CMA SHIPS LNG Program
Transcript of CMA SHIPS LNG Program
CMA SHIPS – LNG ProgramAchievements and Challenges
Symposium on alternative low-carbon and zero-carbon fuels for shipping(9 and 10 February 2021)
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EXECUTIVE SUMMARY
• AN AMBITIOUS PROGRAM1.4K,15K, 23K TEUS: VESSELS MAIN FEATURES & EQUIPMENTAN INDUSTRIAL PARTNERSHIP FOR AN INDUSTRIAL PROJECT
• A DECISIVE STEP TOWARD ENERGY TRANSITIONEEDI & CII23K EMISSIONS MEASUREMENTS AND PERSPECTIVES
• A USE RATE IN PERMANENT PROGRESSUSE RATES RAMP UPBRAKE SPECIFIC FUEL/GAS CONSUMPTION COMPARISON (g/kWh)
• A SUPPLY CHAIN UNDER CONSTANT DEVELOPMENTBUNKERING FACILITIESBUNKERING OPERATIONS & RETEX
• A STRONG TRAINING PROGRAM
• CHALLENGES FACED AND ROOM FOR IMPROVEMENT
• CONCLUSION
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▪ THE VISION
“We are paving the way for a maritime transport industry where both economic competitiveness and growth will go hand in hand with sustainable development and the fight against climate change […] and we will go further to build an even cleaner industry “
AN AMBITIOUS PROGRAM
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A better energy efficiency than its equivalent running on fuel oil.
▪ COMBUSTION / AIR QUALITY PERFORMANCES & ENERGY EFFICIENCY
Up to
-20%in CO2
emissions
-92%in NOx
Emissions
-99%in SOx
Emissions
-91%in airborne particulate
matter
The Energy Efficiency Design Index (EEDI), which measures the environmental footprint of a vessel, is improved by 20% compared to a conventional vessel.The result is a reduced carbon footprint and improved air quality, particularly for populations living in coastal areas and in port cities.LNG Technology also allows the use of organically-produced biomethane made from agricultural and domestic waste. Biomethane is a renewable energy that emits up to 80% less CO2 compared with conventional fuel. During the first LNG bunkering of the CMA CGM Jacques Saadé, the use of biomethane – via the purchase of Guarantee of Origin certificates for 13% of the total fuel delivered – significantly reduced the carbon footprint of the LNG used in this operation.
AN AMBITIOUS PROGRAM FOR A NEW GENERATION OF VESSELS
2022Jun. Aug. Oct. Dec. Feb.
C.ELYSEES
01/12//20
MONTMARTRE
21/03/21
TROCADERO
28/05/21
PATAGONIA
20/08/21
KIMBER.
12/11/21
EVERGL.
01/01/22
18/03/2022
GREENLAND
RIVOLI
20/01/21
CONCORDE
20/04/21
SORBONNE
17/07/21
BOREALIS
28/01/21
STELLAR
06/06/21
20212020
CSSC, , Hudong, CN
CSSC, Jiangnan, CN
CSSC, Wenchong, CN
P.ROYAL
28/10/20
LOUVRE
22/12/20
Apr.
HHI, Mokpo, KR
J.SAADE
BALITENERE
15/09/2021/12/20
IGUACU
16/05/21 SYMI
17/04/22
ARCTIC
24/07/22
03/10/21
GALAPAGOS
22/09/20
1.4K TEUs CS
23K TEUs CMA
15K TEUs CMA
14K TEUs EPS
Port of Phase In
SHA
17/09
TXG
SCANDOLA
TBC
24/09 14/12
NORD
17/12/18
POLAR
07/05/19
AURORA
04/08/19
ARCTIC
10/12/19
PUS
TXG PUS TXG
PUS TXG TXG
TXG
Jun. Aug. Oct. Dec.
2022
2019
CMA Ships Estimated Readiness JJ/MM/YY vs Lines request DD/MM
Today
08/04/2022
Tbc 01/04
Tbc 29/0722/01
29/12 27/05
19/01
TAO
Tbc
2022
TAO
Tbc
TAO
24/08
TAO
Tbc
TAO
Jan.Feb.
Jan.
