CHAPTER - 3 BOTTLED WATER INDUSTRY A...
Transcript of CHAPTER - 3 BOTTLED WATER INDUSTRY A...
CHAPTER - 3
BOTTLED WATER INDUSTRY – A PROFILE
Today bottled water industry is one of the fastest growing
industrial sectors in India. The industry had an estimated
turnover of Rs. 10 billion (Rs. 1,000 crores) in 2002. Between
1999 -2004, the Indian bottled water market grew at a
Compound Annual Growth Rate (CAGR) of 25 per cent -
highest in the world. Today the industry stands tall with an
annual turnover of Rs.1800 crores (Chandrabhushan 2006).
Figure 3.1
Growth in Bottled Water Demand in India
Source: Industrial Survey 2005 (Frontline, April 21, 2006)
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Though total annual bottled water consumption has
risen rapidly in recent times i.e., it has tripled between 1999 –
2004. The per capita bottled water consumption in India is
still low-less than 5 litres a year as compared to global average
of 24 litres.
Making bottled water today is a cottage industry in the
country. Despite large number of small producers, the
industry is dominated by big players like Parle-Bisleri, Coca-
Cola, Pepsi-co, Parle-Agro, Mohan Meakins etc. However Parle-
Bisleri hold 40 per cent of the market share, Kinley holds
20-25 per cent followed by Aqua-fina with 10 per cent. The
small producers account for 20-25 per cent of market share.
The reason that companies do not have to bear the cost
of the main raw material water has made the industry highly
profitable. The Coca Cola’s bottling plant at Kala-Dera near
Jaipur which is also a drought prone area gets its water free
except for a tiny cess for discharging the waste-water. It
extracts half a million litres of water every day at a cost of 14
paise per 1000 litres. So a Rs.10 Kinley water has raw
material cost of just 0.02 – 0.03 paise. It takes at least two –
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three litres of ground water to make one litre of bottled water
(Chandrabhushan 2006).
Figure 3.2
Cost of producing 1 litre branded bottled drinking water
Total cost excluding
labour, marketing and tax – Rs. 2.85-4.25
Selling cost – Rs. 10-12.0
Source: Center for Science and Environment (CSE) 2003-04
Note: Costs vary from place to place and with the size of
manufacturer. (Compiled during 2003-2004)
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Bottled water is sold in a variety of packages; pouches
and glasses, 330 ml bottles, 500 ml bottles, one litre
bottles,two litre bottles and even 20-50 litre bulk water packs.
The formal bottled water business in India can be divided
broadly into 3 segments in terms of cost: premium natural
mineral water, natural mineral water and packaged drinking
water.
Premium natural mineral water includes brands such as
Evian, San Pellegrino and Perrier which are imported and
priced between Rs.80 and Rs110 a litre. Natural mineral
water, with brands such as Himalayan and catch is priced
around Rs.20 a litre. Packaged drinking water which is
nothing but treated water is the biggest segment and includes
brands such as Parle Bisleri, Coca-Cola’s Kinley and Pepsico’s
Aqua-fina. They are priced in the range of Rs. 12-15 per litre.
The 1800 licensed bottled water units across the country
pay a mere 30 paise per 1000 litres of water as cess at
present. Realizing the super-low input cost, a sub-committee
set up by the Water Resources Ministry stated that those
industries which use water as basic raw material pay a higher
cess than other water utilizing sectors. This is quite necessary
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compared to the basic fact that water is not cheap even in the
USA – home to coca-cola and Pepsi. The average cost of
industrial water in the USA was 21/litre in 1990. It was
90/1000 litres in U.K and 76/1000 in Canada.
Treatment and purification accounts for the next major
cost. Even with a treatment system of reverse osmosis, cost of
treatment is a maximum of 25 paise/litre. Therefore, the cost
of producing 1 litre of packaged drinking water in India
without including the labour cost is just Rs.0.25. In a
nutshell, in manufacturing bottled water, the major costs are
not in the production of treated and purified water but in the
packaging and marketing of it. People pay about 4,200 times
more when they pay Rs.15 for a bottle of water
(Veerendrakumar M.P., 2007b). Bottled water is 250 to 10,000
times more expensive than municipal water. (Chappelle Frank
2005).
The cost of a bottle along with the cap and the carton is
the single biggest cost between Rs.2.50 and Rs 3.75 for a one
litre bottle. For water sold in big plastic jars (20-25 litres) or
in pouches, this cost is much lower and because of this
companies sell water at even Re.1 a litre in a 20-25 litre jar
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and still make profits. Labour and establishment and
marketing costs are highly variable and depends on the
location and size of companies. Informal discussion with
industry members reveal that the gross profit of this industry
can be as much as between 25 and 50 per cent.
Since both the demand and scarcity of water has been
on the rise, the increasing possibilities of marketing water
have been attracting Multinational Corporations. The French
Companies Vivendi and Suez are the two important players in
the water market. Their empire is spread over 120 nations in
the world. The Spanish MNC Ogus De Barcelona, the British
Company Thames Water, Bi Water, United Utilities etc., are
the other major water monopolies.
In developed countries demand is driven by a variety of
factors including convenience, the perception that bottled
water may be safer than municipal water, and taste
preferences. Packaging and advertising work to foster these
perceptions and brand bottled water in ways similar to
branded soft drinks. Though many municipalities in the
developed world provide high quality, highly regulated potable
water, occasional problems with contamination are often
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widely publicised. Violations of tap water standards are
openly reported in United States. University of Cincinnati
recently completed a “Tap water Quality Analysis” for major
U.S cities. While most cities had what is considered “Safe” tap
water, contaminants ranging from bacteria to heavy metals
were present in the tap water. The actual or perceived threat
from studies like this continue to drive up bottled water sales
annually (http://www.ug.edu/gissa/projects/drinkingwater).
