Chapter - Ishodhganga.inflibnet.ac.in/bitstream/10603/4356/7/07... · 2015-12-04 · Chapter - I 6...
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Chapter - I
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1.1 Introduction
1.1.1 General Approach of Cadmium Chalcogenide thin films
Cadmium chalcogenides (CdS, CdSe and CdTe) belongs to II-VI
compound semiconductor material, which has been popular in the field of solar
cells, optoelectronic devices, solar selective coating, etc. Particularly cadmium
chalcogenides have received considerable attention during years 2000, because of
their proven and potential applications in a variety of semiconducting devices.
Cadmium chalcogenides (CdS, CdSe and CdTe) in the forms of single crystals,
sintered pellets and polycrystalline materials have been employed in
photoelectrochemical (PEC) cells. The stable PEC cells are obtained with S2-
/S22-
redox couple [1-3]. Resonable efficiencies (~8-9%) have been obtained with
polycrystalline films by many workers using polysulphide electrolyte[4-6].
Photoetching removes some of the recombination centres resulting in an increase
in efficiency [7,8]. Lokhande reported that the efficiency and stability of PEC
cells are strongly dependent on the preparation condition of the electrodes,
electrolytes and on experimental conditions during test [9].
Solar cells from cadmium chalcogenide single crystals are very expensive;
therefore the use of polycrystalline metal chalcogenide thin films is a desirable
alternative for cost reduction [10].
1.1.2 Cadmium Sulfide
Cadmium sulfide (CdS) is an hexagonal, yellowish crystal with specific
gravity of 4.7. with molecular weight 144.46 gmol-1
and density 4.82 g cm-3
. The
reported Melting point is 17500C and Boiling point is 980
0 C. Synthetic cadmium
pigments based on cadmium sulfide are valued for their good thermal stability in
many polymers. Cadmium sulfide is a direct bandgap semiconductor with a
bandgap of 2.42 eV.
Cadmium sulfide (CdS) film is a n-type material which has shown the
potential to be used as a window material in the photovoltaic solar cells,
electrochromic devices and display screens [11].
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Polycrystalline thin films of CdS have received considerable attention
during years 1998 because of their proven and potential applications in a variety
of semiconducting devices such as solar cells, transistors, light activated valves,
etc. [12]. The conversion efficiencies of the photoelectrochemical (PEC) cells with
configuration CdS /NaOH-Na2S-S/C have been reported[13,14]. The efficiency of
these cells were found to improve with an increase in electrical conductivity of the
CdS films[15-17].
1.1.3 Cadmium Selenide
Cadmium Selenide (CdSe) is appearance in Greenish-brown or dark red
solid powder with molecular weight 191.37 g/mol and density 5.816 g/cm3. It’s
Melting point is 1268 0 C with band gap 1.74 eV and refractive index 2.5.
Cadmium Selenide (CdSe ) is the member of the family of group II and VI
compounds and it is one of the best photoconducting materials, It is widely used in
solar cells as well as opto-electric and photoconductive devices. As well as CdSe
are considered to be very important materials for its potential applications in photo
electrochemical (PEC) solar cells, thin film transistor and gamma ray detectors[
18-21]. Various nanodevices like logic circuits, nanosensors, and
nanothermometers have been assembled using nanoscale materials[22,23].
Certain nanocrystallites shows size dependant structural, morphological,
optical and electrical properties, which make intrinsic candidates for different
applications, such as light emitting diodes, solar cells, non-linear optical and
luminescent devices[24]. Developments of such materials, whose structural,
morphological and optoelectronic properties can be tuned, are useful in many
applications[25-31].
1.1.4 Cadmium Telluride
Cadmium Telluride (CdTe) is an hexagonal, grayish black colored crystal
with specific gravity of 4.7 with molecular weight 240.01 gmol-1
and density 5.85
g.cm-3
. It’s Melting point is 1092 0C and Boiling point is 1130
0 C. Cadmium
Telluride is a direct band gap semiconductor with a band gap of 1.45 eV.
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Chapter - I
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Cadmium telluride, CdTe is one of the corresponds to sunlight spectrum
II-VI group compound used as absorber for solar cells. CdTe has a direct transition
type band structure, so the absorption coefficient is larger for light with
wavelength below the absorption edge. Therefore, CdTe is an important candidate
material for the fabrication of high efficiency solar cells.
