Migration of Chemical Compounds from Packaging Polymers during
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Transcript of Chemical-Q26 - Re-Packaging - Q26_BB_ConfigGuide_EN_US
BB Installation Guide
SAP ECC 5.00
September 2005
English
REF DokSprache \* MERGEFORMAT English
Re-Packaging (Q26)
SAP AGNeurottstr. 1669190 WalldorfGermanyBuilding Block Configuration Guide
Copyright
Copyright 2005 SAP AG. All rights reserved.
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Contents5Re-Packaging: Configuration Guide
51.Purpose
52.Preparation
52.1Prerequisites
63.Configuration
63.1Maintaining Process Order Types
63.2Defining Values for Order Cost Estimates
73.3Defining Order Type-Dependent Parameters
83.4Specifying Scheduling Parameters
93.5Defining Parameters for Order Confirmation
103.6Defining Checking Control
113.7BOM Usage Item Statuses
123.8Material Types allowed in BOMs
123.9Defining Recipe Usages
133.10Defining Priority Sequence for Automatic Recipe Selection
143.11Defining Default Values for the Item Status Use
143.12Defining Allowed Material Types for BOM Items
153.13Defining Priorities for BOM Usages
163.14Defining Applications
164.Master Data
164.1Creating Batch Search Strategy
174.2Creating BOM Header
174.3Changing BOM, add Items (Category L)
184.4Creating Master Recipe Headers
184.5Changing Master Recipe, assign Operations and Phases
194.6Changing Master Recipe, add Standard Values
194.7Creating Production Versions
194.8Changing Master Recipe, assign Materials to Phases
Re-Packaging: Configuration Guide
1. Purpose
This configuration guide provides the information you need to set up the configuration of this building block manually.
2. Preparation
2.1 Prerequisites
To use the Re-Packaging scenario, install the following Building Blocks in your SAP system:
Building Block Description
B32Best Practices ECC 5.0 Installation
J02Organizational Structure
J03Financial Accounting
J08Basic Cost Accounting
N74Cost of Sales Accounting
J05Materials Management
J04Sales and Distribution
J06Production Planning and Control
J10Asset Management
J11Cash Management
J18Product Cost Planning
J17Profitability Analysis
J16Smart Forms
J20Cost Object Controlling Make to Order SP
J21Cost Object Controlling Make to Stock
J22Cost Object Controlling Repetitive Manufacturing
Q70(Delta) External Accounting
Q75(Delta) Cost & Profit Center Accounting
Q76(Delta) Product Cost Controlling
Q77Cost Object Controlling Make-to-Stock
Q78Cost Object Controlling Repetitive Manufacturing
Q10 (Delta) Materials Management
Q02 Batch Management (incl. Batch Derivation)
Q20 PP/PI - Basics
Q22 PP/PI - Manufacturing GranuSAP
Q24 PP/PI - Active Ingredients Processing
Q79(Delta) CO-Profitability Analysis
3. Configuration
3.1 Maintaining Process Order Types
Use
This activity will maintain process order types.Procedure
1. Access the activity using one of the following navigation options:
IMG MenuProduction Planning for Process Industries Process Order Master Data Order Define Order Types
Transaction CodeCORN
2. On the Change View Maintain Process Order Types: Overview screen choose New entries.
3. On the New Entries : Details of Added Entries screen make the following entries:
Key fieldEntry
Order typeYQ05 (Process order Repackaging)
CO PartnerSemi - active
Settlement profileYGPI01 (Process Order with CO-PA)
4. Save your entries.
Result
The process order types are maintained.
3.2 Defining Values for Order Cost Estimates
Use
This activity will define values for order cost estimates.
Procedure
1. Access the activity using one of the following navigation options:
IMG MenuControlling Product Cost Controlling Cost Object Controlling Product Cost by Order Manufacturing Orders Define Cost-Accounting-Relevant Default Values for Order Types and Plants
Transaction CodeSPRO
2. On the Change View Default Values for Order Cost Estimate: Overview screen choose New entries.
3. Confirm the message on the upcoming screen.
4. On the New Entries: Details of Added Entries screen, make the following entries:
Key fieldEntry
Plant< your plant> e.g. BP01
Order type< your order type > e.g. YQ05
RA keyYG0001 BP WIP Calculation at Actual Costs
Prel./Vers. Cstg.YGP1 SMB CP Prod. order plan
Simul. CostingYGP2 SMB CP Prod. order actual
Planned Cost Calcul.Determine planned costs when saving
5. Save your entries.
Result
The values for order cost estimates are defined.