2022
Tbc
AN AMBITIOUS PROGRAM: LNG MASTER SCHEDULE
#26LNG Vessels
#4Shipyards
#4Series
DELIVERED
AN AMBITIOUS PROGRAM : DELIVERY STATUS
TO COME
1.4 K Teus:Containerships Stellar
Containerships NordContainerships AuroraContainerships PolarContainerships ArcticContainerships Borealis
1.4 K Teus:
23 K Teus:CC Jacques SaadeCC Champs ElyséesCC Palais RoyalCC LouvreCC Rivoli
23 K Teus:CC MontmartreCC ConcordeCC TrocaderoCC Sorbonne
15 K Teus:CC PatagoniaCC KimberleyCC EvergladeCC GalapagosCC Greenland
14 K Teus:
CC TenereCC Scandola
14 K Teus:CC IguacuCC BaliCC SymiCC Arctic
#12LNG-powered
vessels delivered
#14LNG-powered
vessels to come
1.4K TEUS: VESSELS MAIN FEATURES & EQUIPMENT
14K TEUS: VESSELS MAIN FEATURES & EQUIPMENT
15K TEUS: VESSELS MAIN FEATURES & EQUIPMENT
23K TEUS: VESSELS MAIN FEATURES & EQUIPMENT
11
7years of R&D
AN INDUSTRIAL PARTNERSHIP FOR AN INDUSTRIAL PROJECT
Ship construction: CSSCShip certification: Bureau VeritasEngine design: Win GDGas handling system, auxiliary systems: WärtsiläLNG tanks design: GTTLNG pumps: CryostarLNG refueling systems: Total/Rotterdam harbor/RWG…
10+ leading
industrials & partners
THE LNG TANK THE WIN GD X92 DUAL FUEL ENGINE.
#3 Joint Industry Projects
(CMA CGM, DSME, CSSC,DNV, ABB, OMT, GTT)
3JIP
A DECISIVE STEP TOWARD ENERGY TRANSITION
23K DF
EEDI 6,32
EEDI with S/G 6,09
15K DF
EEDI 6,54
EEDI with S/G 6,29
1.4K DF
EEDI 16,41
THE ENERGY EFFICIENCY DESIGN INDEX
2025
A DECISIVE STEP TOWARD ENERGY TRANSITION
Today
205020302008
-40%-70%
2023
-23%Forbidden emission area
Allowed emission areaEm
issio
ns p
er
sh
ip
Process of Carbon Intensity Index
1. Define a reference line of efficiency vs Deadweight
2. Define the reduction factor over the time
3. Define non compliance penalties
LNG powered vessels have already reached 2030 target and have the potential to further improve
THE CARBON INTENSITY INDEX PATHWAY
0
5
10
15
20
25
30
35
40
45
50
0 30 000 60 000 90 000 120 000 150 000 180 000 210 000 240 000
Ca
rbo
n I
nte
nsity I
nd
ex
Deadweight (Tons)
Partner Charter Owned LNG Ships
2030 : – 40%
2050 : – 70%
2023 : – 23%2008 Reference
23 000 TEU15 000 TEU1 400 TEU 6 000 TEU
2023
2030
2050
-1.5 kts(-15%)
-0.5 kts(-5%)
-3.5 kts(-30%)
-2.0 kts(-15%)
-1.5 kts(-10%)
-1 kts(-5%)
-8 kts(-70%)
-6.5 kts(-40%)
-6 kts(-30%)
-5 kts(-30%)
Estimated mean speed reduction if no efficiency improvement
0 kts 0 kts
23K EMISSIONS MEASUREMENTS AND PERSPECTIVES
Results of the measurements for the auxiliary engines (Wärtsilä 34DF)
Results of the measurements for the main engine (WinGD – 12X92DF)
MEASUREMENT ENGINE N°6
The design of the engine has been reviewed
between the number 1 and the number 6 with a focus on the piston rings.It allows a reduction of
the methane slip during its actual operation, below
62%.
The goal is to reduce the emission from the main engine and optimize the useof the auxiliary engines:
• Use of the cold energy of the LNG to recover frigorie for the accommodation and the vessel usage instead of producing it.
• Recycling of the exhaust gases to reduce the methane slip and use the thermal energy to produce electricity.
• Optimize the power management system to operate the auxiliary engines on an optimal load.