In most developed countries like the U.S.A., the
regulations governing tap water quality, monitoring and
regulation are more stringent than those for bottled water,
where monitoring is less frequent and strict. In the United
States, the U.S. Environmental Protection Agency sets
standard for tap water and the Food and Drug Administration
sets standard for bottled water.
In developing countries demand is driven by similar
factors but further increased by the lack of potable ground
water in many areas, the lack of reliable or safe municipal
water in many urban areas, chemical and organic pollution of
ground and well water and convenience relative to boiling or
otherwise treating accessible but potentially contaminated
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water. As in richer countries, advertising also contributes to
water sales in developing countries. Though bottled water
may provide an alternative to unsafe drinking water, it does
only for those able to afford it; many of the world’s poorest
people cannot afford bottled water (UN World Water
Development Report 2006). The financial assistance provided
by International Organizations like World Bank and Asian
Development Bank have been tied to the demands for
modernization and for including water and electricity in cost
recovery items which is part of the neo-liberal culture
(Indushekhar 2008). This has boosted and supported the view
that water is a commodity like any other. The rising prices of
water combined with its lower availability leads to lower
sanitation and higher incidence of epidemics. Such deceases
are more likely to strike the poorer sections who are
considered insignificant from the point of view of the market
(Babu Abhilash 2008).
3.1. Global Review
Globally, hot drinks dominate world consumption of
beverages, with an estimated 495 billion litres drunk in 2003
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(global drinks.com). When examining trends for bottled water,
it is useful to create a context with other beverages.
Table 3.1
Global Bottled Water Growth 1997-2007
Year
Bottled water
(in million litres)
Other soft Drinks (in
million litres)
Alcoholic Drinks
(in million litres)
1997
1998
1999
2000
2001
2002
2003
2004
2005
2006
2007
90,000
1,00,000
1,10,000
1,20,000
1,30,000
1,45,000
1,55,000
1,60,000
1,75,000
1,80,000
2,00,000
2,55,000
2,60,000
2,70,000
2,80,000
2,90,000
3,00,000
3,10,000
3,25,000
3,40,000
3,45,000
3,55,000
1,70,000
1,72,000
1,75,000
1,78,000
1,80,000
1,85,000
1,90,000
2,00,000
2,10,000
2,12,000
2,15,000
Source: globaldrinks.com (zenith international 2003)
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Figure 3.3
Global Bottled Water Growth 1997-2007
0
50000
100000
150000
200000
250000
300000
350000
400000
1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007
Bottled water(in million litres)
Other softdrinks(in million litres)
AlcoholicDrinks(in million litres)
Source: globaldrinks.com (zenith international 2003)
The above figure compares bottled water growth with rest of
the soft drinks segment and with alcoholic drinks over 1997-
2002 and projects growth figures from 2003 to 2007. By the
end of this period, bottled water overtakes alcohol and will be
well over 50 per cent of the volume of other soft drinks (Senior
Dorothy and Nick Dege 2005).
3.1.1. Giants in Bottled Water Industry
The biggest global bottled water companies include
Nestle Water, Dan one, Coca-Cola and Pepsi-Co. Share of
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these 4 companies in the bottled water market is 30 per cent
and is constantly rising. (Senior Dorothy and Nick Dege 2005).
In the 1970s 300 million gallons of bottled water had been
sold in plastic bottles and by 1998 the sales of bottled water
had risen to more than 600 million gallons. (Shiva Vandana
2007).
Table 3.2
The Global Companies’ Share of Bottled Water market
Year
Percentage Share of Bottled Water Market
Nestle Danone Coca- Cola
Pepsico
1999 10 8 4 2
2000 10 8 5 3
2001 11 10 5 2
2002 12 10 5 3
Source: Zenith International 2003
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Figure 3.4
The Global Companies’ Share of Bottled Water Market
0
5
10
15
20
25
30
35
1999 2000 2001 2002
Pepsico
Coca-cola
Danone
Nestle
Source: Zenith International 2003
The launch and expansion of company’s own brands eg.
in case of Coca-Cola, Dasani and Bonaqua; for Pepsico-acqua-
fina and acqua-minerale. The result is a marked switch into
own water brands as opposed to bottler-owned products.
3.2. Technology of Bottled Water
The bottled water industry has become a vital and
vigorous sector of the beverage world in developed and
developing countries worldwide. More and more bottled water
is used in the home and office and in densely populated areas
where the quality of the municipal water is more affected
chemically and organoleptically. According to the 2007 WHO
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report, 1.1 billion people lack access to an improved drinking
water supply, 88 per cent of the 4 billion annual cases of
diarrheal disease are attributed to unsafe water and
inadequate sanitation and hygiene and 1.8 million people die
from diarrheal diseases each year. Reducing deaths from
waterborne diseases is a major public health goal in
developing countries. The standard for drinking water quality
has been laid down by government in accordance with the
standards laid down by WHO and other international
organizations (Soman 2007).
The main quality problems encountered by water sector
in India are due to excess fluoride, arsenic, iron, lead, nitrate
and salinity. Most common problem is the infiltration of
brackish water in a fresh aquifer* due to overexploitation of
this aquifer. Water treatment objectives include removal of the
non-dissolved elements, removal of undesirable biological
elements, removal of undesirable chemical elements and in
some cases addition of valuable elements. Water treatment
processes include filtration, membrane processes, absorption,
ion exchange, chemical oxidation, biological process and
* A geological formation that store a large amount of water which may come to the surface through
a spring or a well.