Cadmium Telluride (CdTe ) is recognized as a highly versatile binary
compound semiconductor (32), from which one can expect a high solar energy
conversion efficiency. This compound is the only binary II and VI material which
can be in both n-and p- conductivity type (33). Its applications range from solar
cells to gamma-ray and infrared detectors(34).
1.2 Introduction to Thin Films
Any solid or liquid system which possesses at most two dimensional order
or periodicity and whose third dimension is negligibly small , below 1µm is called
as thin films. Thin films are thin material layers ranging from fractions of a
nanometer to few micrometers in thickness. In years 1998, thin film science has
grown world-wide into a major research area. Currently, this development goes
increases with the explosion of scientific and technological breakthroughs in
microelectronics, optics and nanotechnology [35]. A second major field comprises
process technologies for films with thicknesses ranging from one to several
microns. These fims are essential for a multitude of production areas, such as
thermal barrier coatings and wear protections, enhancing service life of tools and
to protect materials against thermal and atmospheric influences [36,37]. Presently,
rapidly changing needs for thin film materials and devices are creating new
opportunities for the development of new processes, materials and technologies.
Therefore, basic research activities will be necessary in the future, to increase
knowledge, understanding, and to develop predictive capabilities for relating
fundamental physical and chemical properties to the microstructure and
performance of thin films in various applications.
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1.3 Deposition techniques
Thin-film technology is simultaneously one of the oldest arts and one of the
newest sciences. Involvement with thin films dates to the metal ages of antiquity.
There exists a huge variety of thin film deposition processes and
technologies which originate from purely physical or purely chemical
processes[38]. The broad classification of thin film deposition techniques is
outlined in Chart 1.2. The more important thin film processes are based on liquid
phase chemical techniques, gas phase chemical processes, glow discharge
processes and evaporation methods [39]. The common factor in thin film
deposition is that they are atomistic in nature i.e. films are grown atom-by-atom.
Physical methods are expensive but result in the formation of very pure and well-
defined films. Most of the chemical methods are cost-effective, but their full
potential for obtaining device quality films has not been fully explored in many
cases. The choice of the particular method depends on several factors like material
to be deposited, nature of substrate, film thickness requirement, structure of the
film and application of the film. Amongst chemical deposition techniques, the
electrodeposition technique is the most popular today to deposit conducting and
semiconducting thin films because it is easy, attractive and less expensive. The
classification of thin film deposition techniques is shown in following chart1.1
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Chart 1.1 Classification of thin film deposition techniques
1.4 History of electroplating
Electroplating starts with a frog and ends with a chip in 1800 Allesandro
volta disproves Galvani’s theory by inventing the frogless electric pile. Then in
1805 Brugnatelli plates Gold onto Silver using Volta’s Electric Pile. Brugnatelli used
his colleague Alessandro Volta's invention of five years earlier, the voltaic pile, to
facilitate the first electrodeposition. Unfortunately, Brugnatelli's inventions were
repressed by the French Academy of Sciences and did not become used in general
industry for the following thirty years[40].
By 1839, scientists in Great Britain and Russia had independently
devised metal deposition processes similar to Brugnateli's for the copper
electroplating of printing press plates. Soon after, John Wright of Birmingham,
England discovered that potassium cyanide was a suitable electrolyte for gold and
silver electroplating. Wright's associates, George Richards Elkington and Henry
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Elkington were awarded the first patents for electroplating in 1840. These two
then founded the electroplating industry in England from where it spread around
the world.
In 1837 Boris Semionovich Yakobi invents electrotyping and in 1840 George
and Henry Elkington awarded first patents for industrial silver-plating. In the recorded
literature, Bunsen and Grove obtained metal films in 1852 by means of chemical
reaction and by glow-discharge sputtering, respectively. Faraday obtained metal
films in 1857 by the thermal evaporation on explosion of a current carrying metal
wire. In 1876 The Norddeutsche Affinerie was starting the first modern
electroplating plant in Hamburg[41-43] .
After several years experience in Thin Head manufacture, IBM announces
they have a copper metallization process for microprocessors. IBM makes a big
announcement and the age of copper damascene begins. Interestingly, Motorola
(who independently developed a copper damascene process) announces copper
manufacturing just days before IBM. However, they choose to make a quiet
announcement and so it goes unnoticed.
