Christopher Barrett & Brett Haskins - Caterpillar - Winning with innovation: Technology to identify...

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Winning with Innovation


OPPORTUNITY

October 19, 2015The Role of Technology in Managing Fatigue and Safety Culture


IS FATIGUE AN OPPORTUNITY ?

October 19, 2015


UNLOCKING THE POTENTIAL

October 19, 2015

$160B - $930B USD*Annually by 2025

Operations optimization, health & safety

* McKinsey Global Institute – June 2015


UNLOCKING THE POTENTIAL

October 19, 2015

$160B - $930B Annually by 2025

• McKinsey Global Institute“THE INTERNET OF THINGS: MAPPING THE VALUE BEYOND THE HYPE” June 2015


Did you know>..

In Australia, average idle time of construction machine is 26%

Average run time is 1500 hours a year

Average fuel burn is around 25 litres/hour

Average fuel price $1.40 litre

$13,650 per machine on idle fuel!

POTENTIAL SAVINGS


INDUSTRY

• Productivity has declined

compared to significant gains

in other industries

• Labor hours per contract

dollar are higher as compared

to other industries

• Technology has not been as

effectively applied to reduce

time and cost as it has in other

industries

Construction & Non-Farm Labor Productivity Index (1964-2012)Constant $ of contracts / work hours of hourly workersSources: US Dept. of Commerce, Bureau of Labor Statistics


TECHNOLOGY // SOLUTIONS TO MEASURE & MANAGE


Equipment & Jobsite



CAT CONNECT



FROM: “BOLT ON” GRADE CONTROL SYSTEMS FOR “FINAL GRADE”

CAT GRADE TECHNOLOGY

� Bolt on systems require daily removal and installation

� Masts, GNSS cables vulnerable

� Limited integration witch machine features

� Support through multiple sources


“BUILT IN” GRADE CONTROL SOLTUONS “FROM FIRST PASS TO FINAL GRADE”


� Automated blade load control

� Controls track slip

� No climbing on machine to add / remove components

� No mast or cables

� Maximizing investment and technology use


CAT GRADE CONTROL FOR E SERIES EXAVATORS 12- 90 TONNE

� No guess work - puts the grade checker in the cab, real-time bucket position

� Easy to use – set depth and slope and dig to grade

� Any job - No site designs or survey needed - No GPS, Lasers

� “Plug and play” - easy upgrade to 3D systems for more complex designs



CAT COMPACT TECHNOLOGY

� Technology that brings soil stiffness indication to the cab

� Allows operator to monitor the compaction process “on-the-go”

� Utilizing rolling resistance technology ( MDP )

� Caterpillar proprietary technology, and it is unique in the industry.

Off board reporting enables:• Pass count detail • MDP Value Detail• Pass count summary • MDP summary• Compacted elevation


CAT CONNECT LINK TECHNOLGIES

Cat LINK Technologies COMPLETE FLEET SOLUTIONScalable hardwareAll assets


� Daily pre start & machine inspection tool

� Easy to use and eliminates paper trail

� Provides pictures, call outs and notes

� Integrates into VisionLink & IT systems

� Customizable to suit you needs

� Works for all makes and models

� Know your plant is safe for your operators

� Free to download today!

� For: Google, ITunes Windows

� Contact dealer for administration access

CAT INSPECT APP


People & Technology



OPERATOR EFFECTIVENESS


OUR FOCUS ON FATIGUE - TECHNOLOGY


. � Measures sleep quality/quantity

� Detects sleep & wake

� Scientifically validated

� 93% Accurate as compared to polysomnography

� US Department of Transportation

� Generates effectiveness score (reaction/performance)

� Predicts times of fatigue

� BAC equivalence

TECHNOLOGY – CAT SMARTBAND


TECHNOLOGY - SLEEP & WAKE DATA EXAMPLE 24 YEAR OLD MALE

wake bedtime


TECHNOLOGY - MENTAL EFFECTIVENESS

7

8

AverageEffectiveness 67.4%

1

2

3

4

5

6


TECHNOLOGY - (FAST) FATIGUE AVOIDANCE SCHEDULING TOOL


3AM WAKE | 6AM START 4AM WAKE | 7AM START

TECHNOLOGY - (FAST) FATIGUE AVIODANCE SCHEDULING TOOL


TECHNOLOGY - DRIVER SAFETY SYSTEM (DSS)



� Technology

� Non-contact, non-intrusive

� Measures eyelid closure

� Measures head orientation

� Discrete, Verifiable Events

� Event Types Detected

� Fatigue events

� Eyes closed (duration > 1.5sec)

� Machine in motion (speed > 4mph)

� Distraction events

� Look away from road (duration > 4.5sec)

� Machine in motion (speed > 10mph)

TECHNOLOGY - DRIVER SAFETY SYSTEM (DSS)


24/7 MONITORING



SOLUTIONS


PROCESS & MANAGEMENT SYSTEMS


SOLUTIONS // LAYERS OF PROTECTION


� Site no. 1 Technology Layer Only

� No education

� Fatigue understood as weakness

� Employees treated as irrelevant

� Inconsistent responses to events

� Management unseen

� Punitive results for fatigue events

� Tampering events: 375

� Fatigue event reduction: 44%

� Site no. 2 All Layers of Protection

� Educated on fatigue issues and risks

� Fatigue understood as natural

� Worked to engage employees

� Established consistent guidelines

� Management out in open

� Events as coaching opportunity

� Tampering events: 13

� Fatigue event reduction: 82%

SOLUTIONS // A CASE STUDY


SOLUTIONS // IMPORTANCE OF CULTURE


TECHNOLOGY – HELPING YOU MAKE MONEY

MAXIMUM

(~100%) uptime between service

intervals for key

production assets

Reduced liability

costs and zero lost-

time injuries through

SAFER

JOBSITES

MEASURABLEproductivity

increases that get the job done

quicker, with less

resources

Actionable, near-real-time

INFORMATION at the

SITE LEVEL to impact today’s work

MINIMIZED use of

expensive materials – and

the risk of rework by doing it right the first time with

precision and accuracy


CONTACTS

BRETT HASKINS

Cat Safety SolutionsAP Regional Manager

[email protected]+61 0427 459 991

CHRISTOPHER BARRETT

Caterpillar of AustraliaSystems Application Rep GCI

[email protected]+61 03 9953 9206


CAT, CATERPILLAR, ZIP, S.T.A.R.T., their respective logos, “Caterpillar Yellow” and the POWER EDGE trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.

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Christopher Barrett & Brett Haskins - Caterpillar - Winning with innovation: Technology to identify...

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