

Connector pinout.



Twisted-pair shielded cable should be used to minimize interference between cables, thuspreventing poor communication in long lengths.

Node connection.

The cable shield must be connected to the connector at both ends. It is recommended toreference all the control and data signals to the same point (pin 5 GND), thus avoidingreference points with different voltages because there could be voltage differences in longlengths between the two ends of the cable.

Characteristic.

Type. Shielded. Twisted-pair, with a minimum wire section of 0.14 mm².

Capacitance. 164 pF/m (50 pF/ft).

Maximum length. At a baudrate of 19200 Bd, 15 m (50 ft) or a length equivalent to a capacitanceof 2500 pF.

• Simplified connection

• Full connection

Pin. Signal. Description.1 DCD Carrier detect.2 RxD Receive data.3 TxD Send data.4 DTR Data terminal ready.5 11 Reference signal.6 DSR Data set ready.7 RTS Request to send.8 CTS Clear to send.9 RI Ring indicator.

1 ... 56 ... 9

TxD

RxD

DSR 6

3

2

5

9

8

7

HousingHousing

1

4

CNC

RxD

TxD

DTR

GND GND

CTS

DTR

RTS

DSR

RTS CTS

TxD

RxD

DSR 6

3

2

5

9

8

7

HousingHousing

1

4

CNC

RxD

TxD

DTR

GND GND

CTS

DTR

RTS

DSR

RTS CTS


CNC 8060

4.

·63·

(REF: 1709)

CN

60-

10H

/ C

N60

-10

HT

CN

60-

10V

/ C

N60

-10

VT

CN

60-1

0K.


Connector pinout.


The reserved pins must NOT be used in any case.



Node connection.

Line terminating resistor.

Interconnection of modules.


Characteristic.

Type. Shielded. Twisted-pair, with a minimum wire section of 0.20 mm² (24 AWG).

Impedance. 120.

Maximum length. 1200 m (3937 ft).

All the elements of the bus must have the line terminating resistoractivated. The central unit has the resistor inside at pins 2 and 3; toactivate it, jumper pin 2 with pin 8 and pin 3 with 9.

Pin. Signal. Description.1 - - - - - -2 LineTerm 120line terminating resistor.3 LineTerm 120line terminating resistor.4 - - - - - -5 11 Reference signal.6 TxD Send data.7 /TxD Send data.8 RxD Receive data.9 /RxD Receive data.

1 ... 56 ... 9

Pin

GND

/Line Term

Line Term

5

4

3

2

1

9

8

7

6

/RxD

RxD

/TxD

TxD

RxD

/Line Term

Line Term

/TxD

TxD

GND

/RxD

8

3

2

7

6

5

9

/RxD

RxD

GND

HousingHousing

1

4

CNC

/TxD

TxD


CNC 8060

4.

·64·

(REF: 1709)

CN

60-

10H

/ C

N60

-10

HT

CN

60-

10V

/ C

N60

-10

VT

CN

60-1

0K.


Connector pinout.


Pins 6-8 and 7-9 are internally jumpered, thus either one can be used in the connection. Thereserved pins must NOT be used in any case.



Node connection.

Line terminating resistor.

Interconnection of modules.


Characteristic.

Type. Shielded. Twisted-pair, with a minimum wire section of 0.20 mm² (24 AWG).

Impedance. 120.

Maximum length. 1200 m (3937 ft).

The elements located at the ends of the bus must have the lineterminating resistor activated. The central unit has the resistor insideat pins 2 and 3; to activate it, jumper pin 2 with one of the pins 6/8 andpin 3 with one of the pins 7/9.

Pin. Signal. Description.1 - - - - - -2 LineTerm 120line terminating resistor.3 LineTerm 120line terminating resistor.4 - - - - - -5 11 Reference signal.6 TxD RxD Data send/receive.7 /TxD RxD Data send/receive.8 TxD RxD Data send/receive.9 /TxD RxD Data send/receive.

1 ... 56 ... 9

Pin

GND

/Line Term

Line Term

5

4

3

2

1

9

8

7

6

/TxD /RxD

TxD RxD

/TxD /RxD

TxD RxD

TxD RxD

/Line Term

Line Term

/TxD /RxD

TxD RxD

GND

/TxD /RxD

6

3

2

9

8

5

7

/TxD /RxD

TxD RxD

GND

HousingHousing

1

4

CNC


CNC 8060

5.

·65·

(REF: 1709)

HO

RIZ

ON

TA

L K

EY

B 2

.0 +

TO

UC

HP

AD

.

5 HORIZONTAL KEYB 2.0 + TOUCHPAD.

5.1 Specifications.

Model. Description.

HORIZONTAL KEYB 2.0 +TOUCHPAD

• USB horizontal, alphanumeric QWERTY keyboard.• Multi-touch touchpad (touch panel).• Numeric keypad optimized to operate with the CNC (keys for

axes, feedrate, speed, etc).• Special functions with the Fagor key.

In the operating system, customize the keyboard arrangement as "English (United States)". See"5.7 Selecting the language and the keyboard distribution." on page 71.

Type. Description.HORIZONTAL KEYB 2.0 + TOUCHPAD

General. • USB horizontal, alphanumeric QWERTY keyboard.• Multi-touch touchpad (touch panel).• Numeric keypad optimized to operate with the CNC (keys for axes, feedrate,

speed, etc).• Special functions with the Fagor key.• Keyboard distribution; "English (United States)".• Dimensions (width x height x depth)

- 420 × 175 × 34 mm.- 16.54" × 6.89" × 1.33".