1.5 Fundamental concepts of Electrodeposition technique
Historically, the discovery of electroplating can be traced back to Michael
Farad and his famous laws of electrolysis.
Electrolysis was first studied quantitatively by Michael Faraday, who established
as a result of his investigations, the following laws of electrolysis, known as
Faraday’s laws [44].
First law : The total amount of chemical changes produced by a current is
proportional to the charge passing through the electrolyte..
If W is the amount of substance liberated or deposited on the electrode in
grams, and Q is the quantity of electricity passed through electrolyte in coulombs,
then
W α Q (1.1)
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If current strength I in ampere is passed for t seconds, then the quantity of
electricity
Q = I t (1.2)
W α It (1.3)
Or
W = Z I t (1.4)
Here Z is the proportionality constant, known as electrochemical equivalent.
Second law : The masses of the different substances liberated in the electrolysis
are proportional to their chemical equivalent weights..
An important implication of Faraday’s second law is that the ratio of the
mass of the electrodeposits to its gram-equivalent weight is a constant equal to 1
faraday or 96,500 coulombs or 26.8 ampere-hours.
1.5.1 Basic components in Electrodeposition technique
The schematic experimental setup explaining the electrodeposition is
shown in Fig. 1.2. The typical electrodeposition set up consists of the following
components.
1. Electrolyte - A chemical compound (salt, acid, or base) that dissociates into
electrically charged ions when dissolved in a solvent. The resulting electrolyte (or
electrolytic) solution is an ionic conductor of electricity. Very often, the so formed
solution itself is simply called an "electrolyte". Also, molten salts and molten salt
solutions are often called "electrolyte"
2. Electrode - The two electronically conducting parts of an electrochemical cell
are called anode and cathode act as electrodes. An applied electric field across
these provides the main ‘driving force’ for the ions. The positive and negative ions
deposit at the cathode and anode, respectively. Cathodic deposition is more
popular in electroplating cause of most metal ions are positive ions and anodic
deposition has been found to give poor stoichiometry and adhesion.
3. Electrical source (Power supply) - A source of electrical power supply is a
device that supplies direct current at constant voltage, which leads to potentiostatic
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deposition and direct current at constant current, which leads to galvanostatic
deposition.
1.5.2 Advantages of electrodeposition technique
1. It is possible to grow uniform films over large area, as well as irregularly
shaped surfaces.
2. Compositionally modulated structures of non-equilibrium alloys can be
electroplated.
3. The deposition rate is higher than other physical and chemical methods..
4. It is especially attractive in terms of cost, high throughput and scalability.
5. It is an isothermal process in which, the thickness and morphology of the
films can be easily controlled by electrochemical parameters such as
electrode potential and current.
Above advantages, electrodeposition has interesting feature that, direct
cathodic electrodeposition from aqueous and non aqueous baths is possible and
can be employed as one of the steps in the preparation of semiconductors or
oxides.
1.5.3 Limitation of electrodeposition technique.
1. It is not possible to grow the films other than metallic or conducting.
2. It requires the substrates to be conductive deposition on non-conducting
substrates such as glass, quartz, ceramics etc. is not possible.
3. Thickness is limited.
1.6 Experimental setup
Fig.1.2 shows the experimental setup of a simple electrodeposition
technique. Electrodeposition should be defined as the process in which the
deposition takes place in the form of thin layer on a substrate. The bath is specially
designed chemical solution that contains the desired metal dissolved in a form of
submicroscopic positively charged metallic particles.
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The object that is to be plated is submerged into the electrolyte
(electroplating bath). Placed usually at the center of the bath, which acts as a
negatively charged cathode.
Fig.1.2 Experimental setup of a simple electrodeposition technique
The positively charged anode completes the electric circuit; those may be at
opposite edges of the plating tank, thus causing film deposit on both sides of the
cathode. A power source in the form of a battery is providing the necessary
current. This type of circuit arrangement directs electrons (negative charge
carriers) into a path from the power supply to the cathode (the object to be plated).
Now, in the bath the electric current is carried largely by the positively charged
ions from the anode towards the negatively charged cathode. This movement
makes the metal ions in the bath to migrate towards extra electrons that are located
at or near the cathode's surface outer layer. Finally, by way of electrolysis the
metal ions are removed from the solution and are deposited on the surface of the
object as a thin layer [45].
