Chapter 1 introduction to mechanical vibration

77
Mechanical Vibration Prof. Dr. Eng. Abdul Mannan Fareed Faculty of Engineering University of Aden Nov 2016

Transcript of Chapter 1 introduction to mechanical vibration

Page 1: Chapter 1 introduction to mechanical vibration

Mechanical Vibration

Prof. Dr. Eng. Abdul Mannan Fareed

Faculty of Engineering

University of Aden

Nov 2016

Page 2: Chapter 1 introduction to mechanical vibration

Chapter (1): Introduction to

Mechanical Vibration

Example 1: Centrifugal pump on base plate

- Introduction to System Mechanical Vibration

Page 3: Chapter 1 introduction to mechanical vibration

Example 2: 4 Parallel shafts gear box

Page 4: Chapter 1 introduction to mechanical vibration

Example 3: 4-Cylinder in-line engine

Page 5: Chapter 1 introduction to mechanical vibration

Input Energy Output Energy

Machine

What is a Machine (Dynamic System):

� A number of rigid parts connected together in such a

form that if input energy is given to a particular

member, another member shall produce a prescribed

output energy with some losses.

+ Losses

Fig.1 Model of a Machine

� All dynamic systems are capable of vibration.

Page 6: Chapter 1 introduction to mechanical vibration

What is a Mechanical Vibration?

� Scientific Definition

Mechanical vibration is the oscillatory motion of dynamic systems.

Mechanical vibration deals with the relationship between forces

acting on the mechanical system and the oscillatory motion

of mechanical system about a point within the system.

� Engineering Definition

Page 7: Chapter 1 introduction to mechanical vibration

- Objectives of Vibration:

Page 8: Chapter 1 introduction to mechanical vibration

� A dynamic system is a combination of matter which possesses mass and whose parts are capable of relative motion. All bodies possessing mass and elasticity are capable of vibration. The mass is inherent of the body and the elasticity is due to the relative motion of the parts of the body.

� The system may be very simple or complex. It may in the form of a structure, a machine or its components or a group of machines.

� The oscillatory motion may be objectionable or necessary for performing a task.

Page 9: Chapter 1 introduction to mechanical vibration

� The objective of the designer is to control the vibration when it is objectionable and to enhance the vibration when it is useful.

� Objectionable vibration in the machine may cause loosening of the parts or its malfunctioning or even its failure.

� Shakers in foundries and vibrators in testing machines require vibration.

� Operation of many instruments depend upon the proper control of the vibration characteristics of the devices.

Page 10: Chapter 1 introduction to mechanical vibration

� The primary objective of our study is to analyze oscillatory motion of dynamic systems and the forces associated with the motion.

� The ultimate goal is to determine its effect on the performance and safety of the system under consideration.

Page 11: Chapter 1 introduction to mechanical vibration

- Examples of Vibration Motion:

Page 12: Chapter 1 introduction to mechanical vibration

Examples of Vibratory Motions

� To illustrate different types of vibratory motion let us

consider the spring-mass systems shown below.

Fig. Vibratory Motions at Different Frequencies

Page 13: Chapter 1 introduction to mechanical vibration

� When the motion is maintained by the restoring forces only, the vibration is described as free vibration. When a periodic force is applied to the system, the motion is described as forced vibration.

� When the frictional dissipation of energy is neglected, the motion is said to be undamped. Actually, all vibrations are damped to some degree.

Page 14: Chapter 1 introduction to mechanical vibration

Fig. Free and Forced Vibration Systems

Page 15: Chapter 1 introduction to mechanical vibration

Fig. Free Damped and Undamped Vibratory Motions

Page 16: Chapter 1 introduction to mechanical vibration

�Once the system is set into motion, it will tend to vibrate at its natural frequency as well as to follow the frequency of excitation.

� If the system possesses damping, the part of the motion not sustained by the sinusoidal excitation will eventually die out. This is transient motion, which is under free vibrations.

�The motion sustained by the sinusoidal function is called the steady-state-response. Hence this response must be at the excitation frequency regardless of the initial conditions.

