Circular economy of buildings: Leroy Merlin case study...2019/12/02  · • Leroy Merlin Douai...

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1 Circular economy of buildings: Leroy Merlin case study Sylvie Groslambert (ULiège, Chemical Engineering, BE) [email protected]

Transcript of Circular economy of buildings: Leroy Merlin case study...2019/12/02  · • Leroy Merlin Douai...

Page 2: Circular economy of buildings: Leroy Merlin case study...2019/12/02  · • Leroy Merlin Douai demolition: 3100 tonnes of RA o 4-20 mm: 1700 tonnes: 200 tonnes to Wambrechies 1500

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Context:

Building and construction sector: 1/3 of global resource consumption

Construction & demolition waste (CDW)

o EU: CDW = largest waste stream (1/3 of all EU waste)

o ~ 20% of total waste in Belgium

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Context:

Building and construction sector: 1/3 of global resource consumption

Construction & demolition waste (CDW)

o EU: CDW = largest waste stream (1/3 of all EU waste)

o ~ 20% of total waste in Belgium (40% in the world)

Circular EconomyRecycling

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Context:

CDW (Construction & Demolition Waste): mostly not recycled

Causes:

o heterogeneity

o dispersion

o economic viability

o (policy / inconsistencies, discrepancies)

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VALDEM project:

AVEC LE SOUTIEN DU FONDS EUROPÉEN DE DÉVELOPPEMENT RÉGIONALMET STEUN VAN HET EUROPEES FONDS VOOR REGIONALE ONTWIKKELING

Co-founders:

General information:http://www.valdem-interreg.eu/

VALDEM aims to improve demolition waste treatment to reach a circular economy in North of France and Wallonia (BE)

(and Vlanderen, BE)

(01.07.2016 – 4 years)

Life Cycle Assessment (MT3 – A4)

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• Demolition of Leroy Merlin store of Douai (59, FR)

• Recycling of the "waste" (recycled aggregates, RA)

• Construction of the new store in Tourcoing/Neuville-en-Ferrain (59, FR) substitution of a part of natural aggregates (NA) in the concrete slab

• Valorization of all the fractions

o 4-20 mm in concrete (Eqiom)

o 0-4 mm in pavement (EtNISI)• https://www.youtube.com/watch?v=2IRb7PDcI_4

Leroy Merlin The story of a recycled concrete

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Goal

• To assess the environmental impact of the substitution of a part of natural aggregates by recycled aggregates in the case of the demolition-construction of Leroy Merlin store in the Hauts de France

Scope

• FU: 1 m³ of concrete

• Cradle-to-gate (comparative) LCA

• 2 scenarii : 100% NA 20 RA + 80% NA (= RA20)

• Boundaries: raw materials, transport, production

Goal and Scope

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1. RA

• Production

excavation on-site transport crushing

• Adaptation of generic entries to the French case

Inventory

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1. RA

• Leroy Merlin Douai demolition: 3100 tonnes of RA

o 4-20 mm: 1700 tonnes: 200 tonnes to Wambrechies1500 tonnes to Roost-Warendin

o 0-4 mm: 1400 tonnes to Recynov - Santes

• Transport

o 4-20 mm: transport to Eqiom concrete plants

• Wambrechies, 50 km ( Leroy Merlin Tourcoing)

• Roost-Warendin, 4 km ( other projects)

o 0-4 mm: transport to Recynov site, Santes, 39 km

• EtNISI in pavement

Inventory

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2. NA (4-20 mm); sand (0-4 mm)

• Production: adaptation of generic entries to the Belgian case (Gaurain quarry, BE)

• Transport distances: 55 km (Eqiom), 47 km (Recynov, Santes)

3. Concrete

• Eqiom formulation: adaptation of generic entry(concrete, sole plate and foundation, + FR)

Inventory

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LCA Results – FU = 1 m³ Concrete, WambrechiesSimapro 9.0; Ecoinvent 3.5; CML-IA 3.05

0.00

10.00

20.00

30.00

40.00

50.00

60.00

70.00

80.00

90.00

100.00

Abiotic depletion Abiotic depletion(fossil fuels)

Global warming(GWP100a)

Ozone layerdepletion (ODP)

Photochemicaloxidation

Acidification Eutrophication

%

Wambrechies - NA Wambrechies - RA20

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LCA Results – FU = 1 m³ Concrete, WambrechiesSimapro 9.0; Ecoinvent 3.5; CML-IA 3.05

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NA RA20 NA RA20 NA RA20 NA RA20 NA RA20 NA RA20 NA RA20

Abiotic depletion Abiotic depletion(fossil fuels)

Global warming(GWP100a)

Ozone layerdepletion (ODP)

Photochemicaloxidation

Acidification Eutrophication

%

Cement, Portland Sand Sand

NA Gravel RA Douai Water

Diesel, burned in building machine Electricity, medium voltage {FR} Heat

Heat, cogen Lubricating oil Synthetic rubber

Transport, CEM Transport, sand (water) Transport, sand

Transport, NA Transport, RA Municipal solid waste {FR}

Waste concrete

60%

92.5%

75%

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LCA Results – NA / RA production and transportSimapro 9.0; Ecoinvent 3.5; CML-IA 3.05

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Abiotic depletion Abiotic depletion(fossil fuels)

Global warming(GWP100a)

Ozone layerdepletion (ODP)

Photochemicaloxidation

Acidification Eutrophication

%

Wambrechies - NA Wambrechies - RA Roost - NA Roost - RA Recynoc - NA Recynov - RA

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• Substitution of 20% of NA with RA in concrete

No significant impact difference on 1 m³ of concretebecause cement in the most impacting element

• NA / RA production and transport

GWP100a: gain depending on distance between the demolition and the valorization sites

• Recynov - Santes: 1 kg CO2 eq / tonne

• Eqiom - Wambrechies: 1.6 kg CO2 eq / tonne

• Eqiom - Roost: 5.7 kg CO2 eq / tonne

Conclusions

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• Gain for the construction of the new store in Tourcoing/Neuville-en-Ferrain : 322 kg CO2 eq

• Global gain if total reuse of the 3100 t of RA (0-4 and 4-20 mm): 10400 kg CO2 eq

• 4-20 mm RA: 8500 m³ of concrete

• EtNISI pavement: to be continued...

Conclusions

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Take home message

The valorization of the demolition wastefrom Leroy Merlin Douai store

provides a significant environmental gain compared to the use of natural aggregates only

Let's get circular !

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Acknowledgment:This work is part of the research project VALDEM (Convention n° 1.1.57 of Interreg France – Wallonie -Vlaanderen 2014-2020) partly financed by the European Regional Development Funds, and Wallonia.

Dr Hervé BREQUELR&D [email protected]: 0032.69.88.42.66

AVEC LE SOUTIEN DU FONDS EUROPÉEN DE DÉVELOPPEMENT RÉGIONALMET STEUN VAN HET EUROPEES FONDS VOOR REGIONALE ONTWIKKELING

VALDEM’s Team

Contact:

http://www.valdem-interreg.eu/