ASEPTIC PACKAGING Antalya Food Congress November 4th 2010 · Public TA /09/10/2010 Aseptic...

14
Public TA /09/10/2010 ASEPTIC PACKAGING Antalya Food Congress November 4th 2010

Transcript of ASEPTIC PACKAGING Antalya Food Congress November 4th 2010 · Public TA /09/10/2010 Aseptic...

Page 1: ASEPTIC PACKAGING Antalya Food Congress November 4th 2010 · Public TA /09/10/2010 Aseptic Packaging is a process in which • The packaging material is sterilised by chemical means

PublicTA /09/10/2010

ASEPTIC PACKAGINGAntalya Food Congress

November 4th 2010

Page 2: ASEPTIC PACKAGING Antalya Food Congress November 4th 2010 · Public TA /09/10/2010 Aseptic Packaging is a process in which • The packaging material is sterilised by chemical means

PublicTA /09/10/2010

Tetra Pak

TP301, 0309JH

Page 3: ASEPTIC PACKAGING Antalya Food Congress November 4th 2010 · Public TA /09/10/2010 Aseptic Packaging is a process in which • The packaging material is sterilised by chemical means

PublicTA /09/10/2010

Aseptic Food Production

Page 4: ASEPTIC PACKAGING Antalya Food Congress November 4th 2010 · Public TA /09/10/2010 Aseptic Packaging is a process in which • The packaging material is sterilised by chemical means

PublicTA /09/10/2010

Commercially sterilised product is free from micro organisms capable of

reproducing in the food under normal non-refrigerated conditions of

storage and distribution

Commercial sterility

PSD.TPD&B.BP.2.03, AA10

Page 5: ASEPTIC PACKAGING Antalya Food Congress November 4th 2010 · Public TA /09/10/2010 Aseptic Packaging is a process in which • The packaging material is sterilised by chemical means

PublicTA /09/10/2010

Aseptic Packaging is a process in which

• The packaging material is sterilised by chemical means

• Maintained in a sterile region

• Filled with product and hermetically sealed

Page 6: ASEPTIC PACKAGING Antalya Food Congress November 4th 2010 · Public TA /09/10/2010 Aseptic Packaging is a process in which • The packaging material is sterilised by chemical means

PublicTA /09/10/2010

Page 7: ASEPTIC PACKAGING Antalya Food Congress November 4th 2010 · Public TA /09/10/2010 Aseptic Packaging is a process in which • The packaging material is sterilised by chemical means

PublicTA /09/10/2010

Strip Application

Page 8: ASEPTIC PACKAGING Antalya Food Congress November 4th 2010 · Public TA /09/10/2010 Aseptic Packaging is a process in which • The packaging material is sterilised by chemical means

PublicTA /09/10/2010

Page 9: ASEPTIC PACKAGING Antalya Food Congress November 4th 2010 · Public TA /09/10/2010 Aseptic Packaging is a process in which • The packaging material is sterilised by chemical means

PublicTA /09/10/2010

Three basic elements of any aseptic packaging system

• Presterilise the equipment

• Maintain the sterile zone

• Continuously sterilise packaging material

Page 10: ASEPTIC PACKAGING Antalya Food Congress November 4th 2010 · Public TA /09/10/2010 Aseptic Packaging is a process in which • The packaging material is sterilised by chemical means

PublicTA /09/10/2010

Page 11: ASEPTIC PACKAGING Antalya Food Congress November 4th 2010 · Public TA /09/10/2010 Aseptic Packaging is a process in which • The packaging material is sterilised by chemical means

PublicTA /09/10/2010

Requirements for packaging material sterilisation

Chemical Hydrogen PeroxideTemperature >65CConcentration 35%Contact time app. 7 sec

Page 12: ASEPTIC PACKAGING Antalya Food Congress November 4th 2010 · Public TA /09/10/2010 Aseptic Packaging is a process in which • The packaging material is sterilised by chemical means

PublicTA /09/10/2010

Why Hydrogen Peroxide as Sterilant?

• Highly oxidative and sporocidial

• Easily removed from packaging material

• Heat and UV enhanced activity

• Suitable both for bath and spray application

Page 13: ASEPTIC PACKAGING Antalya Food Congress November 4th 2010 · Public TA /09/10/2010 Aseptic Packaging is a process in which • The packaging material is sterilised by chemical means

PublicTA /09/10/2010

Properties of Aseptic Packaging Material

PE Paper board PE

Oxygen

Flavors

Odours/ Smell

Liquid

Moisture

Light

AL PE PEOUTSIDE INSIDE

Microorganisms

Page 14: ASEPTIC PACKAGING Antalya Food Congress November 4th 2010 · Public TA /09/10/2010 Aseptic Packaging is a process in which • The packaging material is sterilised by chemical means

PublicTA /09/10/2010

Squeegee roller and air knife

Sterilisedin hydrogen peroxide

bath

Formed into tube andfilled in aseptic chamber

Sealed and formed

SUMMARY