• Add a shaft generator to avoid using the auxiliary engines and increase the load on the main engine (which increase itsefficiency).
23K EMISSIONS MEASUREMENTS AND PERSPECTIVES
The operation selected is the main leg of the FAL1 between
Singapore and Suez corresponding to most of our
major customers’ needs.
measurements during vessel operation:
BRAKE SPECIFIC FUEL/GAS CONSUMPTION COMPARISON (g/kWh)
120
130
140
150
160
170
180
190
0 10000 20000 30000 40000 50000 60000 70000 80000B
SG
C /
SF
OC
(g
/kW
h)
Power (kW)
BSGC / BSFC Comparison - WINGD 12X92
12X92 DF LNG - BSGC (g/kWh)*
12X92 DF MDO - BSFC (g/kWh)*
12X92 HFO - BSFC (MDO) (g/kWh)
* Pilot Fuel overlooked
Gas fuel data: LHV Reference
50000 kJ/kg
Diesel fuel data: LHV Reference
42707 kJ/kg
LNG Density 465 kg/m3
140
150
160
170
180
190
200
210
220
230
240
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
BS
GC
/ S
FO
C (
g/k
Wh
)
Power (kW)
BSGC / BSFC Comparison - Diesel GeneratorDG DF LNG - BSGC (g/kWh)*
DG DF MDO - BSFC (g/kWh)*
DG HFO - BSFC(MDO) (g/kWh)
* Pilot Fuel overlooked
Gas fuel data: LHV Reference
50000 kJ/kg
Diesel fuel data: LHV Reference
42707 kJ/kg
LNG Density 465 kg/m3
CONTAINERSHIPS NORD#784 days in operation
CONTAINERSHIPS POLAR#607 days in operation
CONTAINERSHIPS ARCTIC#422 days in operation
1.4K LNG USE RATE RAMP-UP
0%
20%
40%
60%
80%
100%
FU
EL
SH
AR
E (
%)
% MDO
% LNG
% HSFO
0%
20%
40%
60%
80%
100%
FU
EL
SH
AR
E (
%)
% MDO
% LNG
% HSFO
0%
20%
40%
60%
80%
100%
FU
EL
SH
AR
E (
%)
% MDO
% LNG
% HSFO
91%
86%
95%
CONTAINERSHIPS AURORA#550 days in operation
1.4K LNG USE RATE RAMP-UP
14K LNG USE RATE RAMP-UP
CC TENERE#517 days in operation*
0%
20%
40%
60%
80%
100%
FU
EL
SH
AR
E (
%)
% MDO
% LNG
% VLSFO
0%
20%
40%
60%
80%
100%
FU
EL
SH
AR
E (
%)
% MDO
% LNG
% HSFO
92%
*Vessel is due to be deployedon MEX line- curent FAL line does not allow a full round
trip on LNG.
0%
20%
40%
60%
80%
100%
FU
EL
SH
AR
E (
%)
% MDO
% LNG
% VLSFO
0%
20%
40%
60%
80%
100%
FU
EL
SH
AR
E (
%)
% MDO
% LNG
% VLSFO
0%
20%
40%
60%
80%
100%
FU
EL
SH
AR
E (
%)
% MDO
% LNG
% VLSFO
CC PALAIS ROYAL#62 days in operation
CC CHAMPS ELYSEES99 days in operation
CC JACQUES SAADE135 days in operation
96%
97%
83%
23K LNG USE RATE RAMP-UP
A SUPPLY CHAIN UNDER CONSTANT DEVELOPMENT: BUNKERING FACILITIES
Cardissa
FuelLNG Bellina
Gas Agility
LNG London
ENN LNG bunker vessel
MOL LNG bunker vessel
TBN (Gas Agility sistership)
TOTAL GAS AGILITY
BUNKERING OF CC J. SAADE
LNG
Ca
rgo
op
era
tio
ns
Bu
nk
eri
ng
• Ops duration: 45h• 5200 moves
• Crane split: 4/5
N2 purgingPlan:1hReal:2.
