Chapter 2-Crude Assay and Test Methods

download Chapter 2-Crude Assay and Test Methods

of 64

Transcript of Chapter 2-Crude Assay and Test Methods

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    1/64

    C 2 C A

    1

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    2/64

    All crude oils undergo separation processes through distillation,so it is common to express the capacity a refinery in terms ofdistillation capacity.

    BPSD : (Barrels Per Stream Day)Maximum number of barrels of input that a distillation facilitycan process when running at full capacity under optimal crude

    2

    an pro uct s ate con t on w t a owance or ownt me.BPCD : (Barrels Per Calendar Day)Amount input that a distillation facility can process under usualoperating conditions, making allowance for the types and grades

    of products to be manufactured, environmental constraints, andunscheduled and scheduled downtime due to maintenance,repairs, and shutdown.

    BPSD slightly > BPCD

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    3/64

    C Refining processes and operation classified into five basic types:1. Distillation : Separation of Crude oil in Atm and Vacuum

    columns into hydrocarbon compound based on size and boilingpoint ranges.

    2. Conversion process : change size or structure of hydrocarbonmolecules by decomposition, unification and reforming

    3. Treatment process : Prepare hydrocarbon streams for

    3

    a t ona process ng an to prepare n s e pro uct us ngchemical or physical separation. Desalting, Hydro-desulfurization, solvent refining, sweetening and dewaxing.

    4. Blending: process of mixing and combining hydrocarbon

    fractions additives, and other components to produce finishedproducts with specific performance properties.

    5. Others include light ends recovery, sour-water stripping,utilities, sulfur recovery etc.

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    4/64

    4

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    5/64

    TBP Apparatus

    No of stages:10-12Capacity : 2Lit

    Larger capacity

    are preferable asgood amount ofBottom.

    Hot air circulationor Electric heater

    Top of rectifier air

    cooled refluxcondenser

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    6/64

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    7/64

    TBP Curve

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    8/64

    G , ,

    , , .

    A 86 A : A

    A .

    650 F

    .C

    B .

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    9/64

    A 86

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    10/64

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    11/64

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    12/64

    H (650 F+).

    10 40 H .

    A 1160

    C .

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    13/64

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    14/64

    Fraction Boiling

    Range /

    C

    No of carbon

    atoms permolecule

    Uses

    PetroleumGas

    Below 40 1 - 4 Fuel forcooking

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    15/64

    Fraction Boiling

    Range /

    C

    No of carbon

    atoms permolecule

    Uses

    Petrol(Gasoline)

    40 - 75 5 -10 Fuel for carengines

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    16/64

    Fraction Boiling

    Range /

    C

    No of carbon

    atoms permolecule

    Uses

    ap t a - - em cafeedstock

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    17/64

    Fraction Boiling

    Range / CNo of carbon

    atoms permolecule

    Uses

    Kerosene 140 - 270 11 - 16 Fuel for jet

    ,cookingand heating

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    18/64

    Fraction Boiling

    Range / CNo of carbon

    atoms permolecule

    Uses

    ese - - ue ordieselengines

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    19/64

    Fraction Boiling

    Range / CNo of carbon

    atoms permolecule

    Uses

    - -waxes andlubricating

    oils

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    20/64

    Fraction Boiling

    Range / CNo of carbon

    atoms permolecule

    Uses

    70

    roads

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    21/64

    ( G )

    G /

    K /A F

    D

    B

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    22/64

    G ( G )

    10 15 .

    C

    E , 25 , 36B 38, H2 ( H )

    .

    D , 2C.

    .

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    23/64

    G ( G )

    ( )

    14.2 37.8

    8 /2

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    24/64

    G ( G )

    C H2

    .C

    : 30 C

    E :

    A 1, 1 , 1 , 2, 2 , . A 1.

    H2 D E A(DEA)

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    25/64

    G ( G )

    H2

    G.

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    26/64

    G ( G )

    F

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    27/64

    K (140 270 C)

    H , .

    B

    ( )H ( )

    . G , .

    D K 20

    C

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    28/64

    K (140 280 C)

    F

    .

    F , .( 35 C )

    A

    5 6 C 30 .

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    29/64

    K (140 280 C)

    C B

    C C A .

    . I , .

    B . I .

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    30/64

    K (140 280 C)

    F

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    31/64

    A , .

    . , , (

    ) D .

    (60 )

    (50 )

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    32/64

    ( I) .

    ( ) ( ) I

    ( ) I(H) ( :100 I ) I

    37.8 98.9 C

    I 100

    A 37.8 C

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    33/64

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    34/64

    C

    .

    .

    D 46 C , 32 C

    .I

    5 F .

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    35/64

    ( ) ( A )

    .

    12 .

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    36/64

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    37/64

    C C

    . B C

    C B C

    B C C 180

    B .

    C C ( ) 4 180 = 720

    .

    K

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    38/64

    C C

    C

    K

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    39/64

    A

    C B C A

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    40/64

    C E IKE

    B BDC

    C

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    41/64

    B

    C B C

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    42/64

    A

    B C C

    K

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    43/64

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    44/64

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    45/64

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    46/64

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    47/64

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    48/64

    A D H 200 C.

    I .I.E , .

    A ,

    70 , 125 180 C.

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    49/64

    E

    .

    , , .

    .

    . , % .

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    50/64

    2,2,4

    =100

    H

    = 0

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    51/64

    0 100, (CF ) .

    100 ( I )

    (600 ) (900 )

    .

    I E ( )

    BE E BE ( E B E )

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    52/64

    C

    .

    ( ) 2 .

    .

    C G 3

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    53/64

    . (

    , , ( , ).

    , ,

    2. I .

    6 .

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    54/64

    AC , ,

    , ,

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    55/64

    H D (H D)

    B 250 360 C, C

    .

    ).

    % ( )

    .

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    56/64

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    57/64

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    58/64

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    59/64

    BI E

    A ( D )

    .

    , .A 90 C ,

    .

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    60/64

    BI E

    I

    .

    D .

    A 100 (1/100 ) 25 C 5 .

    60/70

    80/100.I

    I

    BI E

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    61/64

    BI E

    ( B ) 3.5+ 0.05 ( 9.53 )

    .

    ,

    H

    .

    BI E

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    62/64

    BI E

    D

    B 75

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    63/64

  • 8/11/2019 Chapter 2-Crude Assay and Test Methods

    64/64