ClassiFormer en 200802
description
Transcript of ClassiFormer en 200802
7/14/2019 ClassiFormer en 200802
http://slidepdf.com/reader/full/classiformer-en-200802 1/10
Forming stations or particleboard production
Class i Former™
7/14/2019 ClassiFormer en 200802
http://slidepdf.com/reader/full/classiformer-en-200802 2/10
ClassiFormer™ –
improving protability o particleboard production
7/14/2019 ClassiFormer en 200802
http://slidepdf.com/reader/full/classiformer-en-200802 3/10
ClassiFormer delivers high orming
accuracy and stability or surace, core
and combined mat orming in modern
particleboard production. The superior
eatures o ClassiFormer ensure accu-
rate process optimization and signi-
cantly improved production economy.
The compact design makes it ideal orrebuilds and retrots.
ClassiFormer technology is recognized
globally as the leading orming techno-
logy or particleboard production lines.
This has been proven in more than 250
installations worldwide. The producers
using ClassiFormer have reported signi-
cant raw material savings, improved
end-product quality and short paybacktime.
3
Accurate and stable mat orming
Elimination o oversized particles
Superior control o fake classication
Low operating costs
The compact ClassiFormer requires
much less space than conventional
orming machines. The low space
requirements make it ideal or rebuilds
and retrots. Overall investment cost
is reduced since the need or building
height, support structures and plat-
orms is much less than in conventional
orming stations.
Installation and start-up are simple
and ast, maximizing overall produc-
tion uptime. This versatile orming
machine can be installed in virtually
all production lines: single daylight
lines, multi-opening lines, continuous
press lines and lines with stationery or
moving orming stations.
Compact design or
installation fexibility
7/14/2019 ClassiFormer en 200802
http://slidepdf.com/reader/full/classiformer-en-200802 4/10
The elimination o oversized particles
is carried out with the roller bed and
reject belt conveyor. This prevents
damage to press platens and steel belts
caused by large and heavy particles,
such as fakes, dust balls or glue. Re-moval o glue spots also improves the
surace quality.
ClassiFormer delivers superior fake
classication. The larger fakes can be
placed on the outer core, which results
in improved cross-directional and ben-
ding strength.
Due to the controlled fake classica-
tion, the ClassiFormer is quickly and
easily adjustable to accommodate pro-
duction o dierent grades o panels
or urniture, fooring and building
materials – a eature that helps to meet
a wide range o customer needs.
The high orming accuracy and stabi-
lity o ClassiFormer makes it possible
to produce high-quality panels at low
densities, without compromising the
uniorm surace quality or minimum
thickness tolerance. The ne and uni-orm surace produced by ClassiFormer
signicantly improves the economy and
eciency o the laminating process due
to the absence o glue lumps and spots
o dust and glue.
Combined with the unctionality o the
orming bin, the unique, sel-cleaning
rollers ensure high orming accuracy
without daily or weekly cleaning. As a
result, machine uptime is maximized
resulting in the highest production
capacity utilization.
Accurate and stable mat orming
Oversized particles are removed by the reject belt
Elimination o oversized particles
ClassiFormer™ –
improving protability o particleboard production
With ClassiFormer, the same strength properties are achieved
with lower average density due to stable forming
Density
Average density with conventional forming (670 kg/m 3)Average density with ClassiFormer (656 kg/m3)Panel density with conventional formingPanel density with ClassiFormer
Time
7/14/2019 ClassiFormer en 200802
http://slidepdf.com/reader/full/classiformer-en-200802 5/10
The ClassiFormer has been on the
market or more than 15 years and
has proven to be a denite leader in
orming installations. The new eatures
have been developed continuously to
urther improve the unctionality.A weigh scale has been installed into
the orming bin to provide inorma-
tion about fake discharge fow rom
the bin. This replaces the scales in the
orming conveyor. The control o mat
weight is improved since fake fow
inormation is now received without
delays. This also accelerates production
starts and changes.
Motor Control Cabinet (MCC) is embed-
ded to orming machine, which means
that cabling rom MCC to motors and
sensors is pre-installed. This urther
shortens start-up and installation time.
5
Roller bed
Latest additional eatures
Compared with conventional wind or-
mers, ClassiFormer requires only a small
percentage o the air quantities, which
signicantly reduces dust emissions and
energy consumption.
ClassiFormer contributes to the eci-
ent use o raw materials. Accurate or-
ming is maintained continuously along
the length o the station, even during
orming line stop and start phases. The
machine design simplies width adjust-
ment and material return techniques,
which improves material yield. The
material recycled rom the mat-width
adjustment device is ed back to the
ormer without mixing the surace and
core material.
As a result o lower wood, resin and
energy consumption, the unique
operating principle o ClassiFormer
is environmentally sound as well as
cost ecient.
