Check List Pipe

36
2 OF 2 Date : 27/05/2015 Checklist No. CL-1542-DN CHECK LIST FOR MATERIAL Material Description AUSTENITIC STEEL PIPE Tech. Spec. No. Rev PTSPI2S057-R1 REV.00 Specification & Grade SA 312 TP 304 Supplier / MFG. Name NIPPON STEEL CORPORATION Size DN 200 X SCH. 10 X 9 MTRS LG PO. No. 1556, DTD: 25/05/2015 Material Identification SRV No. 2015/MAY/50 MTR No. 102368, DTD: 20/08/2013 Client Name SOUNTHERN LUBRICATION PV MTR Requirements Required Actual Remark ASME SEC-II PART-A 2013 EDITION ASTM A 312 TP - 304 WELDED FOUND ACCEPTAB Chemical Requirements Heat Analysis SA 312 / SA 312M FOUND ACCEPTAB Product Analysis ----- ----- Carbon Equivalent ----- ----- Tensile Requirements Tensile Properties FOUND ACCEPTAB Yield Strength Method 0.2 % OFFSET FOUND OK FOUND ACCEPTAB Impact Test Direction & Size ----- ----- ----- ----- ----- ----- Other Requirements NONE NONE HYDRO TEST REQUIRED 510.290 PSI 2500 PSI FOUND ACCEPTAB NONE NONE positron Referenace Code (Edition & Addenda) REVIEWED FOR RECTIFIC 2013 EDITION FOUND AC Heat Treatment (Temperature Range & Soaking time) ERW PIPE SOLUTION ANNEALED AS PER TABLE 1-SA 312 / SA 312M AND TABLE A1.1 OF SA 999 / SA 999M UTS- 75 ksi. min YTS- 30 ksi min % ELONGATION - 35%, min 90 ksi 50 ksi 48 % Gage Length & Width of gage length 2 IN , OR 50 MM (OR 4 D) Min %. REPORT ATTACHED 75.20 MM REPORT ATTACHED Temp. ˚ C Min Required & Avg Value Requirements By Tech. Spec. (PTS) Supplementary

description

This is a comprehensive check list

Transcript of Check List Pipe

Page 1: Check List Pipe

2 OF 2

Date : 27/05/2015

Checklist No. CL-1542-DN200

CHECK LIST FOR MATERIAL

Material Description AUSTENITIC STEEL PIPE Tech. Spec. No. Rev PTSPI2S057-R1 REV.00

Specification & Grade SA 312 TP 304 Supplier / MFG. Name NIPPON STEEL CORPORATION

Size DN 200 X SCH. 10 X 9 MTRS LG PO. No. 1556, DTD: 25/05/2015

Material Identification SRV No. 2015/MAY/50

MTR No. 102368, DTD: 20/08/2013 Client Name SOUNTHERN LUBRICATION PVT. LTD.

MTR Requirements Required Actual Remark

ASME SEC-II PART-A 2013 EDITION ASTM A 312 TP - 304

WELDED FOUND ACCEPTABLE

Chemical Requirements

Heat Analysis SA 312 / SA 312M FOUND ACCEPTABLE

Product Analysis ----- -----

Carbon Equivalent ----- -----

Tensile Requirements

Tensile Properties FOUND ACCEPTABLE

Yield Strength Method 0.2 % OFFSET FOUND OK

FOUND ACCEPTABLE

Impact Test

Direction & Size ----- -----

----- -----

Min Required & Avg Value ----- -----

Other Requirements NONE NONE

HYDRO TEST REQUIRED 510.290 PSI 2500 PSI FOUND ACCEPTABLE

NONE NONE

positron

engineering corporation

Referenace Code (Edition & Addenda)

REVIEWED FOR RECTIFICATION TO 2013 EDITION FOUND ACCEPTABLE

Heat Treatment(Temperature Range & Soaking time)