1.7 Characterization of Thin Films
Scientific disciplines are identified and differentiated by the equipments
and measurement techniques they employ. The same is true to thin-film science
and technology. For the first half of this century the interest in thin films centered
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on optical applications. At first, single films on thick substrates were involved.
However, with the explosive growth of thin-film utilization in microelectronics,
there was an important need to understand the intrinsic nature of films in more
complex materials environments. Increasingly, the benefits of multilayer film
structures have been realized in an assortment of high- technology applications. It
is necessity that, drove the creativity and inventiveness that culminated in the
development of an impressive array of commercial analytical instruments. These
are now ubiquitous in the thin-film, coating, and broader scientific communities.
A partial list of the modern techniques employed in the characterization of thin-
film materials. Among their characteristics are the unprecedented structural
resolution and chemical analysis capabilities over both small lateral and depth
dimensions. Some techniques only sense and provide information on the first few
atom layers of the surface. Others probe more deeply but in most cases depths of a
micron or less are analyzed. Virtually all of these techniques require a higher
ultrahigh-vacuum ambient. Some are nondestructive while others are not. All of
them utilize incident electron, or ion, or photon beams. These interact with the
surface and excite it in such a way that some combination of secondary beams of
electrons, ions, or photons are emitted, carrying off valuable structural and
chemical information in the process. A rich collection of acronyms a savory
alphabet soup has emerged to differentiate the various techniques[46].
1. Size :- This varies from a portable desktop interferometer to the 50-foot long
accelerator and beam line of a Rutherford backscattering (RBS) facility.
2. Cost:- There is a wide variation in cost from the modest levels for test
instruments required to measure electrical resistivity of films, to the near million-
dollar price tag of an Auger spectrometer.
3. Operating environment:- This varies from the ambient in the measurement of
film thickness to the 10~10
torr vacuum required for the measurement of film-
surface composition.
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4. Sophistication:- At one extreme is the manual Scotch-tape film peel-test to
evaluate adhesion;at the other is an assortment of electron microscopes and
surface analytical equipment where operation, data gathering, display, and analysis
are computer controlled.
What is remarkable is that films can be characterized structurally, chemically, and
with respect to various properties with almost the same ease and precision that we
associate with bulk measurements. This despite the fact that there are many orders
of magnitude fewer atoms available in films.
This chapter will only address, with roughly equal coverage, the
experimental techniques and applications associated with determination of:
i. Film thickness
ii. Film and surface morphology and structure
iii. Film and surface composition
These represent the common core of information required of all films and
multilayer coatings irrespective of ultimate application. Within each of these three
categories only the most important techniques will be discussed. Beyond these
characteristics there are a host of individual properties (e.g., hardness, adhesion,
stress, electrical conductivity) which are specific to the particular application.
1.7. 1 X- Ray Diffractograms
X-Ray diffraction is a very powerful and suitable technique for
characterizing the microstructure of the thin film. The basic principles of X- ray
diffraction are explained by Buerger , Culity , and Warren [47,48].
Diffraction effects are observed when electromagnetic radiation impinges
on periodic structures with geometrical variations on the length scale of the
wavelength of the radiation. The interatomic distances in crystals and molecules
amount to 0.15–0.4 nm which correspond in the electromagnetic spectrum with
the wavelength of X-rays having photon energies between 3 and 8 keV.
Accordingly, phenomena like constructive and destructive interference should
become observable when crystalline and molecular structures are exposed to X-
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rays. In the following sections, firstly, the geometrical constraints that have to be
obeyed for X-ray interference to be observed are introduced. Secondly, the results
are exemplified by introducing the θ/2θ scan, which is a major X-ray scattering
technique in thin-film analysis. Thirdly, the θ/2θ diffraction pattern is used to
outline the factors that determine the intensity of X-ray ref lections. We will
thereby rely on numerous analogies to classical optics and frequently use will be
made of the fact that the scattering of radiation has to proceed coherently, i.e. the
phase information has to be sustained for an interference to be observed.
1.7. 2 The Basic Phenomenon
Before the geometrical constraints for X-ray interference are derived the
interactions between X-rays and matter have to be considered. There are three
different types of interaction in the relevant energy range. In the first, electrons
may be liberated from their bound atomic states in the process of photoionization.