• Weight: 3,065 kg (6.75 lb)

Regulation. • CE.

Ambient. • Storage temperature: Between -40 and 70 °C (-40 and 158 °F).• Working temperature: Between 0 and 55 °C (32 and 131 °F).• Relative humidity: 90 % RH (non-condensing).• Vibrations: Vibration test according to IEC 60068-2-6 with a frequency step

of 1 octave/minute (±10%) and a duration of 10 sweeps. Frequency of 5 Hzat 8.4 Hz (3.5 mm constant movement) and 8.4 Hz at 150 Hz (1 g of constantacceleration).

• Degree of protection: IP65 (front panel).

Power supply. • Power through the USB cable. • Maximum consumption: 0.5 W.

Connectivity. • Connection to the central unit through USB-B 2.0 (rear).

i


CNC 8060

5.

·66·

(REF: 1709)

HO

RIZ

ON

TA

L K

EY

B 2

.0 +

TO

UC

HP

AD

.


• Do not replace the cable supplied by Fagor.• Do not connect any type of extension cord to the USB power cable.• Connect the keyboard directly to the central unit; do not connect the keyboard to any type of hub.

CNC HORIZONTAL KEYB 2.0 + TOUCHPAD.

USB

Connection. Description.

USB Communication with the CNC and voltage supply.Maximum length; 800 m (32.50 inches).


CNC 8060

5.

·67·

(REF: 1709)

HO

RIZ

ON

TA

L K

EY

B 2

.0 +

TO

UC

HP

AD

.

5.3 Dimensions.

mm inch

a 420 16.54

b 175 6.89

c 34 1.33

d 800 31.50

mm inch

Da 388 15.28

Db 143 5.63

to

Da

bDb

c

d


CNC 8060

5.

·68·

(REF: 1709)

HO

RIZ

ON

TA

L K

EY

B 2

.0 +

TO

UC

HP

AD

.

5.4 Enclosure and mounting of the module.


The enclosure must meet the following requirements:

• The degree of protection of the enclosure must be IP54, according to standard IEC60529.

• Keep the enclosure clean. If the enclosure has ventilation holes, anti-dust filters shouldbe installed in all of them.

• The dissipation surface of the enclosure must be enough to evacuate (by convection)the heat generated inside.

• In the connector area, reserve a space that allows the cables to be connected, respectingtheir radius of curvature.

• Respect the minimum distances recommended between the enclosure walls and thehardware to let the air flow and improve heat dissipation.





i

i

mm inch

W 392 15.43

H 147 5.79

(*) Minimum recommended distance.

mm inch

D (*) 74 2.91

e 1.5 - 4 0.06 - 0.16

H

W

e

D

R

General tolerance for W and H = ±0.5 mm (0.02 inches).Maximum radius of the corners = 5 mm (0.2 inches).


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The module must be installed in a proper enclosure that may be located on the machine oron an external support. To insert the unit into the enclosure, it must have a big enough holeto allow to insert it easily, without obstacles and without forcing the unit. See "5.4.1 Enclosuredesign." on page 68.

The module is mounted from inside the enclosure. Once the unit has been inserted into theenclosure, secure it from the inside with the tension jacks. To properly secure it, use all thetension jacks on the back of the unit. Apply a tightening torque of 0.7 Nm.

1 2

0.7 Nm

3


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5.5 Voltage supply for the module.

Power the module through the keyboard’s USB cable.


Consumption.

Maximum consumption: 0.5 W.

Rear view.

USB power cable.

• Do not replace the cable supplied by Fagor.• Do not connect any type of extension cord to the USB power cable.• Connect the keyboard directly to the central unit; do not connect the keyboard to any type of hub.

Characteristic. Description.

Type. USB cable, type A-B. Shielded cable. 4-Wire cable in twisted pairs.

Characteristic impedance. 90 ± 15 %.

Length. 0.8 meters (0.03 inches).

Bending radius. Fixed installation: 5 x d (d=7 mm).Flexible installation: 10 x d (d=7 mm).

Resistance to oils. Meets the DIN EN 60811-2-1 standard


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5.6 Connectors.

The connectors are in the rear.

5.7 Selecting the language and the keyboard distribution.

In the operating system, customize the input language and the keyboard distribution as"English (United States)". The keyboard distribution controls the characters that appear onscreen when the keys are pressed. If the keyboard distribution is not assigned to thislanguage, it is possible that the characters on screen will not match the characters of thekeys.

In order to change the keyboard distribution, the desired input language and keyboarddistribution must be added to Windows.

Adding an input language and a keyboard distribution.

1 Click on the Start menu > Control panel > Regional and language configuration.Depending on how Windows is configured, it may be necessary to first select "Clock,language and region".

2 Click on the "Keyboards and languages" tab and then click on "Change keyboards".

Side view.

Ground connection.


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3 In the "Installed services” section, click on the button "Add". Add the desired inputlanguage and the keyboard distribution (in this case, English (United States)). Click on"OK" to finish.

Changing the input language.

Change the input language (only for the active window).

1 In the language bar, click on the button "Input language" and select the language "English(United States)".

2 Next, click on the button "Keyboard distribution" and select the distribution "UnitedStates".

On the login screen, click on the language button (top left corner of the screen)and select the language "English (United States)".