ERW PIPESOLUTION ANNEALED

AS PER TABLE 1-SA 312 / SA 312M AND TABLE A1.1 OF SA 999 / SA 999M

UTS- 75 ksi. min YTS- 30 ksi min % ELONGATION - 35%, min

90 ksi 50 ksi48 %

Gage Length & Width of gage length

2 IN , OR 50 MM (OR 4 D) Min %.REPORT ATTACHED

75.20 MM REPORT ATTACHED

Temp. ˚ C

Requirements ByTech. Spec. (PTS)

Supplementary Requirements

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Marking Requirements Required Actual Remark

Specification & Grade SA 312 TP 304 SA 312 TP 304 FOUND OK

TO BE MARKED ON PIPE E-91370 FOUND OK

Name / Brand / Logo TO BE MARKED ON PIPE NIPPON STEEL CORPO FOUND OK

SIZE TO BE MARKED ON PIPE 8" NB X SCH.10 FOUND OK

Free from injurious imperfections

Dimensional Inspection Dimensions (mm) (SA 999 / SA 999M)

Length

OD 219.1 MM 3.76 MM THK 9000 MM LG

OD 218.6 mm 3.65 mm 6100 mm LG

2) OD 218.5 mm 3.7 mm 5771 mm LG

Instruments Used

Calibration due Date 6/11/2015

Results: Accepted and released for next stage [ OK ] Hold : [ ]

Rectify and reoffer: [ ] Rejected: [ ]

Supplementary Requirements

Actual Marking Observed

NIPPON STEEL CORPO. ASTM A 312 TP 304 ERW 8"NB X SCH 10 HEAT NO. E-91370

Heat Number / Rolled Plate No/Test No.

Visual Inspection

Outside Diameter +1.6 mm

-0.8 mm

Thikness +0.56 mm

-0.47 mm

Reqd

Actual 1)

Cbservations:

DIAL VERNIER CALIPER:PEC/DVC/12"/01

MEASURING TAPE: PEC/TP/0-15 MTR/01

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Inspected By : PSP (27/05/2015)

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Date : 27/05/2015

Checklist No. CL-1542-DN300

CHECK LIST FOR MATERIAL

Material Description AUSTENITIC STEEL PIPE Tech. Spec. No. Rev PTSPI2S057-R1 REV.00

Specification & Grade SA 312 TP 304 Supplier / MFG. Name NIPPON STEEL CORPORATION

Size DN 300 X SCH. 10 X 9 MTRS LG PO. No. 1556, DTD: 25/05/2015

Material Identification SRV No. 2015/MAY/50

MTR No. 102370, DTD: 26/08/2013 Client Name SOUNTHERN LUBRICATION PVT. LTD.

MTR Requirements Required Actual Remark

ASME SEC-II PART-A 2013 EDITION ASTM A 312 TP - 304

WELDED FOUND ACCEPTABLE

Chemical Requirements

Heat Analysis SA 312 / SA 312M FOUND ACCEPTABLE

Product Analysis ----- -----

Carbon Equivalent ----- -----

Tensile Requirements

Tensile Properties FOUND ACCEPTABLE

Yield Strength Method 0.2 % OFFSET FOUND OK

FOUND ACCEPTABLE

Impact Test

Direction & Size ----- -----

----- -----

Min Required & Avg Value ----- -----

Other Requirements NONE NONE

HYDRO TEST REQUIRED 422.26 psi 250 bar (3555.835 psi) FOUND ACCEPTABLE

NONE NONE

positron

engineering corporation

Referenace Code (Edition & Addenda)

REVIEWED FOR RECTIFICATION TO 2013 EDITION FOUND ACCEPTABLE

Heat Treatment(Temperature Range & Soaking time)

ERW PIPESOLUTION ANNEALED

AS PER TABLE 1-SA 312 / SA 312M AND TABLE A1.1 OF SA 999 / SA 999M

UTS- 75 ksi. min YTS- 30 ksi min % ELONGATION - 35%, min

79 ksi48 ksi40 %

Gage Length & Width of gage length

2 IN , OR 50 MM (OR 4 D) Min %.REPORT ATTACHED

74.80 MM REPORT ATTACHED

Temp. ˚ C

Requirements ByTech. Spec. (PTS)

Supplementary Requirements

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Marking Requirements Required Actual Remark