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microbiological treatments. The susceptibility of water to
change chemically, microbiologically or organoleptically upon
storage stands for a further challenge to the bottling industry.
3.2.1. Sources of Water:-
1. Groundwater
The water emerging from some deep underground sources
is called ground water. Water may have fallen as rain many
years ago. Soil and rock layers naturally filter the ground
water to a high degree of clarity before it is pumped to the
treatment plant. Such water may emerge as spring or may be
extracted from boreholes or wells. Pathogenic bacteria or
pathogenic protozoa are typically absent in deep ground water,
but it is rich in Total Dissolved Solids† especially carbonates
and sulphates of calcium and magnesium. Depending on the
strata through which the water has flowed, other ions may
also be present including chloride and bicarbonate. There may
be requirement to reduce the iron or magnesium content of
the water to make it pleasant for drinking.
† The Minerality water showing the quantity of minerals dissolved in it.
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2. Upland lakes and reservoirs:-
Typically located in the headquarter of river systems,
upland reservoirs are usually sited above any human
habitation and may be surrounded by a protective zone to
restrict the opportunities for contamination. Bacteria and
pathogen levels are usually low but some bacteria, protozoa or
algae will be present.
3. Rivers, canals and low land reservoirs:-
Low land surface water will have a significant bacterial
load and may also contain algae, suspended solids and a
variety of dissolved constituents.
3. Atmospheric water generation:-
It is a new technology that can provide high quality
drinking water by extracting water from the air by cooling the
air and thus condensing water vapour.
4. Desalination:-
Another source of water is desalination of sea water by
distillation or reverse osmosis.
3.2.2. Water Purification
Water Purification is the process of removing undesirable
chemicals, materials and biological contaminants from raw
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water. The goal is to produce water fit for a specific purpose
like human consumption. The purification process of water
may reduce the concentration of matter including suspended
particles, parasites, bacteria, algae, viruses, fungi and a range
of dissolved material derived from surfaces that water may
have made contact with after falling as rain. The processes
below are the ones commonly used in water purification
plants. Some or most may be used depending on the scale of
the plant and quality of the raw water.
a. Pre-treatment
1. Pumping and containment
Water is pumped from its source or directed into pipes
or holding tanks. To avoid adding contaminants to the water,
their physical infra-structure must be made from appropriate
materials and constructed so that accidental contamination
does not occur.
2. Screening
Surface water is screened to remove large debris such
as sticks, leaves, trash and other large particles which may
interfere with subsequent purification steps. Deep
underground water does not need screening before other
purification steps.
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3. Storage
Water from rivers may also be stored in bank side
reservoirs for periods between a few days and many months to
allow material biological purification to take place.
4. Pre-conditioning
Water rich in hardness salts are treated with soda-ash
(sodium carbonate) to precipitate calcium carbonate out
utilizing the common-ion effect.
5. Chlorination
In many plants the incoming water is chlorinated to
minimize the growth of fouling organisms on the pipe work
and tanks.
b. Treatment of water
Widely varied techniques are available to remove the fine
solids, micro organisms and some dissolved inorganic and
organic materials. The choice of method will depend on the
quality of water being treated, the cost of the treatment
process and the quality standards expected of the processed
water.
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1. pH‡ adjustment
Distilled water has a pH of 7(neither alkaline nor acidic)
and sea water has an average pH of 8.3 (slightly
alkaline). If the water is acidic (lower than 7), lime, soda
ash or sodium hydroxide is added to raise the pH. For
somewhat acidic, alkaline water, forced draft
degassifiers are the cheapest way to lower the pH, as
the process raises the pH by stripping dissolved Co2
from water. Lime is commonly used for pH adjustment
for municipal water, or at the start of a treatment plant
for processing water as it is cheap. Making the water
slightly alkaline ensures that coagulation and
flocculation process work effectively and also helps to
minimize the risk of lead being dissolved from lead
pipes.
2. Flocculation
Flocculation is a process which clarifies the water.
Clarifying means removing any turbidity or colour so
that the water is clear and colourless. Clarification is
done by causing a precipitate to form in the water which
can be removed using simple physical methods. Initially
the precipitate forms as very small particles but as the
water is gently stirred, these particles stick together to
‡ Potential Hydrogen, measures water’s level of acidity or alkalinity.
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form bigger particles-this process is sometime called
flocculation. Many of the small particles that were
originally present in the raw water absorb onto the
surface of these small precipitate particles and so get
incorporated into the large particles that coagulation
produces. In this way the coagulated precipitate takes
most of the suspended matter out of the water and is
then filtered off.
3. Sedimentation
Water exiting the flocculation basin may enter the
sedimentation basin, also called a clarifier or settling
basin. It is a large tank with slow flow, allowing floc to
settle to the bottom. The sedimentation basin is best
located close to the flocculation basin so the transit
between does not permit settlement or foc-break up.
Sedimentation basins may be rectangular, where water
flows from end to end or circular where flow is from the
centre outward. The amount of floc that settles out of
the water is dependent on basin retention time and on
basin depth. A deep basin will allow more floc to settle
out than a shallow basin. As particles settle to the
bottom of the basin, a layer of sludge is formed on the
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floor of the tank. These layers of the sludge must be
removed and treated. The amount of the sludge that is
generated is often 3 per cent to 5 per cent of total
volume of water. The tank is equipped with mechanical
cleaning device that continually clean the bottom of the
tank.