Low operating costs
7/14/2019 ClassiFormer en 200802
http://slidepdf.com/reader/full/classiformer-en-200802 6/10
# 1.400
# 1.000
# 0.710
# 0.500
# 0.315
# 0.212
PAN B u
l k c a p a c
i t y
o f f r a c t i o n s
ClassiFormer™ SF
Line width ClassiFormer type
mm eet SF3 SF4 SF5 SF6 SF7 SF8 SF9
1220 4 280 450 620 790 960 1130 1300
1830 6 430 675 920 1165 1410 1655 1900
2135 7 500 780 1060 1340 1620 1900 2180
2440 8 570 890 1210 1530 1850 2170 2500
2745 9 640 1000 1360 1720 2080 2440 2800
3050 10 710 1110 1510 1910 2310 2710 3100
Particleboard production (m3 /d)
The ClassiFormer SF has been designed
to improve the surace quality and
lower the surace layer thickness. An
additional top roller bed in the
ClassiFormer SF model oers signicant
benets by improving the economy
and eciency o urther process stages,
such as sanding, painting or
laminating. The unique Unieed rollers
in the end o the roller bed make
ClassiFormer SF suitable or plants using
recycled or annual plant raw materials.
They also increase the orming capacity,
which is up to 3,100 m3 /d. Due to the
use o two roller levels, the orming
head is short, reducing the length o
the orming line.
7/14/2019 ClassiFormer en 200802
http://slidepdf.com/reader/full/classiformer-en-200802 7/10
7
ClassiFormer™ CC
ClassiFormer core machines (models C
and CC) provide homogeneous or clas-
sied core layer quality or high-capa-
city particleboard plants. The CC-model
is equipped with one orming bin and
two orming heads. Consequently, only
one unit is needed in a orming station.
The CC-model provides capacity up to
1,400 m3 /d.
# 2.80
# 2.00
# 1.40
# 0.71
# 0.315
PAN B u
l k c a p a c
i t y
o f f r a c t i o n s
Line width ClassiFormer type
mm eet CC2 CC3 CC4
1220 4 330 490 610
1830 6 470 690 680
2135 7 530 770 960
2440 8 600 880 1100
2745 9 670 990 1250
3050 10 740 1100 1400
Particleboard production (m3 /d)
7
7/14/2019 ClassiFormer en 200802
http://slidepdf.com/reader/full/classiformer-en-200802 8/10
8
ClassiFormer™ C
ClassiFormer C has the same eatures
as the CC-model. In production lines
operating with the highest capacity,
up to 3,200 m3 /d, two ClassiFormer C
machines are needed.
# 2.80# 2.00
# 1.40
# 0.71
# 0.315
PAN B u
l k c a p a c
i t y
o f f r a c t i o n s
Line width ClassiFormer type
mm eet C3 C4 C5 C6 C7 C8
1220 4 500 660 800 1000 1200 1400
1830 6 700 990 1200 1500 1750 200
2135 7 790 1170 1400 1750 2050 2300
2440 8 900 1330 1600 2000 2300 2600
2745 9 1100 1500 1850 2250 2600 2900
3050 10 1300 1670 2000 2500 2900 3200
Particleboard production (m3 /d)
8
7/14/2019 ClassiFormer en 200802
http://slidepdf.com/reader/full/classiformer-en-200802 9/10
The ClassiFormer SC combines surace
and core orming by using a mixture o
surace and core fakes in the mat
orming. As a result, only two machines
are needed to produce the mat.
Compared with conventional,
separate surace and core machines,
ClassiFormer SC is highly space-ecient
and requires only simple conveyor
arrangements. Both stationary and
moving orming stations are available,
with capacities up to 800 m3 /d.
ClassiFormer™ SC
# 2.80# 2.00
# 1.40
# 0.71
# 0.315
PAN B u
l k c a p a c
i t y
o f f r a c t i o n s
ClassiFormer™ SC
Particleboard production (m3 /d)
Line width ClassiFormer type
mm eet SC3 SC4 SC5 SC6
1220 4 110 180 260 330
1830 6 170 270 390 500
2135 7 190 320 450 580
2440 8 220 360 520 700
2745 9 250 410 580 750
3050 10 280 460 640 800
The ClassiFormer incorporates components manuactured under
license by Acrowood Corp. and covered under patents 4903845,
5012933, 133389, 1751351, 619245, 5058751 and 0328067.
The product names are trademarks o Dieenbacher GmbH + Co. KG.
9
7/14/2019 ClassiFormer en 200802
http://slidepdf.com/reader/full/classiformer-en-200802 10/10
9 0 - 0
0 0 0 - 0
0 - 2
3 - 8
7 ·
S u
b j e c t t o t e c
h n
i c a
l m o
d i c a t i o n ! ·
b l o e s c
h - p
a r t n e r .
d e ·
0 2 / 0 8 · 0 .