3.3 Defining Order Type-Dependent Parameters
Use
This activity will define order type-dependent parameters.
Procedure
1. Access the activity using one of the following navigation options:
IMG MenuProduction Planning for Process Industries Process Order Master Data Order Define Order Type-Dependent Parameters
Transaction CodeCOR4
2. On the Change View Order Type-Dependent Parameters: Overview screen choose New entries and make the following entries:Header
PlantBP01
Order typeYQ05
Master Data Tab
Production version0 (Automatic selection of production version)
Operation Detail CheckIndicator set
Recipe selectionMaster recipe proposed (automatic selection))
Rel. viewAs created
Selection ID99
Order Record requiredNo process data documentation required
Entry toolIndicator set
Operation/Activity increment0010
Planning Tab
Reservation/Purchase Requisition3 (Immediately)
BOM applicationPI01 (Process manufacturing rework)
Search ProcedureSearch Procedure BP Chemicals
Implementation Tab
Header (change documents)Indicator set
Operation (change documents)Indicator set
Material (change documents)Indicator set
StatisticsIndicator set
Header (Release versions)Indicator set
Planned goods issueIndicator set
Unplanned goods issueIndicator set
Goods Receipt for Process OrderIndicator set
Purchase Order ReceiptIndicator set
Controlling Tab
Costing variant plannedYGP1
Costing variant actualYGP2
Results analysis keyYG0001 (BP WIP Calculation at Actual Costs)
Planned cost calculationDetermine planned costs when saving
Default rulePP1 (Production Mat.Full settlement)
3. Save your entries.
Result
The order type-dependent parameters are defined.
3.4 Specifying Scheduling Parameters
Use
This activity will specify the scheduling parameters
Procedure
1. Access the activity using one of the following navigation options:
IMG MenuProduction Capacity Requirement Planning Operations Scheduling Define scheduling parameters for process orders
Transaction CodeOPUZ
2. On the Change View Specify scheduling parameters: Overview screen choose New entries.
3. On the New Entries: Details of Added Entries screen, make the following entries:
Key fieldEntry
PlantBP01
Order typeYQ05
ProdScheduler*
Generate capacity reqs.Indicator set
Adjust datesAdjust basic dates, adjust dep. reqmts to operation date
Scheduling typeCurrent date
Maximum reduction levelDo not reduce
4. Save your entries.
Result
The scheduling parameters are specified.
3.5 Defining Parameters for Order Confirmation
Use
This activity will define parameters for order confirmation.
Procedure
1. Access the activity using one of the following navigation options:
IMG MenuProduction Planning for Process Industries Process Order Operations Confirmation Define Confirmation Parameters
Transaction CodeOPK4
2. On the Change View Parameters for Order Confirmation: Overview screen choose New entries.
3. On the New Entries: Details of Added Entries screen make the following entries:Header
PlantBP01
Order typeYQ05
Generally valid settings Tab
Operation sequenceOperation sequence is not checked
Under-deliveryUnder-delivery tolerance is not checked
Over-deliveryOver-delivery tolerance is not checked
QM results rec.Message if no inspection results exist
Automatic optimization (Propose time units)Indicator set
All components (Goods movements)Indicator set
Generally individual settings Tab
Confirm typeFinal confirmation
Post open reservationsIndicator set
Goods movementsIndicator set
Operation indiv. entry using initial scrn Tab
Quantities areaAll indicators set
Services areaAll indicators set
Dates areaAll indicators set
HR DataIndicator set
Quantity/activity (Screen control for time ticket)Indicator set
4. Save your entries.
Result
Parameters for order confirmation are defined.
3.6 Defining Checking Control
Use
This activity will define the Order Control.
Procedure
1. Access the activity using one of the following navigation options:
IMG MenuProduction Planning for Process Industries ( Process Order ( Operations ( Availability Check ( Define Checking Control
Transaction CodeOPJK
2. On the Change View Order Control: Overview screen, choose New entries.
3. On the New Entries: Details of Added Entries screen, make the following entries:
Field nameContent
Plant< your plant> e.g BP01
Order TypeYQ05 Process order Repackaging
Business funct.1 Check availability during order creation
Material availability
Check material availability when saving orderIndicator set
Checking ruleYC Created Process Order
PRT availability
No checkIndicator set
Capacity availability
No checkIndicator set
4. Save your entries and go back to the Change View Order Control.
5. On the New Entries: Details of Added Entries screen make the following entries:
Field nameContent
Plant< your plant> e.g BP01
Order TypeYQ05 Process order Repackaging
Business funct.2 Check availability during order release
Material availability
Check material availability when saving orderIndicator set
Checking ruleYR Released Process Order
Mat. release1 User decides on release if parts are missing
PRT availability
No checkIndicator set
Capacity availability
No checkIndicator set
6. Save your entries.
3.7 BOM Usage Item Statuses
Use
This indicator controls, if applicable, to which extent BOM items are relevant to re-packaging.