4. Filtration
The water is filtered as the final step to remove
remaining suspended particles and unsettled floc. The
most common type of filter is rapid sand filter. Water
moves vertically through sand which often has a layer of
activated carbon or anthracite coal above the sand. The
top layer removes organic compounds which contribute
to taste and odor. Most particles pass through surface
layers but are trapped in pore spaces or adhere to sand
particles. Effective filtration extends into the depth of
the filter. Some water treatment plants also employ
pressure filters. These works on the principle of rapid
gravity filter - the filter medium is enclosed in a steel
vessel and the water is forced through it under
pressure.
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Membrane filters are widely used for the filtering
drinking water by the bottled water industry. These are
effective forms of tertiary treatment where it is desired
to reuse the water for industry, for limited domestic
purposes or before discharging the water into a river
but no filtration can remove substances that are
actually dissolved in the water such as phosphorous,
nitrates and heavy metal ions.
Slow sand filters may be used where there is sufficient
land and space as the water must be passed very slowly
through the filters. The filters are carefully constructed
using graded layers of sand with the coarsest sand
along with some gravel, at the bottom and finest sand at
the top. Drains at the base convey treated water away
for disinfection.
5. Removal of ions and other dissolved substances
Ultra filtration membranes use polymer membranes
with chemically formed microscopic pores that can be
used to filter out dissolved substances avoiding the use
of coagulants. The type of membrane media determines
how much pressure is needed to drive the water
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through and what sizes of micro-organism can be
filtered out.
6. Ion Exchange
Ion exchange system use ion-exchange resin or zeolite
packed columns to replace unwanted ions. The most
common case is water softening consisting of removal of
Ca2+ and Mg2+ ions replacing them with Na+ or K+ ions.
Ion exchange is also used to remove toxic ions such as
nitrate, lead, mercury, arsenic and many others.
7. Reverse Osmosis
Reverse osmosis is a method which removes many
types of large atomic molecules from smaller molecules
by forcing the liquid at high pressure through a
membrane with pores just big enough to allow small
molecules to pass through. It is similar to membrane
filtration. But there are key differences between reverse
osmosis and filtration. Removal mechanism in
membrane filtration is straining or size exclusion,
achieving perfect exclusion of particles regardless of
operational parameters such as influent pressure and
concentration. But RO involves a diffusive mechanism
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so that separation efficiency is dependent on influent
solute concentration, pressure and water flux rate. It
works by using pressure to force a solution through a
membrane, retaining the solute on one side and
allowing the pure solvent to pass to the other side. This
is the reverse of the normal osmosis process which is
the natural movement of solvent from an area of low
solute concentration through membrane to an area of
high solute concentration when no external pressure is
applied.
8. Disinfection
Disinfection is achieved both by filtering out harmful
microbes and also by adding disinfectant chemicals in
the last step in purifying drinking water. Water is
disinfected to kill any pathogens which pass through
the filter. Possible pathogens include viruses, bacteria
and protozoa. Following the introduction of any
chemical disinfecting agent, the water is usually held in
temporary storage called a contact tank or clear well to
allow disinfection to be completed.
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(i) Ozone disinfection
It is an effective method to inactivate harmful protozoa.
It also works well against almost all other pathogens.
Ozone is made by passing oxygen through ultraviolet
light or a cold electrical discharge. To use ozone as a
disinfectant, it must be created on side and added to
water by bubble contact. Ozonisation adds no taste and
odour to water and it leaves no disinfectant residual in
the water. Ozone has been used in drinking water
plants since 1906 when the first individual ozonation
plant was built in Nice, France.
(ii) Ultra-violet disinfection:
Ultra violet light is very effective at inactivating cysts, as
long as the water has a low level of colour, so the UV
rays can pass through without being absorbed. Like
ozone treatment, it also leaves no residual disinfectant
in the water. It is sometimes necessary to add a
residual disinfectant after they are used.
(iii) Solar water disinfection:
One low cost method of disinfecting water can be
implemented locally available materials is solar-
disinfection.
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c. Additional treatment options
1. Water fluoridation: in many areas fluoride is added to
water with the goal of preventing tooth decay. Fluoride is
usually added after the disinfection process. In the U.S.,
fluoridation is usually accomplished by the addition
of hexafluorosilicic acid, which decomposes in water,
yielding fluoride ions.
2. Water conditioning: This is a method of reducing the
effects of hard water. Hardness salts are deposited in
water systems subject to heating because the
decomposition of bicarbonate ions creates carbonate
ions that crystallize out of the saturated solution of
calcium or magnesium carbonate. Water with high
concentrations of hardness salts can be treated with
soda ash (sodium carbonate) which precipitates out the
excess salts, through the common-ion effect, producing
calcium carbonate of very high purity. The precipitated
calcium carbonate is traditionally sold to the
manufacturers of toothpaste. Several other methods of
industrial and residential water treatment are claimed
(without general scientific acceptance) to include the use
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of magnetic or/and electrical fields reducing the effects
of hard water.
3. Plumb solvency reduction: In areas with naturally
acidic waters of low conductivity (i.e. surface rainfall in
upland mountains of igneous rocks), the water may be
capable of dissolving lead from any lead pipes that it is
carried in. The addition of small quantities
of phosphate ion and increasing the pH slightly both
assist in greatly reducing plumbo-solvency by creating
insoluble lead salts on the inner surfaces of the pipes.
4. Radium Removal: Some groundwater sources
contain radium, a radioactive chemical element. Radium
can be removed by ion exchange, or by water
conditioning. The back flush or sludge that is produced
is, however, a low-level radioactive waste.
5. Fluoride Removal: Although fluoride is added to water
in many areas, some areas of the world have excessive
levels of natural fluoride in the source water. Excessive
levels can be toxic or cause undesirable cosmetic effects
such as staining of teeth. Fluoride is also a known
carcinogen. One method of reducing fluoride levels is
through treatment with activated alumina.