Specification & Grade SA 312 TP 304 SA 312 TP 304 FOUND OK

TO BE MARKED ON PIPE E 91410 FOUND OK

Name / Brand / Logo TO BE MARKED ON PIPE NIPPON STEEL CORPO FOUND OK

SIZE TO BE MARKED ON PIPE 12" NB X SCH10 FOUND OK

Free from injurious imperfections

Dimensional Inspection Dimensions (mm) (SA 999 / SA 999M)

Length

OD 323.9 mm 4.6 mm 9000 MM LG

Actual 1) OD 324.3 mm 4.4 mm 6100 mm LG

2) OD 324.2 mm 4.4 mm 3010 mm LG

Instruments Used

Calibration due Date 30/03/2016

Results: Accepted and released for next stage [ OK ] Hold : [ ]

Rectify and reoffer: [ ] Rejected: [ ]

Supplementary Requirements

Actual Marking Observed

NIPPON STEEL CORPO. ASTM A 312 TP 304 ERW 12"NB X SCH 10 HEAT NO. E-91410

Heat Number / Rolled Plate No/Test No.

Visual Inspection

Outside Diameter +2.4 mm

-0.8 mm

Thikness +0.69 mm

-0.57 mm

Reqd

Cbservations:

VERNIER CALIPER:PEC/VC/24"/01

MEASURING TAPE: PEC/TP/0-15 MTR/01

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Inspected By : PSP (27/05/2015)

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Date : 27/05/2015

Checklist No. CL-1542-DN80

CHECK LIST FOR MATERIAL

Material Description AUSTENITIC STEEL PIPE Tech. Spec. No. Rev PTSPI2S057 REV.00

Specification & Grade SA 312 TP 304 Supplier / MFG. Name SUMITOMO METAL INDUSTRIES LTD.

Size DN 80 X SCH. 40S X 1230 mm LG PO. No. 58, DTD: 04/05/2015

Material Identification SRV No. 2015/MAY/2015

MTR No. OYYV6684, DTD: 10/06/2012 Client Name SOUNTHERN LUBRICATION PVT. LTD.

MTR Requirements Required Actual Remark

ASME SEC-II PART-A 2013 EDITION ASTM A 312 GR TP - 304

SEAMLESS FOUND ACCEPTABLE

Chemical Requirements

Heat Analysis SA 312 / SA 312M FOUND ACCEPTABLE

Product Analysis ----- -----

Carbon Equivalent ----- -----

Tensile Requirements

Tensile Properties FOUND ACCEPTABLE

Yield Strength Method 0.2 % OFFSET FOUND OK

FOUND ACCEPTABLE

Impact Test

Direction & Size ----- -----

----- -----

Min Required & Avg Value ----- -----

Other Requirements NONE NONE

HYDRO TEST REQUIRED 1000 psi 2500 psi FOUND ACCEPTABLE

NONE NONE

positron

engineering corporation

Referenace Code (Edition & Addenda)

REVIEWED FOR RECTIFICATION TO 2013 EDITION FOUND ACCEPTABLE

Heat Treatment(Temperature Range & Soaking time)

SEAMLESS PIPESOLUTION TREATED(1060º C X 2 min. W.Q.)

AS PER TABLE 1-SA 312 / SA 312M AND TABLE A1.1 OF SA 999 / SA 999M

UTS- 75 ksi. min YTS- 30 ksi min % ELONGATION - 35%, min

85.2 ksi44.9 ksi51 %

Gage Length & Width of gage length

2 IN , OR 50 MM (OR 4 D)REPORT ATTACHED

STRIP 1" (25mm) WIDTH GAUGE LENTH 2.0"

Temp. ˚ C

Requirements ByTech. Spec. (PTS)

Supplementary Requirements

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Marking Requirements Required Actual Remark

Specification & Grade SA 312 TP 304 SA 312 TP 304 FOUND OK

TO BE MARKED ON PIPE D721582 FOUND OK

Name / Brand / Logo TO BE MARKED ON PIPE MFG LOGO SUMITOMO METAL FOUND OK

SIZE TO BE MARKED ON PIPE 3" NB X SCH 40 FOUND OK

Free from injurious imperfections

Dimensional Inspection Dimensions (mm) (SA 999 / SA 999M)