21


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5.8 Using the Fagor logo key.

5.9 Numeric keypad.

Numeric keypad optimized to operate with the CNC (keys for axes, feedrate, speed, etc).The second function of the keys is available with a long press of the key; the [SHIFT] keyis not necessary.

The behavior of the three axis keys can be modified with the [FAGOR]+[C] keys.

Keys. Meaning.

+ [1] .. [0] Keys [F1] to [F10].

+ [–] Key [F11].

+ [=] Key [F12].

+ [S] Cancel or activate the keystroke sound.

+ [T] Cancel or activate the touchpad (touch panel).

+ [C] Change the function of the axis keys on the numeric keypad; write the name ofaxis1 to axis6 / always write X, Y, Z, A, B, C.

+ [D] Minimize everything / Show the last active application.

+ [P] Print screen; can be combined with [SHIFT] and with [ALT].

+ [E] Open the Windows Explorer.

Option 1.

The keys write the name of the firstsix axes of the channel.

Option 2.

The keys always write the charactersX Y Z A B C.

+ C


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5.10 Touchpad (touch screen).

The actions of touching with one or two fingers work in reverse if the mouse is configuredfor left-handed people.

Left button.

Right button,

Primary button. Double click. Secondary button.

Tap lightly with one finger to simulate a mouse click.

Tap lightly twice with one finger to simulate the double click of a mouse.

Tap lightly with two fingers to simulate the right click of a mouse.

Move the cursor. Move screen (pan). Move screen (scroll).

Move a finger to move the cursor.

Move two fingers to the left and right to move horizontally (pan).

Move two fingers up and down to move vertically (scroll).

Zoom. Turn the page. Minimize the window.

Pinch or separate two fingers to zoom in or out.

Drag three fingers horizontally to move forward or back a page.

Drag three fingers downward to minimize the active window.

Start menu.

Drag three fingers upward to access the start menu.


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6 OP-PANEL-329.

6.1 Specifications.

The machine manufacturer must comply with the EN 60204-1 (IEC-204-1) regulation regardingelectrical shocks in case of defective input/output pins with external power supply when not pluggingthe connector before turning the power supply on.

Module. Description.

OP PANEL 329 CAN operator panel 329 mm (12.95"), configurable jog key, speedoverride key, CNC power-down key and 12 configurable user keys.Possibility to connect up to three handwheels.

Type. Description.

General. • Jog switch (0 - 200 %).• 12 configurable user keys.• 15 configurable jog keys.• Speed override key.• CNC power-down key.• Dimensions (width x height x depth)

- 329 × 175 × 20 mm.- 12.95" × 6.89" × 0.78".

Safety. CE

Ambient. • Degree of protection: IP65 (front panel).

Power supply. • 24 V DC universal power supply, via Phoenix connector.

Connectivity. • Connecting the central unit via CAN (CANopen/CANfagor).• Three handwheels with A and B signals (5 V DC TTL).


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CNC OP-PANEL-329

CAN


CAN Communication with CNC.Maximum length: 500 m (1640 ft) for the CANopen bus.


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6.3 Dimensions.

mm inch

a 329 12.95

b 175 6.89

c 20 0.78

d 38 1.49

mm inch

Da 296 11.65

Db 142 5.59

ac

d

b

Da

Db


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• Reserve some room for the laying out cables in the connector area. This space must allowfor the connection of cables, while accounting for their bending radius.

• The cabinet must consider the minimum recommended distances between the enclosurewalls and the hardware to let the air flow and improve heat dissipation.





i

i

mm inch

W 298 11.73

H 144 5.66

mm inch

D 78 3.07

e 1.5 - 4 0.06 - 0.16

e

D

H

W


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1 2

0.7 Nm

3


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Connector pinout.

24 V DC universal power supply, via Phoenixconnector. See "24 V DC voltage supply." on page 82.

24 V DC

Plug-in part 3-pole Phoenix-type combicon connector (7.62 mm pitch).Rated current; 12 A.

Pin Signal. Function.1 Chassis.



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6.6 Hardware functionalities.

6.6.1 Ground connection.

6.6.2 Rear connectors.

It is up to the system integrator to meet all the requirements of local and national electrical codes aswell as all the regulations applicable regarding the grounding of the whole unit.

(A) 24 V DC voltage supply.(B) Handwheels.(C) B28A / B28B CAN bus.(D) S42 Bus switch and transmission frequency (CANfagor).(E) S41 Address (node) of the element.(F) S43 Line terminating resistor.(G) D46 ERR led, transmission status indicator.(H) D45 RUN led, module status indicator.

Ground connection.

A

H

G

B

C

D

E

F

C


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24 V DC voltage supply.

Handwheel connection.









Plug-in part 10-pole Phoenix-contact minicombicon connector(3.5 mm pitch). Rated current; 8 A.

Pin. Signal. Function.1 +5 V 5 V DC voltage supply.2 - - - - - -3 - - - - - -4 MPG3-B B signal of the third handwheel.5 MPG3-A A signal of the third handwheel.6 MPG2-B B signal of the second handwheel.7 MPG2-A A signal of the second handwheel.8 MPG1-B B signal of the first handwheel.9 MPG1-A A signal of the first handwheel.10 11 Power supply.

Cable shields must be connected to the ground plate. See "6.7 Handwheel connection." on page 85.


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·B28A / B28B· CAN bus.