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3.3. Health Hazards of Bottled Water
Bottled water is considered refreshing, Calorie free,
convenient to carry around, tastier than some tap water and a
lot healthier than sugary sodas. According to Eric Goldstein,
co-director of the urban programme at the Natural Resources
Defense Council (NRDC), (USA), a non-profit organization
devoted to protecting health and environment, in the USA it is
proved that more than 25 per cent of bottled water comes from
a public source (Jemmott Janett Majeski, 2008).
Some bottled water comes from sparkling springs and
other natural sources. Often the water is treated, purified and
sold to us, often at a thousand fold increase in price. Most
people are surprised to learn that they’re drinking glorified
tap-water, but bottlers aren’t required to list the source on the
label.
Most people drink both tap water and bottled water. But
some bottled water may not be as pure as they expect
(Jemmott Janett Majeski, 2008). In 1999, the Natural
Resources Defence Council in the USA tested more than 1000
bottles of 103 brands of water. While noting that most bottled
water is safe, the organizations found that at least one sample
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of a third of the brands contained bacterial or chemical
contaminants including carcinogens, in levels exceeding state
or industry standards. An interesting fact is that recently in
the USA, the Pepsi company had to admit and declare that the
water contained in its ‘Aquafina’ brand was just tap water.
Tests indicate that bottled waters are not necessarily safer
than tap water. Some companies process tap water, package it
and sell it to us at a huge profit (Clarke Tony 2005). High
temperatures in the storage space where the bottled water is
stored has a potential risk. Most bottled water comes in Poly
ethylene Terephthalate bottles (Janet Majeski Jemmot, 2008).
The bottles are generally safe, but scientists assert that when
stored in hot or warm temperatures, the plastic may leach
chemicals into the water. If stored near gas fumes, pesticides
and other chemicals, it could affect the smell and taste of the
water. Leaving bottled water out in the car changes the
chemical equilibrium so that the materials from the plastic go
into the water faster.
Experts have raised a warning about chemicals like
Antimony which is a toxic material used in making PET.
Scientists in Germany found that longer a bottle of water
remains in a store or at home, the more antimony it develops.
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While we struggle to cut down on our consumption of
fossil fuels, bottled water increases them. Virgin petroleum is
used to produce more PET bottles, the more bottles we use,
the more virgin petroleum will be needed to create new bottles.
Fossil fuels are burned to fill the bottles and distribute them.
The energy used each year for making bottles needed to meet
the demand for bottled water is quite high. In the USA, it is
equivalent to more than 17 million barrels of oil, enough to
fuel 1 million cars for a year (Janet Majeski Jemmott, 2008).
Shipping bottles can cause carbon pollution to spill into the
water and spread into the air. Overall the average energy cost
to make the plastic, fill the bottle, transport it to the market
and then deal with waste would be “ like filling up a quarter of
every bottle with oil(Peter Gleick, An expert on water policy
and Director at the Pacific Institute in Oak Land, California)“
Most bottled water does not contain added fluoride. Kids
are drinking more bottled water and less fluoridated tap water.
Some say that is behind the recent rise in dental decay.
Then there is the waste of water itself. According to
Todd Jarvis, associate director of the institute for Water and
Watersheds at Oregon State University, it takes above 72
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billion gallons of water a year worldwide just to make the
empty bottles. The used bottles which are tossed into the
beaches and roadsides take up to thousand years to bio-
degrade. The cost of the industry in terms of cost of disposal of
plastic bottles and pouches pose an environmental disaster.
That bottle which takes just 3 minutes to drink can take up to
a thousand years to bio-degrade. The bottles which are tossed
into beaches, road sides and landfills could be around for a
thousand years or so. About 10,000 crores of bottles are
thrown into the environment which degrades it and poses a
problem to the future generations (Achuthan A, 2007).
Plastic products are manufactured from fossil fuels like
crude oil, Natural gas and Chemical substances. Poisonous
chemicals like Ethylene Oxide, Benzene and Xylene are
released into air and water during the manufacturing of
plastic bottles. These elements are known to cause Cancer
and affecting the nervous system, Kidneys and defense
mechanism of the human body. These poisonous elements
also endanger the environment. Plastic causes serious damage
to environment both during its production and disposal.
Besides hitting hard the Eco system which is already Fragile,
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these chemicals can cause maladies ranging from birth defects
to damaging nervous system and immune system.
A Denmark based research claimed that plastic bottles
are behind early puberty in girls (Tree India, 2009). The study
finds that breast development now starts at 9.86 years, a year
earlier than the trend in 1990s. The conclusion was based on
a study conducted on 1100 girls in 1991-1993 and 995 girls
examined between 2006-08. The research confirmed that
chemicals in plastic like bisphenol A (BPA) and phthalates
have potential to interfere with estrogen and other
reproductive hormones.
The plastic bottles which are buried in the soil may
release ‘phthalates’ into the underground water and may
contaminate it. The burning of plastic waste releases nitrogen,
sulphur, Carbon dioxide, etc., which cause global warming
and acid rain.
The Society of the Plastic Industry and the International
Bottled Water Association has formed the NAPCOR (National
Association for PET container Resource). This Association has
been successful in defending themselves against public
opinion related to production and consumption of plastic. The
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recycling of plastic is a costly affair. The new plastic products
are 40 per cent cheaper than the recycled products. This is
said to be the reason for the shutting down of many Recycling
units according to U.S. Energy Information Administration.
The recycling of plastic is dirty and labour intensive as has
been revealed by a study conducted by the public interest
research group based in Delhi.