Length

OD 88.9 mm 5.49 mm 1230 MM LG

Actual 1) OD 88.8 mm 5.5 mm 3132 mm LG

Instruments Used

Calibration due Date 6/11/2015

Results: Accepted and released for next stage [ OK ] Hold : [ ]

Rectify and reoffer: [ ] Rejected: [ ]

Supplementary Requirements

Actual Marking Observed

MFG LOGO SUMITOMO METAL ASTM A 312 GR TP 304 SEAMLESS 3"NB X SCH 40 HEAT NO. D721582

Heat Number / Rolled Plate No/Test No.

Visual Inspection

Outside Diameter +0.8 mm

-0.8 mm

Thikness +0.82 mm

-0.68 mm

Reqd

Cbservations:

DIAL VERNIER CALIPER:PEC/DVC/12"/01

MEASURING TAPE: PEC/TP/0-15 MTR/01

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Checklist No. CL-1542-DN20

CHECK LIST FOR MATERIAL

Material Description AUSTENITIC STEEL PIPE Tech. Spec. No. Rev PTSPI2S057 REV.00

Specification & Grade SA 312 TP 304 Supplier / MFG. Name SUMITOMO METAL INDUSTRIES LTD.

Size DN 20 X SCH. 80S X 4200 MM LG PO. No. 58, DTD: 04/05/2015

Material Identification SRV No. 2015/MAY/2015

MTR No. OYYV8641, DTD: 22/07/2012 Client Name SOUNTHERN LUBRICATION PVT. LTD.

MTR Requirements Required Actual Remark

ASME SEC-II PART-A 2013 EDITION ASTM A 312 GR TP - 304

SEAMLESS FOUND ACCEPTABLE

Chemical Requirements

Heat Analysis SA 312 / SA 312M FOUND ACCEPTABLE

Product Analysis ----- -----

Carbon Equivalent ----- -----

Tensile Requirements

Tensile Properties FOUND ACCEPTABLE

Yield Strength Method 0.2 % OFFSET FOUND OK

FOUND ACCEPTABLE

Impact Test

Direction & Size ----- -----

----- -----

Min Required & Avg Value ----- -----

Other Requirements NONE NONE

HYDRO TEST REQUIRED 1000 psi 2500 psi FOUND ACCEPTABLE

NONE NONE

positron

engineering corporation

Referenace Code (Edition & Addenda)

REVIEWED FOR RECTIFICATION TO 2013 EDITION FOUND ACCEPTABLE

Heat Treatment(Temperature Range & Soaking time)

SEAMLESS PIPESOLUTION TREATED(1060º C X 2 min. W.Q.)

AS PER TABLE 1-SA 312 / SA 312M AND TABLE A1.1 OF SA 999 / SA 999M

UTS- 75 ksi. min YTS- 30 ksi min % ELONGATION - 35%, min

83.1 ksi43.1 ksi49 %

Gage Length & Width of gage length

2 IN , OR 50 MM (OR 4 D)REPORT ATTACHED

STRIP 1" (25mm) WIDTH GAUGE LENTH 2.0"

Temp. ˚ C

Requirements ByTech. Spec. (PTS)

Supplementary Requirements

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Marking Requirements Required Actual Remark

Specification & Grade SA 312 TP 304 SA 312 TP 304 FOUND OK

TO BE MARKED ON PIPE D723111 FOUND OK

Name / Brand / Logo TO BE MARKED ON PIPE MFG LOGO SUMITOMO METAL FOUND OK

SIZE TO BE MARKED ON PIPE 3/4" NB X SCH 80 FOUND OK

Free from injurious imperfections

Dimensional Inspection Dimensions (mm) (SA 999 / SA 999M)

Length

OD 26.67 mm 3.91 mm 4200 MM LG

Actual 1) OD 26.6 mm 3.85 mm 4223 mm LG

2) OD 26.4 mm 4.05 mm 3205 mm LG

Instruments Used

Calibration due Date 6/11/2015

Results: Accepted and released for next stage [ OK ] Hold : [ ]

Rectify and reoffer: [ ] Rejected: [ ]

Supplementary Requirements

Actual Marking Observed

MFG LOGO SUMITOMO METAL ASTM A 312 GR TP 304 SEAMLESS 3/4"NB X SCH 80 HEAT NO. D723111

Heat Number / Rolled Plate No/Test No.