Since energy and momentum are transferred from the incoming radiation to the
excited electron, photoionization falls into the group of inelastic scattering
processes. In addition, there exists a second kind of inelastic scattering that the
incoming X-ray beams may undergo, which is termed Compton scattering. Also in
this process energy is transferred to an electron, which proceeds, however, without
releasing the electron from the atom. Finally, X-rays may be scattered elastically
by electrons, which is named Thomson scattering. In this latter process the
electron oscillates like a Hertz dipole at the frequency of the incoming beam and
becomes a source of dipole radiation. The wavelength λ of X-rays is conserved for
Thomson scattering in contrast to the two inelastic scattering processes mentioned
above. It is the Thomson component in the scattering of X-rays that is made use of
in structural investigations by X-ray diffraction.
X- ray diffraction is well known technique for the structure characterization
of the material, structure identification, determination of lattice parameter and
grain size is based on the interpretation of X-ray diffraction pattern. This
technique is based on the monochromatic radiation. The phenomenon of X- ray
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diffraction can be considered as reflection of X- rays from the crystallographic
plane of the material and governed by the Bragg’s law,
λθ nd =sin2 (1.5)
Where, d - lattice spacing
λ - wavelength of used X- ray
n - order of diffraction
θ - diffraction angle
The ‘d’ values can be calculated using above relation for known λ, θ and n. The
obtained XRD data is compared with Joint Committee Powder Diffraction
Standard (JCPDS) to identify the unknown material. The Crystallite size of the
deposited material is estimated from the Full Width at Half Maximum (FWHM) of
the most intense diffraction line by Scherer’s formula [49],
θβ
λ
cos
⋅=
kD (1.6)
Where, D - Crystallite size
λ - wavelength of used x- ray
β - FWHM of the peak and
θ - Bragg’s angle.
k -constant taken to be 0.94,
The value of k varies from 0.89 to 1.39 but for most cases it is closer to 1[50].
1.7.3 Optical absorption
The absorption spectroscopy is involved in the operation of UV- VIS-
NIR spectrophotometer. Absorption spectroscopy based on the principle that
amount of absorption that occurs, is dependent on number of molecules present in
the absorbing material. Therefore, the intensity of the radiation leaving the
substance may be used as indicator of concentration of material.
The UV/visible electromagnetic radiation causes electronic transitions
within a molecule, promoting bonding and non-bonding electrons to higher, less
stable antibonding orbital. The molecule then loses this excess energy by rotation
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and vibrational relaxation. In principle the technique is similar to IR-absorbance
i.e. when a sample of an unknown compound is exposed to light, certain functional
groups within the molecule absorb light of different wavelengths in the UV or
visible or NIR region. UV-VIS-NIR spectroscopy is used for qualitative and
quantitative analysis of materials[51,52].
1.7.4 Surface wettability
When clean glass plate is dipped in water, water molecules sticks on glass
surface i.e. it becomes wet. Wetting refers to the study of how a liquid deposited
on a solid or a liquid spreads out. Understanding of wetting enables us to explain
why water spreads readily on a clean glass but not on a plastic sheet. ‘Controlling’
it, means being able to modify a suitable surface to turn a non-wettable solid into
one that is wettable or vice-versa [53].
Fig. 1.3 The angle formed by a liquid at the three phase boundary
Contact angle θ is a quantative measure of the wetting of a solid by a liquid. It is
defined geometrically as the angle formed by a liquid at the three phase boundary
where a liquid, gas and solid intersect as shown in Fig. 1.3 above:
1. Hydrophobic Surfaces:
“water-fearing surface” water tries to minimize contact with surface.
i. Surfaces with a contact angle θc > 90°
ii. Water beads-up on the surface
1. Hydrophilic Surfaces:
“water-loving surface” water tries to maximize contact with surface.
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i. Surfaces with a contact angle θc < 90°
ii. Water spreads out on surface
If a drop of liquid is placed on a horizontal solid surface in equilibrium with
vapour phase, then the drop spreads on the solid surface till the three interfacial
forces balance each other shows three interfaces-solid-liquid, liquid-vapour, solid-
vapour interface. Contact angle (θ) is the angle made by the tangent to the liquid-
vapour interface drawn at the contact line makes an angle with the solid surface,
which is the characteristic of the three-phase system (solid-liquid-vapour). The
contact angle therefore is a thermodynamic property. This is governed by Young's
equation [54].