About 50 per cent of the plastic production in India
comprise of carry bags, packaging covers, thermocol and cups
and plates. Recycling of plastic is a myth. If profitable
recycling could be carried out infinitely, there would not have
emerged the huge mountain of plastic waste that we see
around us. Around 80 per cent of bottles used for bottled
water sold in the US end up in landfills, only 20 per cent are
recycled. Worldwide, recycling rates are even lower. We do not
come across similar mountains of metals, paper or pieces of
broken glass because they have strong recycling value and
market.(http://seattlepi.nwsource.aom/local/312412botwater
web.html).
When a hazard is recycled another hazard is created.
Recycling of toxic waste merely puts the hazardous materials
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back into the market place and eventually into the
environment, thereby making no reduction in toxic use.
Recycling of plastic is associated with skin and respiratory
problems resulting from exposure to and inhalation of toxic
fumes especially hydrocarbons and residues released during
the process. The recycled plastic degrades in quality and
necessitates the production of more new plastic.
Since plastic does not undergo bacterial decomposition,
land filling using plastic would mean preserving the poison
forever. The plastic cannot be burnt because when burnt it
releases a host of poisonous chemicals into air including
dioxin, the most toxic substance known to science. So plastic
defies any kind of attempt at disposal be it through recycling,
burning or land filling.
Plastic waste clogs the drains and thus hit urban sewage
systems. The plastic waste being dumped into rivers, streams
and seas contaminate the water, soil, marine life and also the
air we breathe. Choked drains provide excellent breading
grounds for disease causing mosquitoes besides causing
flooding during monsoons. Landfills costs toxic seepage
resulting in the contamination of precious water resources.
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The waste mass impedes the flow of ground water as well and
obstructs the movement of the roots. It thus affects the soil’s
biological balance and organic processes.
The major source of water for the bottled water
industries is underground water. To manufacture 1 litre of
bottled water, 5 litres of water is used (Sharma Devinder,
2007). In the year 2004 in India 255 crore litres of water has
been wasted in this way. The exploitation of underground
water leads to water scarcity and endangers the whole society.
Plachimada experience has also shown how the exploitation of
underground water by bottling plants could lead to
withdrawing of the water-table. In 1995, the inhabitant of
Mathur village near Chennai had filed cases against a number
of bottling plants located there.
The real cost of the industry is huge. The cost of fast
depleting groundwater is incalculable. Ground water is the
backbone of India’s water-sector. It is the most critical factor
in India’s water-future. It is shrinking faster than it can be
replenished. The local effects of bottled water are of growing
concern in communities with large bottled water plants
tapping into local aquifers. Water bottlers may adversely affect
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ground water levels if they bottle more water than is naturally
replenished. Rivers are delicate eco systems. Tapping springs
and aquifers even on a small scale can alter the movement of
sediment in nearby streams.
Salt water intrusion is another problem with tapping
aquifers in coastal areas. In healthy eco systems along coastal
areas there is natural flow of ground water that pushes fresh
water out against the salt water creating a kind of seawall.
When ground water is being over used and flow falters as a
result the salt water will begin to creep underground, ruining
drinking water, wetlands and crops.
In 2005, under the leadership of “Tribune” the
Microbiology wing of Punjab University had conducted
experiments on four famous brands of Bottled Water and
found the water contaminated (Virendrakumar M.P., 2007).
The samples contained e-coli and coliform bacteria. The
experimented brands included popular brands like Aqua-fina,
Blue-label, Bisleri and Springwell.
The Mayors of Sanfransisco and Salt Lake City had
banned the use of bottled water in govt. offices and public
places. The use of bottled water was banned even in some of
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the popular hotels and restaurants in New York City. In New
York, a programme with an expenditure of $ 10 lakh has been
undertaken to conduct awareness programmes among the
inhabitants, for popularizing the use of water supplied by the
municipality. Supply of water of desirable quality yields a
range of benefit to households by reducing averting
expenditure on illness and these expenditures are a measure
of the costs which society bears due to undesirable quality of
water (Majumdar and Gupta, 2009).
3.4. Adequacy of Prescribed Standards
Human beings have fundamental requirements for
water, needing 1.8 to 2 litres/day to maintain good health
under normal circumstances. Ancient man focused his life on
access to water from springs, wells and rivers. As population
grew, civilization and technology developed and there was an
increase in use of water for domestic and industrial purposes.
Delivery systems were developed, but it became necessary to
treat water supplies effectively to ensure that they were safe
for drinking by the individual and to prevent the spread of
diseases that could be carried by water to the general masses.
Even with modern water supply systems, some type of
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chemical treatment and composition of pipes can cause
organoleptic changes to municipal water, giving it an
unpleasant taste. There is also concern regarding the potential
pollution of municipal supplies and for these reasons
consumption of bottled water has been increasing
dramatically. Packaging materials are essential to the bottled
water industry to ensure that the product reaches the
consumer in the best possible condition. Packaging costs
account for one-third of company’s turnover. As the bottled
water industry continues to develop much has been achieved
in recent years to minimize the impact on the environment by
improved manufacturing methods, rationalized distribution
and reduction in packaging materials, for eg; by the light
weighting of the containers.
The principal task of the bottled water industry is the
technical challenge of finding protecting and abstracting good
supply of water, followed by filling and distribution to the
ultimate consumer of a packaged produce that meets all
quality, safety and legal requirements.
All bottled water must be safe to drink and are required
to be free from any pathogenic micro-organism. Some such as
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natural mineral water and spring waters are required to be
free from pathogens without treatment and compliance with
this requirement is monitored by testing for the absence of
indicator organisms specified by legislations. Some bottled
waters, especially those originating from surface or municipal
supplies may be treated to kill any harmful bacteria and make
them safe to drink.