·S42· CAN bus. Bus switch; CANfagor/CANopen.

·S42· CAN bus. Transmission frequency (CANopen).

·S42· CAN bus. Address (node) of the element.





Switch 1 of the DIP switch selects the type of CAN bus to byused, this being either CANfagor or CANOpen.

DS ·1· Type of CAN bus.off The CANfagor bus has been selected.on The CANopen bus has been selected.

With the protocol CANopen, switches 2 and 3 of the DIP switchallow fir the transmission frequency to be selected. All the busnodes must work under the same frequency. The transmissionfrequency depends on the total length of the bus. Using thefollowing illustrative values; assigning other values may causecommunication errors due to signal distortion.

In order for any change of frequency to take place, thecorresponding module must be reset; however, werecommend to change the speed while the modules and theCNC are turned off.

DS ·2· DS·3· Frequency. Length of the CAN bus.on on 1000 kHz Up to 20 meters.off on 800 kHz From 20 to 40 meters.on off 500 kHz From 40 to 100 meters.off off 250 kHz From 100 to 500 meters.

The 4 switch of the DIP switch allows for up to 32 positions orelements to be integrated in the CAN bus.

DS ·4· Address (node) of the element.off Positions 0-15 within the bus.on Positions 16-31 within the bus.


CNC 8060

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·S41· CAN bus. Address (node) of the element.

·S43· CAN bus. Line terminating resistor.

·D45· RUN Led. Module status.

·D46· ERR Led. Transmission status.

Each one of the elements (nodes) integrated into the CAN busis identified by the 16-position rotary switch (0-15) "Address"(also referred to as "Node_Select"). With the ADD MSB switch,the positions or elements integrated in the CAN bus may beexpanded up to 32. The "Address" switch also sets the priorityof the node within the bus; the lower the number the higher thepriority.

The CNC must always occupy position "0" and the rest of theelements of the bus will occupy consecutive positions startingwith 1. It is recommended to place the remote modules afterthe CNC and for the keyboard and the jog panel to be the lastnodes of the bus.

In order for any change at the "Address" switch to be assumed,the CNC must be restarted and the corresponding drive mustbe reset, however, we recommend to change the address whilethe modules and the CNC are off.

The line terminating resistor identifies which are the elementsthat occupy the ends of the CAN bus; i.e. the first and lastphysical element in the connection. The terminating elementsmust have the resistor activated (position 1) but not the rest ofthe elements (position 0).

4

01

FEDCBA

98 7 6 5 32

Green LED. The meaning depends on the blinking frequency.

Blinking rate. Description.Intermittent. Module in PRE-OPERATIONAL state.Single blinking. Module in STOPPED state.On. Module in OPERATIONAL state.

Red LED. The meaning depends on the blinking frequency.

Blinking rate. Description.Off. The module is ready to run.Intermittent. Module configuration stage.Single blinking. Poor transmission. At least one of the error

counters of the CAN controller has reachedthe alarm level.

Double blinking. There is no communication with the cpu.On Error. The CAN controller is in "Bus Off"

state.


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6.7 Handwheel connection.

The keyboard admits the connection of up to 3 handwheels (MPG1, MPG2 and MPG3) withA and B signals (5 V DC TTL). If he handwheel has an axis selector button, the button signalmay be connected to a digital input and may be managed from the PLC using theNEXTMPGAXIS mark.

Connector pinout.



Connection.





Ground plate.

Cable shield.

Handwheel cable.


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7 OP-PANEL / OP-PANEL+SPDL RATE.

7.1 Specifications.

The machine manufacturer must comply with the EN 60204-1 (IEC-204-1) regulation regardingelectrical shocks in case of defective input/output pins with external power supply when not pluggingthe connector before turning the power supply on.

Module. Description.

OP-PANEL CAN operator panel 420 mm (16.54") with spindle override.Possibility to connect up to three electronic handwheels.

OP-PANEL+SPDL RATE CAN Operator panel 420 mm (16.54") with spindle override switch.Possibility to connect up to three electronic handwheels.

OP-PANEL

OP-PANEL+SPDL RATE

Type. Description.

General. • Jog switch (0 - 200 %).• 16 configurable user keys.• 15 configurable jog keys.• Speed override key (OP-PANEL).• Speed override switch (OP-PANEL+SPDL RATE).• CNC power-down key.• Dimensions (width x height x depth)

- 420 × 175 × 54.5 mm.- 16.54" × 6.89" × 2.15".

Safety. • CE

Ambient. • Degree of protection: IP65 (front panel).

Power supply. • 24 V DC universal power supply, via Phoenix connector.

Connectivity. • Connecting the central unit via CAN (CANopen/CANfagor).• Three handwheels with A and B signals (5 V DC TTL).


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CNC OP-PANELOP-PANEL+SPDL RATE

CAN


CAN Communication with CNC.Maximum length: 500 m (1640 ft) for the CANopen bus.


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7.3 Dimensions.

mm inch

a 420 16.54

b 175 6.89

c 24 0.94

d 54.5 2.15

mm inch

Da 388 15.28

Db 143 5.63

ac

d

b

Da

Db


CNC 8060

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• Reserve some room for the laying out cables in the connector area. This space must allowfor the connection of cables, while accounting for their bending radius.

