Challenges of implementing a reliable and accurate non ...

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1 Challenges of implementing a reliable and accurate non-intrusive ultrasonic flow measurement on penstocks at large-scale hydroelectric power plants Denis Funk FLEXIM GmbH

Transcript of Challenges of implementing a reliable and accurate non ...

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Challenges of implementing a reliable and accurate non-intrusive ultrasonic

flow measurement on penstocks at large-scale hydroelectric power

plants

Denis Funk

FLEXIM GmbH

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1 Introduction of ultrasonic clamp-on (USCO) flow measurement: Transit-time technology

Challenges and experiences of a manufacturer implementing USCO flowmeters on penstocks of hydroelectric plants

Selection of transducers

Agenda

2

2.1

5

2.2 Mounting and coupling

Ambient temperature fluctuations

Verification of the correctness and checkup of the long-term stability of the measurement

2.3

3

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Flow

Cross section of the pipe

Fluidmechanic Calibration factor

Acoustic Calibration factor

time difference

transit time in the fluid

Re

2a

fl

tV A K K

t

∆= ⋅ ⋅ ⋅&

t∆

lv

UFM

Re

a

fl

V

A

K

K

t

t

&

flt

1. Introduction of ultrasonic clamp-on (USCO) flow measurement: Transit-time technology

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1. Introduction of ultrasonic clamp-on (USCO) flow measurement: Transit-time technology

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2.1 Selection of transducers

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Lambwave

2.1 Selection of transducers

Shearwave

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2.2 Mounting & coupling

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• Welded

transducer

mounting

• Robust

• Tamper proof mounting

• Long-term stable

2.2 Mounting & coupling

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2.3 Ambient temperature fluctuations

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ASME MFC-5.1-2011:

• 4. Uncertainty sources and

uncertainty reduction

“…the flow velocity is calculated

from the transit times; the

sound speed and the angle in

the coupling wedge. A

temperature influence from

temperature dependency of the

sound speed, c, may be

compensated for.”

2.3 Ambient temperature fluctuations

Piezo sensor

Piezo sensorTemperature sensor

Temperature sensor

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3. Verification of the correctness and checkup of the long-term stability of the measurement

Self-diagnostics

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Thank you for your attention!

Denis FunkHead of Market Management Power Generation

FLEXIM GmbH [email protected]

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Backup

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Pipe wall penetrationMulti reflection

2.1 Selection of transducers

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Pipe wall resonance

2.1 Selection of transducers

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