6
www.dieffenbacher.com
DIEFFENBACHER GMBHMaschinen- und AnlagenbauHeilbronner Straße 2075031 Eppingen, GermanyTel. +49 (0) 7262 65-0Fax Panel Division +49 (0) 7262 65-377Fax Forming Division +49 (0) 7262 65-297E-mail: [email protected]
DIEFFENBACHER GMBH + CO.KGBetriebsstätte PfungstadtWerner-von-Siemens-Straße 264319 Pfungstadt, GermanyTel. +49 (0) 6157 803-0Fax +49 (0) 6157 803-109E-mail: [email protected]
DIEFFENBACHERMASCHINENFABRIK GMBHGewerbestraße 2975059 Zaisenhausen, GermanyTel. +49 (0) 7258 609-0Fax +49 (0) 7258 8751E-mail: info@dieffenbacher-zaisenhausen.dewww.dieffenbacher-zaisenhausen.de
SCHENKMANN-PIE-ENGINEERING GMBHBürgerbuschweg 151381 Leverkusen, GermanyTel. +49 (0) 2171-3996-0Fax +49 (0) 2171-3996-99E-mail: [email protected]
KARE + JUNG GMBHWerkzeug- und MaschinenbauDieselstraße 776448 Durmersheim, GermanyTel. +49 (0) 7245 9308-0Fax +49 (0) 7245 9308-18E-mail: [email protected]
ASA GMBHANAGEN- UND SySEM-AUOMAIONJakob-Dieffenbacher-Str. 475031 Eppingen, GermanyTel. +49 (0) 7262 6550-00Fax +49 (0) 7262 6550-11E-mail: [email protected]
DIEFFENBACHER – CZ s.r.o.Hydraulické lisyRipská 15, 62700 Brno, Czech RepublicTel. +420 5 4842 3111Fax +420 5 4821 7087E-mail: [email protected]
000 DIEFFENBACHER
Kutuzovsky Prospekt 36MPZ imeni Kazakova, Building 7121170 Moscow, RussiaTel. +7 495 290 71 51Fax +7 495 290 71 52E-mail: [email protected]
DIEFFENBACHER PANEBOARD OyWipaktie 115560 Nastola, FinlandTel. +358 10 572 9000Fax +358 10 572 9001E-mail: [email protected]
SUNDS MDF ECHNOOGIES ABUniversitetsallén 32
85194 Sundsvall, SwedenTel. +46 60 524 200Fax +46 60 165 500E-mail: [email protected]
DIEFFENBACHER NORH AMERICA, Inc.9495 Twin Oaks DriveWindsor, Ontario N8N 5B8, CanadaTel. +1 519 979 6937Fax +1 519 979 6803E-mail: [email protected]
DIEFFENBACHER, Inc.3100 Cumberland Blvd.Cumberland Center II Suite 1470Atlanta, GA 30339, USATel. +1 770 226 6394Fax +1 770 226 6397E-mail: [email protected]
DIEFFENBACHER BRASI
Inserco BrasilAv. Dr. Pedro Soares de Camargo 543, sala 6213208-080 Anhangabaù, Jundiaí SP, BrazilTel. +55 11 4523 1298Fax +55 11 4523 1298E-mail: [email protected]
DIEFFENBACHER INDIA Pvt. td.Unit 105, First Floor, Prestige Towers99, Residency Road,Bangalore-560 025, IndiaTel. +91 80 4151 0060Fax +91 80 4151 0062E-mail: [email protected]
DIEFFENBACHER MACHINERy(BEIJING) CO., D.Scitech Tower, Unit 130522, Jianguomen Wai Dajie100004 Beijing, P.R.C.Tel. +86 10 6522 0935Fax +86 10 6522 0936E-mail: [email protected]
DIEFFENBACHER MACHINERy(CHANGZHOU) CO., D.No 18 environmental protection 1st roadThe National Environment Industrial ParkXin Bei District, Changzhou,Jiangsu 213034, P.R.C.Tel. +86 519 586 6378Fax +86 519 586 6377
E-mail: [email protected]
DIEFFENBACHER ASIA PACIFIC SDN. BHD.Unit #11-02 11th FloorMenara Multi-Purpose, Capital SquareNo. 8 Jalan Munshi Abdullah50100 Kuala Lumpur, MalaysiaTel. +60 3 7490 0183Fax +60 3 7490 0184E-mail: [email protected]
DIEFFENBACHER AUSRAASIA Py D.9 Widford StreetHawthorn EastVictoria, 3123, AustraliaTel. +61 3 9813 2916
Fax +61 3 9813 1195E-mail: [email protected]
COMPANY LOCATIONS