CHECK LIST for COAL HANDLING PLANT Training1

1.11.1.11.1.21.1.31.1.41.1.51.1.61.1.71.1.81.1.9

1.1.101.1.111.1.121.1.131.1.141.1.151.1.161.1.171.1.18

1.1.18.1

1.1.19

22.1

2.1.12.1.22.1.32.1.42.1.52.1.62.1.72.1.82.1.9

2.1.102.1.112.1.122.1.132.1.142.1.152.1.162.1.172.1.18

2.1.18.12.1.18.22.1.19

2.1.20

2.2

2.2.12.2.22.2.32.2.42.2.52.2.62.2.72.2.82.2.9

2.2.102.2.112.2.12

2.32.3.12.3.22.3.32.3.42.3.52.3.62.3.72.3.82.3.9

2.3.103

3.13.1.1

3.23.2.13.2.23.2.33.2.43.2.5

3.33.3.13.3.23.3.33.3.43.3.53.3.6

3.43.4.1

3.4.23.4.33.4.43.4.53.4.63.4.73.4.83.4.9

3.4.103.4.11

3.53.5.13.5.23.5.33.5.43.5.53.5.63.5.73.5.83.5.9

3.5.103.5.113.5.12

44.1

4.1.14.1.24.1.34.1.44.1.54.1.64.1.74.1.84.1.9

4.1.104.1.114.1.124.1.134.1.144.1.15

55.1

5.1.15.1.25.1.3

5.1.45.1.55.1.65.1.75.1.8

5.1.9

5.1.105.1.115.1.125.1.13

5.1.14

5.1.155.1.165.1.175.1.185.1.195.1.205.1.215.1.225.1.235.1.245.1.255.1.265.1.275.1.285.1.295.1.305.1.315.1.325.1.335.1.345.1.355.1.365.1.375.1.385.1.395.1.405.1.415.1.42

66.16.26.36.46.5

6.66.76.86.96.1

6.116.126.136.146.156.166.176.186.196.2

6.216.226.236.246.256.266.276.286.296.306.316.326.33

77.1

7.1.17.1.27.1.37.1.47.1.57.1.67.1.77.1.8

88.1

99.1

1010.1

10.210.3

1111.111.211.311.411.5

1212.112.212.312.412.512.6

1313.1

13.1.113.1.213.1.313.1.4

13.213.2.113.2.213.2.313.2.4

CHECK LIST for COAL HANDLING PLANT TrainingTRACK HOPPER COMPLEX Paddle Feeder Configuration of Blade/VanesRotor DiameterType of Rotor DriveType of transverse DriveLength of TravelNo. of Wheels & Wheel diameterDischarge ArrangementType of Skirt Board & Fixing ArrangementType & Dia of Power CRDType & Dia of Control CRDControl Panel LocationPower & Control turning devicePaddle feeder power supply arrangementComponents of Hydraulic Power PackType of LubricationType of Rail & rail ClampAnti collision DeviceDust Control SystemTank Position & Filling provision

WAGON TIPPLER COMPLEXWagon TipplerType Maximum Rotation AngleTippling RateTippling CycleCradle Seating Beam ArrangementWheel Gripper arrangementWheel Chocker arrangementDrive arrangement & AssemblyWeigh Bridge arragment and its fixing End Ring arrangementComponents of Hydraulic Power Pack & pipe routingType of LubricationHydraulic cylinder Clamp armHydraulic cylinder for Moveable Support- side beamVentilation arrangement & duct routing in WT complexMono Rail & Hoist arrangement for maintenance point of viewWagon tippler Shade and hoist arrangement.Dust Control SystemNozzle & Header Placement Various Opening at floors for electrical, utlity system & fire fighting Wagon tippler grating arrangement and fixing

Points to be noted for obstruction free travel for the machine in designing the Track hopper complex

Points to be noted for smooth operation of Wagon Tippler

Side arm Charger

Charging rateRack pulling CapacityCharging TimeCharging SpeedTipping CycleType of WagonRange of TravelGuide wheel AssmblyTrolly wheel AssmblyType of Power Supply for SACComponents of Hydraulic Power PackDrive arrangement of SAC

Apron FeederApron Pan configuration & Assembly with chain Head & Tail Shaft AssemblyShear Beam Arrangement in hopper and its requirmentHead Chute & Liner Assembly Skirt Board & Fixing Arrangement with hopper bottom & machineDribble Conveyor AssemblyChain Tensiong arrangementApron feeder Drive Arrangement and Torque arm arrangementComponents of Hydraulic Power PackLubrication System & TypeCRUSHER HOUSEFlow divider (FD)Internal configuration & drive arrangement

Vibrating Feeder (VF)Sealing arrangememt between Vibrating structure & ChuteChute arrangementType of Liners on PanType of DriveSupport Arrangement

Vibrating Grizzly Feeder (VGF)Sealing arrangememt between Vibrating structure & ChuteChute arrangementV-Belt Drive arrangement & fixing of driveSupport Stool ArrangementNoise LevelDust Collection Hood

Crusher (Ring Granulator)Rotor Assembly

Hammer configuration & Ring Replacement.Cage adjustment arrangementInlet & outlet Chute ArrangementSealing Arrangement Crusher Deck Arrangement (GERB) and its supportDrive arrangementHydraulic Door opening arrangementComponents of Fluid couplingVibration Monitoring systemNoise Level