Page 17: Chapter 1 introduction to mechanical vibration

Figure: Sinusoidal Vibratory Motions

Page 18: Chapter 1 introduction to mechanical vibration

Natural Frequency

� Fig. illustrates the undamped free vibration. Since the spring is initially deformed from equilibrium, the corresponding potential energy is stored in the spring.

� Through the exchange of the potential and kinetic energies between the spring and the mass, the system oscillates periodically at its natural frequency about its static equilibrium position.

� This motion is simple harmonic motion. Since the system is conservative, the amplitude of vibration will not diminish from cycle to cycle.

� Hence the natural frequency describes the rate of exchange between two types of energy storage elements, namely, the mass and the spring.

Page 19: Chapter 1 introduction to mechanical vibration

Damped Natural Frequency

� Fig. shows a mass-spring system with damping. In addition to the spring force, the mass is acted upon by the damping force, which opposes its motion.

1. If the damping is light, the system is said to be under-damped and the motion is oscillatory. Here the amplitude decreases with each subsequent cycle of oscillation.

2. If the damping is heavy, the motion is non-oscillatory and the system is said to be over-damped.

Page 20: Chapter 1 introduction to mechanical vibration

- Elements of Vibratory Systems:

Page 21: Chapter 1 introduction to mechanical vibration

� Three major elements comprise the vibratory systems; these are:

- Inertia element (Mass, kg )

- Elastic element (Spring, N/m) and

- Energy-dissipative element (Damper, Ns/m)

� The mass oscillates or vibrates while the spring stores energy temporarily during vibration and damper consumes or dissipates the energy.

Page 22: Chapter 1 introduction to mechanical vibration

The mass is assumed to be a rigid body. It executes the vibrations and can gain or lose kinetic energy.

The spring possesses elasticity. A spring force exists if the spring is deformed. The work done in deforming a spring is transformed into potential energy, that is, the strain energy stored in the spring.

The damper has neither mass nor elasticity. Damping force exists only if there is a relative motion between the two ends of the damper. The work or energy input to a damper is converted into heat.

Page 23: Chapter 1 introduction to mechanical vibration

- Examples of Vibration Systems:

Page 24: Chapter 1 introduction to mechanical vibration

� There are in general three types of vibration systems:

1. Axial or longitudinal

2. Lateral or bending

3. Torsional or rotational

� Next figures show the three types of vibration.

Page 25: Chapter 1 introduction to mechanical vibration

Fig. Types of Vibration Systems

Page 26: Chapter 1 introduction to mechanical vibration

Axial Vibration:

Page 27: Chapter 1 introduction to mechanical vibration

Axial Vibration:

Page 28: Chapter 1 introduction to mechanical vibration

Lateral Vibration:

Page 29: Chapter 1 introduction to mechanical vibration

Lateral or Bending Vibration:

Page 30: Chapter 1 introduction to mechanical vibration

Torsional or Rotational Vibration:

Torsional Vibration Rotational Vibration

Page 31: Chapter 1 introduction to mechanical vibration

See this movie!!!!

Page 32: Chapter 1 introduction to mechanical vibration

Simple harmonic Motion, Vector

Representation of Harmonic

Motion:

Page 33: Chapter 1 introduction to mechanical vibration

Definition of Simple Harmonic Motion SHM:

� It is the simplest form of periodic motion.

� It is also the basis for more complex analysis using Fourier analysis.

� Steady-state analysis can be greatly simplified using vectors to represent harmonic motion.

� A simple harmonic motion is a reciprocating motion. It can be represented by circular functions, sine or cosine, or their combination in complex cases.

Page 34: Chapter 1 introduction to mechanical vibration

� Simple Harmonic Motion SHM

Page 35: Chapter 1 introduction to mechanical vibration

Fig. Periodic Motion and Time Period

Page 36: Chapter 1 introduction to mechanical vibration

� Time Period τ in seconds

� Frequency f in Hz

� Amplitude X in mm

� From previous figures, the oscillatory

motion has the following parameters:

Page 37: Chapter 1 introduction to mechanical vibration

Fig. Vibration at a Natural Frequency

Page 38: Chapter 1 introduction to mechanical vibration

� Time interval required for a system to complete a full cycle of the motion is the time period of the vibration.