• The cabinet must consider the minimum recommended distances between the enclosurewalls and the hardware to let the air flow and improve heat dissipation.





i

i

mm inch

W 392 15.43

H 147 5.79

mm inch

D 74 2.91

e 1.5 - 4 0.06 - 0.16

e

D

H

W


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1 2

0.7 Nm

3


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Connector pinout.

24 V DC universal power supply, via Phoenixconnector. See "24 V DC voltage supply." on page 94.

24 V DC





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7.6 Hardware functionalities.

7.6.1 Ground connection.

7.6.2 Rear connectors.

It is up to the system integrator to meet all the requirements of local and national electrical codes aswell as all the regulations applicable regarding the grounding of the whole unit.

(A) 24 V DC voltage supply.(B) Handwheels.(C) CAN bus.(D) Bus switch and transmission frequency (CANfagor).(E) Address (node) of the element.(F) Line terminating resistor.(G) ERR led, transmission status indicator.(H) RUN led, module status indicator.

Ground connection.

A

HG

B

C

D E

FC


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24 V DC voltage supply.

Handwheel connection.









1



Cable shields must be connected to the ground plate. See "7.7 Handwheel connection." on page 97.


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·B28A / B28B· CAN bus.

CAN bus. Bus switch; CANfagor/CANopen.

CAN bus. Transmission frequency (CANopen).

CAN bus. Address (node) of the element.





Switch 1 of the DIP switch selects the type of CAN bus to byused, this being either CANfagor or CANOpen.

DS ·1· Type of CAN bus.off The CANfagor bus has been selected.on The CANopen bus has been selected.

With the protocol CANopen, switches 2 and 3 of the DIP switchallow fir the transmission frequency to be selected. All the busnodes must work under the same frequency. The transmissionfrequency depends on the total length of the bus. Using thefollowing illustrative values; assigning other values may causecommunication errors due to signal distortion.

In order for any change of frequency to take place, thecorresponding module must be reset; however, werecommend to change the speed while the modules and theCNC are turned off.

DS ·2· DS·3· Frequency. Length of the CAN bus.on on 1000 kHz Up to 20 meters.off on 800 kHz From 20 to 40 meters.on off 500 kHz From 40 to 100 meters.off off 250 kHz From 100 to 500 meters.

The 4 switch of the DIP switch allows for up to 32 positions orelements to be integrated in the CAN bus.

DS ·4· Address (node) of the element.off Positions 0-15 within the bus.on Positions 16-31 within the bus.


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CAN bus. Address (node) of the element.

CAN bus. Line terminating resistor.

RUN Led. Module status.

Led ERR. Transmission status.

Each one of the elements (nodes) integrated into the CAN busis identified by the 16-position rotary switch (0-15) "Address"(also referred to as "Node_Select"). With the ADD MSB switch,the positions or elements integrated in the CAN bus may beexpanded up to 32. The "Address" switch also sets the priorityof the node within the bus; the lower the number the higher thepriority.

The CNC must always occupy position "0" and the rest of theelements of the bus will occupy consecutive positions startingwith 1. It is recommended to place the remote modules afterthe CNC and for the keyboard and the jog panel to be the lastnodes of the bus.

In order for any change at the "Address" switch to be assumed,the CNC must be restarted and the corresponding drive mustbe reset, however, we recommend to change the address whilethe modules and the CNC are off.

The line terminating resistor identifies which are the elementsthat occupy the ends of the CAN bus; i.e. the first and lastphysical element in the connection. The terminating elementsmust have the resistor activated (position 1) but not the rest ofthe elements (position 0).

Green Led. The meaning depends on the blinking frequency.

Blinking rate. Description.Intermittent. Module in PRE-OPERATIONAL state.Single blinking. Module in STOPPED state.On. Module in OPERATIONAL state.

Red LED. The meaning depends on the blinking frequency.

Blinking rate. Description.Off. The module is ready to run.Intermittent. Module configuration stage.Single blinking. Poor transmission. At least one of the error

counters of the CAN controller has reachedthe alarm level.

Double blinking. There is no communication with the cpu.On Error. The CAN controller is in "Bus Off"

state.


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7.7 Handwheel connection.

The keyboard admits the connection of up to 3 handwheels (MPG1, MPG2 and MPG3) withA and B signals (5 V DC TTL). If he handwheel has an axis selector button, the button signalmay be connected to a digital input and may be managed from the PLC using theNEXTMPGAXIS mark.

Connector pinout.



Connection.





Ground plate.

Cable shield.

Handwheel cable.


CNC 8060

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8 CAN BUS (CANOPEN PROTOCOL).

CANopen is a network communication protocol based on the CAN bus system for connectingthe CNC with remote modules and keyboards. The CAN connection supports up to 32devices (nodes), including the central unit; more one than keyboard and several groups ofremote modules are possible.

CAN connector.

5-pin male Phoenix minicombicon contact (3.5 mm pitch).

The cable shield must be connected to the connector at both ends. The connector has twoshield pins. Both pins are equivalent and the CAN shield may be connected to either one.

CAN cable characteristics.

Use a specific CAN cable. The ends of all the wires and the shield must be protected by thecorresponding terminal (pin). Also use the terminals (pins) to secure the cable to theconnector.

General characteristics.

Type. Shielded. Twisted pair (1 x 2 x 0.22 mm²).

Flexibility. Extremely flexible. Minimum bending radius, static = 50 mm anddynamic = 95 mm.