Procedure
1. Access the activity using one of the following navigation options:
IMG MenuProduction Planning for Process Industries Master Data Master Recipe Material List General Data BOM Usage Define BOM Usage
Transaction CodeOS20
2. On the Change View BOM Usage- Item statuses : Overview screen, select New entries and make the following entries:
BOM Usage Tab
BOM Usg9
Prod+
Eng/des..
Spare.
PM-
Sales-
CostRel.
Usage textProduction rework
3. Save your entries.
Result
The process dependent BOM usage - items are defined.
3.8 Material Types allowed in BOMs
Use
This key defines the area (such as production rework) where a BOM can be used.
Procedure
1. Access the activity, using one of the following navigation options:
IMG MenuProduction Planning for Process Industries Master Data Master Recipe Material List General Data BOM Usage Define Allowed Material Types for BOM Header
Transaction CodeOS24
2. On the Change View Define Allowed Material Types for BOM Header: Overview choose New entries and make the following entries:BOM Usage Tab
BOM Usg9
Mat. Type headr*
Allowed+
3. Save your entries.
Result
The BOM header usage has been defined.
3.9 Defining Recipe Usages
Use
Key specifying the areas in which the task list can be used.
Procedure
1. Access the activity using one of the following navigation options:
IMG MenuProd. Planning Master Data Master Recipe Data for Receipt Header Define Recipe Usages
Transaction CodeSPRO
2. On the Change View Define Recipe Usages: Overview screen, choose New entries and make the following entries:
Recipe Usage Tab
Usage99
DescriptionProduction Rework
DCr001
Short textMaterial
3. Save your entries.
Result
The Recipe usage is defined.
3.10 Defining Priority Sequence for Automatic Recipe Selection
Use
This activity will define a sequence according to which master recipes are selected.
Procedure
1. Access the activity using one of the following navigation options:
IMG MenuProd. Planning / Master Data / Master Recipe / Define Priority Sequence for Automatic Recipe Selection
Transaction CodeOPEB
2. On the Change View Automatic Selection: Overview screen, choose New entries and make the following entries:
Recipe Usage Tab
ID99
SP1
TL Type2
Usage99
DescriptionProduction Rework
STAT4
Description of the statusReleased (general)
Recipe Usage Tab
ID99
SP2
TL Type2
Usage99
DescriptionProduction Rework
STAT2
Description of the statusReleased for Order
3. Save your entries.
Result
The Recipe usage has been defined.
3.11 Defining Default Values for the Item Status Use
Use
This activity will define default values for the item status indicators for the BOM usage. These values are proposed as defaults when you create new BOM items.Procedure
1. Access the activity using one of the following navigation options:
IMG MenuProduction Basic Data Bill of Material BOM Usage Define Default Values for the Item Status
Transaction CodeOS21
2. On the Change View Copy defaults for BOM usage item statuses : Overview screen, choose New entries and make the following entries:Item Status Tab
BOM Usg9
Prod.Indicator set
RelevantX
3. Save your entries.
Result
The Default Values for the Item Status are defined.
3.12 Defining Allowed Material Types for BOM Items
Use
This activity will define the allowed material types for BOM Items.Procedure
1. Access the activity using one of the following navigation options:
IMG MenuProduction Production ( Basic Data ( Bill of Material ( Item Data ( Define Allowed Material Types for BOM Items
Transaction CodeOS14
2. On the Change View Material Types allowed in BOM Items: Overview screen choose New entries and make the following entries:Tab
BOM Usg9
Mat type headr*
Mtype BOM item*
Allowed+
3. Save your entries.
Result
The Default Values for the Item Status are defined.
3.13 Defining Priorities for BOM Usages
Use
This activity will define the priorities for BOM Usage.Procedure
1.Access the activity using one of the following navigation options:
IMG MenuProduction Planning for Process Industries ( Process Order ( Operations ( BOM Selection ( Define Priorities for BOM Usages
Transaction CodeOPJI
2. On the Change View Order of Priority for BOM Usage: Overview screen choose New entries and make the following entries:Tab
SelID99
SelPr1
BOM Usg9
3. Save your entries.
Result
The Priorities for BOM Usages are defined.