� Number of cycles per unit time defines the frequency of the vibrations.

� Maximum displacement of the system from the equilibrium position is the amplitude of the vibration.

� Definition of the Parameters:

Page 39: Chapter 1 introduction to mechanical vibration

� The time period τ =��

�s/Cycles.

� The Frequency � =�

�=

��Cycles/s or Hz.

� ωis called the circular frequency in radians/s.

� If�( ) represents the displacement of a mass, then velocity and acceleration are the first and second time derivative of the displacement,

� Displacement: � = ����ω

� Velocity: �� = −ω����ω

� Acceleration: �� = −ω�����ω

Page 40: Chapter 1 introduction to mechanical vibration

� A Sine or Cosine functions or their combinations can be used to represent simple harmonic motions.

� Examples:

� = �1���ω + �2���ω

= �(�1

����ω +

�2

����ω )

= �(���ω ���α + ���ω ���α )

= ����(ω + α)

Page 41: Chapter 1 introduction to mechanical vibration

Vector Representation of SHM:� A harmonic motion can be represented by a

rotating vector �of constant amplitude � at a constant angular velocity ω.

� The displacement of P from centre O along x-

axis is �� = � = ����ω .

Fig. Harmonic Motion represented by a Rotating Vector

Page 42: Chapter 1 introduction to mechanical vibration

� Similarly, the displacement of P from centre O

along y-axis is � = ! = ����ω .

� Naming the x-axis as real part and the y-axis as the

imaginary one, the rotating vector �is represented by the equation:

� = ����ω + "����ω = �#$�% .

� � represents the length of the vector and " = −1.

� The relations between the displacement, velocity

and acceleration are again as below:

� Displacement: � = ����ω

� Velocity: �� = −ω����ω

� Acceleration: �� = −ω�����ω

Page 43: Chapter 1 introduction to mechanical vibration

Fig. Displacement, Velocity and Acceleration Vectors

Page 44: Chapter 1 introduction to mechanical vibration

What are the Causes of Vibrations in

Machines ?

Question ?

Page 45: Chapter 1 introduction to mechanical vibration

� Coupling Misalignment

Page 46: Chapter 1 introduction to mechanical vibration

� Mass Unbalance

Page 47: Chapter 1 introduction to mechanical vibration

� Eccentricity

Page 48: Chapter 1 introduction to mechanical vibration

� Other factors - These factors may be summarized as:

1. Friction between mating parts

2. Wearing and tearing of parts

3. Broken parts, for instance bearings

4. Etc.

Page 49: Chapter 1 introduction to mechanical vibration

What are the Effects of Vibration on

Dynamic Systems !!!

Question ?

Page 50: Chapter 1 introduction to mechanical vibration

Why is Vibration Important?

Fig. Failure of Tacoma Bridge in US, 7th November 1940

The Tacoma NarrowsBridge Disaster

Page 51: Chapter 1 introduction to mechanical vibration

Why is Vibration Important?

Fig. Amplitude of vibration reached above 4 m!

Page 52: Chapter 1 introduction to mechanical vibration

See this Movie to realize Vibration

Effect:

Page 53: Chapter 1 introduction to mechanical vibration

What was the Cause of Vibrations in this Structure?

Answer is the physical phenomenon

Vortex Shedding.

Question ?

Page 54: Chapter 1 introduction to mechanical vibration

Vortex Shedding:

…Caused Wind-Induced High-amplitude Vibration (!!!!)

Page 55: Chapter 1 introduction to mechanical vibration
Page 56: Chapter 1 introduction to mechanical vibration

Why is Vibration Important?

Example 1 : Tacoma Bridge

Page 57: Chapter 1 introduction to mechanical vibration

Why is Vibration Important?

Page 58: Chapter 1 introduction to mechanical vibration

Why is Vibration Important?