Cover. PUR

Impedance. Cat.5 (100 - 120 )

CNC

GROUP

1

GROUP

2

GROUP

3

GROUP

n

Pin. Signal. Function.

1 GND Ground / 0 V.

2 CL (LOW) bus signal.

3 SH CAN shield.

4 CH (HIGH) bus signal.

5 SH CAN shield.

1 2 3 4 5

SH

CH

SH

CL

GN

D


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Module interconnection.

Respect the cable's minimum bending radius when connecting it. They must be connectedin series; on elements having two CAN connectors, either one may be used. Once theelements have been connected, define their logic order in the bus and the transmissionspeed.

Remote modules of the RIOR and RIO5 series.

RIOW series remote modules.

4

0F

DCB

98

7

5 3

1

1

JOG PANEL

X2

ADDRESS = 3

Line Term = 0

ISO GND

CAN L

SHIELD

CAN H

SHIELD

ISO GND

CAN L

SHIELD

CAN H

SHIELD

4

0F

DCB

98

7

5 3

1

1

MODULE 1

0

ADDRESS = 1

Line Term = 0

CNC

ISO GND

CAN L

SHIELD

CAN H

SHIELD

4

0F

DCB

98

7

5 3

1

1

MODULE 2

0

ADDRESS = 2

ISO GND

CAN L

SHIELD

CAN H

SHIELD

Line Term = 110

Line Term = 1

4

0F

DCB

98

7

5 3

1ADDRESS = 0

ISO GND

CAN L

SHIELD

CAN H

SHIELD

ISO GND

CAN L

SHIELD

CAN H

SHIELD

ISO GND

CAN L

SHIELD

CAN H

SHIELD

ADD MSB = 0 ADD MSB = 0

X3

X2

X3

X2

X3

0

The drawing shows the CAN connection between the CPU (central unit), theoperator panel and 2 groups of RIOR or RIO5 series remote modules.

4

0F

DCB

98

7

5 3

1

1

JOG PANEL

ADDRESS = 3

Line Term = 0

MODULE 1

ADDRESS = 1

CNC MODULE 2

ADDRESS = 2

ISO GND

CAN L

SHIELD

CAN H

SHIELD

10Line Term = 1

4

0F

DCB

98

7

5 3

1ADDRESS = 0

X3

0

ISO GND

CAN L

SHIELD

CAN H

SHIELD

ISO GND

CAN L

SHIELD

CAN H

SHIELD

ISO GND

CAN L

SHIELD

CAN H

SHIELD

X2

4321

ON

4321

ON

The drawing shows the CAN connection between the CPU (central unit), theoperator panel and 2 groups of RIOW series remote modules.


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(REF: 1709)

8.1 Identification of the modules at the bus.

Each one of the elements integrated into the CAN bus is identified by its address or nodenumber. The CNC must always occupy position "0" and the rest of the elements of the buswill occupy consecutive positions starting with 1.

The node address or number also sets the priority of the group within the bus; the lower thenumber the higher the priority. We recommend to set the priority of the groups as follows (fromhighest to lowest).

• The groups that have the feedback inputs.

• The groups that have analog inputs and outputs.

• The groups that have digital inputs and outputs.

• The keyboard and jog panel

Configuring the address (node number). RIOR and RIO5 seriesremote modules.

·ADDRESS· selector. Address (node) of the element within the bus.

In order for any change at the "Address" switch to be assumed, the CNC must be restartedand the corresponding drive must be reset, however, we recommend to change the addresswhile the modules and the CNC are off.

The "Address" switch also sets the priority of the group within the bus; the lower the numberthe higher the priority. We recommend the keyboard and jog panel to be the last node of thebus.

·ADD MSB· selector Address (node) of the element within the bus.

At RIOR serie modules, with the ADD MSB" switch, the positions or elements integrated inthe CAN bus may be expanded up to 32. Positions 0-15 are selected with ADD MSB=0 andpositions 16-31 with ADD MSB=1.

Each one of the elements integrated into the CAN bus is identifiedby the 16-position rotary switch (0-15) "Address" (also referred toas "Node_Select"). With the ADD MSB" switch, the positions orelements integrated in the CAN bus may be expanded up to 32.

4

01

FEDCBA

98 7 6 5 32

ADDRESS 0 1 2 3 ··· 13 14 15

ADD MSB =0 0 1 2 3 ··· 13 14 15

ADD MSB =1 16 17 18 19 ··· 29 30 31

4

0F

DCB

98

7

5 3

1

10

ADDRESS = 2

ADD MSB = 1

4

0F

DCB

98

7

5 3

1

10

ADDRESS = 2

ADD MSB = 0

ADDRESS = 2 ADDRESS = 18


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Configuring the address (node number). RIOW series remotemodules.

Identification of the first and last elements of the bus. Lineterminating resistor.

In the CAN bus, it is necessary to use a line terminating resistor to identify which are theelements that occupy the ends of the bus; i.e. the first and last physical element in theconnection. For the central unit, the terminating resistor is factory installed because the CNCis always at one end of the bus.

Operator panel and RIOR and RIO5 series remote modules. ·LT· selector.

The switch position of the terminating elements must be "1" and that of the rest of theelements "0". The central unit must always be at one end of the line even when not havingthis switch. The other end of the line will be the last physical device of the bus.

RIOW series remote modules.

The RIOW series modules do not have a factory-installed line terminating resistor. The RIOWmodule mounted at the end of the bus must have a 120 line terminating resistor betweenpins CAN_H and CAN_L to avoid signal deflections (rebounds).