In the case of ground water there is also a natural
population of indigenous harmless bacteria. In some markets,
these naturally present bacteria are simply monitored to
ensure that the normal condition of the water is not
compromised, in others it is a requirement that they remain
within specified limits both in the source and at the time of
bottling.
The difference in the microbiological status between
municipal or mains water and bottled water is often compared,
but the assumption that the same qualitative standards apply
to both products is not correct. All waters for consumption
should be safe to drink. Municipal waters achieve this status
through chemical treatments and the presence of residual
chlorine disinfection at the point of use. In the case of bottled
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water such chemical residues are not only undesirable as they
impart an unpleasant taste and odour, but are also prohibited
by legislation as they contravene the standard of identity of
the product. Bottled waters are usually governed by legislation
different from that which applies to municipal water.
The Indian Bottled Water industry is subject to the rules
and regulations of Bureau of Indian standards. The BIS has
set standards for drinking water and mineral water. The
Prevention of Food Adulteration Act of 1954 had set standards
only for mineral water and defines it as water obtained directly
from potable, natural or drilled sources containing substantial
amount of health related mineral salts.
The BIS standard for packaged drinking water (IS:
14543) was formulated and the other one for packaged natural
mineral water (IS:13428) was revised in 1998. The Drinks and
Carbonated Beverages Sectional Committee, constituted by the
Food and Agriculture Division Council of BIS initially
considered amendments in earlier standards for mineral water
(IS: 13428: 1992). A panel was set up which prepared two
draft standards for packaged drinking water and packaged
natural mineral water. The requirement for pesticides
127
residues was revised as ‘not detectable’ on the basis of
comments received on the draft standards –
The codex standards as also WHO guidelines for
drinking water were considered while finalizing the standards.
In the Codex standards, the requirements for pesticide
residues is mentioned as ‘below the limit of quantification”,
which is not very different from ‘not detectable mentioned in
the two Indian standards. They were adopted after obtaining
the approval of the chairman of Food and Agriculture Division
council on 19-1-1998.
It came to the notice of the Department of Consumer
Affairs as also of the Ministry of Health and Family Welfare
that a large no of manufacturers of bottled water were not
adhering to quality specifications prescribed for water. It was
felt that there should be some check on unscrupulous
manufactures to protect the interest of the consumers.
Through two notifications dated 29-09-2000 (GSR No.759E
and 760 E), Ministry of Health and FW made BIS certification
of packaged drinking water and packaged MW mandatory
under PFA Act. The specifications prescribed for packaged
drinking water/natural mineral water mentioned pesticides
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residues as below ‘detectable levels’ as per test methods of
BIS.
3.4.1. Other National and International Standards
considered during the preparation of the two
standards.
In the preparation of the two standards, references have
been made to various standards prepared by other sectional
committees and Division Councils such as Water Sectional
Committee of the Chemical Division Council and Pesticides
Residues Sectional Committee under Food and Agriculture
Division Council. The sectional committee FAD 14 was aware
of the standards for drinking water declared acceptable by
international bodies like WHO, Codex, EEC etc. In particular
assistance was obtained from the following:
(a) Manual on Water Supply and Treatment (third
edition) 1991, prepared by the expert committee
constituted under the ministry of Urban
Development, New Delhi.
(b) Codex Code of Practice for collecting, Processing
and Marketing of Natural Mineral Water.
(CAC/RCP 33-1985)
(c) EEC Directive 80/778/EEC relating to the quality
of water intended for human consumption.
129
3.4.2. Enforcement of standards through the Bureau of
Indian standards product certification scheme.
The powers rested in the Bureau to grant, renew,
suspend or cancel a license to use the Standard Mark are
under section 15 and 16 of the BIS Act and further details are
given in the Bureau of Indian Standards Certification
Regulations, 1988. The presence of the standard Mark of BIS
on a product is a means of conveying to the consumer that the
product meets the applicable standards for quality of
performance and safety.
The certification system followed by BIS is in agreement
with the system 5 described in ISO Guide 28 – 1987 followed
in several countries. Certification for packaged Natural
mineral water is (IS: 13428 and that for packaged drinking
water is IS: 14543).
The certification of packaged Natural Mineral water and
packaged Drinking water was brought under mandatory
certification scheme of BIS under PFA act 1954, through
notifications No. GSR 75 9 (E) and GSR 760 (E) issued by the
ministry of Health and Family Welfare on 29-9-2000. For
processing applications for grant of license, BIS has
130
formulated 2 Schemes of Testing and Inspection (STI). They
specify the levels of control and the frequency of test
considered necessary for manufacturing units to ensure
adequate quality control and compliance to the specifications.
The frequency for monitoring and testing for pesticide residues
in both the STI has been specified as once in 2 years at a
recognized laboratory and similarly for radioactive chemicals
(alpha and beta emitters) once in 2 years at BARC. About 776
licenses have been issued for use of the standard mark on
packaged drinking water and 6 licenses have been issued for
the use of the standard Mark on packaged Natural mineral
water. So far BIS has drawn in all 3259 samples of which
1016 were for testing of pesticide residue. In all 494 samples
have failed to meet one or the other requirement.
In view of repeated failure to comply with the
specifications, BIS had imposed stop marking order on 108
licenses at different points of time till Feb 2003. In the 2 cases
of failure of samples for pesticide residues, appropriate
penalization like stoppage of marking was carried out.
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3.4.3. Adequacy of Number of Inspections and Withdrawals
of Samples.