3.14 Defining Applications
Use
This activity will define the procedure for automatic alternative determination.Procedure
1. Access the activity using one of the following navigation options:
IMG MenuProduction Planning for Process Industries ( Process Order ( Operations ( BOM Selection ( Define Applications
Transaction CodeOPJM
2. On the Change View Application-Specific Criteria for Altern. Determination: Overview screen choose New entries and make the following entries:Tab
AppliYQ01
SellD99
Alt.det.X
ProdVersX
Application descriptionProcess manufacturing Rework
MRPExploX
PlanOrdX
Rel costgX
RelWKSch.X
Rel ordsX
3. Save your entries.
Result
The procedure for automatic alternative determination is defined.
4. Master Data
The following activities describe the master data required for this Building Block. The steps do not describe the transactions in detail but list the relevant transaction and the corresponding master data file. For more details on using the individual transactions please refer to the Online Help in the system.4.1 Creating Batch Search StrategyUse
This activity will create batch search strategy.
Procedure
1. Access the activity using one of the following navigation options:
SAP MenuLogistics ( Central Functions ( Batch Management ( Batch Determination ( For Process Order ( Create
Transaction CodeCOB1
2. Refer to the following file for details of the master data required: COB1_O001_Q20_Q26.TXT.Result
Batch search strategy was created.
4.2 Creating BOM HeaderUse
This activity will create BOM headers.
Procedure
1. Access the activity using one of the following navigation options:
SAP MenuLogistics ( Production ( Master Data ( Bills of Material ( Bill of Material ( Material BOM ( Create
Transaction CodeCS01
2. Refer to the following file for details of the master data required: CS01_O001_P09_Q26.TXT.Result
BOM headers were created.
4.3 Changing BOM, add Items (Category L)Use
This activity will change BOMs and add items of category L.
Procedure
1. Access the activity using one of the following navigation options:
SAP MenuLogistics ( Production ( Master Data ( Bills of Material ( Bill of Material ( Material BOM ( Change
Transaction CodeCS02
2. Refer to the following file for details of the master data required: CS02_O002_P09_Q26.TXT.Result
BOMs were changed, items were added.
4.4 Creating Master Recipe HeadersUse
This activity will create master recipe headers.
Procedure
1. Access the activity using one of the following navigation options:
SAP MenuLogistics ( Production - Process ( Master Data ( Master Recipes ( Recipe and Material List ( Create
Transaction CodeC201
2. Refer to the following file for details of the master data required: C201_O005_P09_Q26.TXT.Result
Master recipe headers were created.
4.5 Changing Master Recipe, assign Operations and PhasesUse
This activity will change master recipes and assign operations and phases.
Procedure
1. Access the activity using one of the following navigation options:
SAP MenuLogistics ( Production - Process ( Master Data ( Master Recipes ( Recipe and Material List ( Change
Transaction CodeC202
2. Refer to the following file for details of the master data required: C202_O006_P09_Q26.TXT.Result
Master recipes were changed, operations and phases were added.
4.6 Changing Master Recipe, add Standard ValuesUse
This activity will change master recipes and add standard values.
Procedure
1. Access the activity using one of the following navigation options:
SAP MenuLogistics ( Production - Process ( Master Data ( Master Recipes ( Recipe and Material List ( Change
Transaction CodeC202
2. Refer to the following file for details of the master data required: C202_O007_P09_Q26.TXT.Result
Master recipes were changed, standard values were added.
4.7 Creating Production VersionsUse
This activity will create production versions.
Procedure
1. Access the activity using one of the following navigation options:
SAP MenuLogistics ( Production - Process ( Master Data ( Production Versions
Transaction CodeC223
2. Refer to the following file for details of the master data required: C223_O014_P09_Q26.TXT.Result
Production versions were created.
4.8 Changing Master Recipe, assign Materials to PhasesUse
This activity will change master recipes and assign materials to phases.
Procedure
1. Access the activity using one of the following navigation options:
SAP MenuLogistics ( Production - Process ( Master Data ( Master Recipes ( Recipe and Material List ( Change
Transaction CodeC202
2. Refer to the following file for details of the master data required: C202_O013_P09_Q26.TXT.Result
Master recipes were changed, materials were assigned to phases.
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