The dipswitch may be used to select the address of the node andthe transmission speed.

The address (node number) of the group is selected while themodule is off. Select the speed by putting the correspondingdipswitches in the ·on· position. The binary meaning of eachdipswitch increases according to its number; dipswitch ·1· foraddress 1, dipswitch ·3· for address 4 and so on.

Address ·1·. Address ·3·. Address ·9·.

The ·LT· switch identifies which are the elements that occupy theends of the CAN bus; i.e. the first and last physical element in theconnection.

56

78

12

34

ON

ON

4321

ON

4321

ON

4321

ON

0 1


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8.2 Type of CAN bus.

Bus type selector: CANfagor / CANopen.

The RIO5 and RIOR modules are always in CANopen mode. The CNC and the operatorpanel must be configured for the CANopen bus.

Bus type selection at the operator panel.

Switch ·1· (CAN F/O) selects the type of CAN bus to by used, i.e. CANfagor or CANOpen.

Bus type selection at the CNC.

At the CNC, the type of CAN bus is selected by means of the machine parameters (parameterCANMODE).

8.3 Selecting the speed for the CANopen bus.

When using the CANopen protocol, the transmission speed at the bus is defined in each nodeand they all must run at the same speed. The transmission speed depends on the total lengthof the bus. Using the following illustrative values; assigning other values may causecommunication errors due to signal distortion.

Selecting the speed at the CNC.

At the CNC, the transmission speed is selected by means of the machine parameters(parameter CANOPENFREQ).

Speed selection at RIO5 remote modules.

·CAN F/O· Type of CAN bus.

OFF The CANfagor bus has been selected.

ON The CANopen bus has been selected.1 2 3 4ON

CA

N F

/O

CO

BR

AD

D M

SB

Speed Length of the CAN bus.

1000 kHz Up to 20 meters.

800 kHz From 20 to 40 meters.

500 kHz From 40 to 100 meters.

250 kHz From 100 to 500 meters.The speed of 250 kHz is only available to communicate with the keyboards andRIOW series remote modules; this speed is not available at the RIO5 seriesremote modules.

The speed is selected with the ·SPEED· switches.

In order for any change of speed to be assumed, the correspondingmodule must be reset; however, we recommend to change thespeed while the modules and the CNC are off.

1000 kHz 800 kHz 500 kHz 500 kHz

SPEED1

0

SPEED1

0

1

0

SPEED1

0

SPEED1

0

SPEED

The communication at 250 kHz is not available at the RIO5 series remote modules.i


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Speed selection at RIOR remote modules.

The speed is selected with switches ·2· and ·3· (CO BR).

In order for any change of speed to be assumed, the corresponding module must be reset;however, we recommend to change the speed while the modules and the CNC are off.

Speed selection at RIOW remote modules.

To select the speed of the node, the module must be in configuration mode (all thedipswitches in the ·off· position). After turning the module on in configuration mode, the top4 LED's of the module blink indicating the speed selected at the module. The STOP LEDcorresponds to dipswitch ·1·, the RUN to dipswitch ·2·, the TX to dipswitch ·3· and the RXto dipswitch ·4·. The first time the module is configured, the TX LED blinks indicating thatno valid speed has been selected.

The first 4 dipswitches are used to select the speed; the rest must be in the ·off· position.To select the speed, put the corresponding dipswitches in the ·on· position.

To save the selected speed, put dipswitch ·8· in the ·on· position. After saving theconfiguration, the corresponding LED's turn on to indicate the module speed. For 1 MHz,all four LED's turn on.

Once the speed has been selected, turn the module off by removing power and set dip-switch·8· in the ·off· position. Bear in mind that the next time the module is turned on, the positionof the dipswitches will indicate the address (node number) of the group.

The dipswitch may be used to select the address of the node andthe transmission speed.

DS ·2· DS·3· Speed Length of the CAN bus.

on on 1000 kHz Up to 20 meters.

off on 800 kHz From 20 to 40 meters.

on off 500 kHz From 40 to 100 meters.

off off 250 kHz From 100 to 500 meters.

1 2 3 4

ON

- -

- -

-

CO

BR

AD

D M

SB

56

78

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34

ON

ON

If when turning the module on, all the dipswitches are not in the ·off· position, the position of thedipswitches will be the new address (node number) of the group. i

Dipswitch ·1· Dipswitch ·2· Dipswitch ·3· Dipswitch ·4· Speed

Off Off Off Off 1000 kHz

ON Off Off Off 800 kHz

Off ON Off Off 500 kHz

ON ON Off Off 250 kHz


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9 SERCOS-II BUS.

The Sercos interface is a communications standard especially designed for the machine-tool industry offering a simple interface between the CNC and the drives. All the data andcommands are transmitted in digital format through fiber optic lines that make up a ring (theSercos ring) that connects all the elements of the bus (CNC and drives) to each other. Usingthe Sercos interface considerably minimizes the necessary hardware, makes cabling simplerand grants greater reliability to the system making it immune to electrical interference (noise).

Sercos cable characteristics.

Fagor Automation supplies the fiber optic cables needed for Sercos communication. Thereare several types of cable depending on their length and their dynamic and static installationcharacteristics.