( )θγγγ coslvslsv
+= (1.7)
Where,
γγγγsv, γγγγsl , γγγγlv are solid-vapour, solid-liquid and liquid-vapour interfacial
energies, respectively and θ is the contact angle.
3. Using travelling microscope
The travelling microscope was used to measure the base contact length (b) and
the height of the water drop (h) and θ was calculated using the following formula,
θ = 2 tan-1
(2h/b) (1.8)
4. Using contact angle meter
In this method, the contact angle θ was directly measured using a contact
angle meter (rame-hart instrument.). A water drop is kept on the hydrophobic
aerogel surface and the image of the drop is projected on the screen of the monitor
with CCD camera. This gives directly the value of θ after the proper adjustment of
the tangent to the water drop at the point of contact with the solid surface. Good
agreement, in contact angle (θ) values, has been observed by both the methods.
1.7.5 Surface morphology
SEM stands for scanning electron microscope. The SEM is a microscope
that uses electrons instead of light to form an image. Since their development in
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the early 1950's, scanning electron microscopes have developed new areas of
study in the medical and physical science communities. The SEM has allowed
researchers to examine a much bigger variety of specimens. The scanning electron
microscope has many advantages over traditional microscopes. The SEM has a
large depth of field, which allows more of a specimen to be in focus at one time.
The SEM also has much higher resolution, so closely spaced specimens can be
magnified at much higher levels. Because the SEM uses electromagnets rather
than lenses, the researcher has much more control in the degree of magnification.
All of these advantages, as well as the actual strikingly clear images, make the
scanning electron microscope one of the most useful instruments in research today
[55].
The SEM is an instrument that produces a largely magnified image by
using electrons instead of light to form an image. A beam of electrons is produced
at the top of the microscope by an electron gun.
1.7.6 Fourier Transform Raman Spectroscope
The use of the FT spectrometer has had a considerable impact on infrared
spectroscopy in recent years. This is due to the three principal advantages of FT
spectrometry: high throughput, wavelength accuracy, and multiplexing, that is, the
simultaneous detection of all wavelengths. The first FT-Raman experiment was
performed by Chandry in 1964 but went largely unnoticed until Hirschfeld and
Chase and Murphy and co-workers reintroduced FT-Raman spectroscopy in 1986.
Several manufacturers of FT-IR instrumentation have recently adapted their
spectrometers to perform FT-Raman measurements. Near-IR excited FT- Raman
spectroscopy was developed only recently (1986). Within a short time, however, it
has become a very useful technique and is well suited to studies of research and
industry samples. The reason why FT Raman is so successful compared to
conventional Raman spectroscopy (visible laser excitation) is that:
(i) for most samples, spectra are free of fluorescence, so that it’s applicable to
many samples that could not be examined by conventional Raman spectroscopy,
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Chapter - I
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(ii) spectra can be acquired rapidly,
(iii) spectral subtraction is accurate. In the near-ill excited FT Raman, sample
fluorescence is suppressed (or eliminated) due to sample excitation at 1064 nm
where most materials do not absorb. Spectra are obtained rapidly due to the well
known signal-to-noise advantages associated with FT instruments[56-58].
1.7.7 FT-IR Spectroscopy
Studies of the spontaneous orientation of dipole moment in semiconductors
are carried out with a non destructive tool of analysis by infrared spectroscopy
which gives information on atomic arrangement and inter atomic forces in the
crystal lattice itself. It is possible to investigate how the infrared vibrational
frequencies and thus the inter-atomic forces are affected by the onset of the
semiconductor states. If the two energy levels E1 and E2 are placed in an
electromagnetic field and the difference in the energy between the two states is
equal to a constant 'h' multiplied by the frequency of the incident radiation ν, a
transfer of energy between the molecules can occur, giving therefore
νh E =∆ (1.9)
Where, the symbols have their usual meanings. When the ∆E is positive the
molecule absorbs energy; when ∆E is negative, radiation is emitted during the
energy transfer and emission spectra are obtained. When the energies are such that
the equation (1.9) is satisfied, a spectrum unique to the molecule under
investigation is obtained[59].
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