5h
Cool down (3 to 4°C/h): Plan : 25hReal : 24h
Finished on 13/11, 8:00am
Estimated T: 25°C
Ramp up: Plan:1hReal: 0.8h
Pumping:Plan : 14hReal :13h
Started 13/11, 08:00
Ramp down: 1h
Hose purging &
disconnect: 4,5h
Barge unmoored14-11-20 08:00
Berth12-11-20 02:00
Unberth14-11-20 12:00Berthing Time: 58h
EOSP11-11-20 22:00
Barge moored12-11-20 03:00
LNGBV alongside: 53h
Hoses connection
2,5h
Safetymeeting
Plan : 2,5hReal : 4h
FIRST BUNKERING OF CC JACQUES SAADE
First Move12-11-20 04:00
Last Move13-11-20 23:00
23K Bunkering Operations CC J. SAADE CC C.ELYSEES CC P.ROYAL
Start DateEnd Date
11/11/20 14/11/20
10/12/2012/12/20
17/01/2119/01/21
BV Alongside Time 53h 54h 45h
Connection & Preparation 9:03 13:35 08:04
Cooling Down 23:05 18:35 13:40
Bunkering 13:35 16:10 14:00
Deconnection 09:00 03:10 3:25
Time in HH:MM
BUNKERING OPERATIONS RETEX
• Safety procedures• Contractual aspects• Bunkering planification• Strong local Ops and close collaboration with
RWG• Harbor master involvement• Simops procedures• Technical support from GTT• Shore expertise from CMASHIPS• Hoses connexion
POSITIVE POINTS
• Safety Briefing• Communication ship/Barge• Software Update ESD/FGHSS• Mooring fenders• Overall timing could be 35 H with a cold tank
ROOM FOR IMPROVEMENT
#2Bunkering ops done
#4Bunkering ops done
#145Bunkering ops done
14K Teus
23K Teus
1.4K Teus
A STRONG LNG TRAINING PROGRAM
A dedicated Training Program has been put in place for both seafarers and shore personnel.In addition, CMA CGM Academy is now ready to offer 9 “LNG Basics” e-learning sessions to shore departments such as Operations, Chartering, or Bunkering teams.
#12Training courses
Regulatory Training CMA CGM Specific Training
IGFBasic
IGF Advanced*
Live BunkeringLNG
Onboardperiod
LNG Practice* Simu GTT
Manoeuvring23K Simu
Wheel House
ME DF WGD 2T*Advanced
ME DF WGD 2T
Electric.
AE DF4 strokes*
Wärtsilä
Gas Firefighting
Maintenance & DD
GTT
• STCW compliant presential trainings : IGF Basic and Advanced (overview of LNG safety and technology)• STCW compliant on board trainings with live bunkering and on board training• LNG engines trainings with simulators : DF Main Engine, DF Auxiliary Engines, LNG handling• Manoeuvring a 23K on wheel house simulator• Safety on board with gas fire fighting
*Now available remotely
#800Seafarers to be
trained
CHALLENGES TO FACE AND ROOM FOR IMPROVEMENT
Technical topics related to a prototype:• Main Engine: a world premiere• First membrane Tank Containment System used for LNG as fuel.• Fuel Gas Handling System never designed for such scale.
Training program for both our seafarers and shore team:• Low number and availability of certified IGF training centers.• 800 seafarers to be trained in a bit more than 2 years.
The energy performance/Emissions can still be improved by 15%, working on:• Methane slips: joint work in progress with our suppliers
• Post combustion/Engine design• Electrical load sharing
• Aerodynamics and hydrodynamics designs• Heat recovery
CHALLENGES
AREAS FOR IMPROVEMENT
CONCLUSION : MEETING THE ENERGY TRANSITION CHALLENGE
A critical vector for the energy transition…
…opening the way to low carbon alternative fuels.
1.AN INNOVATIVE AND AMBITIOUS PROGRAM
2.AN IMMEDIATE,EFFICIENT STEP FOR THE ENERGY TRANSITION
3.A USE RATE CONSTANTLY PROGRESSING WITH LIMITED IMPACT ON OPERATION
4.A HIGH POTENTIAL FOR IMPROVEMENT /CONVENTIONNAL SOLUTIONS
5.A TRAINING CHALLENGE FOR OUR CREW AND SHORE STAFF BUT ALSO AN OPPORTUNITY TO RAISE OUR SAFETY LEVEL
6.COMPATIBLE WITH BIO LNG
Thank you