• Fiber optic cable with polymer core (SFO, SFO-FLEX) for up to 40 meters. If the fiberoptic cable is going to withstand dynamic conditions (moving), always use the SFO-FLEXcable If the fiber optic cable is going to withstand static conditions (not moving), alwaysuse the SFO cable

• Fiber optic cable with glass core (SFO-V-FLEX) for over 40 meters.

Mechanical cable characteristics.

SFO cable.

Flexibility. Normal. Minimum bending radius of 30 mm.Only to be used in static systems (not moving).

Cover. PUR. Polyurethane resistant to chemicals used in machines.

Temperature. Working: -20 ºC / 80 ºC (-4 ºF / 176 ºF).Storage: -35 ºC / 85 ºC (-31 ºF / 158 ºF).

SFO-FLEX cable.

Flexibility. High. Minimum bending radius, static = 50 mm and dynamic = 70 mm.Special cable to be used in cable chains.



CNC

DRIVE

1

DRIVE

2

DRIVE

3

DRIVE

n


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(REF: 1709)

Cable handling.

The cable provided by Fagor has its pins protected with a hood. Before connecting the cable,remove the protecting hood.

SFO-V-FLEX cable.

Flexibility. Minimum bending radius, static = 45 mm and dynamic = 60 mm.



Both for removing the pins protecting hood for the pins andfor plugging and unplugging the cable, hold the cable by itspin, never pull at the cable while holding it by its plastic partbecause it could make it useless.


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9.1 Module identification and connection

Module identification.

The drives are identified with the 16-bit rotary switch "Address" (also called "Node_Select").This switch selects the address (node) occupied by each of the elements integrated into theSercos connection. The CNC do not has the switch; it is pre-configured to always occupyposition ·0· at the bus.

The CNC must always occupy position 0 and the drives will occupy consecutive positionsstarting with 1. In order for any change at the "Address" switch to be assumed, thecorresponding drive must be reset and the CNC powered off and back on.

Whether the drive identified with number 1 (for example) corresponds to the X axis, to theY axis or to another one is irrelevant. However, it is a good idea, for clarity sake, that themachine axes X, Y, Z, U, V, W, A, B and C be assigned consecutive numbers in that order.

Module interconnection.

The Sercos connection is carried out in a ring using fiber optic cable by joining an OUTterminal with an IN terminal. The drawing shows the Sercos connection of the CNC withFagor spindle drives and the X, Y axes.

Then set certain CNC machine parameters to configure the connection. i

4

0FEDCBA

98

7 6 5 321

OUT

IN

4

01

FEDCBA

98

7 6 5 32

Node = 0

CNC

C

4

0FEDBA

98

7 6 5 32

1

Node = 3

SPINDLE

4

0FEDCBA

98

7 6 5 321

Node = 1

X AXIS

4

0FEDCBA

98

7 6 5 321

Node = 2

Y AXIS

4

8

5

0FEDCBA

97 6 321

45

C

3

0FE

DBA

98

7 6 21

4

0F

C

5 3

1

EDBA

98

7 6 2

OUT

IN

OUT

IN

OUT

IN


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9.2 Data exchange via Sercos.

The data exchange between the CNC and the drives takes place in each position loop. Themore data is exchanged, the more overloaded the Sercos transmission will be. Theseregisters should be limited leaving only the ones absolutely necessary after the setup.

There is data that must necessarily be transmitted in every position loop (velocity commands,feedback, etc.) and other data that may be transmitted in several loops (monitoring, etc.).Since the CNC must know the priority of those transmissions, there must be two separatetransmission channels.

Cyclic channel (fast).

The data is transmitted in every position loop. It contains velocity commands, feedback, etc.Each variable that is read or written at the drive is included in this data pack. In order notto overload the interface, you must limit the number of drive variables involved to the minimumnecessary.

Indicate the type of data to be transmitted. The data to be sent to the drives must be placedin certain particular registers of the PLC and the data to be read from the drives is receivedin other registers of the PLC.

Service channel (slow).

The data is transmitted in several position loops. It contains monitoring data, etc.

This channel can only be accessed through high-level blocks in the part-program or from thePLC channel.


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10 INSTALLING A SENSOR FOR GAP CONTROL (LASERMODEL).

The analog input for the sensor can be installed in remote CAN modules or on the Sercosdrive of any axis. Fagor Automation recommends using a drive input. Use the machineparameters GAPANAINTYPE and GAPANAINID to define the CNC where the sensor inputis located.

Electrical diagram.

Connecting the sensor to an analog input of the Sercos drive.

The example uses the first analog input of the drive (pins ·4· and ·5·); to use the second input,use pins ·2· and ·3.

Connecting a sensor to an analog input on remote modules.

The analog inputs are available on modules RIO5 and RIOR.

The analog inputs of the drive are a hardware option; to access them, the drive must have acommunications interface with the analog inputs A1 or SI.

X7

AI1+

AI1-5

4 ANALOG INPUT -

ANALOG INPUT +

DRIVE GAP SENSORCNC

SERCOS

I48AI1+

AI1-11

9 ANALOG INPUT -

ANALOG INPUT +

RIOR GAP SENSORCNC

CAN


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User notes:

(REF: 1709)


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User notes:

(REF: 1709)

Fagor Automation S. Coop.Bº San Andrés, 19 - Apdo. 144E-20500 Arrasate-Mondragón, SpainTel: +34 943 719 200

+34 943 039 800Fax: +34 943 791 712E-mail: [email protected]

CNC 8060. Hardware configuration.

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