BIS certification regulation 1988 provide for a minimum
of two inspections in a year in respect of each license. It was
mentioned by BIS that with regard to packaged water, it was
decided to increase the frequency of inspection from two to
three per year. Withdrawal of market samples is a simpler and
more cost effective means of quality control. BIS has
mentioned that normally two market samples are drawn per
year, later on it was decided that four market samples may be
drawn during an operative year.
3.4.4. Scheme of Testing and Inspection (STI) for packaged
drinking water.
In the case of packaged drinking water and natural
mineral water, STI has defined the levels of control in terms of
analysis and tests that have to be carried out on the given
frequency for various parameters. The manufacturer has to
make a decision to accept or reject the quality produced,
based on the in-house testing as specified in STI. In the STI
frequency for toxic metals analysis has been specified as once
in six months and for pesticide residues and alpha and beta
emitters once in two years. The STI also provides for test and
132
analysis of the raw water as also hygienic criteria of the
material of manufacturing premises.
3.4.5. Effectiveness of Testing Facilities
Out of seven laboratories of BIS, only the central
laboratory Sahibabad has the capability of testing of packaged
drinking water- mineral water for biological and chemical
parameters except pesticides residues and radio active
emitters. BIS is dependent on facilities of independent
laboratories. It has a documented system of recognizing the
competence of laboratory which ensures broadly the
adherence to requirements of ISO 17025. So far BIS has
recognized 75 labs for various products, out of these 13 labs
have been recognized for analysis of water, ten of them have
facilities for testing pesticide residues in water. The
laboratories are interested with the testing work to be carried
out for parameters for which the laboratory is recognized. As
per STI, the test is required to be carried out at the initial
decision making time for grant of license and there after at two
yearly intervals. Two test reports selected at random have been
examined for their completeness. Each parameter
133
(organoleptic, physical, chemical, toxic substances,
microbiological) is tested. The values obtained are compared
with the values specified in the standards and it is verified
whether prescribed test methods are used for each parameter.
It is checked and verified that the packaged water sample has
met the limits for all the parameters specified, the test results
are quantified, clear and unambiguous for all requirements.
Relating to the pesticide residue also results are expressed as
per the requirements of the Indian standard. BIS thus
conducts the grand of license and periodic surveillance of the
bottled water industry.
In 2002, the Center for Science and Environment
collected samples of bottled water, tested it in its laboratory
and detected pesticides beyond permissible levels. So they
looked at the source, collecting ground water in and around
bottling plants and found pesticides because ground water
used by bottled water companies for bottling packaged water
had contaminants. Regulations for pesticide residues in
bottled water existed but were not quantified at that time.
134
Figure 3.5
Pesticide Contamination in Bottled Water
Bottled Water Companies
Source: Center for Science and Environment
Figure 3.6
Comparison of pesticide contamination - Soft drinks and Bottled Water
Centre for Science and Environment
Same as bottled water
Same pesticides, same groundwater
30 times
36 times
36.4 times
AverageCoca-Cola India
AveragePepsiCo India
AverageBottled water,
all brands
Source: Center for Science and Environment
135
After the report of the study conducted by CSE was
published, government issued notification for revised norms:
Individual pesticides = 0.0001mg/1
Total pesticides = 0.0005mg/1
This was implemented from January 1, 2004. Most
companies are now adhering to the new norms according to
the BIS.
3.4.6. Status of Alignment of BIS Standards with
corresponding International Standards.
One salient feature of international standard is that they
have only one standard for drinking water which would apply
to drinking water from a distribution system as well as in
bottles or in other containers. For mineral water, different
standards have been prescribed. The Indian standards(IS-
10500 1991) (first revision) for drinking water specification
derived assistance from WHO guidelines 1984. It also derived
assistance from the manual of standards for Quality of
Drinking Water Supply, ICMR 1971 and a similar manual of
ministry of urban development 1989. The subsequent
standard IS-13428 for natural mineral water and IS-14543 for
136
packaged drinking water formulated in 1998 were in
compliance with Codex Standards and WHO guidelines.
A comparative analysis of norms for pesticide residues in
BIS standards with WHO guidelines for water quality in 1996
and 2003, USFDA, EU Directive1998 etc was carried out. It
was observed that the list of pesticides which can be detected
by Indian test methods is quite exhaustive and many of these
pesticides do not find specific mention in other standards/
directives. These might be because pesticides used in different
countries are not comparable.
A comparative analysis of the parametric values
concerning safety of drinking water shows that there are
differences for the same parameters in different standards in
some cases BIS norm for contaminant substances is more
stringent when compared with corresponding EU directive. For
example copper is 2.0mg/1 in EU norm against 0.5mg/1 in
BIS. However it is not always feasible to align the Indian
standard with the international standards in totality.
137
Works Cited
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Mathrubhumi daily , Nov. 8, p. 4.
Babu Abhilash (2008). “Nishedhikapedunna Kudivellam,”
Malayalam weekly, Vol. 20 No. 12, p. 12
Chandrabhushan (2006). “Bottled loot”, Frontline, Vol. 23,
issue 07, p. 21
Chapell Frank (2005). Well Springs – A Natural history of
bottled spring water, Rutgar University Press, New
Jersey, p. 5.
Clarke Tony (2004). Inside the bottle – an expose of the bottled
water industry, The Polaris Institute, Canada,
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Indushekhar K.S. (2008) “Vellathinu theepidikunnu,”
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Majumdar Chirodip and Gautam Gupta (2009. “The Economic
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Senior Dorothy and Nick Dege (2005). Technology of bottled
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Website
http://www.ug.edu/gissa/projects/drinkingwater
http://seattlepi.nwsource.aom/local/312412botwaterweb.html
http: /www the hindu.com/the hindu/mp/2003/02/10
http: /www bis.org