Visual Inspection

Outside Diameter +0.4 mm

-0.8 mm

Thikness +0.58 mm

-0.48 mm

Reqd

Cbservations:

DIAL VERNIER CALIPER:PEC/DVC/12"/01

MEASURING TAPE: PEC/TP/0-15 MTR/01

Page 12: Check List Pipe

Inspected By : PSP (27/05/2015)

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Date : 27/05/2015

Checklist No. CL-1542-DN40

CHECK LIST FOR MATERIAL

Material Description AUSTENITIC STEEL PIPE Tech. Spec. No. Rev PTSPI2S057 REV.00

Specification & Grade SA 312 TP 304 Supplier / MFG. Name SUMITOMO METAL INDUSTRIES LTD.

Size DN 40 X SCH. 80 X 5100 mm LG PO. No. 58, DTD: 04/05/2015

Material Identification SRV No. 2015/MAY/2015

MTR No. OYYV7192, DTD: 19/06/2012 Client Name SOUNTHERN LUBRICATION PVT. LTD.

MTR Requirements Required Actual Remark

ASME SEC-II PART-A 2013 EDITION ASTM A 312 GR TP - 304

SEAMLESS FOUND ACCEPTABLE

Chemical Requirements

Heat Analysis SA 312 / SA 312M FOUND ACCEPTABLE

Product Analysis ----- -----

Carbon Equivalent ----- -----

Tensile Requirements

Tensile Properties FOUND ACCEPTABLE

Yield Strength Method 0.2 % OFFSET FOUND OK

FOUND ACCEPTABLE

Impact Test

Direction & Size ----- -----

----- -----

Min Required & Avg Value ----- -----

Other Requirements NONE NONE

HYDRO TEST REQUIRED 1000 psi 2500 psi FOUND ACCEPTABLE

NONE NONE

positron

engineering corporation

Referenace Code (Edition & Addenda)

REVIEWED FOR RECTIFICATION TO 2013 EDITION FOUND ACCEPTABLE

Heat Treatment(Temperature Range & Soaking time)

SEAMLESS PIPESOLUTION TREATED(1060º C X 2 min. W.Q.)

AS PER TABLE 1-SA 312 / SA 312M AND TABLE A1.1 OF SA 999 / SA 999M

UTS- 75 ksi. min YTS- 30 ksi min % ELONGATION - 35%, min

82.5 ksi45.4 ksi50 %

Gage Length & Width of gage length

2 IN , OR 50 MM (OR 4 D)REPORT ATTACHED

STRIP 1" (25mm) WIDTH GAUGE LENTH 2.0"

Temp. ˚ C

Requirements ByTech. Spec. (PTS)

Supplementary Requirements

Page 14: Check List Pipe

Marking Requirements Required Actual Remark

Specification & Grade SA 312 TP 304 SA 312 TP 304 FOUND OK

TO BE MARKED ON PIPE D722771 FOUND OK

Name / Brand / Logo TO BE MARKED ON PIPE MFG LOGO SUMITOMO METAL FOUND OK

SIZE TO BE MARKED ON PIPE 1 1/2" NB X SCH 80 FOUND OK

Free from injurious imperfections

Dimensional Inspection Dimensions (mm) (SA 999 / SA 999M)

Length

OD 48.6 mm 5.08 mm 5100 MM LG

Actual 1) OD 48.1 mm 5.0 mm 5121 mm LG

2) OD 48.2 mm 5.15 mm 4528 mm LG

Instruments Used

Calibration due Date 6/11/2015

Results: Accepted and released for next stage [ OK ] Hold : [ ]

Rectify and reoffer: [ ] Rejected: [ ]

Supplementary Requirements

Actual Marking Observed

MFG LOGO SUMITOMO METAL ASTM A 312 GR TP 304 SEAMLESS 1 1/2"NB X SCH 80 HEAT NO. D722771

Heat Number / Rolled Plate No/Test No.