Crusher (Impactor)Crusher frame & liner detailsRotor AssemblyBlow Bar configuration & Metrial of constructionImpact Block configuration & gap adjustmentInlet & outlet Chute ArrangementSealing Arrangement Crusher Deck Arrangement (GERB) and its supportDrive arrangement Hydraulic Door opening arrangementComponents of Fluid couplingVibration Monitoring systemNoise Level

COAL BUNKER AREATravelling Tripper AssemblyTripper Travel LengthType of Skirt Board & Fixing ArrangementDischarge ArrangementFlap Gate AssemblyBunker Sealing arrangmentDrive arrangment Type of Rail & rail ClampType & Dia of Power CRDType & Dia of Control CRDControl Panel LocationPower & Control turning deviceTravelling Tripper power supply arrangementTripper Wheel AssemblyLimit switch and its fixing.Rail cleaner

STOCK YARD AREABUCKET WHEEL STACKER RECLAIMERBUCKET WHEEL & Bucket assemblyWheel Type & wheel assembly.Bucket Configuration & No. of Buckets & teeth

Bucket Wheel Hydrulic Drive & its components and fixingBoom conveyorIdler Assembly of Boom conveyorPulley Assembly of Boom conveyorDischarge Arrangement of Boom conveyor

Type of Skirt Board & Fixing Arrangementof Boom conveyor while stacking & reclaiming.

Impact table AssemblySlew range and limititationsSlew AssemblySlew Hydrulic Drive & Comonents

Luffing of Boom & other components (Range, operation Hydraulic Cylinder &Power Pack)

Travel Drive (VVVF Control) & AccessoriesTripper ConveyorIdler Assembly of Tripper ConveyorPulley Assembly of Tripper ConveyorTripper Discharge arrangmentTripper Take-up arrangmentTripper Drive arrangmentIntermeidate Conveyor Idler Assembly of Intermeidate Conveyor Pulley Assembly of Intermeidate Conveyor Intermeidate Conveyor Discharge arrangmentIntermeidate Conveyor Take-up arrangmentIntermeidate Conveyor Take-up arrangmentIntermeidate Conveyor Drive arrangmentTravel lengthType of Rail & rail ClampType & Dia of Power CRDType & Dia of Control CRDControl Panel LocationPower & Control turning deviceAir ConditionerBelt WeigherAnemometerCommunication SystemType of LubricationAnti collision DeviceStock pile arrangementBelt feeder Between Tripper coveyor & intermediate

CONVEYORSHead Pulley fixing arrangementTail Pulley fixinng arrangementPulley fixing arrangement & ConfigurationAll tye Idlers Mounting arrangement & Its ConfigurationBend Frame arrangment.

VGTU Mounting arrangementHGTU Mounting arrangementScrew Take-up Mounting arrangmentChute Discharge arrangementType of Skirt Board & Fixing ArrangementSkirt Sealing arrangement.Deck plate Mounting arrangememntInternal Scrapper mounting Internal Scrapper mounting (Primary & Secondary)Stringer & short Post Mounting arrangementBelt jointing & Tesioning arrangemnt.Drive Frame mounting arrangmentDrive alignment ( Gear Box, Input & Output Coupling& Motor)Gear Box arrangement (Helical / Bevel Helical)Gear box direction of rotation & HoldBack arrrangementTpye of Lubrication of Gear BoxGear Coupling & ConfigurationInput Coupling arrangementWorking oil Pressure of Input CouplingOil Leve of Input CouplingVibration Level of Input CouplingElectric Actutor arrangementLocal control Panel Location of Input CouplingNoise Level of Input CouplingChute Block SwitchPull chord SwitchBelt sway SwitchZero Speed Switch

For All Building & Its FloorFlap Gate Assembly & Its ConfigurationActuator limit settingHead & Tail Pulley fixing arrangmentDrive alignmentChute fixing arrangement & its SupportVarious Opening at floors for electrical, utlity system & fire fighting Mono Rail & Hoist arrangement for maintenance point of viewArrangment of Tramp iron Chute Arrangement of Debris Chute

Telescopic ChuteAssembly & Configuration

Metal Detector (MD)Configuration of MD

Magnetic Seperator (MS)Configuration

Mounting arrangementPower supply arrangement

Conveyor Sclate (Belt Weigher)LocationMounting arrangementLoad Cell Mounting AccoseriesAccuracy Power supply arrangement

COAL SAMPLING UNITArrangement of Primary SamplerArrangement of Secondary SamplerArrangement of Screw ConveyorArrangement of Sampler CollectorArrangement of Primary CrusherArrangement Belt Feeder

Dust Control System for Conveyos & EquipmentsDust Supression SystemNozzle & Header arrangement at discharge & receipt of conveyors stockpile sprinkler arrangement Solenoid box arrangement for sprinklers Pump house arrangement

Dust Extraction SystemArrangement of BagfilterArrangement of ID fanArrangement of Screw Conveyor, rotary air lock ValveArrangement of ducts inside building & at suction points

CHECK LIST for COAL HANDLING PLANT Training

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