Page 59: Chapter 1 introduction to mechanical vibration

Example 2: Wing Flutter Failure of Planes

Page 60: Chapter 1 introduction to mechanical vibration

See this Movie to realise Vibration

Effect:

Page 61: Chapter 1 introduction to mechanical vibration

Example 3: Failure of Wind-energy Turbine

See this Movie to realize Vibration

Effect:

Page 62: Chapter 1 introduction to mechanical vibration

What are the Effects of Vibration on

Machines & Man?

Question ?

Page 63: Chapter 1 introduction to mechanical vibration

� Machines with repetitive disturbing forces such as engines, motors, turbines etc. often have vibration problems.

� Serious vibration problems may cause damage, malfunction or even failure of the structure or machine itself or machine parts their selves.

� Vibration causes interruption of production, reduction of working lives of machines, loss of power and energy.

� Vibration cause also uncomfortable feeling or noise, which can damage human ears permanently.

Page 64: Chapter 1 introduction to mechanical vibration

- Dynamic System Modelling:

Page 65: Chapter 1 introduction to mechanical vibration

� The vibration is very small so that sin θ ≈ θ.

� The structure is linear system whose dynamics may be represented by a set of linear, second order, differential equations.

� The structure obeys Maxwell’s theorem.

� The structure can be considered as time invariant; the coefficients in the linear, second order, differential equations are constants with respect to time.

Basic Assumptions:

Page 66: Chapter 1 introduction to mechanical vibration

Basic Concepts:

Every mechanical vibratory system has:

� Frequencies at which it “likes” to vibrate

� Characteristic geometries of vibration

Page 67: Chapter 1 introduction to mechanical vibration

Basic Concepts:

Every mechanical vibratory system has:

� Frequencies at which it “likes” to vibrate

� Characteristic geometries of vibration

Natural

Frequencies

1 24 34

Mode

Shapes of Vibrations

144424443

Page 68: Chapter 1 introduction to mechanical vibration

Modelling of Vibratory Systems:

The elements are:

1. Inertia (stores kinetic energy)

2. Elasticity (stores potential energy)

1

Realistic addition:

3. Energy Dissipation

Page 69: Chapter 1 introduction to mechanical vibration

Modelling of Vibratory Systems:

The elements are:

1. Inertia (stores kinetic energy)

2. Elasticity (stores potential energy)

1

Realistic addition:

3. Energy Dissipation

2

Page 70: Chapter 1 introduction to mechanical vibration

Modelling of Vibratory Systems:

The elements are:

1. Inertia (stores kinetic energy)

2. Elasticity (stores potential energy)

1

Realistic addition:

3. Energy Dissipation3

2

Page 71: Chapter 1 introduction to mechanical vibration

Modelling of Vibratory Systems:

The elements are:

1. Inertia (stores kinetic energy)

2. Elasticity (stores potential energy)

2 3

1

Realistic addition:

3. Energy Dissipation

Page 72: Chapter 1 introduction to mechanical vibration

Modelling of Vibratory Systems:

The elements are:

1. Mass, m

2. Stiffness, k

3. Damping, ck c

m

x

Page 73: Chapter 1 introduction to mechanical vibration

How is this Model Useful?

k c

m

x

By building and solving equation of motion, we get the followings:

- Natural frequency and

- Mode shape

Page 74: Chapter 1 introduction to mechanical vibration

Basic Concepts:

� Resonance Condition

Page 75: Chapter 1 introduction to mechanical vibration

Basic Concepts:

� A vibration of large amplitude occurs.

� It occurs when a mechanical system is

forced to operate near its natural frequency.

� Under negligible damping, amplitude of

vibration may increase to infinity.

� Hence, mechanical system may fail to work

or break into pieces.

� Resonance Condition

Page 76: Chapter 1 introduction to mechanical vibration

Resonance Condition:

� A vibration of large amplitude.

� It occurs when a mechanical system is forced to operate near its natural frequency.

Dynamic System

Page 77: Chapter 1 introduction to mechanical vibration

Resonance Condition:

� A vibration of large amplitude

� It occurs when a mechanical system is forced to operate near its natural frequency

m

ck

x

M

e

Dynamic System Model