Visual Inspection

Outside Diameter +0.4 mm

-0.8 mm

Thikness +0.76 mm

-0.63 mm

Reqd

Cbservations:

DIAL VERNIER CALIPER:PEC/DVC/12"/01

MEASURING TAPE: PEC/TP/0-15 MTR/01

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Inspected By : PSP (27/05/2015)

Page 16: Check List Pipe

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Date : 27/05/2015

Checklist No. CL-1542-DN80S

CHECK LIST FOR MATERIAL

Material Description AUSTENITIC STEEL PIPE Tech. Spec. No. Rev PTSPI2S057 REV.00

Specification & Grade SA 312 TP 304 Supplier / MFG. Name SUMITOMO METAL INDUSTRIES LTD.

Size DN 80 X SCH. 80 X 960 mm LG PO. No. 58, DTD: 04/05/2015

Material Identification SRV No. 2015/MAY/2015

MTR No. OYYU7912, DTD: 10/01/2014 Client Name SOUNTHERN LUBRICATION PVT. LTD.

MTR Requirements Required Actual Remark

ASME SEC-II PART-A 2013 EDITION ASTM A 312 GR. TP - 304

SEAMLESS FOUND ACCEPTABLE

Chemical Requirements

Heat Analysis SA 312 / SA 312M FOUND ACCEPTABLE

Product Analysis ----- -----

Carbon Equivalent ----- -----

Tensile Requirements

Tensile Properties FOUND ACCEPTABLE

Yield Strength Method 0.2 % OFFSET FOUND OK

FOUND ACCEPTABLE

Impact Test

Direction & Size ----- -----

----- -----

Min Required & Avg Value ----- -----

Other Requirements NONE NONE

HYDRO TEST REQUIRED 1000 psi 2500 psi FOUND ACCEPTABLE

NONE NONE

positron

engineering corporation

Referenace Code (Edition & Addenda)

REVIEWED FOR RECTIFICATION TO 2013 EDITION FOUND ACCEPTABLE

Heat Treatment(Temperature Range & Soaking time)

SEAMLESS PIPESOLUTION TREATED(1100º C X 2 min. W.Q.)

AS PER TABLE 1-SA 312 / SA 312M AND TABLE A1.1 OF SA 999 / SA 999M

UTS- 75 ksi. min YTS- 30 ksi min % ELONGATION - 35%, min

97 ksi51 ksi59 %

Gage Length & Width of gage length

2 IN , OR 50 MM (OR 4 D)REPORT ATTACHED

FULL SECTION GAUGE LENTH 2.0"

Temp. ˚ C

Requirements ByTech. Spec. (PTS)

Supplementary Requirements

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Marking Requirements Required Actual Remark

Specification & Grade SA 312 TP 304

TO BE MARKED ON PIPE

Name / Brand / Logo TO BE MARKED ON PIPE

SIZE TO BE MARKED ON PIPE

Free from injurious imperfections

Dimensional Inspection Dimensions (mm) (SA 999 / SA 999M)

Length

OD 88.9 mm 7.62 mm 960 MM LG

Actual 1) OD 89.2 mm 7.6 mm 1086 mm LG

Instruments Used

Calibration due Date 6/11/2015

Results: Accepted and released for next stage [ OK ] Hold : [ ]

Rectify and reoffer: [ ] Rejected: [ ]

Supplementary Requirements

Actual Marking Observed

Heat Number / Rolled Plate No/Test No.

Visual Inspection

Outside Diameter +0.8 mm

-0.8 mm

Thikness +0.82 mm

-0.68 mm

Reqd

Cbservations:

DIAL VERNIER CALIPER:PEC/DVC/12"/01

MEASURING TAPE: PEC/TP/0-15 MTR/01

Page 18: Check List Pipe

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Inspected By : PSP (27/05/2015)